Preparation device for Jinnaitong particles

Abstract

The invention discloses a Jinnaitong particle preparation device, and relates to the technical field of particle manufacturing, the Jinnaitong particle preparation device comprises a workbench, the top surface of the workbench is fixedly provided with a mixing bin through a support, the inner wall of the mixing bin is rotatably connected with stirring blades, and the top surface of the support is fixedly provided with a driving motor at the left side of the mixing bin; an output shaft of the driving motor is connected with the left side wall of the stirring blade, a feeding port is formed in the top face of the mixing bin, a granulator is arranged on the right side of the workbench, a discharging valve is arranged on the bottom face of the right side of the mixing bin, and a pipeline is arranged between the granulator and the discharging valve. The industrial camera and the electrostatic charge monitoring probe are matched with each other, real-time and all-directional monitoring of the state of materials in the mixing bin is achieved, the areas and severity of folium sennae powder floating and mulberry powder electrostatic caking can be accurately recognized, and a reliable basis is provided for follow-up accurate intervention.

Description

Technical Field

[0001] This invention relates to the field of granule manufacturing technology, specifically to a device for preparing granules for granulation. Background Technology

[0002] Bian Nai Tong granules, a commonly used traditional Chinese medicine, have a complex composition, containing various medicinal ingredients with significantly different physical properties. In particular, the light, fibrous ingredients (such as senna leaf powder) are prone to static electricity and floating at the top of the mixing chamber during mixing due to their low density and large specific surface area. Meanwhile, ingredients with high sugar content (such as mulberry powder) are highly hygroscopic and viscous, easily agglomerating and forming clumps during mixing. These differences in physical properties make it difficult for traditional mixing equipment to achieve uniform mixing of the materials.

[0003] In existing technologies, the raw materials for Bian Nai Tong granules, namely the lightweight fibrous senna leaf powder and the sticky, hygroscopic mulberry powder, often exhibit uneven mixing due to their significant differences in physical properties. Existing mixing equipment cannot effectively address the issue of senna leaf powder floating to the top of the mixing chamber due to its low density and tendency to generate static electricity. Simultaneously, it cannot effectively prevent mulberry powder from agglomerating and forming clumps due to its high sugar content and strong hygroscopicity. This results in noticeable discoloration and uneven component distribution in the mixed material, severely impacting subsequent granulation quality and the efficacy stability of the final product.

[0004] Therefore, based on the above-mentioned search and combined with existing technologies, a device for preparing naitong granules is proposed to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a device for preparing nausea-dipsia granules to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A device for preparing granules for treating nausea and vomiting includes: a workbench, a mixing chamber fixedly mounted on the top surface of the workbench via a bracket, a stirring blade rotatably connected to the inner wall of the mixing chamber, a drive motor fixedly mounted on the top surface of the bracket on the left side of the mixing chamber, the output shaft of the drive motor connected to the left side wall of the stirring blade, a feed inlet on the top surface of the mixing chamber, a granulator on the right side of the workbench, a discharge valve on the bottom surface of the right side of the mixing chamber, a pipe connecting the granulator and the discharge valve, and an installation groove on the side wall of the mixing chamber; a detection mechanism mounted on the installation groove; and an execution mechanism mounted on the workbench.

[0007] Preferably, the detection mechanism includes: a mounting plate, which is fixedly installed on the inner wall of the mounting groove. A movable groove is provided on the rear side wall of the mounting plate. A mounting block is provided in the movable groove. An industrial camera is installed on the side wall of the mounting block facing the stirring blade. An electrostatic charge monitoring probe is provided on one side of the industrial camera.

[0008] Preferably, the detection mechanism further includes a signal conditioner, which is fixedly mounted on the top surface of the mounting plate. A processor is fixedly mounted on the top surface of the mounting plate on one side of the signal conditioner. The detection mechanism also includes a drive assembly.

[0009] Preferably, the drive assembly includes: a reciprocating lead screw, which is rotatably connected to the inner wall of the moving groove, and a moving block is threadedly connected to the outer surface of the moving groove; a servo motor is fixedly installed on the right side wall of the mounting plate, and the output shaft of the servo motor is connected to the right side wall of the reciprocating lead screw.

[0010] Preferably, the actuator includes: a water tank, which is fixedly installed on the front side wall of the workbench, a connecting column is fixedly installed on the top surface of the water tank, a water pump is provided on the top surface of the water tank to the left of the connecting column, and an ion gun is provided on the top surface of the water tank to the right of the connecting column.

[0011] Preferably, the actuator further includes: a water suction pipe, which is disposed between the water tank and the left side of the water pump; a connecting pipe is provided on the adjacent surfaces of the water pump and the ion gun; the two connecting pipes are connected to the interior of the connecting column; a flexible hose is provided between the top surface of the connecting column and the top surface of the mounting block; and a nozzle is provided on the rear side wall of the industrial camera, which is connected to the flexible hose.

[0012] Preferably, a power distribution box is fixedly installed on the left side wall of the workbench, and a controller is fixedly installed on the front side wall of the workbench.

[0013] Preferably, the rear sidewall of the movable block is fixedly connected to the front sidewall of the mounting block, and the mounting block moves synchronously when the movable block moves.

[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, a detection mechanism consisting of an industrial camera, an electrostatic charge monitoring probe, and a drive assembly is set up to achieve real-time dynamic monitoring and accurate identification of the material state in the mixing chamber. This mechanism can scan and detect from all directions, accurately determine the floating area of ​​senna leaf powder and the degree of electrostatic agglomeration of mulberry powder, provide reliable data support for subsequent targeted processing, and effectively solve the problem that traditional equipment cannot grasp the material mixing state in real time; 2. In this invention, an actuator consisting of a water tank, an ion gun, a water pump, and a nozzle is set up to form a closed-loop control system with the detection mechanism, achieving precise intervention in material issues. This mechanism can automatically adjust the water mist humidity and ion air intensity based on the detection results, simultaneously addressing both floating and clumping problems. It neutralizes electrostatic forces and disrupts clumping structures, significantly improving mixing uniformity and production efficiency, and ensuring the quality stability of the final product. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the left side of the present invention; Figure 2 This is a schematic diagram of the structure on the right side of the present invention; Figure 3 This is a schematic diagram of the disassembled structure of the stirring blade and mixing chamber of the present invention; Figure 4 This is a schematic diagram of the disassembled structure of the detection mechanism and mixing chamber of the present invention; Figure 5 This is a schematic diagram of the rear structure of the detection mechanism of the present invention; Figure 6 This is a schematic diagram of the disassembled structure of the mounting block and the moving block of the present invention; Figure 7 This is a partial structural diagram of the actuator of the present invention.

[0016] In the diagram: 1. Workbench; 2. Support frame; 3. Mixing chamber; 4. Stirring blade; 5. Drive motor; 6. Feed inlet; 7. Granulator; 8. Discharge valve; 9. Pipeline; 10. Mounting slot; 11. Mounting plate; 12. Moving slot; 13. Mounting block; 14. Industrial camera; 15. Electrostatic charge monitoring probe; 16. Signal conditioner; 17. Processor; 18. Reciprocating screw; 19. Moving block; 20. Servo motor; 21. Water tank; 22. Connecting column; 23. Water pump; 24. Ionizing air gun; 25. Suction pipe; 26. Connecting pipe; 27. Flexible hose; 28. Nozzle; 29. ​​Distribution box; 30. Controller. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] In the description of this invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top", "bottom", "side", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0019] In one typical implementation of this application, please refer to Figures 1 to 7 As shown, a device for preparing senna granules includes: a workbench 1, which serves as the supporting structure for the entire device, with a mixing chamber 3 fixedly mounted on its top surface via a bracket 2. A stirring blade 4 is rotatably connected to the inner wall of the mixing chamber 3. A drive motor 5 is fixedly mounted on the top surface of the bracket 2 on the left side of the mixing chamber 3, and the output shaft of the drive motor 5 is connected to the left side wall of the stirring blade 4 to drive the stirring blade 4 to rotate within the mixing chamber 3. A feed inlet 6 is provided on the top surface of the mixing chamber 3 for feeding in the raw materials for the senna granules, including but not limited to senna leaf powder and mulberry powder. A granulator 7 is located on the right side of the workbench 1, and a discharge valve 8 is located on the bottom surface of the right side of the mixing chamber 3. A pipe 9 is provided between the granulator 7 and the discharge valve 8 for conveying the mixed material to the granulator 7 for granulation. An installation groove 10 is provided on the side wall of the mixing chamber 3 for installing a detection mechanism.

[0020] The detection mechanism is mounted on the mounting slot 10 and includes a mounting plate 11, a moving slot 12, a mounting block 13, an industrial camera 14, an electrostatic charge monitoring probe 15, a signal conditioner 16, a processor 17, and a drive assembly. The mounting plate 11 is fixedly mounted on the inner wall of the mounting slot 10. The moving slot 12 is formed on the rear side wall of the mounting plate 11, and the mounting block 13 is disposed in the moving slot 12. The mounting block 13 is made of high-temperature resistant and flame-retardant material, which can provide protection when abnormal high temperatures or sparks occur inside the mixing chamber 3. The industrial camera 14 and the electrostatic charge monitoring probe 15 are mounted on the side wall of the mounting block 13 facing the stirring blade 4. The industrial camera 14 is used to collect image information of the materials in the mixing chamber 3 in real time, especially to identify the floating phenomenon of senna leaf powder and the small clumps formed by the electrostatic adsorption of mulberry powder; the electrostatic charge monitoring probe 15 is used to monitor the changes in electrostatic potential in the mixing chamber 3 in real time.

[0021] The signal conditioner 16 is fixedly mounted on the top surface of the mounting plate 11 and is used to filter and amplify the analog signal collected by the electrostatic charge monitoring probe 15. A processor 17 is fixedly mounted on the top surface of the mounting plate 11, located on one side of the signal conditioner 16. This processor receives the image signal collected by the industrial camera 14 and the electrostatic signal processed by the signal conditioner 16, and performs fusion analysis to determine the severity of senna leaf powder floating and mulberry powder electrostatic agglomeration.

[0022] The drive assembly includes a reciprocating lead screw 18, a moving block 19, and a servo motor 20. The reciprocating lead screw 18 is rotatably connected to the inner wall of the moving groove 12. The moving block 19 is threadedly connected to the reciprocating lead screw 18, and the rear side wall of the moving block 19 is fixedly connected to the front side wall of the mounting block 13. The servo motor 20 is fixedly mounted on the right side wall of the mounting plate 11, and the output shaft of the servo motor 20 is connected to the right side wall of the reciprocating lead screw 18. When the servo motor 20 is working, it drives the reciprocating lead screw 18 to rotate, causing the moving block 19 and the mounting block 13 to reciprocate along the moving groove 12, thereby enabling the industrial camera 14 and the electrostatic charge monitoring probe 15 to perform omnidirectional scanning and detection of the material state in different areas of the mixing chamber 3.

[0023] The actuator is mounted on the workbench 1 and includes a water tank 21, a connecting column 22, a water pump 23, an ion gun 24, a suction pipe 25, a connecting pipe 26, a flexible hose 27, and a nozzle 28. The water tank 21 is fixedly mounted on the front side wall of the workbench 1 and is used to store purified water. The connecting column 22 is fixedly mounted on the top surface of the water tank 21. The water pump 23 is located to the left of the connecting column 22 on the top surface of the water tank 21, and the ion gun 24 is located to the right. The suction pipe 25 is located between the left side of the water tank 21 and the water pump 23, and is used to transport water from the water tank 21 to the water pump 23. Connecting pipes 26 are located on adjacent surfaces of the water pump 23 and the ion gun 24, and both connecting pipes 26 are connected to the interior of the connecting column 22. A flexible hose 27 is located between the top surface of the connecting column 22 and the top surface of the mounting block 13. A nozzle 28 is located on the rear side wall of the industrial camera 14, and the nozzle 28 is connected to the flexible hose 27.

[0024] A power distribution box 29 is fixedly installed on the left side wall of the workbench 1 to supply power to electrical equipment such as the drive motor 5, servo motor 20, water pump 23, and ion gun 24. A controller 30 is fixedly installed on the front side wall of the workbench 1, which is electrically connected to the processor 17, drive motor 5, servo motor 20, water pump 23, and ion gun 24, and is used to coordinate and control the workflow of the entire device.

[0025] Working principle: In use, the raw material for the senna leaf powder is fed into the mixing chamber 3 through the feed inlet 6. The drive motor 5 is started to rotate the stirring blade 4 to mix the materials. At the same time, the controller 30 starts the servo motor 20 to drive the reciprocating screw 18 to rotate, which in turn drives the mounting block 13 and its attached industrial camera 14 and electrostatic charge monitoring probe 15 to reciprocate along the moving groove 12 to monitor the materials in the mixing chamber 3 in all directions in real time. The material image signal collected by the industrial camera 14 and the electrostatic signal collected by the electrostatic charge monitoring probe 15 are transmitted to the processor 17. The processor 17 analyzes the floating concentration and distribution area of ​​senna leaf powder in the image through an image recognition algorithm, and at the same time judges the severity of electrostatic agglomeration of mulberry powder based on the electrostatic signal intensity. When the floating of senna leaf powder and / or electrostatic agglomeration of mulberry powder are detected in a certain area, the processor 17 generates a corresponding control command and sends it to the controller 30. According to the received command, the controller 30 starts the water pump 23 and the ion gun 24 in the actuator. Water pump 23 pumps water from water tank 21 into connecting column 22 through suction pipe 25 and connecting pipe 26. Ionized gas flow generated by ion air gun 24 enters connecting column 22 through another connecting pipe 26. Inside connecting column 22, water and ion air mix to form a humidity-controlled gas-liquid two-phase flow, which is delivered to nozzle 28 through hose 27 and finally sprayed from nozzle 28 onto the problematic material area. The sprayed humidity-controlled ion air mist has a dual function: on the one hand, the mist increases the humidity of the local area, moistens the surface of mulberry powder, reduces its viscosity, breaks up the formed clump structure, and prevents static electricity from regenerating; on the other hand, the positive and negative ions in the ion air effectively neutralize the static electricity carried on the surface of senna leaf powder, eliminates electrostatic repulsion, and causes it to fall back into the mixed body under the action of gravity. The processor 17 dynamically adjusts the water output rate of water pump 23 and the ion air intensity of ion air gun 24 according to the severity of the detected problem through controller 30, so as to achieve precise and adaptive treatment of floating and clumping problems of different severity. Once the mixture is homogeneous and meets the process requirements, the discharge valve 8 is opened, and the mixed material enters the pellet mill 7 through the pipe 9 for subsequent pelletizing.

[0026] To improve granule quality, the liquid medicine in the mixing chamber 3 can be filtered before granulation. In this embodiment, a concentrator can be installed at the inlet of the granulator, and a liquid medicine filter can be installed at the outlet of the discharge valve 8. The outlet of the liquid medicine filter is connected to the inlet of the concentrator through a material passage pipe 9. The material discharged from the discharge valve 8 of the mixing chamber 3 is filtered by the filter and then enters the concentrator through the material passage pipe 9 for concentration. After forming a concentrated liquid, it is pumped into the granulator for granulation.

[0027] The drug solution filter, concentrator, and granulator are all existing technologies. In the embodiments of this application, the concentrator is a double-effect concentrator. After filtration, the drug solution is concentrated by the double-effect concentrator at 60°C to a concentrated solution with a relative density of 1.20-1.25 (measured at 20°C).

[0028] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A device for preparing granules for treating constipation, characterized in that: include: A workbench (1) is provided. A mixing chamber (3) is fixedly installed on the top surface of the workbench (1) by a bracket (2). A stirring blade (4) is rotatably connected to the inner wall of the mixing chamber (3). A drive motor (5) is fixedly installed on the top surface of the bracket (2) on the left side of the mixing chamber (3). The output shaft of the drive motor (5) is connected to the left side wall of the stirring blade (4). A feed inlet (6) is provided on the top surface of the mixing chamber (3). A pellet mill (7) is provided on the right side of the workbench (1). A discharge valve (8) is provided on the bottom surface of the right side of the mixing chamber (3). A pipe (9) is provided between the pellet mill (7) and the discharge valve (8). An installation groove (10) is opened on the side wall of the mixing chamber (3). The testing agency is installed on the mounting slot (10); The actuator is set on the workbench (1).

2. The apparatus for preparing granules for treating constipation according to claim 1, characterized in that: Testing institutions include: Mounting plate (11), which is fixedly mounted on the inner wall of mounting groove (10), has a moving groove (12) on the rear side wall of mounting plate (11), and a mounting block (13) is provided in the moving groove (12). An industrial camera (14) is mounted on the side wall of the mounting block (13) facing the stirring blade (4), and an electrostatic charge monitoring probe (15) is provided on one side of the industrial camera (14).

3. The apparatus for preparing granules for treating constipation according to claim 2, characterized in that: Testing institutions also include: The signal conditioner (16) is fixedly mounted on the top surface of the mounting plate (11). The top surface of the mounting plate (11) is fixedly mounted on one side of the signal conditioner (16). The detection mechanism also includes a drive component.

4. The apparatus for preparing granules for treating constipation according to claim 3, characterized in that: The driver components include: A reciprocating lead screw (18) is rotatably connected to the inner wall of a moving groove (12). A moving block (19) is threaded onto the outer surface of the moving groove (12). A servo motor (20) is fixedly installed on the right side wall of the mounting plate (11). The output shaft of the servo motor (20) is connected to the right side wall of the reciprocating lead screw (18).

5. The apparatus for preparing granules for treating constipation according to claim 1, characterized in that: The implementing agencies include: Water tank (21) is fixedly installed on the front side wall of workbench (1). A connecting column (22) is fixedly installed on the top surface of the water tank (21). A water pump (23) is provided on the left side of the connecting column (22) on the top surface of the water tank (21). An ion gun (24) is provided on the right side of the connecting column (22) on the top surface of the water tank (21).

6. The apparatus for preparing granules for treating constipation according to claim 5, characterized in that: The implementing agencies also include: A water suction pipe (25) is provided between the water tank (21) and the left side of the water pump (23). A connecting pipe (26) is provided on the adjacent side of the water pump (23) and the ion gun (24). The two connecting pipes (26) are connected to the interior of the connecting column (22). A flexible hose (27) is provided between the top surface of the connecting column (22) and the top surface of the mounting block (13). A nozzle (28) is provided on the rear side wall of the industrial camera (14). The nozzle (28) is connected to the flexible hose (27).

7. The apparatus for preparing granules for treating constipation according to claim 1, characterized in that: A power distribution box (29) is fixedly installed on the left side wall of the workbench (1), and a controller (30) is fixedly installed on the front side wall of the workbench (1).

8. The apparatus for preparing granules for treating constipation according to claim 4, characterized in that: The rear sidewall of the movable block (19) is fixedly connected to the front sidewall of the mounting block (13), and the mounting block (13) moves synchronously when the movable block (19) moves.

Images