Cutting device for manufacturing reinforced concrete prefabricated frame

Abstract

The invention discloses a cutting device for manufacturing a reinforced concrete prefabricated frame, and relates to the technical field of constructional engineering construction equipment.The cutting device comprises a device base, a first shell is fixedly mounted at the top of the device base, and a fender is fixedly mounted at the edge of the bottom of the device base; and a lifting cutting device and a water supply device are fixedly installed at the top of the device base, both the lifting cutting device and the water supply device are located in an inner cavity of the first shell, the lifting cutting device and the water supply device are arranged in parallel, and the lifting cutting device is located over the cutting channel. According to the cutting device for manufacturing the reinforced concrete prefabricated frame, the water supply device works, when the lifting cutting device conducts cutting work, the water supply device can supply water to the contact face of the lifting cutting device and a prefabricated frame component, and therefore abrasion of a tool bit in the lifting cutting device is reduced; therefore, the purpose of prolonging the service life of the lifting cutting device is achieved.

Description

Technical Field

[0001] This invention relates to the field of construction equipment technology, specifically a cutting device for manufacturing precast reinforced concrete frames. Background Technology

[0002] With the continuous progress of the times, the construction methods in the construction industry have become more and more diversified. Nowadays, more and more construction projects are using precast frame components to replace the previous cast-in-place concrete frame structures. This is because the use of precast frame components greatly saves the time and material costs of the project and can also reduce the pollution to the environment during construction. These precast frame components are produced in an integral molding manner and need to be cut and separated by a cutting device before they can be put into use.

[0003] Currently available cutting devices for manufacturing precast reinforced concrete frames can cut and separate precast frame components, but the part of the cutter head that comes into contact with the precast reinforced concrete frame component is easily worn during the cutting process, resulting in a short service life for the cutting device. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for manufacturing precast reinforced concrete frames, comprising a device base, a first housing fixedly mounted on the top of the device base, a mudguard fixedly mounted on the bottom edge of the device base, a directional wheel and a steering wheel fixedly mounted on the bottom of the device base, a cutting channel opened at the bottom of the device base, the cutting channel penetrating the device base and extending to the inner cavity of the first housing, an operating handle fixedly mounted on the top of the outer surface of the first housing, a motor displacement channel and an inspection port respectively opened on the outer surface of the first housing, the motor displacement channel and the inspection port being located on adjacent surfaces of the outer surface of the first housing, the operating handle and the inspection port being arranged opposite to each other on both sides of the first housing, a first motor fixedly mounted on the top of the first housing via a bracket, a lifting cutting device and a water supply device fixedly mounted on the top of the device base, both the lifting cutting device and the water supply device being located in the inner cavity of the first housing, the lifting cutting device and the water supply device being arranged parallel to each other, and the lifting cutting device being located directly above the cutting channel. When the lifting and cutting device is in operation, it supplies water to the contact surface between the lifting and cutting device and the precast reinforced concrete frame component, thereby reducing the wear of the cutting head in the lifting and cutting device and thus extending the service life of the lifting and cutting device.

[0005] Preferably, the lifting and cutting device includes a cutter, a lead screw, and a guide rod. A second motor is fixedly mounted on the outer surface of the cutter via a bracket. The second motor is located within a motor displacement channel. One end of the cutter is connected to the lead screw via an internal thread. The bottom end of the lead screw is rotatably mounted on the top of the device base, and the top end of the lead screw penetrates the first housing and extends to its outer side, where it is fixedly connected to the output end of the first motor. The bottom end of the guide rod is fixedly mounted on the top of the device base, and the top end of the guide rod is fixedly mounted on the top of the inner cavity of the first housing. The other end of the cutter is slidably mounted on the outer surface of the lead screw. With the first motor operating, the cutter can descend to the surface of the precast frame via the lead screw. The operator then turns on the second motor, and the cutter cuts the precast frame. When encountering precast frames of different heights, the operator can control the cutting depth using the first motor, thus achieving the purpose of cutting the precast frame according to different needs.

[0006] Preferably, the cutter includes a displacement base, one end of which is drivenly mounted on the outer surface of the lead screw, and the other end of which is slidably mounted on the outer surface of the guide rod. The outer surface of the displacement base is fixedly connected to the second motor via a bracket. The top of the displacement base has a mounting hole that penetrates the displacement base and extends to its bottom.

[0007] Preferably, rotating rods are rotatably mounted on both sides of the inner wall of the mounting hole. One end of each rotating rod extends through the displacement base to its outer side and is fixedly connected to the output end of the second motor. A buffer pad is fixedly mounted on the bottom of the displacement base, and a cutter disc is fixedly mounted on the outer surface of the rotating rod, with the cutter disc located directly above the cutting channel. By operating the second motor, the cutter disc, which contacts the surface of the prefabricated frame, rotates at high speed, thus achieving the purpose of cutting the prefabricated frame.

[0008] Preferably, the cutter disc includes a cutter body, which is fixedly mounted on the outer surface of the rotating rod. Limiting rings are fixedly installed at the center of both sides of the outer surface of the cutter body. Liquid delivery grooves are formed on both sides of the outer surface of the cutter body, and seepage holes are formed on the outer surface of the cutter body, penetrating the cutter body and extending to the other side. By providing liquid delivery grooves and seepage holes, when the water supply device supplies water to the cutter disc, water is supplied to the edge of the cutter disc through the liquid delivery grooves and seepage holes to prevent excessive wear, thus extending the service life of the cutter disc.

[0009] Preferably, the water supply device includes a second housing, the bottom of which is fixedly mounted on the top of the device base. An inlet pipe is fixedly mounted on the top of the second housing, penetrating the first housing and extending to its outer side. A cap is detachably mounted on the top of the inlet pipe, and the cap is adapted to block the inlet pipe. A liquid outlet device is fixedly mounted on the bottom edge of the outer surface of the second housing, located on the side of the outer surface of the second housing facing the lifting cutting device. By providing the cap, when the cutting work is completed, the operator can reinstall the cap on the top of the inlet pipe. Liquid will no longer flow out from the liquid outlet device due to atmospheric pressure, thus achieving the purpose of supplying water on demand.

[0010] Preferably, the liquid dispensing device includes a liquid dispensing pipe, one end of which is fixedly mounted on the outer surface of the second housing, and the other end of which is fixedly mounted with a liquid booster head. The end of the liquid booster head away from the liquid dispensing pipe has a liquid outlet. By operating the liquid booster head, the liquid inside the second housing is conveyed to a designated position on the cutter head, thus achieving the purpose of directional liquid delivery.

[0011] This invention provides a cutting device for manufacturing precast reinforced concrete frames. It has the following advantages:

[0012] (i) The cutting device for manufacturing precast reinforced concrete frames operates through a water supply device. When the lifting cutting device is performing cutting work, the water supply device will supply water to the contact surface between the lifting cutting device and the precast reinforced concrete frame components, thereby reducing the wear of the cutting head in the lifting cutting device and thus extending the service life of the lifting cutting device.

[0013] (ii) The cutting device for manufacturing precast reinforced concrete frames operates through the first motor. The cutter can be lowered to the surface of the precast frame via the lead screw. The operator then turns on the power of the second motor, and the cutter cuts the precast frame. When encountering precast frames of different heights, the operator can control the cutting depth of the cutter through the first motor. Therefore, the purpose of cutting the precast frame according to different needs can be achieved.

[0014] (iii) The cutting device for manufacturing precast reinforced concrete frames operates through a second motor, and the cutter disc that contacts the surface of the precast frame rotates at high speed, thus achieving the purpose of cutting the precast frame.

[0015] (iv) The cutting device for manufacturing precast reinforced concrete frames has a liquid delivery channel and a seepage hole. When the water supply device supplies water to the cutter head, water will be supplied to the edge of the cutter head through the liquid delivery channel and the seepage hole to prevent excessive wear. Therefore, the service life of the cutter head can be extended.

[0016] (v) The cutting device for manufacturing precast reinforced concrete frames can be equipped with a cover. When the cutting work is completed, the worker can install the cover back on the top of the liquid inlet pipe. The liquid will no longer flow out from the liquid outlet due to atmospheric pressure, thus achieving the purpose of water supply on demand.

[0017] (vi) The cutting device for manufacturing precast reinforced concrete frames operates by using a liquid booster head, and the liquid in the second housing is transported to the designated position of the cutter head, thus achieving the purpose of directional liquid transport. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a cutting device for manufacturing precast reinforced concrete frames according to the present invention;

[0019] Figure 2 This is a schematic diagram of the bottom structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the structural anatomy of the lifting and cutting device of the present invention;

[0021] Figure 4 This is a schematic diagram of the lifting and cutting device of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the cutter of the present invention;

[0023] Figure 6 This is a schematic diagram of the anatomical structure of the cutter head of the present invention;

[0024] Figure 7 This is a schematic diagram of the cutter head structure of the present invention;

[0025] Figure 8 This is a schematic diagram of the structural anatomy of the water supply device of the present invention;

[0026] Figure 9 This is a schematic diagram of the water supply device of the present invention;

[0027] Figure 10 This is a schematic diagram of the liquid dispensing device of the present invention.

[0028] In the diagram: 1. Device base; 2. First housing; 3. Operating handle; 4. First motor; 5. Mudguard; 6. Directional wheel; 7. Lifting and cutting device; 71. Cutter; 711. Displacement base; 712. Buffer pad; 713. Mounting hole; 714. Rotating rod; 715. Cutter disc; 7151. Cutter body; 7152. Limiting ring; 7153. Liquid conveying tank; 7154. Water seepage hole; 72. Second motor; 73. Lead screw; 74. Polished rod; 8. Water supply device; 81. Second housing; 82. Liquid inlet pipe; 83. Cover; 84. Liquid outlet device; 841. Liquid outlet pipe; 842. Liquid booster head; 843. Liquid outlet; 9. Motor displacement channel; 10. Inspection port; 11. Steering wheel; 12. Cutting channel. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figure 1-4This invention provides a technical solution comprising a device base 1, a first housing 2 fixedly mounted on the top of the device base 1, a mudguard 5 fixedly mounted on the bottom edge of the device base 1 to prevent mud and water generated during cutting from splashing backward onto the worker, a directional wheel 6 and a steering wheel 11 fixedly mounted on the bottom of the device base 1, the directional wheel 6 allowing the device to move in a specified direction, and the steering wheel 11 changing the direction of the device's movement, a cutting channel 12 extending through the device base 1 and into the inner cavity of the first housing 2, an operating handle 3 fixedly mounted on the top of the outer surface of the first housing 2, and motor displacement points respectively opened on the outer surface of the first housing 2. The motor displacement channel 9 and the inspection port 10 are located on adjacent surfaces of the outer surface of the first housing 2. The inspection port 10 is used for maintenance of the internal components of the first housing 2. The operating handle 3 is positioned opposite the inspection port 10 on both sides of the first housing 2. The first motor 4 is fixedly mounted on the top of the first housing 2 via a bracket. The lifting cutting device 7 and the water supply device 8 are fixedly mounted on the top of the device base 1, both located within the inner cavity of the first housing 2. The lifting cutting device 7 controls the cutting depth of the blade, and the water supply device 8 supplies water to the blade during cutting. The lifting cutting device 7 and the water supply device 8 are arranged parallel to each other, with the lifting cutting device 7 located directly above the cutting channel 12. When the lifting cutting device 7 is cutting, the water supply device 8 supplies water to the contact surface between the lifting cutting device 7 and the precast reinforced concrete frame component, thereby reducing the wear of the blade in the lifting cutting device 7 and extending its service life.

[0031] The lifting and cutting device 7 includes a cutter 71, a lead screw 73, and a guide rod 74. The cutter 71 is used to cut precast reinforced concrete frame components. A second motor 72 is fixedly mounted on the outer surface of the cutter 71 via a bracket. The second motor 72 is located in the motor displacement channel 9. One end of the cutter 71 is connected to the lead screw 73 via its internal thread. The bottom end of the lead screw 73 is rotatably mounted on the top of the device base 1. The top end of the lead screw 73 passes through the first housing 2 and extends to its outer side, where it is fixedly connected to the output end of the first motor 4. The bottom end of the guide rod 74 is fixedly mounted on the top of the device base 1, and the top end of the guide rod 74 is fixedly mounted on the top of the inner cavity of the first housing 2. The other end of the cutter 71 is slidably mounted on the outer surface of the lead screw 73. With the first motor 4 in operation, the cutter 71 can be lowered to the surface of the precast frame via the lead screw 73. Then, the operator turns on the power of the second motor 72, and the cutter 71 cuts the precast frame. When encountering precast frames of different heights, the operator can control the cutting depth of the cutter 71 through the first motor 4, thus achieving the purpose of cutting the precast frame according to different needs.

[0032] Please see Figure 5-7 The present invention provides a technical solution: the cutter 71 includes a displacement base 711, one end of the displacement base 711 is drivenly mounted on the outer surface of the lead screw 73, the other end of the displacement base 711 is slidably mounted on the outer surface of the guide rod 74, the outer surface of the displacement base 711 is fixedly connected to the second motor 72 through a bracket, and the top of the displacement base 711 is provided with a mounting hole 713, which penetrates the displacement base 711 and extends to its bottom.

[0033] Rotating rods 714 are rotatably mounted on both sides of the inner wall of the mounting hole 713. One end of the rotating rod 714 extends through the displacement base 711 to its outer side and is fixedly connected to the output end of the second motor 72. A buffer pad 712 is fixedly mounted on the bottom of the displacement base 711. The buffer pad 712 can buffer the impact force between the displacement base 711 and the device base 1. A cutter disc 715 is fixedly mounted on the outer surface of the rotating rod 714. The cutter disc 715 is located directly above the cutting channel 12 and is used for cutting. When the second motor 72 operates, the cutter disc 715, which contacts the surface of the prefabricated frame, rotates at high speed, thus achieving the purpose of cutting the prefabricated frame.

[0034] The cutter head 715 includes a cutter body 7151, which is fixedly mounted on the outer surface of the rotating rod 714. Limiting rings 7152 are fixedly installed at the center of both sides of the outer surface of the cutter body 7151. The limiting rings 7152 can prevent the cutter head 715 from shifting position during operation. Liquid conveying grooves 7153 are provided on both sides of the outer surface of the cutter body 7151. The liquid conveying grooves 7153 are used for liquid to flow from the outer surface of the cutter body 7151 to the end. Water seepage holes 7154 are provided on the outer surface of the cutter body 7151, and the water seepage holes 7154 penetrate the cutter body 7151 and extend to the other side. By opening a liquid delivery channel 7153 and a seepage hole 7154, the seepage hole 7154 is used to deliver liquid to the side of the cutter body 7151 away from the water supply device. When the water supply device 8 supplies water to the cutter disc 715, water will be supplied to the edge of the cutter disc 715 through the liquid delivery channel 7153 and the seepage hole 7154 to prevent excessive wear, thus extending the service life of the cutter disc 715.

[0035] Please see Figure 8-10 This invention provides a technical solution: the water supply device 8 includes a second housing 81, the bottom of which is fixedly installed on the top of the device base 1. An inlet pipe 82 is fixedly installed on the top of the second housing 81, used to input liquid into the second housing 81. The inlet pipe 82 penetrates the first housing 2 and extends to its outer side. A cap 83 is detachably installed on the top of the inlet pipe 82, and the cap 83 is compatible with the inlet pipe 82. The cap 83 can control the discharge of liquid through air pressure. A liquid outlet device 84 is fixedly installed at the bottom edge of the outer surface of the second housing 81, used for liquid transportation. The liquid outlet device 84 is located on the side of the outer surface of the second housing 81 facing the lifting cutting device 7. By setting the cap 83, when the cutting work is completed, the operator can reinstall the cap 83 back on the top of the inlet pipe 82. Liquid will no longer flow out from the liquid outlet device 84 due to atmospheric pressure, thus achieving the purpose of water supply on demand.

[0036] The liquid outlet device 84 includes an outlet pipe 841. One end of the outlet pipe 841 is fixedly installed on the outer surface of the second housing 81, and the other end of the outlet pipe 841 is fixedly installed with a liquid booster head 842. The liquid booster head 842 is used to increase the liquid pressure so that the liquid can flow out in a directional manner. The end of the liquid booster head 842 away from the outlet pipe 841 has an outlet port 843. Through the operation of the liquid booster head 842, the liquid in the second housing 81 will be transported to the designated position of the cutter head 715, thus achieving the purpose of directional liquid transport.

[0037] In use, the operator moves the device to the location of the precast concrete frame to be cut using the operating handle 3, turns on the power switch of the first motor 4, and lowers the cutter 71 to the top of the precast concrete frame component via the lead screw 73. Then, the operator turns off the power switch of the first motor 4, opens the cover 83, and pours water into the second housing 81 through the liquid inlet pipe 82. The water is then directed to the cutter head 715 through the liquid outlet device 84. At this time, the power of the second motor 72 is turned on, and the cutter head 715 cuts the precast concrete frame component. The operator pushes the cutting device in the direction to be cut using the operating handle 3. After cutting is completed, the power of the second motor 72 is turned off, and the cover 83 is placed on top of the liquid inlet pipe 82. The power switch of the first motor 4 is turned on again, and the cutter 71 is lifted upward to the inner cavity of the first housing 2 via the lead screw 73. Then, the power switch of the first motor 4 is turned off.

[0038] In the liquid delivery section, the cap 83 is removed from the top of the inlet pipe 82 and placed inside the operating handle 3. Water is poured into the second housing 81 through the inlet pipe 82. The water is then directed to the cutter head 715 through the outlet device 84. After the device has finished cutting, the cap 83 is put back on the top of the inlet pipe 82. At this time, the liquid will no longer spray out from the outlet device 84 due to atmospheric pressure.

[0039] In the water supply section of the cutter head, when liquid is sprayed onto the surface of the cutter disc 715 through the liquid outlet device 84, the liquid will be transported to the end of the cutter body 7151 through the liquid transport channel 7153. The liquid will also flow through the seepage hole 7154 to the side away from the liquid outlet device 84, and be transported to the end of the cutter body 7151 through the liquid transport channel 7153 on that side.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for manufacturing precast reinforced concrete frames, comprising a device base (1), characterized in that: A first housing (2) is fixedly installed on the top of the device base (1). A mudguard (5) is fixedly installed at the bottom edge of the device base (1). A directional wheel (6) and a steering wheel (11) are fixedly installed at the bottom of the device base (1). A cutting channel (12) is opened at the bottom of the device base (1), and the cutting channel (12) penetrates the device base (1) and extends to the inner cavity of the first housing (2). An operating handle (3) is fixedly installed on the top of the outer surface of the first housing (2). A motor displacement channel (9) and an inspection port (10) are respectively opened on the outer surface of the first housing (2). The channel (9) and the inspection port (10) are located on adjacent surfaces of the outer surface of the first housing (2). The operating handle (3) and the inspection port (10) are opposite to each other on both sides of the first housing (2). The first motor (4) is fixedly installed on the top of the first housing (2) by a bracket. The lifting cutting device (7) and the water supply device (8) are fixedly installed on the top of the device base (1), and the lifting cutting device (7) and the water supply device (8) are both located in the inner cavity of the first housing (2). The lifting cutting device (7) and the water supply device (8) are arranged in parallel. The lifting cutting device (7) is located directly above the cutting channel (12).

2. The cutting device for manufacturing precast reinforced concrete frames according to claim 1, characterized in that: The lifting and cutting device (7) includes a cutter (71), a lead screw (73), and a guide rod (74). A second motor (72) is fixedly installed on the outer surface of the cutter (71) by a bracket. The second motor (72) is located in the motor displacement channel (9). One end of the cutter (71) is connected to the lead screw (73) through its internal thread. The bottom end of the lead screw (73) is rotatably installed on the top of the device base (1). The top end of the lead screw (73) passes through the first housing (2) and extends to its outer side to be fixedly connected to the output end of the first motor (4). The bottom end of the guide rod (74) is fixedly installed on the top of the device base (1). The top end of the guide rod (74) is fixedly installed on the top of the inner cavity of the first housing (2). The other end of the cutter (71) is slidably installed on the outer surface of the lead screw (73).

3. The cutting device for manufacturing precast reinforced concrete frames according to claim 2, characterized in that: The cutter (71) includes a displacement base (711), one end of which is drivenly mounted on the outer surface of the lead screw (73), and the other end of which is slidably mounted on the outer surface of the guide rod (74). The outer surface of the displacement base (711) is fixedly connected to the second motor (72) through a bracket. The top of the displacement base (711) is provided with a mounting hole (713), and the mounting hole (713) penetrates the displacement base (711) and extends to its bottom.

4. The cutting device for manufacturing precast reinforced concrete frames according to claim 3, characterized in that: Rotary rods (714) are rotatably mounted on both sides of the inner wall of the mounting hole (713). One end of the rotating rod (714) extends through the displacement base (711) to its outer side and is fixedly connected to the output end of the second motor (72). A buffer pad (712) is fixedly mounted on the bottom of the displacement base (711). A cutter disc (715) is fixedly mounted on the outer surface of the rotating rod (714). The cutter disc (715) is located directly above the cutting channel (12).

5. A cutting device for manufacturing precast reinforced concrete frames according to claim 4, characterized in that: The cutter head (715) includes a cutter body (7151), which is fixedly installed on the outer surface of the rotating rod (714). Limiting rings (7152) are fixedly installed at the center of both sides of the outer surface of the cutter body (7151). Liquid delivery grooves (7153) are provided on both sides of the outer surface of the cutter body (7151). Water seepage holes (7154) are provided on the outer surface of the cutter body (7151), and the water seepage holes (7154) penetrate the cutter body (7151) and extend to the other side.

6. The cutting device for manufacturing precast reinforced concrete frames according to claim 1, characterized in that: The water supply device (8) includes a second housing (81), the bottom of which is fixedly installed on the top of the device base (1). An inlet pipe (82) is fixedly installed on the top of the second housing (81). The inlet pipe (82) passes through the first housing (2) and extends to its outer side. A cap (83) is detachably installed on the top of the inlet pipe (82), and the cap (83) is plugged and adapted to the inlet pipe (82). An outlet device (84) is fixedly installed at the bottom edge of the outer surface of the second housing (81). The outlet device (84) is located on the side of the outer surface of the second housing (81) facing the lifting and cutting device (7).

7. A cutting device for manufacturing precast reinforced concrete frames according to claim 6, characterized in that: The liquid outlet device (84) includes a liquid outlet pipe (841), one end of which is fixedly installed on the outer surface of the second housing (81), and the other end of which is fixedly installed with a liquid booster head (842). The liquid booster head (842) has a liquid outlet (843) at the end away from the liquid outlet pipe (841).

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