Production forming device of heat insulation aluminum plate for new energy automobile
By designing automated bending and stamping mechanisms, the adaptability and precision issues of existing equipment were resolved, enabling diversified production of heat-insulating aluminum sheets for new energy vehicles and improving production efficiency and quality.
Patent Information
- Application Number
- CN202610129126.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-30
- Publication Date
- 2026-03-03
AI Technical Summary
Existing aluminum insulation sheet production and forming equipment has limited functionality and cannot adapt to the processing of aluminum insulation sheets of different thicknesses, lengths, and widths. It also has low automation and unstable stamping precision, making it difficult to meet the diverse production needs of new energy vehicles.
A production forming device including a bending mechanism, a support mechanism, an auxiliary mechanism, and a processing mechanism was designed. It realizes automated bending and stamping of heat-insulating aluminum plates through components such as robotic arms, servo motors, and stepper motors, and is suitable for processing heat-insulating aluminum plates of different specifications.
It has enabled automated production of thermal insulation aluminum panels of different specifications, improved processing accuracy and efficiency, and met the diverse needs of new energy vehicles.
Smart Images

Figure CN121589154A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heat-insulating aluminum plate processing technology, specifically to a production and forming device for heat-insulating aluminum plates used in new energy vehicles. Background Technology
[0002] In the current booming development of the new energy vehicle industry, heat-insulating aluminum sheets, as a crucial component, play an irreplaceable and key role. These sheets are mainly used in core components of new energy vehicles, such as battery packs, motors, and electronic control systems. Their core function is to effectively block heat transfer, creating a stable and suitable operating temperature environment for various key components, thereby ensuring the performance stability and safety of the new energy vehicle and extending its service life.
[0003] However, existing aluminum insulation sheet production and forming equipment on the market has many limitations, making it difficult to meet the diverse production needs of the new energy vehicle industry. On the one hand, some production equipment has a single function, only capable of processing aluminum insulation sheets of specific sizes and specifications. It lacks adaptability to aluminum insulation sheets of different thicknesses, lengths, and widths, and cannot achieve flexible adjustment and universal production. In addition, many production equipment can only stamp a specific area of the aluminum insulation sheet, and cannot simultaneously perform comprehensive and precise stamping operations on the unbent middle area and the bent areas on both sides to form the required surface features such as "depressions" or "holes". Moreover, the existing stamping operations mostly rely on manual assistance, with a low degree of automation. This not only increases the labor intensity of workers, but also easily leads to unstable stamping accuracy, affecting the product quality of the aluminum insulation sheet. Summary of the Invention
[0004] To solve the above-mentioned technical problems, a production and forming device for heat-insulating aluminum plates for new energy vehicles is provided. This technical solution solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A production and forming device for heat-insulating aluminum plates for new energy vehicles includes a machine body. A robotic arm is installed on the right side of the top of the machine body, and a through slot is opened on the left side of the top of the machine body. A frame is fixedly installed in the through slot. The top of the machine body is also fixedly connected to a top plate through four sets of connecting rods. A cylinder is fixedly installed in the middle of the top of the top plate. The output end of the cylinder passes through the top wall of the top plate and is fixedly connected to a lifting frame. A bending mechanism, a support mechanism, and an auxiliary mechanism are arranged inside the frame. A processing mechanism is connected inside the lifting frame. The bending mechanism is used to bend both sides of the heat-insulating aluminum plate, and the support mechanism, auxiliary mechanism, and processing mechanism cooperate to stamp the bent heat-insulating aluminum plate.
[0006] Preferably, the bending mechanism includes a first threaded rod, a first fixed rod, and a first servo motor. The first threaded rod is rotatably connected to the inner rear side of the frame, the first fixed rod is fixedly connected to the inner rear side of the frame, the first servo motor is disposed on the outer wall of the frame, the outer end of the first threaded rod is fixedly connected to the output end of the first servo motor, the threads at both ends of the first threaded rod have opposite directions, and both ends of the outer wall of the first threaded rod are threadedly connected to movable plates. Both sets of movable plates are slidably connected to the first fixed rod.
[0007] Preferably, fixed blocks are fixedly installed on both sides of the top of the movable plate, and a first lead screw is rotatably connected between the two sets of fixed blocks. A first movable block is threadedly connected to the outer surface of the first lead screw, and the first movable block is slidably connected to a first guide rod. The two ends of the first guide rod are respectively fixedly connected to the inner walls of the two sets of fixed blocks. A first stepper motor for driving the first lead screw to rotate is provided on the outer wall of one set of fixed blocks, and a first electric push rod is fixedly installed on the top of the first movable block. The output end of the first electric push rod is fixedly connected to the first pressure plate.
[0008] Preferably, the bending mechanism further includes an L-shaped plate welded to the front side of the movable plate. A second lead screw is rotatably connected inside the L-shaped plate, and a second guide rod is fixedly connected inside the L-shaped plate. A second movable block is slidably connected to the outer wall of the second guide rod. The second movable block is threadedly connected to the outer wall of the second lead screw. A second stepper motor that drives the second lead screw to rotate is installed at the bottom of the L-shaped plate, and a second electric push rod is fixedly connected to the outer wall of the second movable block. A second pressure plate is slidably connected to the outer wall of the vertical plate of the L-shaped plate, and the second pressure plate is fixedly connected to the output end of the second electric push rod.
[0009] Preferably, the support mechanism includes a third lead screw, a third guide rod, and a first movable frame. The third lead screw is rotatably connected to the inner bottom end of the frame, the third guide rod is fixedly installed at the inner bottom end of the frame, the first movable frame is threadedly connected to the third lead screw, and the first movable frame is slidably connected to the outer wall of the third guide rod. The outer end of the third lead screw is fixedly installed at the output end of a third stepper motor, and the third stepper motor is located on the outer side of the frame.
[0010] Preferably, the support mechanism further includes a fourth stepper motor fixedly installed on the inner wall of the first movable frame. The output end of the fourth stepper motor is fixedly connected to a fourth lead screw. A fourth guide rod is also fixedly connected inside the first movable frame. A movable plate is slidably connected to the outer wall of the fourth guide rod. The movable plate is threadedly connected to the fourth lead screw. A third electric push rod is fixedly installed on both outer sides of the movable plate. The output ends of the two sets of third electric push rods are fixedly connected to the first mounting frame. A second fixed rod is fixedly installed inside the first mounting frame. Two sets of first clamping blocks are slidably connected to the second fixed rod. The two sets of first clamping blocks are respectively threaded to both ends of the outer wall of the second threaded rod. The second threaded rod is rotatably connected inside the first mounting frame. A second servo motor that drives the second threaded rod to rotate is installed on the outer wall of the first mounting frame. The two sets of first clamping blocks are used to clamp and fix the lower mold base.
[0011] Preferably, the auxiliary mechanism includes two sets of fourth electric push rods, which are respectively fixedly installed on the front and rear sides of the frame. The output ends of both sets of fourth electric push rods extend into the frame and are fixedly connected to the connecting member. A dual-axis electric push rod is fixedly installed inside the connecting member, and the two output ends of the dual-axis electric push rod are fixedly connected to the clamping member.
[0012] Preferably, the processing mechanism includes a second movable frame, a fifth lead screw is rotatably connected inside the lifting frame, the second movable frame is threadedly connected to the outer surface of the fifth lead screw, a fifth guide rod is also welded inside the lifting frame, the second movable frame is slidably connected to the fifth guide rod, a fifth stepper motor is fixedly connected to the outer wall of the lifting frame, and the outer end of the fifth lead screw is fixedly connected to the output end of the fifth stepper motor.
[0013] Preferably, the processing mechanism further includes a sixth lead screw and a sixth guide rod. The sixth lead screw is rotatably connected inside the second movable frame, and the sixth guide rod is fixedly installed inside the second movable frame. The outer end of the sixth lead screw is fixedly installed at the output end of the sixth stepper motor. The sixth stepper motor is disposed on the inner wall of the second movable frame, and a moving block is threadedly connected to the outer wall of the sixth lead screw. The moving block is slidably connected to the outer wall of the sixth guide rod, and the bottom of the moving block is fixedly connected to the fifth electric push rod. The output end of the fifth electric push rod is fixedly installed with a second mounting frame.
[0014] Preferably, two sets of second clamping blocks are slidably connected inside the second mounting frame. The two sets of second clamping blocks are used to clamp and fix the processing head. The two sets of second clamping blocks are respectively threaded to both ends of the outer wall of the third threaded rod. The third threaded rod is rotatably connected inside the second mounting frame. A third fixing rod for guiding the second clamping blocks is also installed inside the second mounting frame. A third servo motor is provided on the outside of the second mounting frame. The output end of the third servo motor extends into the second mounting frame and is fixedly connected to the outer end of the third threaded rod.
[0015] Compared with the prior art, the present invention provides a production and forming device for heat-insulating aluminum plates for new energy vehicles, which has the following beneficial effects: This invention features a bending mechanism suitable for bending both sides of heat-insulating aluminum plates of varying thicknesses, lengths, and widths. Depending on processing requirements, both sides of the heat-insulating aluminum plate can be bent individually or simultaneously. After two bends on each side, an "L" shape is formed, making it suitable for producing heat-insulating aluminum plates of different specifications and improving the device's practicality. Furthermore, with the coordinated action of the support mechanism, auxiliary mechanism, and processing mechanism, corresponding stamping operations can be performed on the unbent middle area of the heat-insulating aluminum plate as well as the bent areas on both sides, forming "recesses" or "holes." The entire process is automated, meeting the needs of workers. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a front view of the present invention; Figure 3 This is a schematic diagram of the internal structure of the frame in this invention; Figure 4 This is a schematic diagram of the bending mechanism in this invention; Figure 5 This is a front view of the movable plate in this invention; Figure 6 This is a schematic diagram of the internal structure of the L-shaped plate in this invention; Figure 7 This is a schematic diagram of the support mechanism in this invention; Figure 8 This is a schematic diagram of the internal structure of the first mounting frame in this invention; Figure 9 This is a schematic diagram of the processing mechanism in this invention; Figure 10 This is a schematic diagram of the internal structure of the second active frame in this invention; Figure 11 In this invention Figure 10 A schematic diagram of the enlarged structure at point A; Figure 12 This is a schematic diagram of the heat-insulating aluminum plate structure for new energy vehicles produced in this invention.
[0017] The numbers on the map are: 1. Body; 101. Robotic arm; 102. Through slot; 103. Frame; 104. Connecting rod; 105. Top plate; 106. Cylinder; 107. Lifting frame; 2. Bending mechanism; 201. First threaded rod; 202. First fixed rod; 203. First servo motor; 204. Movable plate; 205. L-shaped plate; 206. Fixed block; 207. First lead screw; 208. First guide rod; 209. First stepper motor; 210. First movable block; 211. First electric push rod; 212. First pressure plate; 213. Second lead screw; 214. Second guide rod; 215. Second stepper motor; 216. Second movable block; 217. Second electric push rod; 218. Second pressure plate; 3. Support mechanism; 301. Third lead screw; 302. Third guide rod; 303. Third stepper motor; 304. First movable frame; 305. Fourth stepper motor; 306. Fourth lead screw; 307. Fourth guide rod; 308. Moving plate; 309. Third electric push rod; 310. First mounting frame; 311. Second threaded rod; 312. Second fixed rod; 313. Second servo motor; 314. First clamping block; 315. Lower mold base; 4. Auxiliary mechanisms; 401. Fourth electric actuator; 402. Dual-axis electric actuator; 403. Clamping components; 5. Machining mechanism; 501. Fifth lead screw; 502. Fifth guide rod; 503. Fifth stepper motor; 504. Second movable frame; 505. Sixth stepper motor; 506. Sixth lead screw; 507. Sixth guide rod; 508. Moving block; 509. Fifth electric push rod; 510. Second mounting frame; 511. Third threaded rod; 512. Third fixed rod; 513. Third servo motor; 514. Second clamping block; 515. Machining head. Detailed Implementation
[0018] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0019] Example 1 Please refer to Figures 1-12As shown, a production and forming device for heat-insulating aluminum plates for new energy vehicles includes a machine body 1. A robotic arm 101 is provided on the right side of the top of the machine body 1. A through slot 102 is provided on the left side of the top of the machine body 1. A frame 103 is fixedly installed in the through slot 102. The top of the machine body 1 is also fixedly connected to a top plate 105 through four sets of connecting rods 104. A cylinder 106 is fixedly installed in the middle of the top of the top of the top plate 105. The output end of the cylinder 106 penetrates the top wall of the top plate 105 and is fixedly connected to a lifting frame 107. A bending mechanism 2, a support mechanism 3, and an auxiliary mechanism 4 are provided inside the frame 103. A processing mechanism 5 is connected inside the lifting frame 107. The bending mechanism 2 is used to bend both sides of the heat-insulating aluminum plate, and the support mechanism 3, the auxiliary mechanism 4, and the processing mechanism 5 cooperate to stamp the bent heat-insulating aluminum plate.
[0020] Example 2 Please refer to Figure 3 and Figure 4 As shown, the bending mechanism 2 includes a first threaded rod 201, a first fixed rod 202, and a first servo motor 203. The first threaded rod 201 is rotatably connected to the rear inner side of the frame 103, and the first fixed rod 202 is fixedly connected to the rear inner side of the frame 103. The first servo motor 203 is disposed on the outer wall of the frame 103. The outer end of the first threaded rod 201 is fixedly connected to the output end of the first servo motor 203. The threads at both ends of the first threaded rod 201 have opposite directions of rotation, and both ends of the outer wall of the first threaded rod 201 are threadedly connected to movable plates 204. Both sets of movable plates 204 are slidably connected to the first fixed rod 202.
[0021] Please refer to Figure 5 As shown, fixed blocks 206 are fixedly installed on both sides of the top of the movable plate 204. A first lead screw 207 is rotatably connected between the two sets of fixed blocks 206. A first movable block 210 is threadedly connected to the outer surface of the first lead screw 207. The first movable block 210 is slidably connected to the first guide rod 208. The two ends of the first guide rod 208 are fixedly connected to the inner walls of the two sets of fixed blocks 206 respectively. A first stepper motor 209 for driving the first lead screw 207 to rotate is provided on the outer wall of one set of fixed blocks 206. A first electric push rod 211 is fixedly installed on the top of the first movable block 210. The output end of the first electric push rod 211 is fixedly connected to the first pressure plate 212.
[0022] Please refer to Figure 6As shown, the bending mechanism 2 also includes an L-shaped plate 205 welded to the front side of the movable plate 204. A second lead screw 213 is rotatably connected inside the L-shaped plate 205. A second guide rod 214 is also fixedly connected inside the L-shaped plate 205. A second movable block 216 is slidably connected to the outer wall of the second guide rod 214. The second movable block 216 is threadedly connected to the outer wall of the second lead screw 213. A second stepper motor 215 that drives the second lead screw 213 to rotate is also installed at the bottom of the L-shaped plate 205. A second electric push rod 217 is fixedly connected to the outer wall of the second movable block 216. A second pressure plate 218 is slidably connected to the outer wall of the vertical plate of the L-shaped plate 205. The second pressure plate 218 is fixedly connected to the output end of the second electric push rod 217.
[0023] Those skilled in the art will understand that the output of the first servo motor 203 drives the first threaded rod 201 to rotate, causing the two sets of movable plates 204 to move closer or further apart, thereby moving the L-shaped plates 205 on both sides closer or further apart, placing the heat-insulating aluminum plate on top of the L-shaped plates 205 on both sides, with the outer end of the horizontal plate of the L-shaped plate 205 positioned at the bending position of the heat-insulating aluminum plate; the horizontal position of the first pressure plate 212 is adjusted according to the thickness of the heat-insulating aluminum plate, and the output of the first stepper motor 209 drives the first lead screw 207 to rotate, causing the first movable block 210 to reciprocate horizontally. The movement of the first pressure plate 212 causes it to reciprocate horizontally, making the distance between the side of the first pressure plate 212 near the L-shaped plate 205 and the outer side of the L-shaped plate 205 match the thickness of the heat-insulating aluminum plate. The output end of the first electric push rod 211 is extended, causing the first pressure plate 212 to move downward. At the same time, the output end of the second stepper motor 215 drives the second lead screw 213 to rotate, causing the second pressure plate 218 to move downward along the outer wall of the vertical plate of the L-shaped plate 205. The first pressure plate 212 and the second pressure plate 218 cooperate to bend the heat-insulating aluminum plate downward at the bending position. Afterwards, the second pressure plate 218 continues to move downwards, so that the distance between the top of the second pressure plate 218 and the bottom of the first pressure plate 212 matches the thickness of the heat-insulating aluminum plate. Finally, the output end of the second electric push rod 217 is extended, causing the second pressure plate 218 to move closer to the first pressure plate 212. The bottom of the first pressure plate 212 and the top of the second pressure plate 218 cooperate with each other, thereby achieving a second bending of the part that has just been bent downwards. Thus, according to the processing requirements, the two sides of the heat-insulating aluminum plate can be bent separately or simultaneously. After two bends on each side, an "L" shape can be formed.
[0024] Example 3 Please refer to Figure 7As shown, the support mechanism 3 includes a third lead screw 301, a third guide rod 302, and a first movable frame 304. The third lead screw 301 is rotatably connected to the bottom of the inner part of the frame 103. The third guide rod 302 is fixedly installed at the bottom of the inner part of the frame 103. The first movable frame 304 is threadedly connected to the third lead screw 301 and slidably connected to the outer wall of the third guide rod 302. The outer end of the third lead screw 301 is fixedly installed at the output end of the third stepper motor 303. The third stepper motor 303 is located on the outer side of the frame 103.
[0025] Please refer to Figure 7 and Figure 8 As shown, the support mechanism 3 also includes a fourth stepper motor 305 fixedly installed on the inner wall of the first movable frame 304. The output end of the fourth stepper motor 305 is fixedly connected to the fourth lead screw 306. A fourth guide rod 307 is also fixedly connected inside the first movable frame 304. A moving plate 308 is slidably connected to the outer wall of the fourth guide rod 307. The moving plate 308 is threadedly connected to the fourth lead screw 306. Third electric push rods 309 are fixedly installed on both outer sides of the moving plate 308. The output ends of the two sets of third electric push rods 309 are connected to the first mounting frame. 310 is fixedly connected. A second fixing rod 312 is fixedly installed inside the first mounting frame 310. Two sets of first clamping blocks 314 are slidably connected to the second fixing rod 312. The two sets of first clamping blocks 314 are respectively threaded to both ends of the outer wall of the second threaded rod 311, and the second threaded rod 311 is rotatably connected inside the first mounting frame 310. A second servo motor 313 that drives the second threaded rod 311 to rotate is installed on the outer wall of the first mounting frame 310. The two sets of first clamping blocks 314 are used to clamp and fix the lower mold base 315.
[0026] Those skilled in the art will understand that the output of the third stepper motor 303 drives the third lead screw 301 to rotate, causing the first movable frame 304 to reciprocate horizontally along the outer wall of the third guide rod 302, thereby driving the lower mold base 315 to reciprocate horizontally; and the output of the fourth stepper motor 305 drives the fourth lead screw 306 to rotate, causing the moving plate 308 to reciprocate back and forth along the outer wall of the fourth guide rod 307, thereby driving the lower mold base 315 to reciprocate back and forth; furthermore, by controlling the outputs of the two sets of third electric push rods 309 to extend or retract synchronously, the lower mold base 315 can be driven to move upward or downward. In summary, the clamped lower mold base 315 can reciprocate in three dimensions: horizontal, vertical, and longitudinal, allowing the lower mold base 315 to move freely to any position on the bottom of the heat-insulating aluminum plate and fit against it. In addition, the heat insulation aluminum plate of new energy vehicles usually needs to be stamped during processing. Stamping can punch holes and deform the heat insulation aluminum plate. Therefore, different lower die bases 315 are required for processing. The lower die base 315 plays a supporting role during processing to prevent the heat insulation aluminum plate from deforming in the processing area due to the stamping force. The output end of the second servo motor 313 drives the second threaded rod 311 to rotate, so that the two sets of first clamping blocks 314 move closer or further apart, thereby clamping or releasing the lower die base 315, which facilitates the automated disassembly and replacement of the lower die base 315.
[0027] Example 4 Please refer to Figure 3 As shown, the auxiliary mechanism 4 includes two sets of fourth electric push rods 401. The two sets of fourth electric push rods 401 are fixedly installed on the front and rear sides of the frame 103 respectively. The output ends of the two sets of fourth electric push rods 401 extend into the frame 103 and are fixedly connected to the connector. A dual-axis electric push rod 402 is fixedly installed inside the connector. The two output ends of the dual-axis electric push rod 402 are fixedly connected to the clamping member 403.
[0028] Those skilled in the art will understand that by controlling the output ends of the fourth electric push rods 401 on both sides to extend or retract synchronously, the clamping parts 403 on the front and rear sides are driven to move closer or further away from each other; and by controlling the two output ends of the dual-axis electric push rods 402 to extend or retract synchronously, the two sets of clamping parts 403 connected thereto are driven to move closer or further away from each other.
[0029] Example 5 Please refer to Figure 9 As shown, the processing mechanism 5 includes a second movable frame 504, a fifth lead screw 501 is rotatably connected inside the lifting frame 107, the second movable frame 504 is threadedly connected to the outer surface of the fifth lead screw 501, a fifth guide rod 502 is also welded inside the lifting frame 107, the second movable frame 504 is slidably connected to the fifth guide rod 502, a fifth stepper motor 503 is fixedly connected to the outer wall of the lifting frame 107, and the outer end of the fifth lead screw 501 is fixedly connected to the output end of the fifth stepper motor 503.
[0030] Please refer to Figure 10As shown, the processing mechanism 5 also includes a sixth lead screw 506 and a sixth guide rod 507. The sixth lead screw 506 is rotatably connected inside the second movable frame 504, and the sixth guide rod 507 is fixedly installed inside the second movable frame 504. The outer end of the sixth lead screw 506 is fixedly installed at the output end of the sixth stepper motor 505. The sixth stepper motor 505 is disposed on the inner wall of the second movable frame 504, and a moving block 508 is threadedly connected to the outer wall of the sixth lead screw 506. The moving block 508 is slidably connected to the outer wall of the sixth guide rod 507. The bottom of the moving block 508 is fixedly connected to the fifth electric push rod 509, and the output end of the fifth electric push rod 509 is fixedly installed with a second mounting frame 510.
[0031] Please refer to Figure 11 As shown, two sets of second clamping blocks 514 are slidably connected inside the second mounting frame 510. The two sets of second clamping blocks 514 are used to clamp and fix the processing head 515. The two sets of second clamping blocks 514 are respectively threaded to both ends of the outer wall of the third threaded rod 511. The third threaded rod 511 is rotatably connected inside the second mounting frame 510. A third fixing rod 512 for guiding the second clamping blocks 514 is also installed inside the second mounting frame 510. A third servo motor 513 is provided on the outside of the second mounting frame 510. The output end of the third servo motor 513 extends into the second mounting frame 510 and is fixedly connected to the outer end of the third threaded rod 511.
[0032] Those skilled in the art will understand that the output of the fifth stepper motor 503 drives the fifth lead screw 501 to rotate, causing the second movable frame 504 to reciprocate horizontally along the outer wall of the fifth guide rod 502, thereby driving the processing head 515 to reciprocate horizontally. Furthermore, the output of the sixth stepper motor 505 drives the sixth lead screw 506 to rotate, causing the moving block 508 to reciprocate back and forth along the outer wall of the sixth guide rod 507, thereby driving the processing head 515 to reciprocate back and forth. Additionally, by extending or retracting the output of the fifth electric push rod 509, the processing head 515 can move downwards or upwards. In summary, the clamped processing head 515 can reciprocate in three dimensions: horizontal, vertical, and longitudinal, allowing it to move freely to the top of the heat-insulating aluminum plate and correspond to the position of the lower die base 315 at the bottom of the heat-insulating aluminum plate, thus automating the stamping of the heat-insulating aluminum plate.
[0033] To clearly describe the working principle of this invention, we will use... Figure 1 This is explained from a directional perspective, which refers to the "up, down, left, right, front, and back" as mentioned below, specifically as follows: S1. The heat-insulating aluminum plate on the end of the external conveyor is clamped and transferred to the inside of the frame 103 by the robotic arm 101. The heat-insulating aluminum plate is in a horizontal state, and the bottom height of the heat-insulating aluminum plate matches the top height of the L-shaped plates 205 on both sides. The output end of the first servo motor 203 drives the first threaded rod 201 to rotate, so that the two sets of movable plates 204 move closer or further away from each other, thereby driving the L-shaped plates 205 on both sides to move closer or further away from each other. The heat-insulating aluminum plate is placed on the top of the L-shaped plates 205 on both sides, and the outer end of the horizontal plate of the L-shaped plate 205 is at the position to be bent by the heat-insulating aluminum plate. S2. Adjust the horizontal position of the first pressure plate 212 according to the thickness of the heat-insulating aluminum plate. Drive the first lead screw 207 to rotate through the output end of the first stepper motor 209, so that the first movable block 210 moves horizontally back and forth, thereby driving the first pressure plate 212 to move horizontally back and forth, so that the distance between the side of the first pressure plate 212 close to the L-shaped plate 205 and the outer side of the L-shaped plate 205 matches the thickness of the heat-insulating aluminum plate. Drive the output end of the first electric push rod 211 to extend, driving the first pressure plate 212 to move downward. At the same time, drive the output end of the second stepper motor 215 to drive the second lead screw 213 to rotate, so that the second pressure plate 218 moves downward along the outer wall of the vertical plate of the L-shaped plate 205. The first pressure plate 212 and the second pressure plate 218 cooperate with each other to bend the heat-insulating aluminum plate downward at the bending position. S3. The second pressure plate 218 continues to move downward, so that the distance between the top of the second pressure plate 218 and the bottom of the first pressure plate 212 matches the thickness of the heat-insulating aluminum plate. Finally, the output end of the second electric push rod 217 is extended to drive the second pressure plate 218 to move closer to the first pressure plate 212. The bottom of the first pressure plate 212 and the top of the second pressure plate 218 cooperate with each other to bend the part that has just been bent downward again. Thus, the two sides of the heat-insulating aluminum plate can be bent separately or simultaneously according to the processing requirements. After two bends on each side, an "L" shape can be formed. S4. After bending, the bottom of the first pressure plate 212 and the top of the L-shaped plate 205 cooperate to clamp and fix the bent heat-insulating aluminum plate. The robotic arm 101 selects the external lower mold base 315 and processing head 515 according to the processing requirements, and installs them between the two sets of first clamping blocks 314 and the two sets of second clamping blocks 514 respectively. Under the action of the support mechanism 3 and the processing mechanism 5, the unbent middle area of the heat-insulating aluminum plate is punched to form a "depression" or "hole". In addition, the robotic arm 101 01. The heat-insulating aluminum plate is removed, and the bending mechanism 2 is reset, causing the two sets of movable plates 204 to move to the two sides inside the frame 103. Then, under the action of the auxiliary mechanism 4, the two sets of clamping parts 403 on both sides clamp and fix the unbent middle area of the heat-insulating aluminum plate. Continuing under the action of the support mechanism 3 and the processing mechanism 5, corresponding stamping operations can also be performed on the bending areas on both sides of the heat-insulating aluminum plate. This is convenient, fast, and fully automated. A structural diagram of one type of heat-insulating aluminum plate for new energy vehicles is shown below. Figure 12 As shown; It is worth noting that during the stamping operation, since the lifting frame 107 covers the top of the frame 103, it prevents debris from splashing during punching, thus meeting the needs of the workers. Furthermore, the debris is collected in the collection box below the frame 103, ensuring a clean working environment.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A production and forming device for heat-insulating aluminum plates for new energy vehicles, comprising a machine body (1), characterized in that, A mechanical arm (101) is provided on the right side of the top of the machine body (1). A through slot (102) is provided on the left side of the top of the machine body (1). A frame (103) is fixedly installed in the through slot (102). The top of the machine body (1) is also fixedly connected to the top plate (105) through four sets of connecting rods (104). A cylinder (106) is fixedly installed in the middle of the top of the top of the top plate (105). The output end of the cylinder (106) passes through the top wall of the top plate (105) and is fixedly connected to the lifting frame (107). A bending mechanism (2), a support mechanism (3) and an auxiliary mechanism (4) are provided inside the frame (103). A processing mechanism (5) is connected inside the lifting frame (107). The bending mechanism (2) is used to bend the two sides of the heat-insulating aluminum plate. The support mechanism (3), the auxiliary mechanism (4) and the processing mechanism (5) cooperate to stamp the bent heat-insulating aluminum plate.
2. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 1, characterized in that, The bending mechanism (2) includes a first threaded rod (201), a first fixed rod (202), and a first servo motor (203). The first threaded rod (201) is rotatably connected to the rear side inside the frame (103), and the first fixed rod (202) is fixedly connected to the rear side inside the frame (103). The first servo motor (203) is set on the outer wall of the frame (103). The outer end of the first threaded rod (201) is fixedly connected to the output end of the first servo motor (203). The threads at both ends of the first threaded rod (201) are in opposite directions, and both ends of the outer wall of the first threaded rod (201) are threadedly connected to movable plates (204). Both sets of movable plates (204) are slidably connected to the first fixed rod (202).
3. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 2, characterized in that, Fixed blocks (206) are fixedly installed on both sides of the top of the movable plate (204). A first lead screw (207) is rotatably connected between the two sets of fixed blocks (206). A first movable block (210) is threadedly connected to the outer surface of the first lead screw (207). The first movable block (210) is slidably connected to the first guide rod (208). The two ends of the first guide rod (208) are respectively fixedly connected to the inner walls of the two sets of fixed blocks (206). A first stepper motor (209) for driving the first lead screw (207) to rotate is provided on the outer wall of one set of fixed blocks (206). A first electric push rod (211) is fixedly installed on the top of the first movable block (210). The output end of the first electric push rod (211) is fixedly connected to the first pressure plate (212).
4. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 2, characterized in that, The bending mechanism (2) also includes an L-shaped plate (205) welded to the front side of the movable plate (204). The L-shaped plate (205) is rotatably connected to a second lead screw (213). The L-shaped plate (205) is also fixedly connected to a second guide rod (214). The outer wall of the second guide rod (214) is slidably connected to a second movable block (216). The second movable block (216) is threadedly connected to the outer wall of the second lead screw (213). The bottom of the L-shaped plate (205) is also equipped with a second stepper motor (215) that drives the second lead screw (213) to rotate. The outer wall of the second movable block (216) is fixedly connected to a second electric push rod (217). The outer wall of the vertical plate of the L-shaped plate (205) is slidably connected to a second pressure plate (218). The second pressure plate (218) is fixedly connected to the output end of the second electric push rod (217).
5. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 1, characterized in that, The support mechanism (3) includes a third lead screw (301), a third guide rod (302), and a first movable frame (304). The third lead screw (301) is rotatably connected to the bottom of the inner side of the frame (103). The third guide rod (302) is fixedly installed at the bottom of the inner side of the frame (103). The first movable frame (304) is threadedly connected to the third lead screw (301) and slidably connected to the outer wall of the third guide rod (302). The outer end of the third lead screw (301) is fixedly installed at the output end of the third stepper motor (303). The third stepper motor (303) is located on the outer side of the frame (103).
6. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 5, characterized in that, The support mechanism (3) further includes a fourth stepper motor (305) fixedly installed on the inner wall of the first movable frame (304). The output end of the fourth stepper motor (305) is fixedly connected to the fourth lead screw (306). A fourth guide rod (307) is also fixedly connected inside the first movable frame (304). A moving plate (308) is slidably connected to the outer wall of the fourth guide rod (307). The moving plate (308) is threadedly connected to the fourth lead screw (306). A third electric push rod (309) is fixedly installed on both outer sides of the moving plate (308). The output ends of the two sets of third electric push rods (309) are connected to the first mounting frame. (310) Fixed connection: A second fixing rod (312) is fixedly installed inside the first mounting frame (310). Two sets of first clamping blocks (314) are slidably connected on the second fixing rod (312). The two sets of first clamping blocks (314) are respectively threaded to both ends of the outer wall of the second threaded rod (311). The second threaded rod (311) is rotatably connected inside the first mounting frame (310). A second servo motor (313) that drives the second threaded rod (311) to rotate is installed on the outer wall of the first mounting frame (310). The two sets of first clamping blocks (314) are used to clamp and fix the lower mold base (315).
7. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 1, characterized in that, The auxiliary mechanism (4) includes two sets of fourth electric push rods (401). The two sets of fourth electric push rods (401) are fixedly installed on the front and rear sides of the frame (103). The output ends of the two sets of fourth electric push rods (401) extend into the frame (103) and are fixedly connected to the connector. A dual-axis electric push rod (402) is fixedly installed inside the connector. The two output ends of the dual-axis electric push rod (402) are fixedly connected to the clamping member (403).
8. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 1, characterized in that, The processing mechanism (5) includes a second movable frame (504), and a fifth lead screw (501) is rotatably connected inside the lifting frame (107). The second movable frame (504) is threadedly connected to the outer surface of the fifth lead screw (501). A fifth guide rod (502) is also welded inside the lifting frame (107). The second movable frame (504) and the fifth guide rod (502) are slidably connected. A fifth stepper motor (503) is fixedly connected to the outer wall of the lifting frame (107). The outer end of the fifth lead screw (501) is fixedly connected to the output end of the fifth stepper motor (503).
9. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 8, characterized in that, The processing mechanism (5) further includes a sixth lead screw (506) and a sixth guide rod (507). The sixth lead screw (506) is rotatably connected inside the second movable frame (504). The sixth guide rod (507) is fixedly installed inside the second movable frame (504). The outer end of the sixth lead screw (506) is fixedly installed at the output end of the sixth stepper motor (505). The sixth stepper motor (505) is disposed on the inner wall of the second movable frame (504). The outer wall of the sixth lead screw (506) is threadedly connected to a moving block (508). The moving block (508) is slidably connected to the outer wall of the sixth guide rod (507). The bottom of the moving block (508) is fixedly connected to the fifth electric push rod (509). The output end of the fifth electric push rod (509) is fixedly installed with a second mounting frame (510).
10. The production and forming apparatus for heat-insulating aluminum plates for new energy vehicles according to claim 9, characterized in that, The second mounting frame (510) has two sets of second clamping blocks (514) slidably connected inside. The two sets of second clamping blocks (514) are used to clamp and fix the processing head (515). The two sets of second clamping blocks (514) are respectively threaded to the two ends of the outer wall of the third threaded rod (511). The third threaded rod (511) is rotatably connected inside the second mounting frame (510). The second mounting frame (510) also has a third fixing rod (512) installed inside to guide the second clamping blocks (514). The second mounting frame (510) has a third servo motor (513) on the outside. The output end of the third servo motor (513) extends into the second mounting frame (510) and is fixedly connected to the outer end of the third threaded rod (511).
Citation Information
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