Precise cutting device capable of cutting titanium-based stand

Abstract

The invention relates to the technical field of titanium-based stand machining, and discloses a precise cutting device capable of cutting a titanium-based stand, the device comprises a foot stool, a mounting assembly is arranged on the foot stool, a cleaning assembly is arranged on the mounting assembly, a conveying assembly is arranged on the cleaning assembly, and a vibration assembly is arranged on the conveying assembly. The scrap iron cleaning device has the beneficial effects that through cooperation of the vibration assembly, the conveying assembly and the cleaning assembly, scrap iron generated by cutting can be evenly discharged to the conveying belt and conveyed into the collecting box through the conveying belt in a unified mode, meanwhile, the scrap iron on the conveying belt can be effectively scraped away through the cleaning roller, manual intervention is not needed in the whole process, and the production efficiency is improved. And the scrap iron treatment efficiency is remarkably improved.

Description

Technical Field

[0001] This invention relates to the field of titanium-based column processing technology, specifically to a precision cutting device for machinable titanium-based columns. Background Technology

[0002] In the field of modern machining, the machining of titanium-based columns is a crucial step in manufacturing high-precision parts. Due to their high strength, low density, and excellent corrosion resistance, titanium-based columns are widely used in various high-end fields such as aerospace, medical devices, and automotive manufacturing.

[0003] Currently, traditional machining equipment mostly relies on manual cleaning or simple mechanical devices to handle metal chips. Manual cleaning is not only inefficient but also prone to omissions, leading to chip accumulation inside the equipment and increasing wear and tear and failure rates. While some simple mechanical devices can achieve a degree of automation, they often suffer from uneven chip collection and low processing efficiency. For example, some equipment uses only a single conveyor belt to collect chips, which easily accumulates on the belt, causing overload or damage, and the collection efficiency is also low. Furthermore, existing technologies lack effective mechanisms for cleaning residual chips from the conveyor belt surface, which not only affects equipment operating efficiency but may also lead to secondary contamination during subsequent processing. Therefore, current technologies still have many shortcomings in chip handling and cannot meet the demands of modern, efficient, and automated machining.

[0004] During the conceptualization process, the applicant searched for a large number of patent documents on the patent website, and thus proposed a precision cutting device for machinable titanium-based pedestals to solve the aforementioned problems. Summary of the Invention

[0005] Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a precision cutting device for machinable titanium-based columns, which solves the problem of insufficient chip removal during the machining of titanium-based columns.

[0006] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: a precision cutting device for a machinable titanium-based column, comprising a stand, a mounting assembly mounted on the stand, a cleaning assembly mounted on the mounting assembly, a conveying assembly mounted on the cleaning assembly, and a vibration assembly mounted on the conveying assembly; the stand provides stable support for the mounting assembly; the mounting assembly mounts the cleaning assembly, the conveying assembly, and the vibration assembly; the conveying assembly conveys the iron filings generated after cutting; the cleaning assembly cleans impurities from the conveying assembly; and the vibration assembly collects the iron filings and discharges them to the conveying assembly.

[0007] Preferably, the vibration assembly includes a vibrating plate, four sets of sliders respectively fixedly disposed at the bottom of the vibrating plate, and four sets of springs respectively fixedly disposed at the bottom of the vibrating plate; the four sets of springs and the four sets of sliders are respectively located at the four corners of the vibrating plate; wherein, the vibrating plate is also provided with several sets of through holes, and the bottom of the vibrating plate is also fixedly disposed with wedge-shaped blocks.

[0008] Preferably, the mounting assembly includes a housing, two sets of connecting plates fixedly disposed on the housing, two sets of sliding grooves formed on the housing, two sets of connecting holes formed on the housing, and an annular rail formed on the housing; wherein, the housing is provided in two sets, and one set of the housing is further provided with a circular hole and a toothed block fixedly disposed thereon; the toothed block is parallel to the annular rail.

[0009] Preferably, the end of each set of springs away from the vibrating plate is fixedly connected to a connecting plate, and the sliders of each set are slidably connected to the slide groove.

[0010] Preferably, the conveying assembly includes two sets of rotating cylinders respectively rotatably connected to the connecting hole, and a conveyor belt sleeved on the two sets of rotating cylinders; wherein a drive wheel is fixedly connected to one end of one set of rotating cylinders near the toothed block, and a motor is fixedly connected to the other end away from the toothed block.

[0011] Preferably, the conveying assembly further includes a belt sleeved on the drive wheel, a driven wheel sleeved on the belt at one end away from the drive wheel, a rotating shaft fixedly disposed on one side of the driven wheel, three sets of angled frames fixedly disposed on the rotating shaft at one end away from the driven wheel, and rollers rotatably disposed on the angled frames; wherein the rotating shaft is rotatably connected to the circular hole.

[0012] Preferably, the cleaning assembly includes a cleaning roller, two sets of limiting wheels symmetrically arranged at both ends of the cleaning roller, a rotating shaft fixedly connected to the limiting wheel located on one side of the toothed block, a gear fixedly arranged on the rotating shaft, a bearing sleeved on the rotating shaft at the end away from the limiting wheel, a mounting seat sleeved on the bearing, a driven rod rotatably connected to the mounting seat, and a driving rod movably connected to the driven rod.

[0013] Preferably, the end of the driving rod away from the driven rod is fixedly connected to the driving wheel; the gear meshes with the gear block.

[0014] Preferably, the limiting wheel is slidably connected to the annular rail; the limiting wheel has a groove, and the groove cooperates with the annular rail.

[0015] Preferably, it further includes a cutting mechanism disposed at the upper end of the housing, a clamping mechanism disposed at the upper end of the housing, a collection box disposed at the bottom of the housing, a first baffle disposed above the collection box, and a second baffle disposed at the lower end of the cleaning roller.

[0016] (III) Beneficial Effects Compared with the prior art, the present invention provides a precision cutting device for machinable titanium-based pedestals, which has the following advantages: 1. This precision cutting device for machinable titanium-based pedestals, through the coordinated operation of vibration and conveying components, ensures that the iron filings generated during cutting are evenly distributed onto a conveyor belt and transported to a collection box. The entire process requires no manual intervention, significantly improving the efficiency of iron filings handling. Compared to traditional manual cleaning methods, it not only saves time and labor costs but also avoids omissions and incomplete cleaning that may occur during manual cleaning.

[0017] 2. This precision cutting device for machinable titanium-based column has a cleaning component that can automatically scrape off iron filings adhering to the conveyor belt, avoiding wear on the conveyor belt and its impact on subsequent processing caused by residual iron filings. This further improves the automation level of the equipment and reduces the workload and time cost of manual cleaning.

[0018] 3. The precision cutting device for the machinable titanium-based column reduces friction between the rollers and wedges in the vibration assembly by using a rotatable design, thereby reducing wear on the vibration assembly during operation and improving the overall stability and service life of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a precision cutting device for a machinable titanium-based pedestal proposed in this invention; Figure 2 This is a schematic diagram of the overall structure of a precision cutting device for a machinable titanium-based pedestal proposed in this invention, taken from another perspective. Figure 3 This is a partial structural schematic diagram of a precision cutting device for a machinable titanium-based pedestal proposed in this invention; Figure 4 This is an enlarged schematic diagram of section B of the precision cutting device for a machinable titanium-based pedestal proposed in this invention; Figure 5 This is a partial structural schematic diagram of a precision cutting device for a machinable titanium-based pedestal proposed in this invention; Figure 6 This is a partial structural schematic diagram of a precision cutting device for a machinable titanium-based pedestal proposed in this invention; Figure 7 This is a partial structural schematic diagram of a precision cutting device for a machinable titanium-based pedestal proposed in this invention.

[0020] Figure 8 This is a partial structural schematic diagram of a precision cutting device for a machinable titanium-based pedestal proposed in this invention.

[0021] Figure 9 This is an enlarged schematic diagram of section A of the precision cutting device for a machinable titanium-based column proposed in this invention.

[0022] In the diagram: 1. Leg; 2. Mounting assembly; 3. Cleaning assembly; 4. Conveying assembly; 5. Vibration assembly; 51. Vibrating plate; 52. Slider; 53. Spring; 54. Through hole; 55. Wedge block; 21. Housing; 22. Connecting plate; 23. Slide groove; 24. Connecting hole; 25. Circular rail; 26. Round hole; 27. Tooth block; 41. Rotating cylinder; 42. Conveyor belt; 43. Driving wheel; 44. Motor; 45. Belt; 46. Driven wheel; 47. Rotating shaft; 48. Angle frame; 49. Roller; 31. Cleaning roller; 32. Limiting wheel; 33. Rotating shaft; 34. Gear; 35. Bearing; 36. Mounting base; 37. Driven rod; 38. Driving rod; 39. Groove; 6. Cutting mechanism; 7. Clamping mechanism; 8. Collection box; 9. First baffle; 10. Second baffle. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Example 1 Please see Figure 1 - Figure 2 This is the first embodiment of the present invention. This embodiment provides a precision cutting device for a machinable titanium-based column, which can efficiently clean the iron filings after cutting and enable the iron filings to be collected uniformly.

[0025] Specifically, the device includes: a mounting component 2 is provided on the stand 1, a cleaning component 3 is provided on the mounting component 2, a conveying component 4 is provided on the cleaning component 3, and a vibration component 5 is provided on the conveying component 4; Preferably, the stand 1 is used to provide stable support for the mounting assembly 2; the mounting assembly 2 is used to mount the cleaning assembly 3, the conveying assembly 4, and the vibration assembly 5; the conveying assembly 4 is used to convey the iron filings generated after cutting; the cleaning assembly 3 is used to clean impurities on the conveying assembly 4; and the vibration assembly 5 is used to collect iron filings and discharge iron filings to the conveying assembly 4.

[0026] During use, when the titanium-based column is being cut, the resulting iron filings fall onto the vibration component 5. The vibration component 5 then vibrates to evenly distribute the iron filings onto the conveying component 4, which in turn transports them to the storage location. Simultaneously, the cleaning component 3 scrapes off the iron filings adhering to the conveying component 4 through reciprocating motion and effectively discharges them to the storage location.

[0027] In summary, this precision cutting device for machinable titanium-based pedestals, through its structural design that combines a vibration component and a conveying component, can evenly distribute the machined iron chips onto the conveying component, and then uniformly transport them to the storage location, thereby improving the versatility and working efficiency of the device.

[0028] Example 2 Reference Figure 1 - Figure 9 This is the second embodiment of the present invention, which differs from the first embodiment in that it further includes: the vibration assembly 5 includes a vibration plate 51, four sets of sliders 52 respectively fixedly disposed at the bottom of the vibration plate 51, and four sets of springs 53 respectively fixedly disposed at the bottom of the vibration plate 51; the four sets of springs 53 and the four sets of sliders 52 are respectively located at the four corners of the vibration plate 51; wherein, the vibration plate 51 is also provided with a plurality of through holes 54, and a wedge block 55 is also fixedly disposed at the bottom of the vibration plate 51.

[0029] Furthermore, the mounting assembly 2 includes a housing 21, two sets of connecting plates 22 fixedly mounted on the housing 21, two sets of sliding grooves 23 formed on the housing 21, two sets of connecting holes 24 formed on the housing 21, and an annular rail 25 formed on the housing 21; wherein, the housing 21 is provided with two sets, and one set of the housing 21 is also provided with a circular hole 26 and a toothed block 27 fixedly mounted; the toothed block 27 is parallel to the annular rail 25.

[0030] Furthermore, the end of each set of springs 53 away from the vibration plate 51 is fixedly connected to the connecting plate 22, and each set of sliders 52 is slidably connected to the slide groove 23.

[0031] Furthermore, the conveying assembly 4 includes two sets of rotating cylinders 41 respectively rotatably connected to the connecting hole 24, and a conveyor belt 42 sleeved on the two sets of rotating cylinders 41; wherein one set of rotating cylinders 41 is fixedly connected to a drive wheel 43 at one end near the toothed block 27, and a motor 44 is fixedly connected to the other end away from the toothed block 27.

[0032] Furthermore, the conveying assembly 4 also includes a belt 45 sleeved on the drive wheel 43, a driven wheel 46 sleeved on the belt 45 at one end away from the drive wheel 43, a rotating shaft 47 fixedly mounted on one side of the driven wheel 46, three sets of angled frames 48 fixedly mounted on the rotating shaft 47 at one end away from the driven wheel 46, and rollers 49 rotatably mounted on the angled frames 48; wherein the rotating shaft 47 is rotatably connected to the circular hole 26.

[0033] In operation, the motor 44 is first started, which drives the rotating drum 41 to rotate, which in turn drives the conveyor belt 42 to rotate. Simultaneously, the drive wheel 43, connected to its other end, also begins to rotate. The drive wheel 43, via the belt 45, drives the driven wheel 46 to rotate. The driven wheel 46 and the three sets of angled frames 48 rotate coaxially via a rotating shaft 47. Therefore, the three sets of angled frames 48 rotate coaxially with the rotating shaft 47 as the central axis, driving the roller 49 to rotate. While the three sets of angled frames 48 rotate, the outer periphery of the roller 49 intermittently contacts the wedge block 55. Through the combined action of four sets of springs 53 and four sets of sliders 52, the vibrating plate 51 can reciprocate linearly within the groove 23. When the titanium-based column is being machined, the resulting iron filings fall onto the vibrating plate 51. The vibrating plate 51 then reciprocates within the support, causing the iron filings to be evenly discharged from the through hole 54 onto the conveyor belt 42, which then transports them to the storage location.

[0034] It should be noted that the roller 49 can rotate on the angle bracket 48. The advantage of this design is that it can reduce the friction between the roller 49 and the wedge block 55 and extend the service life of both.

[0035] Furthermore, the cleaning assembly 3 includes a cleaning roller 31, two sets of limiting wheels 32 symmetrically arranged at both ends of the cleaning roller 31, a rotating shaft 33 fixedly connected to the limiting wheel 32 located on one side of the toothed block 27, a gear 34 fixedly arranged on the rotating shaft 33, a bearing 35 sleeved on the rotating shaft 33 at the end away from the limiting wheel 32, a mounting seat 36 sleeved on the bearing 35, a driven rod 37 rotatably connected to the mounting seat 36, and a driving rod 38 movably connected to the driven rod 37.

[0036] Preferably, the surface of the cleaning roller 31 is made of a wear-resistant material, which can effectively scrape off iron filings adhering to the conveyor belt 42.

[0037] Furthermore, the end of the driving rod 38 away from the driven rod 37 is fixedly connected to the driving wheel 43; the gear 34 meshes with the tooth block 27.

[0038] Furthermore, the limiting wheel 32 is slidably connected to the annular rail 25; the limiting wheel 32 has a groove 39, which cooperates with the annular rail 25.

[0039] In operation, motor 44 drives the rotating drum 41 in the conveying assembly 4 to rotate. One set of rotating drums 41 is fixedly connected to a drive wheel 43 near the toothed block 27. Therefore, the rotation of the rotating drum 41 directly drives the drive wheel 43 to rotate synchronously. The drive wheel 43 is fixedly connected to one end of the drive rod 38, and the other end of the drive rod 38 is movably connected to the driven rod 37. This connection method allows the rotation of the drive wheel 43 to be transmitted to the rotating shaft 33 through the linkage of the drive rod 38 and the driven rod 37. The rotating shaft 33 is connected to the driven rod 37. When the driven rod 37 receives the power transmitted by the drive rod 38, the rotating shaft 33 reciprocates within the annular track 25. Gear 34 meshes with the toothed block 27. Gear 34 can drive the rotating shaft 33 to reciprocate and rotate, thereby driving the cleaning roller 31 to reciprocate linearly and roll along the conveyor belt 42, thus scraping off the iron filings adhering to the conveyor belt 42.

[0040] In summary, this precision cutting device for machinable titanium-based columns features a cleaning component that automatically scrapes away iron filings adhering to the conveyor belt, preventing iron filings from causing wear on the conveyor belt and affecting subsequent processing. This further enhances the automation level of the equipment and reduces the workload and time cost of manual cleaning. Furthermore, the rotatable design between the rollers and wedges in the vibration component reduces friction between them, minimizing wear on the vibration component during operation and improving the overall stability and service life of the equipment.

[0041] Example 3 Reference Figure 1 - Figure 2 This is the third embodiment of the present invention, which differs from the previous two embodiments in that it further includes a cutting mechanism 6 disposed on the upper end of the housing 21, a clamping mechanism 7 disposed on the upper end of the housing 21, a collection box 8 disposed on the bottom of the housing 21, a first baffle 9 disposed above the collection box 8, and a second baffle 10 disposed on the lower end of the cleaning roller 31.

[0042] It should be noted that the cutting mechanism 6 and the clamping mechanism 7 are existing technologies and will not be described in detail here. The first baffle 9 and the second baffle 10 serve as guides, guiding the iron filings conveyed on the conveyor belt 42 and the iron filings scraped off the conveyor belt 42 by the cleaning roller 31 into the collection box 8.

[0043] Working principle: First, the titanium-based column is fixed below the cutting mechanism 6 by the clamping mechanism 7. Then, the cutting mechanism 6 is started to cut the titanium-based column. During the cutting process, the generated iron filings fall onto the vibrating plate 51 of the vibrating assembly 5. The vibrating plate 51, through reciprocating motion, evenly discharges the iron filings from the through hole 54 onto the conveyor belt 42 of the conveying assembly 4. Driven by the motor 44, the conveyor belt 42 transports the iron filings to the top of the collection box 8. The iron filings are accurately guided into the collection box 8 by the first baffle 9. At the same time, during the operation of the conveying assembly 4, the cleaning assembly 3 scrapes off the iron filings adhering to the conveyor belt 42 through the reciprocating motion of the cleaning roller 31. The scraped iron filings smoothly enter the collection box 8 under the obstruction of the second baffle 10.

[0044] In summary, this precision cutting device for machinable titanium-based pedestals... It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A precision cutting device for a machinable titanium-based pedestal, comprising a stand (1), characterized in that: The tripod (1) is provided with an installation component (2), the installation component (2) is provided with a cleaning component (3), the cleaning component (3) is provided with a conveying component (4), and the conveying component (4) is provided with a vibration component (5). The tripod (1) is used to provide stable support for the mounting assembly (2); The mounting assembly (2) is used to mount the cleaning assembly (3), the conveying assembly (4), and the vibration assembly (5); The conveying assembly (4) is used to convey the iron filings generated after cutting; The cleaning component (3) is used to clean impurities on the conveying component (4); The vibration component (5) is used to collect iron filings and discharge iron filings to the conveying component (4).

2. The precision cutting device for a machinable titanium-based pedestal according to claim 1, characterized in that: The vibration assembly (5) includes a vibration plate (51), four sets of sliders (52) fixedly disposed at the bottom of the vibration plate (51), and four sets of springs (53) fixedly disposed at the bottom of the vibration plate (51); the four sets of springs (53) and the four sets of sliders (52) are respectively located at the four corners of the vibration plate (51); The vibrating plate (51) is provided with several sets of through holes (54), and a wedge block (55) is fixedly provided at the bottom of the vibrating plate (51).

3. The precision cutting device for a machinable titanium-based pedestal according to claim 2, characterized in that: The mounting assembly (2) includes a housing (21), two sets of connecting plates (22) fixedly mounted on the housing (21), two sets of sliding grooves (23) opened on the housing (21), two sets of connecting holes (24) opened on the housing (21), and an annular rail (25) opened on the housing (21). The housing (21) is provided in two sets, and one set of the housing (21) is provided with a round hole (26) and a toothed block (27) is fixedly provided; the toothed block (27) is parallel to the annular rail (25).

4. The precision cutting device for a machinable titanium-based pedestal according to claim 3, characterized in that: Each set of springs (53) is fixedly connected to a connecting plate (22) at one end away from the vibrating plate (51), and each set of sliders (52) is slidably connected to the groove (23).

5. The precision cutting device for a machinable titanium-based pedestal according to claim 4, characterized in that: The conveying assembly (4) includes two sets of rotating cylinders (41) respectively rotatably connected to the connecting hole (24), and a conveyor belt (42) sleeved on the two sets of rotating cylinders (41). One of the rotating cylinders (41) is fixedly connected to a drive wheel (43) at one end near the toothed block (27), and a motor (44) is fixedly connected at the other end away from the toothed block (27).

6. The precision cutting device for a machinable titanium-based pedestal according to claim 5, characterized in that: The conveying assembly (4) further includes a belt (45) sleeved on the drive wheel (43), a driven wheel (46) sleeved on the belt (45) at one end away from the drive wheel (43), a rotating shaft (47) fixedly disposed on one side of the driven wheel (46), three sets of angle brackets (48) fixedly disposed on the rotating shaft (47) at one end away from the driven wheel (46), and rollers (49) rotatably disposed on the angle brackets (48). The rotating shaft (47) is rotatably connected to the circular hole (26).

7. The precision cutting device for a machinable titanium-based pedestal according to claim 6, characterized in that: The cleaning assembly (3) includes a cleaning roller (31), two sets of limiting wheels (32) symmetrically arranged at both ends of the cleaning roller (31), a rotating shaft (33) fixedly connected to the limiting wheel (32) located on one side of the tooth block (27), a gear (34) fixedly arranged on the rotating shaft (33), a bearing (35) sleeved on the rotating shaft (33) at one end away from the limiting wheel (32), a mounting seat (36) sleeved on the bearing (35), a driven rod (37) rotatably connected to the mounting seat (36), and a driving rod (38) movably connected to the driven rod (37).

8. The precision cutting device for a machinable titanium-based pedestal according to claim 7, characterized in that: The end of the driving rod (38) away from the driven rod (37) is fixedly connected to the driving wheel (43); the gear (34) meshes with the tooth block (27).

9. The precision cutting device for a machinable titanium-based pedestal according to claim 8, characterized in that: The limiting wheel (32) is slidably connected to the annular rail (25); the limiting wheel (32) has a groove (39) which cooperates with the annular rail (25).

10. A precision cutting device for a machinable titanium-based pedestal according to claim 9, characterized in that: It also includes a cutting mechanism (6) disposed on the upper end of the housing (21), a clamping mechanism (7) disposed on the upper end of the housing (21), a collection box (8) disposed on the bottom of the housing (21), a first baffle (9) disposed above the collection box (8), and a second baffle (10) disposed on the lower end of the cleaning roller (31).

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