Photovoltaic glass stack caching device

Abstract

The invention relates to a photovoltaic glass stack temporary storage device which comprises a rack, a gantry Z-axis lifting mechanism is connected to the rack, and a conveying streamline mechanism used for conveying products is connected to the portion, located below the gantry Z-axis lifting mechanism, of the rack. And the rack is connected with an electric control box which is in electric control connection with the gantry Z-axis lifting mechanism and the conveying streamline mechanism. The problem that in an existing photovoltaic glass overall technological process, stack caching equipment is merged into the photovoltaic glass to conduct temporary caching on the photovoltaic glass is solved, flow operation of the technological process is guaranteed, and the working efficiency is remarkably improved.

Description

Technical Field

[0001] This invention relates to a photovoltaic glass stacked buffer device. Background Technology

[0002] Currently, most existing photovoltaic glass caching methods employ flat caching or robotic arm handling. These methods typically involve caching after the process is completed. However, the current photovoltaic glass manufacturing process is a complete and massive automated flow line. Due to the different timing sequences of various processes, temporary caching of the photovoltaic glass is necessary throughout the overall process to ensure the smooth operation of the flow line.

[0003] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a new type of photovoltaic glass stacked buffer device with greater industrial application value. Summary of the Invention

[0004] To address the aforementioned technical problems, the present invention aims to provide a photovoltaic glass stack buffer device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A photovoltaic glass stacking and buffering device includes a frame, a gantry Z-axis lifting mechanism connected to the frame, a conveyor streamline mechanism for conveying products connected to the frame located below the gantry Z-axis lifting mechanism, and an electrical control box connected to the gantry Z-axis lifting mechanism and the conveyor streamline mechanism.

[0007] The gantry Z-axis lifting mechanism includes a gantry support, with gantry supports connected to both the left and right sides of the support. A linear guide rail is connected to the gantry support, and a slider is slidably connected to the linear guide rail. A buffer clip frame is connected to the slider located between the gantry supports. A Z-axis moving module is connected to the gantry support located between the linear guide rails, and the sliding block of the Z-axis moving module is connected to the buffer clip frame.

[0008] The conveying streamline mechanism includes a conveying bracket connected to the frame and located within a buffer clip frame. A conveying streamline assembly for conveying products is connected to the upper part of the conveying bracket. A sizing assembly is connected to the conveying bracket located on the side of the conveying streamline assembly. A contact sensor is connected to the conveying bracket located between the sizing assembly and the conveying streamline assembly.

[0009] Preferably, in the photovoltaic glass stacking buffer device, the gantry support includes a gantry back plate and a gantry bottom plate, the gantry bottom plate is connected to the frame, the gantry back plate is vertically connected to the gantry bottom plate, and a reinforcing rib is connected between the gantry bottom plate and the gantry bottom plate.

[0010] Preferably, in the photovoltaic glass stacking buffer device, the linear guide rail is connected to the gantry base plate via a guide rail seat.

[0011] Preferably, in the photovoltaic glass stacking and caching device, the conveyor assembly includes several conveyor lines with the same structure and spaced apart. The conveyor lines are synchronously connected by a synchronous drive shaft, which is connected to a transmission motor on the conveyor support.

[0012] Preferably, in the photovoltaic glass stacking buffer device, the conveying flow line includes a conveying flow line bracket, the front end and the rear end of the conveying flow line bracket are respectively connected to a driving wheel and a driven wheel through their respective rotating shafts, a conveying flow line synchronous belt is fitted between the driving wheel and the driven wheel, and the driving wheel is synchronously connected to a synchronous transmission shaft.

[0013] Preferably, in the photovoltaic glass stacking buffer device, two straightening components are provided on the same side of the conveying bracket, which are spaced apart from each other. The straightening component includes a straightening bracket connected to the conveying bracket. A straightening cylinder is connected to the straightening bracket. A straightening support rod is connected to the drive shaft of the straightening cylinder. A straightening roller is connected to the straightening support rod through a rotating shaft.

[0014] Preferably, in the photovoltaic glass stack buffer device, there are two touch sensors, one located at the front end of the alignment component and the other located at the rear end of another alignment component.

[0015] Preferably, in the photovoltaic glass stacking buffer device, the touch sensor is connected to the conveying bracket via a sensor bracket.

[0016] Preferably, in the photovoltaic glass stacking buffer device, a protective net is connected to the frame.

[0017] By means of the above-described solution, the present invention has at least the following advantages:

[0018] This invention can solve the problem of temporarily caching photovoltaic glass by incorporating a stacked buffer device into the existing photovoltaic glass overall process flow, ensuring the smooth operation of the process flow and significantly improving work efficiency.

[0019] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the gantry Z-axis lifting mechanism of the present invention;

[0023] Figure 3 This is a schematic diagram of the conveyor streamline mechanism of the present invention. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0026] Example

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a photovoltaic glass stacking and caching device includes a frame 1, a gantry Z-axis lifting mechanism 2 connected to the frame 1, a conveyor flow mechanism 3 for conveying products connected to the frame 1 located below the gantry Z-axis lifting mechanism 2, and an electrical control box 4 connected to the frame 1 and electrically controlled to the gantry Z-axis lifting mechanism 2 and the conveyor flow mechanism 3.

[0028] The gantry Z-axis lifting mechanism 2 includes a gantry bracket 21. The left and right sides of the bracket 1 are connected to the gantry bracket 21. A linear guide rail 22 is connected to the gantry bracket 21. A slider 23 is slidably connected to the linear guide rail 22. A buffer clip frame 24 is connected to the slider 23 located between the gantry brackets 21. A Z-axis moving module 25 is connected to the gantry bracket 21 located between the linear guide rails 22. The sliding block of the Z-axis moving module 25 is connected to the buffer clip frame 24. The linear guide rail 22 is connected to the gantry base plate 27 through a guide rail seat 29.

[0029] The conveying streamline mechanism 3 includes a conveying bracket 31, which is connected to the frame 1 and located within the buffer clip frame 24. A conveying streamline assembly 32 for conveying products is connected to the upper part of the conveying bracket 31. A straightening assembly 33 is connected to the conveying bracket 31 located on the side of the conveying streamline assembly 32. A contact sensor 34 is connected to the conveying bracket 31 located between the straightening assembly 33 and the conveying streamline assembly 32.

[0030] Among them, the Z-axis moving module 25 is a moving module driven by a lead screw and a lead screw motor, which is prior art known to those skilled in the art.

[0031] In this embodiment, the gantry support 21 includes a gantry back plate 26 and a gantry bottom plate 27. The gantry bottom plate 27 is connected to the frame 1, and the gantry back plate 26 is vertically connected to the gantry bottom plate 27. A reinforcing rib plate 28 is connected between the gantry bottom plate 27 and the gantry back plate 26 to improve the overall strength.

[0032] In an embodiment, the conveyor assembly can input and / or output products from the opening of the buffer card box. The conveyor assembly 32 includes a plurality of conveyor lines 35 with the same structure and spaced apart. The conveyor lines 35 are synchronously connected to each other by a synchronous drive shaft 36, which is connected to a transmission motor 37 connected to the conveyor support 31.

[0033] The conveyor line 35 includes a conveyor line support. The front end and rear end of the conveyor line support are respectively connected to a driving wheel and a driven wheel through their respective rotating shafts. A conveyor line synchronous belt is fitted between the driving wheel and the driven wheel. The driving wheel is synchronously connected to the synchronous transmission shaft.

[0034] In this embodiment, the straightening component can straighten the input products, preventing unevenness after output and thus avoiding output jamming. Specifically, two straightening components 33 are provided on the same side of the conveyor bracket 31, spaced apart. Each straightening component 33 includes a straightening bracket 38 connected to the conveyor bracket 31. A straightening cylinder 39 is connected to the straightening bracket 38, and a straightening support rod 310 is connected to the drive shaft of the straightening cylinder 39. A straightening roller 311 is connected to the straightening support rod 310 via a rotating shaft.

[0035] During product conveying, two touch sensors 34 are provided, one located at the front end of the straightening assembly 33 and the other at the rear end of another straightening assembly. This structural design allows for the detection of product entry and exit, ensuring the integrity of product conveying.

[0036] In this embodiment, the touch sensor 34 is connected to the conveying bracket 31 via a sensor bracket.

[0037] In this embodiment, a protective net 5 is connected to the frame 1 to protect against operator error.

[0038] The working principle of this invention is as follows:

[0039] In actual operation, the gantry Z-axis lifting mechanism moves the buffer card box to the required buffer layer (controlled by the PLC in the control box). The conveyor flow mechanism draws the product from the front flow line into the buffer card box. Then, the alignment component and the positioning contact sensor ensure the accurate position of the product. Subsequently, the Z-axis moving module in the gantry Z-axis lifting mechanism drags the buffer card box up to lift the product from the conveyor flow component, completing the product buffering and loading.

[0040] Similarly, the product is discharged by the Z-axis lifting mechanism of the gantry driving the buffer card frame to descend, lowering the layer containing the glass to the conveyor line, so that the conveyor line mechanism lifts the glass, the buffer card frame leaves the glass, and then the conveyor line mechanism flows out to complete the product discharge.

[0041] This invention can solve the problem of temporarily caching photovoltaic glass by incorporating a stacked buffer device into the existing photovoltaic glass overall process flow, ensuring the smooth operation of the process flow and significantly improving work efficiency.

[0042] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0043] In the description of this application, it should be noted that the terms "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0044] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or vertical, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0045] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0046] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A photovoltaic glass stacked buffer device, characterized in that: Includes a frame (1), on which a gantry Z-axis lifting mechanism (2) is connected, and on which a conveying streamline mechanism (3) for conveying products is connected below the gantry Z-axis lifting mechanism (2), and on which an electrical control box (4) is connected to the frame (1) and electrically connected to the gantry Z-axis lifting mechanism (2) and the conveying streamline mechanism (3); The gantry Z-axis lifting mechanism (2) includes a gantry bracket (21). The left and right sides of the bracket (1) are connected to the gantry bracket (21). A linear guide rail (22) is connected to the gantry bracket (21). A slider (23) is slidably connected to the linear guide rail (22). A buffer clip frame (24) is connected to the slider (23) located between the gantry brackets (21). A Z-axis moving module (25) is connected to the gantry bracket (21) located between the linear guide rails (22). The sliding block of the Z-axis moving module (25) is connected to the buffer clip frame (24). The conveying streamline mechanism (3) includes a conveying bracket (31), which is connected to the frame (1) and is located in the buffer clip frame (24). A conveying streamline assembly (32) for conveying products is connected to the upper part of the conveying bracket (31). A straightening assembly (33) is connected to the conveying bracket (31) located on the side of the conveying streamline assembly (32). A contact sensor (34) is connected to the conveying bracket (31) located between the straightening assembly (33) and the conveying streamline assembly (32).

2. The photovoltaic glass stacked buffer device according to claim 1, characterized in that: The gantry support (21) includes a gantry back plate (26) and a gantry bottom plate (27). The gantry bottom plate (27) is connected to the frame (1). The gantry back plate (26) is vertically connected to the gantry bottom plate (27). A reinforcing rib plate (28) is connected between the gantry bottom plate (27) and the gantry back plate (26).

3. The photovoltaic glass stack buffer device according to claim 1, characterized in that: The linear guide rail (22) is connected to the gantry base plate (27) via the guide rail seat (29).

4. The photovoltaic glass stack buffer device according to claim 1, characterized in that: The conveyor assembly (32) includes several conveyor lines (35) with the same structure and spaced apart. The conveyor lines (35) are connected to each other synchronously via a synchronous drive shaft (36). The synchronous drive shaft (36) is connected to a transmission motor (37) connected to the conveyor support (31).

5. The photovoltaic glass stack buffer device according to claim 4, characterized in that: The conveyor stream (35) includes a conveyor stream support. The front end and rear end of the conveyor stream support are respectively connected to a driving wheel and a driven wheel through their respective rotating shafts. A conveyor stream synchronous belt is fitted between the driving wheel and the driven wheel. The driving wheel is synchronously connected to the synchronous transmission shaft.

6. The photovoltaic glass stacked buffer device according to claim 1, characterized in that: Two straightening components (33) are provided on the same side of the conveying bracket (31), and they are arranged at intervals. The straightening component (33) includes a straightening bracket (38), which is connected to the conveying bracket (31). A straightening cylinder (39) is connected to the straightening bracket (38), and a straightening support rod (310) is connected to the drive shaft of the straightening cylinder (39). A straightening roller (311) is connected to the straightening support rod (310) through a rotating shaft.

7. The photovoltaic glass stack buffer device according to claim 1, characterized in that: Two touch sensors (34) are provided, one located at the front end of the aligning component (33) and the other located at the rear end of the other aligning component.

8. The photovoltaic glass stack buffer device according to claim 7, characterized in that: The touch sensor (34) is connected to the conveying bracket (31) via a sensor bracket.

9. The photovoltaic glass stacked buffer device according to claim 1, characterized in that: A protective net (5) is connected to the frame (1).

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