Real-time optimization system for processing parameters of waterproof and oil-resistant coating of bedding

Abstract

The invention relates to the technical field of coating processing, in particular to a bedding waterproof and oil-resistant coating processing parameter real-time optimization system which comprises a coating process matching module, a coating material selection module, a coating thickness calculation module and a coating processing evaluation module. According to the invention, by evaluating the material characteristics and processing requirements of the bedding and matching the coating process, the suitability of the material and the coating is improved, the waste of the coating material is reduced, the processing cost is reduced, and the coating material is selected by analyzing the compatibility of the bedding material and the coating material and combining the cost effectiveness, so that the processing efficiency is improved. According to the invention, the cost efficiency is ensured, the durability and the protection effect of the coating are improved, the coating thickness is calculated, the coating performance is optimized, the material waste is reduced, the parameters in the coating processing process are adjusted, the waterproof and oil-resistant effects of the bedding are evaluated according to the actual processing result, and the processing quality is ensured.

Description

Technical Field

[0001] This invention relates to the field of coating processing technology, and in particular to a real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding. Background Technology

[0002] Coating technology encompasses various surface treatment methods used to improve or impart specific physical, chemical, or aesthetic properties to substrates. Coating techniques enhance the durability, corrosion resistance, water resistance, and aesthetics of materials by applying coatings to the surfaces of various substrates. Coating types are diverse, including but not limited to polymer coatings, ceramic coatings, and metallic coatings. Coating technology is widely used in the textile, building materials, electronics, and automotive industries, and coating methods vary, such as spraying, dipping, chemical vapor deposition, and physical vapor deposition. By selecting appropriate coating materials and methods, product performance and lifespan can be significantly improved.

[0003] The waterproof and oil-resistant bedding coating system is a surface treatment system specifically designed for bedding. Its main purpose is to provide waterproof and oil-resistant properties, thereby extending the lifespan of bedding and keeping it clean and hygienic. The system applies a specific coating to textile materials, giving them the ability to resist liquid penetration and grease contamination, making it suitable for various environments such as homes, hotels, and the medical industry. Furthermore, the waterproof and oil-resistant properties help simplify the cleaning and maintenance process, as the coating reduces the damage of liquids and stains to the textiles.

[0004] Traditional coating systems lack analysis of the compatibility between bedding material properties and coating processes, leading to poor compatibility and ineffectiveness in actual use. For example, without detailed evaluation of material properties, the selected coating material may react chemically with the bedding material or have insufficient adhesion, causing the coating to easily peel off or become damaged, reducing product lifespan and protective effect. Inaccurate selection of coating thickness in traditional systems can result in suboptimal waterproof and oil-resistant performance, or excessive material usage, increasing costs. Furthermore, the lack of real-time adjustment and quality assessment of processing parameters during coating leads to inconsistent processing quality, impacting the final product's market performance and user experience. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and propose a real-time optimization system for the processing parameters of waterproof and oil-resistant coatings for bedding.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding, the system comprising: The coating process matching module assesses the compatibility of current bedding with differentiated coating processes based on the material properties and waterproof and oil-resistant processing requirements of bedding, identifies suitable coating processes, and selects the target coating process based on the coating processing cost of differentiated coating processes to obtain coating process matching results. Based on the coating process matching results, the coating material selection module analyzes the compatibility between the waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library and the characteristics of bedding materials according to the waterproof and oil-resistant processing requirements, identifies compatible coating materials, and selects the target waterproof and oil-resistant coating material based on the cost of differentiated waterproof and oil-resistant coating materials, thus obtaining the coating material selection result. The coating thickness calculation module calculates the target coating thickness based on the coating process matching results and coating material selection results, combined with the waterproof and oil-resistant processing requirements of bedding, and obtains the coating thickness parameters. The coating processing evaluation module adjusts the processing parameters during the coating process based on the coating thickness parameters, coating process matching results, and coating material selection results. It then applies a waterproof and oil-resistant coating to the bedding and evaluates the quality of the waterproof and oil-resistant coating based on the processing results, thereby obtaining coating processing information.

[0007] The present invention is improved in that the method for identifying the suitable coating processing technology is as follows: Collect material property parameters and historical coating processing data for bedding products, including material type and historical coating performance indicators; Based on the aforementioned material property parameters and historical coating processing data, using the formula:

[0008] Calculate the coating compatibility index ; in, It is the first The compatibility index of various coating processes It is the first The coating process and the first Matching score for each parameter. It is the first The weights of each parameter, It is the total number of parameters. It is a weighted index of the matching score. It is an adjustment factor. It is the first Historical average matching score for each parameter; Based on the coating compatibility index The coating adaptation index is compared with the preset adaptation threshold and selected. For coating processing processes that exceed the preset adaptation threshold, the adaptation coating processing process identification result is obtained.

[0009] The present invention is improved in that the step of obtaining the coating process matching result is as follows: Based on the identification results of the adaptive coating processing technology, the cost of each coating processing technology is obtained using the formula:

[0010] Calculate the coating process selection index ; in, It is the first The compatibility index of various coating processes It is the first The cost of this coating process It is a cost impact adjustment coefficient. It's about adjusting parameters. It is the first Coating process selection index; Based on the coating processing technology selection index By comparing coating processing technology selection index The value determines the target coating process, and the coating process matching result is obtained.

[0011] The present invention is improved in that the method for identifying compatible coating materials is as follows: Based on the coating process matching results, and according to the requirements for waterproof and oil-resistant processing, the following formula is used:

[0012] Analyze the compatibility of waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library with the properties of bedding materials, and calculate the compatibility index of the coating materials. ; in, It is the first The compatibility index of the coating material It is the first The correlation weight of each characteristic parameter, It is the first The coating material in the first Performance values ​​on each characteristic parameter The material of bedding is in the first place Expected value for each characteristic parameter It is the first The standard deviation of each characteristic parameter It is a constant. It is the total number of characteristic parameters; Based on the compatibility index of the coating material The compatibility index of the coating material is compared with a preset compatibility threshold. Coating materials that exceed a preset compatibility threshold are marked as compatible coating materials, thus obtaining the compatible coating material identification result.

[0013] The present invention is improved in that the step of obtaining the coating material selection result is as follows: Based on the identification results of the compatible coating materials, the cost of each coating material is obtained using the formula:

[0014] Calculate the selection index of coating materials ; in, It is the first Selection index of coating materials It is the first The compatibility index of the coating material It is the first The cost of this coating material It is the base of the natural logarithm. It is the intensity adjustment coefficient. It is the maximum value in the cost of coating materials; Based on the selection index of the coating material By comparing the selectivity index of coating materials The value determines the target waterproof and oil-resistant coating material, resulting in the coating material selection.

[0015] The present invention is improved in that the step of obtaining the coating thickness parameter is as follows: Based on the coating process matching results and coating material selection results, and according to the waterproof and oil-resistant processing requirements of bedding, the performance indicators of the coating, including water resistance and oil resistance, are obtained. Based on the performance indicators of the coating, using the formula:

[0016] Calculate the target coating thickness The coating thickness parameters are obtained. in, It is the target coating thickness. It is the reference thickness of the coating material. and It is a quantitative value of the coating performance requirements. and These are weighting coefficients. It is the adjustment coefficient. It is the sensitivity coefficient of the coating process.

[0017] The present invention is improved in that the method for adjusting the processing parameters during the coating process is as follows: Based on the coating thickness parameters, coating process matching results, and coating material selection results, the basic processing parameters of the standard coating processing technology are obtained. The basic processing parameters include processing temperature, pressure, and rate. Based on the aforementioned basic processing parameters, using the formula:

[0018] Calculate the adjusted processing parameters This allows us to obtain optimized processing parameters. in, These are the adjusted processing parameters. It is a material property adjustment coefficient. and These are weighting coefficients. It is the influence coefficient of the basic processing parameters. Based on the basic processing parameters, It is a regulatory factor. Represents the target coating thickness. It represents the hardness of the material.

[0019] The present invention is improved in that the step of obtaining the coating processing information is as follows: Collect samples of bedding products after processing, and measure the waterproof and oil-resistant properties of the coating through experiments to obtain data on the waterproof and oil-resistant properties of the coating. Based on the waterproof and oil-resistant performance data of the coating, using the formula:

[0020] Calculate coating quality indicators According to coating quality indicators The value is used to assess the quality of the waterproof and oil-resistant coating on bedding and obtain coating processing information; in, It is a coating quality indicator. It is a quantitative measurement of waterproof performance. It is a quantitative measurement of oil resistance. It is a weighting factor for waterproof performance. It is a weighting coefficient for oil resistance. It is a constant. It is the stability constant.

[0021] Compared with the prior art, the advantages and positive effects of the present invention are as follows: In this invention, by evaluating the material properties and processing requirements of bedding, the coating process is matched, improving the compatibility between materials and coatings, reducing waste of coating materials, and lowering processing costs. By analyzing the compatibility between bedding materials and coating materials and selecting coating materials based on cost-effectiveness, cost efficiency is ensured while also improving the durability and protective effect of the coating. Coating performance is optimized by calculating the coating thickness, ensuring waterproof and oil-resistant effects while reducing material waste. Furthermore, parameters during the coating process are adjusted, and the waterproof and oil-resistant effects of the bedding are evaluated based on actual processing results, ensuring processing quality and improving the product's market competitiveness and user satisfaction. Attached Figure Description

[0022] Figure 1 This is a system flowchart of the present invention; Figure 2 This is a flowchart illustrating the identification of suitable coating processing techniques in this invention; Figure 3 This is a flowchart illustrating the process of obtaining coating process matching results according to the present invention; Figure 4 A flowchart illustrating the identification of compatible coating materials in this invention; Figure 5 This is a flowchart illustrating the process of obtaining the coating material selection results in this invention; Figure 6 This is a flowchart illustrating the process of obtaining coating thickness parameters according to the present invention; Figure 7 This is a flowchart illustrating the process parameters for adjusting the coating process according to the present invention. Figure 8 This is a flowchart illustrating the process of obtaining coating processing information according to the present invention. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0024] In the description of this invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, in the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified. Example

[0025] Please see Figure 1 This invention provides a technical solution: a real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding, the system comprising: The coating process matching module assesses the compatibility between the current bedding and the differentiated coating process based on the material characteristics and waterproof and oil-resistant processing requirements of the bedding, combined with the historical processing information of the differentiated bedding. It identifies the suitable coating process and selects the target coating process based on the coating processing cost of the differentiated coating process, thus obtaining the coating process matching result. The coating material selection module, based on the coating process matching results, analyzes the compatibility between the waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library and the characteristics of bedding materials according to the waterproof and oil-resistant processing requirements, identifies compatible coating materials, and selects the target waterproof and oil-resistant coating material based on the cost of differentiated waterproof and oil-resistant coating materials, thus obtaining the coating material selection results. The coating thickness calculation module calculates the target coating thickness based on the coating process matching results and coating material selection results, combined with the waterproof and oil-resistant processing requirements of bedding, and obtains the coating thickness parameters. The coating processing evaluation module adjusts the processing parameters during the coating process based on coating thickness parameters, coating process matching results, and coating material selection results. It applies a waterproof and oil-resistant coating to bedding and evaluates the quality of the waterproof and oil-resistant coating based on the processing results, thus obtaining coating processing information. The coating process matching results include the selected coating process and coating adaptability rating; the coating material selection results include the selected coating material type, expected functional performance and cost-benefit analysis results; the coating thickness parameters include the calculated target coating thickness, coating uniformity and coverage; and the coating processing information includes parameter stability during processing, product quality test results and performance compliance.

[0026] Please see Figure 2 The method for identifying the appropriate coating processing technology is as follows: Collect material property parameters and historical coating processing data for bedding products, including material type and historical coating performance indicators; Based on material property parameters and historical coating processing data, using the formula:

[0027] Calculate the coating compatibility index ; in, It is the first The compatibility index of various coating processes It is the first The coating process and the first Matching score for each parameter. It is the first The weights of each parameter, It is the total number of parameters. It is a weighted index of the matching score. It is an adjustment factor. It is the first Historical average matching score for each parameter; Based on coating compatibility index The coating adaptation index is compared with the preset adaptation threshold and selected. For coating processing processes that exceed the preset adaptation threshold, the adaptation coating processing process identification result is obtained.

[0028] formula:

[0029] The meaning and acquisition method of the parameters: : No. The coating process and the first The matching score for each parameter is calculated by comparing the deviation of the actual performance parameters of the current process with the standard performance parameters. For example, if a particular coating process performs better than the standard requirement for a certain performance parameter, such as abrasion resistance, then the matching score for that parameter will be higher and can be evaluated by experts.

[0030] : No. The weights of each parameter are predetermined based on their importance. For example, in a coating process, if water resistance is more important than color consistency, then water resistance will be given a higher weight.

[0031] : Weighted index, used to enhance the influence of the matching score. It is an adjustable parameter, typically determined based on historical data analysis to optimize the overall model's predictive accuracy.

[0032] The adjustment coefficient is used to balance the value of the denominator and ensure calculation stability. The coefficient can be adjusted according to the variation range of the coating process to avoid calculation errors caused by an excessively small denominator.

[0033] : No. The historical average matching score for each parameter is used to assess the deviation between the current score and historical data. It is calculated by averaging the scores of the same parameter in the historical dataset.

[0034] Calculation example: Assume the following parameters: For a certain coating process Considering 3 performance parameters : (Abrasion resistance score) (Waterproofing score) (Color consistency score), weight , , Weighted index Adjustment coefficient Historical average score , , According to the formula:

[0035] The calculation is as follows: molecular:

[0036]

[0037]

[0038]

[0039] Denominator:

[0040]

[0041]

[0042] calculate :

[0043] The result indicates that the first The compatibility index of this coating process is This index reflects the overall compatibility between this technology and the characteristics of current bedding materials; a higher index indicates a better fit.

[0044] Please see Figure 3 The steps for obtaining the coating process matching results are as follows: Based on the results of the adaptive coating process identification, the cost of each coating process is obtained using the formula:

[0045] Calculate the coating process selection index ; in, It is the first The compatibility index of various coating processes It is the first The cost of this coating process It is a cost impact adjustment coefficient. It's about adjusting parameters. It is the first Coating process selection index; Based on coating processing technology selection index By comparing coating processing technology selection index The value determines the target coating process, and the coating process matching result is obtained.

[0046] formula:

[0047] The meaning and acquisition method of the parameters: : No. The compatibility index of the coating process is obtained through previous steps.

[0048] : No. The cost of a coating process is typically determined by the sum of material costs, labor costs, and machine operating costs. Data can be obtained from financial records or market research.

[0049] The cost impact adjustment coefficient is an empirical value used to adjust the relative importance of cost in the coating process selection index. The coefficient can be derived from regression analysis of historical data to optimize the overall decision-making model.

[0050] : Adjusting parameters to ensure the logarithmic function's parameters are always positive, preventing calculation errors. Parameters can be set based on the minimum value of the actual data distribution.

[0051] Calculation example: Assume the following parameters and data are available: For coating process : This indicates that the manufacturing process and the characteristics of the bedding materials are well-matched.

[0052] Unit cost refers to the total cost of implementing this process.

[0053] This indicates that the impact of costs has a significant weight in the selection of indices.

[0054] This is used to ensure the safety of logarithmic operations.

[0055] According to the improved formula:

[0056] Perform specific calculations: Molecular calculations:

[0057] Denominator calculation:

[0058]

[0059] Overall denominator:

[0060] Select Index for:

[0061] The calculation results show that, although the coating process It performs well in terms of adaptability, but its high cost has a significant impact on the economic benefit assessment, resulting in a low overall selection index.

[0062] Please see Figure 4 The method for identifying compatible coating materials is as follows: Based on the coating process matching results and according to the requirements for waterproof and oil-resistant processing, the following formula is used:

[0063] Analyze the compatibility of waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library with the properties of bedding materials, and calculate the compatibility index of the coating materials. ; in, It is the first The compatibility index of the coating material It is the first The correlation weight of each characteristic parameter, It is the first The coating material in the first Performance values ​​on each characteristic parameter The material of bedding is in the first place Expected value for each characteristic parameter It is the first The standard deviation of each characteristic parameter It is a constant. It is the total number of characteristic parameters; Based on the compatibility index of coating materials The compatibility index of the coating material is compared with a preset compatibility threshold. Coating materials that exceed a preset compatibility threshold are marked as compatible coating materials, thus obtaining the compatible coating material identification result.

[0064] formula:

[0065] Meaning and acquisition method of parameters: : No. The relevance weights of each characteristic parameter reflect the importance of that characteristic to product performance. These weights can be obtained through expert evaluation or historical data analysis to determine the magnitude of each characteristic's impact on the final product performance.

[0066] : No. The coating material in the first The performance values ​​of each characteristic parameter are obtained through experimental testing or technical data sheets provided by the supplier.

[0067] Bedding materials in the first place The expected values ​​for each characteristic parameter are set according to product design specifications or market demands.

[0068] : No. The standard deviation of a characteristic parameter represents the degree of variation of different materials in that parameter. It is usually calculated based on historical data or industry standards.

[0069] : A constant used to avoid cases where the denominator is zero, ensuring computational stability. Its value is usually set to a very small constant, such as 0.01, to ensure all operations can proceed smoothly.

[0070] Calculation example: Suppose we want to calculate the compatibility index of two coating materials A, which involves three characteristic parameters ( ): Weight

[0071] Performance value of material A

[0072] Expected value

[0073] Standard deviation

[0074] constant

[0075] Compatibility index for material A The calculation is as follows:

[0076]

[0077]

[0078]

[0079]

[0080] result This indicates that material A has low compatibility with bedding.

[0081] Please see Figure 5 The steps for obtaining the coating material selection results are as follows: Based on the results of the compatible coating material identification, the cost of each coating material is obtained using the formula:

[0082] Calculate the selection index of coating materials ; in, It is the first Selection index of coating materials It is the first The compatibility index of the coating material It is the first The cost of this coating material It is the base of the natural logarithm. It is the intensity adjustment coefficient. It is the maximum value in the cost of coating materials; Based on the selection index of coating materials By comparing the selectivity index of coating materials The value determines the target waterproof and oil-resistant coating material, resulting in the coating material selection.

[0083] formula:

[0084] The meaning and acquisition method of the parameters: : No. The compatibility index of the coating material is calculated through previous steps.

[0085] : No. The cost of the coating material includes raw materials, processing, and manufacturing costs. Data is obtained from supplier quotations or cost accounting systems.

[0086] The maximum value among all coating material costs, used to standardize cost variances, is calculated directly from all provided cost data.

[0087] The cost impact adjustment factor defines the sensitivity of cost differences to the selection index. It is an empirical value set based on industry experience or previous project analysis.

[0088] Calculation example: Assume there are three coating materials A, B, and C with costs of respectively , , ,and Assuming the compatibility index is... , , Set the adjustment coefficient. .

[0089] Selection index for material A The calculation process is as follows:

[0090]

[0091]

[0092]

[0093]

[0094]

[0095] The same calculation applies to materials B and C:

[0096]

[0097]

[0098]

[0099]

[0100]

[0101]

[0102]

[0103] The calculation process explains that material A has the highest selectivity index due to its high compatibility index and relatively low cost difference. Therefore, it is the optimal choice.

[0104] Please see Figure 6 The steps for obtaining the coating thickness parameter are as follows: Based on the coating process matching results and coating material selection results, and according to the waterproof and oil-resistant processing requirements of bedding, the performance indicators of the coating, including water resistance and oil resistance, are obtained. Based on the coating's performance indicators, using the formula:

[0105] Calculate the target coating thickness The coating thickness parameters are obtained. in, It is the target coating thickness. It is the reference thickness of the coating material. and It is a quantitative value of the coating performance requirements. and These are weighting coefficients. It is the adjustment coefficient. It is the sensitivity coefficient of the coating process.

[0106] formula:

[0107] The meaning and acquisition method of the parameters: : Baseline thickness, specifying the recommended thickness provided by the coating material supplier for standard applications. It is typically based on average material performance data, such as durability and cost efficiency.

[0108] and These represent the quantitative values ​​for waterproof and oil-resistant performance requirements, respectively. These values ​​are preset by experts to quantify the protective effect of the material.

[0109] and : Weighting coefficients for the impact of performance requirements on thickness. These coefficients are determined through experimental design based on the material's sensitivity to different test conditions.

[0110] : Adjustment factor, used to adjust the coating thickness to match possible deviations from actual processing conditions. The factor is derived from previous application data and laboratory tests, reflecting the impact of processing variations on the final performance.

[0111] The sensitivity coefficient of coating processing technology is used to adjust the coating thickness to compensate for performance changes caused by processing technology, and reflects the changes in material properties under different processing settings.

[0112] Calculation example: Assuming it is a coating material, set the following parameters: mm (reference thickness), (Waterproofing requirements) (Oil resistance requirements) , , (Adjustment coefficient) (Process sensitivity coefficient)

[0113] Substitute into the formula to calculate:

[0114]

[0115]

[0116]

[0117]

[0118] Calculation results This indicates that, given the performance requirements and processing conditions, the recommended coating thickness is approximately 1.7 mm to ensure optimal waterproofing and oil resistance.

[0119] Please see Figure 7 The method for adjusting the processing parameters during the coating process is as follows: Based on coating thickness parameters, coating process matching results, and coating material selection results, the basic processing parameters of the standard coating processing process are obtained. The basic processing parameters include processing temperature, pressure, and rate. Based on fundamental machining parameters, using the formula:

[0120] Calculate the adjusted processing parameters This allows us to obtain optimized processing parameters. in, These are the adjusted processing parameters. It is a material property adjustment coefficient. and These are weighting coefficients. It is the influence coefficient of the basic processing parameters. Based on the basic processing parameters, It is a regulatory factor. Represents the target coating thickness. It represents the hardness of the material.

[0121] formula:

[0122] The meaning and acquisition method of the parameters: A coefficient adjusted based on material properties, reflecting the material's adaptability to processing conditions. This coefficient is based on past experience and experimental data to determine how different materials respond to different processing conditions.

[0123] and Weighting coefficients, representing coating thickness respectively. and material hardness Impact on processing parameters. The coefficients are derived through material testing and historical data analysis, indicating the contribution of different physical properties to the final processing requirements.

[0124] Target coating thickness, obtained through previous steps.

[0125] Material hardness is usually obtained from data sheets provided by material suppliers or determined through standardized hardness testing.

[0126] The influence coefficient of standard process parameters represents the impact of basic processing parameters on the processing procedure. The coefficient is determined based on process optimization studies and historical processing data.

[0127] Standard process parameters, such as recommended processing temperature and pressure, are obtained from industry standards.

[0128] : Adjustment factor, used to balance the feasibility in actual operation with the theoretical model, and is set based on equipment limitations and process safety requirements.

[0129] Calculation Example Assuming the other parameters of the coating material are set as follows: Reference thickness mm, material hardness Basic process parameters °C, coefficient Weight and Influence coefficient of standard process parameters Regulatory factors .

[0130] calculate :

[0131]

[0132]

[0133]

[0134]

[0135] Calculation results This is the adjusted processing parameter value, indicating that under given material properties and process requirements, the required processing parameter is 84.59 units.

[0136] Please see Figure 8 The steps for obtaining coating processing information are as follows: Collect samples of bedding products after processing, and measure the waterproof and oil-resistant properties of the coating through experiments to obtain data on the waterproof and oil-resistant properties of the coating. Based on the waterproof and oil-resistant performance data of the coating, using the formula:

[0137] Calculate coating quality indicators According to coating quality indicators The value is used to assess the quality of the waterproof and oil-resistant coating on bedding and obtain coating processing information; in, It is a coating quality indicator. It is a quantitative measurement of waterproof performance. It is a quantitative measurement of oil resistance. It is a weighting factor for waterproof performance. It is a weighting coefficient for oil resistance. It is a constant. It is the stability constant.

[0138] formula:

[0139] The meaning and acquisition method of the parameters: The quantitative measurement of waterproof performance is usually obtained through a standard water column test. In this test, a material sample is exposed to water pressure, and the time and amount of water penetration are measured to assess the waterproof performance. This assessment can be conducted by experts.

[0140] The quantitative measurement value of oil resistance is obtained through the oil penetration test method. This involves placing an oil droplet on the material surface and observing the spread of the oil stain to assess its oil resistance. This can be evaluated and set by experts.

[0141] The weighting coefficient for waterproofing performance is set based on its importance to the overall product quality. This coefficient is determined by materials scientists or product engineers based on historical data and product requirements analysis.

[0142] The weighting coefficient for oil resistance is similar to that for waterproofing. The coefficient is determined by materials scientists or product engineers based on historical data and product requirement analysis.

[0143] : A normalization constant used to adjust the evaluation results to meet quality rating standards. : A coefficient set based on historical quality data to ensure the consistency and comparability of the evaluation results.

[0144] : A stability constant used to ensure that the parameters in the logarithmic function are always positive.

[0145] Calculation example: Assume the parameters are set as follows: (Waterproof test score) (Oil resistance test score) , , ,

[0146] Calculation process:

[0147] The specific calculation steps are as follows: calculate

[0148] calculate

[0149] Calculate the logarithmic part

[0150] Substitute the calculation result into the formula:

[0151]

[0152]

[0153]

[0154] result The score represents the overall quality of the coating. A higher score indicates that the coating is of good quality and meets the standards for waterproofing and oil resistance.

[0155] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments that can be applied to other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding, characterized in that, The system includes: The coating process matching module assesses the compatibility of current bedding with differentiated coating processes based on the material properties and waterproof and oil-resistant processing requirements of bedding, identifies suitable coating processes, and selects the target coating process based on the coating processing cost of differentiated coating processes to obtain coating process matching results. The steps for obtaining the coating process matching result are as follows: Based on the identification results of the adaptive coating processing technology, the cost of each coating processing technology is obtained using the formula: ； Calculate the coating process selection index ; in, It is the first The compatibility index of various coating processes It is the first The cost of this coating process It is a cost impact adjustment coefficient. It's about adjusting parameters. It is the first Coating process selection index; Based on the coating processing technology selection index By comparing coating processing technology selection index The value determines the target coating process, which is then selected to obtain the coating process matching result. Based on the coating process matching results, the coating material selection module analyzes the compatibility between the waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library and the characteristics of bedding materials according to the waterproof and oil-resistant processing requirements, identifies compatible coating materials, and selects the target waterproof and oil-resistant coating material based on the cost of differentiated waterproof and oil-resistant coating materials, thus obtaining the coating material selection result. The method for identifying compatible coating materials is as follows: Based on the coating process matching results, and according to the requirements for waterproof and oil-resistant processing, the following formula is used: ； Analyze the compatibility of waterproof and oil-resistant coating materials in the waterproof and oil-resistant coating material library with the properties of bedding materials, and calculate the compatibility index of the coating materials. ; in, It is the first The compatibility index of the coating material It is the first The correlation weight of each characteristic parameter, It is the first The coating material in the first Performance values ​​on each characteristic parameter The material of bedding is in the first place Expected value for each characteristic parameter It is the first The standard deviation of each characteristic parameter It is a constant. It is the total number of characteristic parameters; Based on the compatibility index of the coating material The compatibility index of the coating material is compared with a preset compatibility threshold. Coating materials that exceed a preset compatibility threshold are marked as compatible coating materials, and the compatible coating material identification result is obtained; The steps for obtaining the coating material selection result are as follows: Based on the identification results of the compatible coating materials, the cost of each coating material is obtained using the formula: ； Calculate the selection index of coating materials ; in, It is the first Selection index of coating materials It is the first The compatibility index of the coating material It is the first The cost of this coating material It is the base of the natural logarithm. It is the intensity adjustment coefficient. It is the maximum value in the cost of coating materials; Based on the selection index of the coating material By comparing the selectivity index of coating materials Based on the value, select the target waterproof and oil-resistant coating material to obtain the coating material selection result; The coating thickness calculation module calculates the target coating thickness based on the coating process matching results and coating material selection results, combined with the waterproof and oil-resistant processing requirements of bedding, and obtains the coating thickness parameters. The coating processing evaluation module adjusts the processing parameters during the coating process based on the coating thickness parameters, coating process matching results, and coating material selection results. It then applies a waterproof and oil-resistant coating to the bedding and evaluates the quality of the waterproof and oil-resistant coating based on the processing results, thereby obtaining coating processing information.

2. The real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding according to claim 1, characterized in that, The method for identifying the appropriate coating processing technology is as follows: Collect material property parameters and historical coating processing data for bedding products, including material type and historical coating performance indicators; Based on the aforementioned material property parameters and historical coating processing data, using the formula: ； Calculate the coating compatibility index ; in, It is the first The compatibility index of various coating processes It is the first The coating process and the first Matching score for each parameter. It is the first The weights of each parameter, It is the total number of parameters. It is a weighted index of the matching score. It is an adjustment factor. It is the first Historical average matching score for each parameter; Based on the coating compatibility index The coating adaptation index is compared with the preset adaptation threshold and selected. For coating processing processes that exceed the preset adaptation threshold, the adaptation coating processing process identification result is obtained.

3. The real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding according to claim 1, characterized in that, The steps for obtaining the coating thickness parameter are as follows: Based on the coating process matching results and coating material selection results, and according to the waterproof and oil-resistant processing requirements of bedding, the performance indicators of the coating, including water resistance and oil resistance, are obtained. Based on the performance indicators of the coating, using the formula: ； Calculate the target coating thickness The coating thickness parameters are obtained. in, It is the target coating thickness. It is the reference thickness of the coating material. and It is a quantitative value of the coating performance requirements. and These are weighting coefficients. It is the adjustment coefficient. It is the sensitivity coefficient of the coating process.

4. The real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding according to claim 1, characterized in that, The method for adjusting the processing parameters during the coating process is as follows: Based on the coating thickness parameters, coating process matching results, and coating material selection results, the basic processing parameters of the standard coating processing technology are obtained. The basic processing parameters include processing temperature, pressure, and rate. Based on the aforementioned basic processing parameters, using the formula: ； Calculate the adjusted processing parameters This allows us to obtain optimized processing parameters. in, These are the adjusted processing parameters. It is a material property adjustment coefficient. and These are weighting coefficients. It is the influence coefficient of the basic processing parameters. Based on the basic processing parameters, It is a regulatory factor. Represents the target coating thickness. It represents the hardness of the material.

5. The real-time optimization system for processing parameters of waterproof and oil-resistant coatings for bedding according to claim 1, characterized in that, The steps for obtaining the coating processing information are as follows: Collect samples of bedding products after processing, and measure the waterproof and oil-resistant properties of the coating through experiments to obtain data on the waterproof and oil-resistant properties of the coating. Based on the waterproof and oil-resistant performance data of the coating, using the formula: ； Calculate coating quality indicators According to coating quality indicators The value is used to assess the quality of the waterproof and oil-resistant coating on bedding and obtain coating processing information; in, It is a coating quality indicator. It is a quantitative measurement of waterproof performance. It is a quantitative measurement of oil resistance. It is a weighting factor for waterproof performance. It is a weighting coefficient for oil resistance. It is a constant. It is the stability constant.

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