Granulating device and material processing equipment
By adopting a combined design of diversion, cooling and scraping components in the granulation device, the problem of clogging of the diversion component is solved, continuous material transfer and efficient granulation are realized, solid flaky material is obtained, and granulation efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-03-10
AI Technical Summary
Existing granulation equipment suffers from problems such as easy clogging of the diversion component, cumbersome operation procedures, and low granulation efficiency when converting molten material into solid flake material.
A diversion component is used to divert molten material and drip it onto a cooling component under pressure. The cooling component cools and solidifies the dripping molten material, and a scraper component scrapes the solidified material off the cooling component 22 to obtain solid sheet material. The scraper component 23 is configured to allow the solid sheet material to detach from the cooling component 22. The storage component 24 is configured to collect the solid sheet material. The diversion component 21, cooling component 22, and storage component 24 are configured to form a vertical falling transfer mechanism to achieve continuous material transfer through free fall.
It enables continuous material transfer, prevents blockage of the diversion component, ensures that droplets are directly cooled and condensed by the cooling component, and directly obtains the target product in flake form after scraping, saving operation steps and improving granulation efficiency.
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Figure CN121623665A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present application relate to the field of general methods or devices for granulating raw materials, and in particular to a granulating device and a material processing apparatus. BACKGROUND
[0002] The statements herein are merely provided to give general background information about the present application, and do not necessarily constitute the prior art.
[0003] A eutectic salt is a low-melting mixture formed by heating two or more inorganic salts mixed in a specific ratio, and its unique eutectic structure makes it have a lower melting point and higher thermal stability than single components.
[0004] A granulating device is a device for processing raw materials in a powder or molten state into granular or sheet-shaped finished products through extrusion, rotation or spraying, etc. Through the granulating device, materials with desired shapes and particle sizes can be conveniently prepared to meet different application scenarios. SUMMARY
[0005] A brief summary of the present application is given in the following to provide a basic understanding of some aspects of the present application. It should be understood that this summary is not an exhaustive overview of the present application. It is not intended to identify key or important parts of the present application nor is it intended to limit the scope of the present application. Its purpose is merely to present some concepts in a simplified form as a prelude to the more detailed description to be discussed later.
[0006] One aspect of embodiments of the present application provides a granulating device for converting a material in a molten state into a solid sheet-shaped material, which includes a distribution assembly, a cooling assembly, a scraping assembly and a storage assembly, the distribution assembly is configured to accommodate the material in a molten state and to cause the material in a molten state to drop in the form of droplets onto the cooling assembly, the cooling assembly is configured to cause the dropped material in a molten state to become a solid sheet-shaped material, the scraping assembly is configured to cause the solid sheet-shaped material to fall off from the cooling assembly, and the storage assembly is configured to collect the solid sheet-shaped material, the distribution assembly, the cooling assembly and the storage assembly are configured to form a vertical falling transmission fit to realize continuous transfer of the material by free fall.
[0007] Another aspect of embodiments of the present application provides a material processing apparatus, which includes the aforementioned granulating device, a stirring device, a feeding device, a material transfer device, a transfer device and a body, the feeding device, the material transfer device, the granulating device and the transfer device are fixed to the body, and the stirring device is configured to communicate with the feeding device.
[0008] The granulating device provided by the embodiment of the present application divides the material in molten state by the shunting assembly and drops on the cooling assembly by pressure, and the dropped material in molten state is cooled and condensed by the cooling assembly, and then the condensed material is scraped off from the cooling assembly by the scraping assembly, so that the solid sheet material is obtained. This granulating method divides the material by pressure and forms liquid drops, ensures the smooth falling of the material, prevents the shunting assembly from being blocked, and makes the liquid drops be cooled and condensed by the cooling assembly directly, so that the sheet target product is obtained directly after scraping, the operation steps are saved, and the granulating efficiency is improved.
[0009] The material processing equipment provided by the embodiment of the present application is fixed with the feeding device, the material transferring device, the granulating device and the transferring device on the body, so that the material is transferred and processed in the space formed by the body, and each processing procedure does not interfere with each other, so that the material processing process is efficient and harmonious. BRIEF DESCRIPTION OF DRAWINGS
[0010] In order to further illustrate the above and other advantages and features of the present application, the specific embodiments of the present application are further described in detail below with reference to the accompanying drawings. The drawings, together with the following detailed description, are incorporated in the specification and form a part of the specification. Elements having the same function and structure are denoted by the same reference numerals. It should be understood that these drawings only describe typical examples of the present application, and should not be regarded as limiting the scope of the present application.
[0011] Figure 1 is a schematic view of the material transferring device provided by the embodiment of the present application, in which various components are assembled together;
[0012] Figure 2 is a schematic view of the material transferring assembly cooperating with the material processing assembly provided by the embodiment of the present application;
[0013] Figure 3 is a schematic view of the material purifying member cooperating with the transferring extension member provided by the embodiment of the present application;
[0014] Figure 4 is a schematic view of the horizontal extension part provided by the embodiment of the present application;
[0015] Figure 5 is a schematic view of the granulating device provided by the embodiment of the present application, in which various components are assembled together;
[0016] Figure 6 is a schematic view of the cooling assembly cooperating with the scraping assembly provided by the embodiment of the present application;
[0017] Figure 7 is a schematic view of the cooling assembly provided by the embodiment of the present application, in which various components are assembled together;
[0018] Figure 8 is a partial structure diagram of the transition piece and the flow distribution piece provided by the embodiment of the present application;
[0019] Figure 9 is a schematic diagram of the assembly of various components of the material processing device provided by the embodiment of the present application;
[0020] Figure 10 is a schematic diagram of the cooperation of the feeding device, the stirring device, the pressurizing assembly and the material processing assembly provided by the embodiment of the present application;
[0021] Figure 11 is a cross-sectional schematic diagram of the body provided by the embodiment of the present application;
[0022] Figure 12 is a partial detail view of the granulating device provided by the embodiment of the present application.
[0023] Legend of Reference Signs:
[0024] 1, material transfer device; 11, material processing assembly; 111, housing; 112, material containing piece; 113, heating and heat preserving piece; 114, material purifying piece; 1141, axial extension; 1142, horizontal extension; 115, cover; 12, pressurizing assembly; 121, pressure providing piece; 122, pressure transmitting piece; 13, transfer assembly; 131, transfer extension piece; 132, transfer conveying piece; 133, transfer heat preserving piece;
[0025] 2, granulating device; 21, flow distribution assembly; 211, temporary storage piece; 212, transition piece; 213, flow distribution piece; 214, heat preserving piece; 22, cooling assembly; 221, water inlet piece; 222, water outlet piece; 223, crystallization piece; 2231, crystallization portion; 2232, rotating shaft; 2233, flow guiding portion; 23, scraping assembly; 231, scraping piece; 232, scraping fixing piece; 233, scraping collection piece; 24, storage assembly;
[0026] 3, stirring device;
[0027] 4, feeding device; 41, hopper; 42, material dropping piece; 43, vacuum pump; 44, air extraction piece; 45, feeding piece; 46, gas transfer piece;
[0028] 5, body; 51, material processing support assembly; 52, feeding support assembly; 53, granulating support assembly; 531, flow distribution support piece; 532, scraping support piece; 533, collection support piece; 54, transfer support assembly;
[0029] 6, transfer device; 7, glove box; 100, first space; 200, second space; 300, third space; 400, fourth space; 500, fifth space; 600, sixth space. DETAILED DESCRIPTION
[0030] Exemplary embodiments of the present application will be described herein below with reference to the accompanying drawings. In the description, all specific details of the actual implementation are not described in order to avoid obscuring the present application. It should be appreciated that in the development of any such actual implementation numerous implementation-specific decisions must be made in order to achieve the developer's specific goals, such as compliance with system- and business-related constraints, which will vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
[0031] It is also to be noted that, in the drawings, specific structural or processing steps are shown in detail and not others in order not to obscure the present application in unnecessary detail.
[0032] The following disclosure provides various embodiments or examples for implementing the present application. In order to simplify the disclosure of the present application, the components and methods of specific examples are described below. Of course, they are only examples and the purpose is not to limit the present application. In the description of the embodiments of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified.
[0033] An aspect of the embodiments of the present application provides a pelletizing device for converting a material in a molten state into a solid sheet material, Figure 5 A schematic diagram showing the assembly of the components of the pelletizing device according to the embodiments of the present application is shown in Figure 5 as shown, which includes a distribution assembly 21, a cooling assembly 22, a scraping assembly 23, and a storage assembly 24, the distribution assembly 21 is configured to accommodate the material in a molten state and to cause the material in a molten state to drop in the form of droplets onto the cooling assembly 22, the cooling assembly 22 is configured to cause the dropped material in a molten state to become a solid sheet material, the scraping assembly 23 is configured to cause the solid sheet material to fall off from the cooling assembly 22, and the storage assembly 24 is configured to collect the solid sheet material, the distribution assembly 21, the cooling assembly 22, and the storage assembly 24 are configured to form a vertical falling transmission fit to achieve continuous transfer of the material by free fall.
[0034] The granulating device provided by the embodiment of the present application divides the material in molten state by the shunting assembly 21 and drops the material on the cooling assembly 22 by pressure, and cools and condenses the dropped material in molten state by the cooling assembly 22, and then scrapes the condensed material from the cooling assembly 22 by the scraping assembly 23, so as to obtain solid sheet material. This granulating mode divides the material by pressure and forms liquid drops, ensures smooth falling of the material, prevents the shunting assembly 21 from being blocked, cools and condenses the liquid drops directly by the cooling assembly 22, directly obtains the target product in sheet shape after scraping, saves operation steps, and improves the granulating efficiency.
[0035] Figure 6 The schematic view of the cooling assembly cooperating with the scraping assembly provided by the embodiment of the present application is shown. In some embodiments, as shown in Figure 6 The scraping assembly 23 includes a scraping piece 231, a scraping fixing piece 232 and a scraping collection piece 233. The scraping piece 231 is arranged to continuously scrape the solid sheet material on the cooling assembly 22. The scraping collection piece 233 is formed with a containing cavity to collect the solid sheet material. The scraping piece 231 and the scraping fixing piece 232 are arranged in the containing cavity. The scraping fixing piece 232 is arranged to fix the scraping piece 231 to the scraping collection piece 233.
[0036] In some embodiments, the scraping piece 231 and the scraping fixing piece 232 are arranged to be fixedly connected with the scraping collection piece 233. The cooling assembly 22 is arranged to penetrate and be fixed to the scraping collection piece 233 and partially arranged in the containing cavity to realize continuous contact with the scraping piece 231.
[0037] In some embodiments, one end of the scraping piece 231 away from the cooling assembly 22 is fixedly connected with the scraping collection piece, so that the scraping piece 231 will not be deformed or displaced by the resistance of the condensed material during the scraping process.
[0038] In some embodiments, as shown in Figure 5 and Figure 6 The cooling assembly 22 includes a water inlet piece 221, a water outlet piece 222 and a crystallization piece 223. The crystallization piece 223 is arranged in the containing cavity and arranged to receive the material in molten state dropped from the shunting assembly 21. The water inlet piece 221, the water outlet piece 222 and the crystallization piece 223 are coaxially arranged in sequence and arranged to allow the cooling medium to enter the crystallization piece 223 from the water inlet piece 221 and exit the crystallization piece 223 from the water outlet piece 222, so as to realize cooling and crystallization of the material in molten state. The crystallization piece 223 is arranged to dynamically contact the scraping piece 231, so as to generate relative motion mechanical force, thereby realizing continuous scraping treatment of the solid sheet material.
[0039] In some embodiments, the crystallization member 223 is arranged to be capable of rotational movement in the accommodating cavity, so that the cooling medium inside is moved to continuously exchange heat with the molten material dropping from the dripping assembly 21, to achieve crystallization.
[0040] Figure 7 A schematic diagram showing the assembly of the components of the cooling assembly provided by the embodiments of the present application is shown in some embodiments, as shown in Figure 7 The crystallization member 223 includes a crystallization part 2231, a rotating shaft 2232, and a flow guide part 2233, the crystallization part 2231 is formed with a cooling cavity capable of accommodating the flow guide part 2233, the crystallization part 2231 is arranged in a cylindrical shape matching the shape of the flow guide part 2233, the flow guide part 2233 is arranged in multiple and uniformly fixed along the extension direction of the rotating shaft 2232, the rotating shaft 2232 extends in the cooling cavity and is arranged to be capable of axially penetrating the water inlet member 221 and the water outlet member 222.
[0041] In some embodiments, as shown in Figure 7 The two bottom surfaces of the cylindrical crystallization part 2231 are fixed with the water inlet member 221 and the water outlet member 222 respectively, so that the water inlet member 221 and the water outlet member 222 are in communication with the cooling cavity, thereby realizing the following cooling process: the cooling medium enters the cooling cavity from the water inlet member 221 and exchanges heat with the crystallization part 2231 in the accommodating cavity, so as to flow out of the cooling cavity from the water outlet member 222.
[0042] In some embodiments, the flow guide part 2233 is arranged in a defective circular ring shape, the hollow part of the circular ring is arranged to allow the rotating shaft 2232 to pass through and be fixed, and the circular ring part is arranged to have a notch formed on the circumferential outer edge, so as to avoid forming a closed space between the flow guide parts 2233, to allow the cooling medium to flow in the cooling cavity.
[0043] In some embodiments, as shown in Figure 7 The rotating shaft 2232 is arranged to be capable of axial rotation, thereby driving the multiple flow guide parts 2233 to rotate axially, and further driving the crystallization part 2231 to rotate axially, so that the crystallization part 2231 can continuously receive the molten material dropping from the dripping assembly 21, and the material condensed on the crystallization part 2231 can be continuously scraped off by the scraping member 231.
[0044] In some embodiments, as shown in Figure 6 The scraping member 231 is arranged in a plate-like structure, the scraping fixing member 232 is arranged to contact different surfaces of the plate-like structure to fix the scraping member 231 in the direction perpendicular to the extension direction of the plate-like structure, to avoid displacement or deformation of the scraping member 231 caused by the relative movement mechanical force, and the extension length of the plate-like structure is arranged to be greater than or equal to the axial length of the crystallization part 2231.
[0045] In some embodiments, the plate-shaped structure is arranged to be capable of abutting against the cooling assembly 22 at one end, so that the plate-shaped structure can maintain continuous contact with the cooling assembly 22 when the cooling assembly 22 moves relatively, to scrape off the sheet material condensed on the surface of the cooling assembly 22.
[0046] In some embodiments, the scraping fixing member 232 can be arranged as a plurality of fixing rods, both ends of the fixing rods are fixed to the scraping collecting member 233, and the plurality of fixing rods are arranged to be staggered along different surfaces of the scraping member 231, to clamp and reinforce the plate-shaped structure in a direction perpendicular to the extension plane of the plate-shaped structure, prevent the plate-shaped structure from deviating from the original position for a long time under the mechanical action of the condensed material, and ensure the stability of the scraping effect.
[0047] In some embodiments, the plate-shaped structure has an extension length not less than the axial length of the crystallization part 2231, so that the extension range of the plate-shaped structure can cover the axial extension range of the crystallization part 2231, thereby being capable of scraping off all the condensed material on the crystallization part 2231 and preventing omission of the condensed material that needs to be scraped off.
[0048] In some embodiments, as shown in Figure 5 the scraping collecting member 233 is formed with a first opening and a second opening, the first opening and the second opening are arranged coaxially and in communication, the second opening is smaller than the first opening, the first opening is arranged close to the shunting assembly 21, and the second opening is arranged close to and in communication with the storage assembly 24.
[0049] In some embodiments, as shown in Figure 5 the scraping collecting member 233 is arranged to have an extension range in the vertical direction greater than that of the crystallization part 223, the part of the scraping collecting member 233 close to the first opening can avoid the sheet material in the molten state from splashing around when the sheet material in the molten state drops on the crystallization part 223, to prevent pollution of the operating environment; at the same time, the part of the scraping collecting member 233 close to the second opening can form an inward collecting structure, so that the scraped sheet material is gathered together, thereby falling smoothly into the storage assembly 24, to prevent the material from spilling.
[0050] Figure 8 a partial structure schematic view of the transition part and the shunting part provided by the embodiments of the present application is shown, in some embodiments, as shown in Figure 5 and Figure 8As shown, the diversion component 21 includes a temporary storage component 211, a transition component 212, a diversion component 213, and a heat preservation component 214. The transition component 212 is configured to connect the temporary storage component 211 and the diversion component 213 to allow the molten material to flow. The temporary storage component 211 is configured to temporarily store the molten material. The transition component 212 is configured to reduce the falling speed of the molten material. Multiple diversion components 213 are configured to divide the molten material into multiple streams. The range of the multiple diversion components 213 dripping the molten material is smaller than the range of the crystallizing component 223. The heat preservation component 214 is configured to keep the molten material in a molten state.
[0051] In some embodiments, the insulation member 214 is configured to continuously cover the temporary storage member 211, the transition member 212 and the diversion member 213 to prevent the molten material in the diversion assembly 21 from cooling and solidifying, causing blockage.
[0052] In some embodiments, the temporary storage member 211 can be configured as a funnel shape with a converging bottom to slow down the flow rate of molten material from the temporary storage member 211 into the transition member 212. The transition member 212 can be configured as a chute communicating with the temporary storage member 211 to further slow down the flow rate of molten material from the transition member 212 into the diverter 213, thereby controlling the overall speed at which molten material drips onto the cooling component 22, ensuring that the cooling component 22 can effectively cool the dripping material, and thus ensuring the granulation effect.
[0053] In some embodiments, the plurality of diverters 213 are configured in a funnel shape so that the molten material can flow out in droplets.
[0054] In some embodiments, such as Figure 5 and Figure 8 As shown, multiple diverting elements 213 are arranged in a distribution direction consistent with the extension direction of the crystallizing part 2231 to ensure that all the material dripping from the diverting element 213 can be received by the crystallizing part 2231 and then solidified into flakes, preventing the waste of molten material.
[0055] Another aspect of the embodiments of this application provides a material handling apparatus. Figure 9 This illustration shows a schematic diagram of the assembly of various components of the material handling equipment provided in an embodiment of this application, as shown below. Figure 9 As shown, it includes the aforementioned granulation device 2, stirring device 3, feeding device 4, material transfer device 1, transfer device 6 and body 5. The feeding device 4, material transfer device 1, granulation device 2 and transfer device 6 are fixed to the body 5, and the stirring device 3 is connected to the feeding device 4.
[0056] The material processing equipment provided by the embodiments of the present application can make the material transfer and processing in the space formed by the body 5, and the processing procedures do not interfere with each other, so that the material processing process is efficient and harmonious.
[0057] In some embodiments, as shown in Figure 9 The body 5 forms a containing space, the stirring device 3 is arranged outside the containing space and is arranged to be capable of mixing different kinds of powdery materials, the feeding device 4 is arranged in fixed connection with the body 5 and is arranged to be capable of delivering the mixed powdery materials to the material transfer device 1, the material transfer device 1 is arranged in the body 5 and is arranged to be capable of changing the mixed powdery materials into molten materials and transferring the molten materials, the material transfer device 1 is arranged to be capable of extending into the glove box, the granulating device 2 is arranged in the glove box and is in fixed connection with the body 5, and is arranged to be capable of receiving the molten materials from the material transfer device 1 and changing the molten materials into sheet materials, and the transfer device 6 is arranged in the glove box and is in fixed connection with the body 5, and is arranged to be in communication with the material outlet of the glove box to move the sheet materials out of the glove box. The powdery materials are changed into molten materials by the material transfer device 1, and the molten materials are transferred to the granulating device 2, so that the molten materials are changed into solid sheet materials by the granulating device 2, to realize the change of the materials from powdery to sheet, facilitating transportation and subsequent processing; since the powdery materials are not exposed to the air in the feeding device 4, the stirring device 3 and the material transfer device 1, and the granulating device 2 and the transfer device 6 are arranged in the glove box, the final output sheet materials can be prevented from being directly exposed to the air, the materials can be isolated from the operators, and the transfer device arranged in communication with the material outlet can facilitate the operators to collect and transfer the sheet materials.
[0058] In some embodiments, as shown in Figure 9 The body 5 includes a material processing support assembly 51, a feeding support assembly 52, a granulating support assembly 53 and a transfer support assembly 54, the material processing support assembly 51 and the feeding support assembly 52 are arranged in one piece and are formed with a double-layer space, the material transfer device 1 is arranged in the double-layer space and is in fixed connection with the material processing support assembly 51, the feeding device 4 is arranged outside the double-layer space and is in fixed connection with the feeding support assembly 52, the granulating support assembly 53 and the transfer support assembly 54 are arranged in the glove box 7 and are in fixed connection with the glove box 7, the granulating support assembly 53 and the transfer support assembly 54 divide the glove box 7 into four layers of space, the granulating device 2 and the transfer device 6 are arranged to extend in the four layers of space, the granulating device 2 is in fixed connection with the granulating support assembly 53, and the transfer device 6 is in fixed connection with the transfer support assembly 54.
[0059] In some embodiments, as shown in Figure 9 The material processing support assembly 51, the feeding support assembly 52, the granulation support assembly 53, and the transfer support assembly 54 can be arranged in a cubic frame, in which the material processing support assembly 51 and the feeding support assembly 52 are sequentially fixed and connected in a top-down order in the vertical direction to form a double-layer space; the granulation support assembly 53 and the transfer support assembly 54 are both fixed in the glove box 7 and sequentially fixed and connected in a top-down order in the vertical direction to jointly form a four-layer space with the glove box 7.
[0060] Figure 11 A cross-sectional view of the body provided by the embodiments of the present application is shown. In some embodiments, as shown in Figure 11 The double-layer space is arranged side by side with the glove box 7, and the double-layer space includes a first space 100 and a second space 200, with the second space 200 being higher than the first space 100.
[0061] In some embodiments, the arrangement of the double-layer space side by side with the glove box 7 can shorten the transportation path of the material from the material transfer device 1 to the granulation device 2, thereby improving the material flow rate.
[0062] Figure 1 A schematic view of the assembly of the components of the material transfer device provided by the embodiments of the present application is shown. In some embodiments, as shown in Figure 1 , Figure 9 and Figure 11 The material transfer device 1 includes a material processing assembly 11, a pressurization assembly 12, and a transfer assembly 13. The material processing assembly 11 forms a material containing space for containing a powder material. The material processing assembly 11 is arranged to convert the powder material into a molten material. The material processing assembly 11 is arranged to communicate with the pressurization assembly 12 and the transfer assembly 13, respectively. The material processing assembly 11 is fixed to the material processing support assembly 51 and extends in the second space 200. The pressurization assembly 12 is arranged outside the containing space and is arranged to communicate with the material processing assembly 11. The transfer assembly 13 extends from the second space 200 into the four-layer space.
[0063] In some embodiments, the material processing assembly 11 is arranged to extend in the second space. The first space 100 serves to raise the height of the material processing assembly 11, so that the transfer assembly 13 can connect the material processing assembly 11 and the granulation device 2, thereby shortening the material flow path.
[0064] In some embodiments, the height of the first space 100 can be set to no more than half the height of the double-layer space, so that the second space 200 occupies a larger height, so as to reserve space for the vertical extension of the transfer component 13, so that the material handling component 11 and the transfer component 13 can extend in the vertical direction and maintain a predetermined distance from the feeding support component 52, so that the feeding device 4 can convey powdered material into the material handling component 11.
[0065] In some implementations, the pressurizing component 12 is configured to apply pressure to the material receiving space after the powdered material is transformed into a molten state, thereby moving the molten material to the transfer component 13. Both the pressurizing component 12 and the transfer component 13 are configured to maintain the molten material in a molten state. By connecting the pressurizing component 12 and the transfer component 13 to the material handling component 11, when the pressurizing component 12 applies pressure to the material handling component 11, the molten material can flow from the material handling component 11 into the transfer component 13 under pressure. This molten material transfer configuration avoids moving the material handling component 11, achieving material transfer solely through gas pressurization, simplifying device components and operating steps; it also avoids direct contact between the molten material and air, prevents the molten material from reacting with air, and prevents it from being cooled and solidified by external air, ensuring that the material remains in a molten state throughout the transfer process, thus ensuring smooth material transfer.
[0066] In some embodiments, such as Figure 11 As shown, the four-layer space includes a third space 300, a fourth space 400, a fifth space 500, and a sixth space 600, and are arranged to extend sequentially according to the height of the glove box 7. The third space 300 is the highest and the sixth space 600 is the lowest. The transfer component 13 is arranged to extend into the third space 300.
[0067] In some embodiments, the height of the double-layer space can be set to be higher than the height of the glove box 7 to reduce the height difference between the second space 200 and the third space 300, thereby enabling the molten material to be quickly transferred from the second space 200 to the third space 300 and shortening the extension range of the transfer component 13.
[0068] In some embodiments, such as Figure 9 and Figure 11As shown, the granulation support assembly 53 includes a diversion support 531, a scraping support 532, and a collection support 533, and is arranged to extend in sequence in the height direction of the glove box 7. The diversion support 531 forms the third space 300 with the top of the glove box 7. The transfer support assembly 54 forms the sixth space 600 with the bottom of the glove box 7. The scraping support 532 forms the fourth space 400 with the diversion support 531. The scraping support 532 forms the fifth space 500 with the transfer support assembly 54. The collection support 533 is arranged to be fixed to the scraping support 532.
[0069] In some embodiments, the material is subjected to falling movement in the glove box 7. Therefore, the glove box 7 needs to extend to a predetermined height to ensure that sufficient space is reserved for the falling movement of the material.
[0070] Figure 12 As shown in the partial detail view of the granulation device provided by the embodiments of the present application, in some embodiments, the diversion assembly 21 is arranged to be fixed to the diversion support 531 and to extend in the third space 300 and the fourth space 400. The scraping assembly 23 is arranged to be fixed to the scraping support 532 and to extend in the fourth space 400 and the fifth space 500. The cooling assembly 22 is arranged to be able to pass through the scraping assembly 23. The storage assembly 24 is arranged to be fixed to the collection support 533 and to extend in the fifth space 500. Figure 5 Figure 11 Figure 12 As shown, the collection support 533 is arranged to be integrally formed with the scraping support 532 to carry and limit the movement of the storage assembly 24, so that the storage assembly 24 can comprehensively collect the sheet material scraped from the cooling assembly 22 by the scraping assembly 23.
[0071] In some embodiments, the diversion support 531 is used to support the weight of the diversion assembly 21. As shown, the collection support 533 is arranged to be integrally formed with the scraping support 532 to carry and limit the movement of the storage assembly 24, so that the storage assembly 24 can comprehensively collect the sheet material scraped from the cooling assembly 22 by the scraping assembly 23. Figure 12
[0072] In some embodiments, the sixth space 600 is arranged to make the transfer device 6 a predetermined distance from the bottom of the glove box 7. The predetermined distance is arranged to match the height of the operation port of the glove box 7 to facilitate the operation of packaging and transferring the sheet material.
[0073] Figure 10 As shown in the schematic view of the cooperation of the feeding device, the stirring device, the pressurizing assembly, and the material processing assembly provided by the embodiments of the present application, in some embodiments, the diversion assembly 21 is arranged to be fixed to the diversion support 531 and to extend in the third space 300 and the fourth space 400. The scraping assembly 23 is arranged to be fixed to the scraping support 532 and to extend in the fourth space 400 and the fifth space 500. The cooling assembly 22 is arranged to be able to pass through the scraping assembly 23. The storage assembly 24 is arranged to be fixed to the collection support 533 and to extend in the fifth space 500. Figure 10 As shown, the feeding device 4 comprises a hopper 41, a dropping member 42, a vacuum pump 43, an air extraction member 44, and a feeding member 45. The vacuum pump 43 is configured to extract air from the hopper 41 via the air extraction member 44, so that the mixed and uniformly powdered material in the stirring device 3 can be sucked into the hopper 41 via the feeding member 45, and then fall into the material processing assembly 11 via the dropping member 42.
[0074] In some embodiments, the hopper 41 is configured to be fixed on the feeding support assembly 52, so that the hopper 41 is stably fed; and configured to extend in a vertical direction outside the double-layer space, so as to avoid occupying the space of the second space 200, and also avoid being arranged in the glove box 7 to expand the space of the glove box 7 to accommodate the hopper 41.
[0075] In some embodiments, the dropping member 42 is configured to communicate with the hopper 41, and configured to extend in a vertically downward direction into the second space 200 to communicate with the material processing assembly 11 in the second space 200; the extension length of the transfer assembly 13 in the vertical direction is less than the extension length of the dropping member 42, so that the horizontally extending position of the transfer assembly 13 in the glove box 7 is within the extension range of the third space.
[0076] In some embodiments, as shown, Figure 10 The feeding device 4 further comprises a gas transfer member 46, which is configured to communicate with the dropping member 42. The pressurizing assembly 12 comprises a pressure providing member 121 and a pressure transmitting member 122, the pressure transmitting member 122 is configured to communicate with the material processing assembly 11, the pressure providing member 121 is configured to gas communicate with the pressure transmitting member 122, and the pressure transmitting member 122 is configured to communicate with the gas transfer member 46, so that the pressure transmitting member 122 gas communicates with the gas transfer member 46 and the dropping member 42, thereby enabling the pressure providing member 121 to deliver the first gas to the material processing assembly 11 through the gas communication, so as to make the molten material leave the material containing space.
[0077] In some embodiments, the pressure providing member 121 can be an argon gas cylinder, which delivers argon gas to the material processing assembly 11 through the pressure providing member 121, so as to increase the pressure in the material processing assembly 11 to achieve the purpose of transferring the molten material, and also to provide an inert environment to prevent the molten material from being oxidized.
[0078] In some embodiments, as shown, Figure 10 The air extraction member 44 is configured to communicate with the gas transfer member 46, so that the vacuum pump 43 gas communicates with the gas transfer member 46 and the dropping member 42, thereby enabling the vacuum pump 43 to extract air from the material processing assembly 11 through the gas communication, so as to avoid the reaction between the material and the impurity gas.
[0079] In some embodiments, asFigure 9 、 Figure 10 and Figure 11 As shown in FIGS. 16, 17 and 18, the gas transfer member 46 is arranged in the second space 200 and is arranged in gas communication with the pressure transfer member 122 and the air extraction member 44 respectively, so that the material dropping member 42 forms a gas passage with the pressure transfer member 122 and the air extraction member 44 respectively, to realize reuse of the material dropping member 42 and avoid reduction of the sealing performance caused by excessive openings on the material processing assembly 11; and the pressure transfer member 122 and the air extraction member 44 are arranged to extend into the double-layer space from different directions outside the double-layer space, to realize spatial non-interference.
[0080] In some embodiments, the air extraction member 44 is arranged to be disconnected from the gas transfer member 46 when the vacuum pump 43 extracts vacuum from the hopper 41, and is disconnected from the material processing assembly 11 when the vacuum pump 43 extracts vacuum from the material processing assembly 11.
[0081] In some embodiments, when the vacuum pump 43 extracts vacuum from the hopper 41, the powder material is sucked from the stirring device 3 to the hopper 41 to realize rapid feeding without moving parts; and when the vacuum pump 43 extracts vacuum from the material processing assembly 11, the air in the material processing assembly 11 is sucked to ensure stability of the reaction environment of the material, so as to realize reuse of the air extraction member 44 and the vacuum pump 43 and simplify the equipment layout.
[0082] Figure 2 FIGS. 19 to 21 show schematic diagrams of the material transfer assembly cooperating with the material processing assembly according to embodiments of the present application. In some embodiments, as shown in FIG. 19, the transfer assembly 13 includes a transfer extension member 131, a transfer conveying member 132 and a transfer heat preservation member 133, the transfer extension member 131 and the transfer conveying member 132 are arranged to be integrally formed, the transfer extension member 131 is arranged to axially extend in the material containing space and is arranged to communicate with the material processing assembly 11 from the same direction as the pressure transfer member 122, and the transfer heat preservation member 133 is arranged to continuously heat the transfer conveying member 132. Figure 2
[0083] In some embodiments, the transfer extension member 131 can be arranged to communicate with the pressure transfer member 122 from the upper part of the material processing assembly 11, and the transfer extension member 131 can be arranged to axially extend to the bottom of the material containing space, so that the molten material can be extruded from bottom to top into the transfer extension member 131 under the gas pressure from the upper part of the containing space.
[0084] In some embodiments, one end of the transfer conveying member 132 is arranged to be perpendicular to and communicate with the transfer extension member 131, to change the flow direction of the molten material to horizontal flow, to relieve the pressure in the axial direction and to improve the flow speed of the material.
[0085] In some embodiments, as shown in FIG. 20, the transfer conveying member 132 is arranged to be integrally formed with the transfer extension member 131, and the transfer heat preservation member 133 is arranged to be integrally formed with the transfer conveying member 132.Figure 2 As shown, the extending direction of the transfer conveying member 132 away from one end of the transfer extension member 131 is set vertically downward, so that the transfer conveying member 132 and the transfer extension member 131 form an inverted U-shaped channel, which can make the molten material flow out of the transfer conveying member 132 in a falling state, so as to change the flow direction of the molten material in the vertical direction, thereby achieving efficient transfer of the molten material without moving any component of the material transfer device.
[0086] In some embodiments, as shown in Figure 2 The material processing assembly 11 includes a housing 111, a material containing member 112, a heating and insulation member 113, and a cover 115, which is configured to seal the material containing member 112 and the heating and insulation member 113 in the housing 111, and the heating and insulation member 113 is arranged between the material containing member 112 and the housing 111. The material containing member 112 forms a material containing space, which is configured to allow the transfer extension member 131 to extend to the bottom of the material containing space, so that the molten material can be transferred from the material containing space.
[0087] In some embodiments, the extension of the transfer extension member 131 to the bottom of the material containing space can make the molten material at the bottom flow into the transfer extension member 131 under the action of pressure, thereby transferring the molten material out of the material containing space as much as possible and reducing residue.
[0088] In some embodiments, as shown in Figure 2 The material processing assembly 11 further includes a material purification member 114, which is configured to extend in the material containing space and pass through the cover 115. The material purification member 114 is configured to deliver a second gas to the molten material to remove impurities in the molten material.
[0089] In some embodiments, the second gas is configured to remove oxygen ions in the molten material, thereby obtaining a material with higher purity.
[0090] Figure 3 A schematic view of the cooperation between the material purification member and the transfer extension member according to the embodiments of the present application is shown. In some embodiments, as shown in Figure 3 The material purification member 114 includes an axial extension portion 1141 and a horizontal extension portion 1142, which are configured to be integrally formed. The axial extension portion 1141 is configured to extend out of the material containing space and pass through the cover 115, and the horizontal extension portion 1142 is configured to extend circumferentially inside the molten material.
[0091] In some embodiments, the axial extension 1141 is arranged to extend to the bottom of the material containing space and arranged in parallel with the transfer extension 131 to deliver the second gas to the molten material from top to bottom, and the horizontal extension 1142 is arranged to extend horizontally at the bottom of the material containing space so that the output second gas is in full contact with the molten material from bottom to top to thoroughly purify the material.
[0092] Figure 4 A partial structure schematic diagram of the horizontal extension provided by the embodiments of the present application is shown. In some embodiments, as shown in Figure 4 The horizontal extension 1142 is formed with uniformly distributed small holes to increase the contact area between the second gas and the molten material, thereby improving the purification effect of the material.
[0093] In some embodiments, as shown in Figure 3 The transfer extension 131 is arranged to be staggered with the horizontal extension 1142 in the radial direction, thereby avoiding the molten material from entering the horizontal extension 1142 and avoiding the horizontal extension 1142 from being blocked.
[0094] In some embodiments, as shown in Figure 2 The transfer insulation 133 is arranged to continuously cover the transfer delivery 132 in the extension direction of the transfer delivery 132 to keep the material in molten state during the transfer process and prevent the transfer assembly 13 from being blocked due to solidification in the middle.
[0095] For the embodiments of the present application, it is also necessary to note that the embodiments and features in the embodiments of the present application can be combined with each other to obtain new embodiments without conflict.
[0096] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A pelletizing apparatus for converting a material in a molten state into a solid sheet-like material, characterized by, It comprises a distribution assembly (21), a cooling assembly (22), a scraping assembly (23) and a storage assembly (24), The distribution assembly (21) is arranged to accommodate the material in the molten state and to cause the material in the molten state to drop in the form of droplets onto the cooling assembly (22), The cooling assembly (22) is arranged to cause the dropped material in the molten state to become the solid sheet material, The scraping assembly (23) is arranged to cause the solid sheet material to fall off from the cooling assembly (22), The storage assembly (24) is arranged to collect the solid sheet material, The distribution assembly (21), the cooling assembly (22) and the storage assembly (24) are arranged to form a vertical falling transmission fit to realize continuous transfer of the material by free fall.
2. The device according to claim 1, wherein The scraping assembly (23) comprises a scraping piece (231), a scraping fixing piece (232) and a scraping collection piece (233), The scraping piece (231) is arranged to realize continuous scraping of the solid sheet material on the cooling assembly (22), The scraping collection piece (233) is formed with an accommodating cavity to collect the solid sheet material, and the scraping piece (231) and the scraping fixing piece (232) are arranged in the accommodating cavity, The scraping fixing piece (232) is arranged to fix the scraping piece (231) to the scraping collection piece (233).
3. The device according to claim 2, wherein The cooling assembly (22) comprises a water inlet piece (221), a water outlet piece (222) and a crystallization piece (223), The crystallization piece (223) is arranged in the accommodating cavity and is arranged to receive the material in the molten state dropped from the distribution assembly (21), The water inlet piece (221), the water outlet piece (222) and the crystallization piece (223) are arranged in sequence to be coaxially connected and to allow cooling medium to enter the crystallization piece (223) from the water inlet piece (221) and to exit the crystallization piece (223) from the water outlet piece (222) to realize cooling and crystallization of the material in the molten state, The crystallization piece (223) is arranged to dynamically contact the scraping piece (231) to generate a relative motion mechanical force to realize continuous scraping treatment of the solid sheet material.
4. The device according to claim 3, wherein The crystallization piece (223) comprises a crystallization part (2231), a rotating shaft (2232) and a flow guide part (2233), The crystallization part (2231) is formed with a cooling cavity capable of accommodating the flow guide part (2233), and the crystallization part (2231) is arranged in a cylindrical shape matched with the shape of the flow guide part (2233), The flow guide part (2233) is arranged in multiple and is uniformly fixed and distributed along the extension direction of the rotating shaft (2232). The rotating shaft (2232) extends in the cooling cavity and is arranged to axially penetrate the water inlet member (221) and the water outlet member (222).
5. The device according to claim 4, characterized in that, The rotating shaft (2232) is arranged to realize axial rotation, thereby driving the plurality of flow guide portions (2233) to rotate axially, and further driving the crystallization portion (2231) to rotate axially, so that the crystallization portion (2231) can continuously receive the material in the molten state dripping from the flow distribution assembly (21).
6. The device according to claim 4, characterized in that, The scraping member (231) is arranged in a plate structure, and the scraping fixing member (232) is arranged to contact different surfaces of the plate structure to fix the scraping member (231) in a direction perpendicular to the extending direction of the plate structure, so as to avoid displacement or deformation of the scraping member (231) caused by the relative motion mechanical force, The extending length of the plate structure is greater than or equal to the axial length of the crystallization portion (2231).
7. The device according to any one of claims 2-6, characterized in that, The scraping collection member (233) is formed with a first opening and a second opening, the first opening and the second opening are coaxial and communicate, and the second opening is smaller than the first opening, The first opening is arranged close to the flow distribution assembly (21), The second opening is arranged close to and communicates with the storage assembly (24).
8. The device according to claim 6, characterized in that, The flow distribution assembly (21) comprises a temporary storage member (211), a transition member (212), a flow distribution member (213), and a heat preservation member (214), the transition member (212) is arranged to connect the temporary storage member (211) and the flow distribution member (213), so that the material in the molten state can flow through, The temporary storage member (211) is arranged to temporarily store the material in the molten state, and the transition member (212) is arranged to reduce the falling speed of the material in the molten state, The flow distribution member (213) is arranged in plurality and is arranged to divide the material in the molten state into multiple strands falling, The plurality of flow distribution members (213) are arranged to have a dripping range of the material in the molten state smaller than the extending range of the crystallization member (223), The heat preservation member (214) is arranged to keep the material in the molten state in the molten state.
9. The device according to claim 8, characterized in that, The plurality of flow distribution members (213) are arranged to have a distribution direction consistent with the extending direction of the crystallization portion (2231).
10. A material handling apparatus characterized by, It comprises, the granulating device, the stirring device, the feeding device, the material transfer device, the transfer device, and the body according to any one of claims 1-9, The feeding device, the material transfer device, the granulating device, and the transfer device are arranged to be fixed to the body, and the stirring device is arranged to communicate with the feeding device.
Citation Information
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