Assembly device for oil level sensor bottom plate and straight steel pipe

Abstract

The invention relates to an assembling device for an oil level sensor bottom plate and a straight steel pipe, which comprises a base, a positioning table, a side positioning cylinder, a lower positioning structure, a lower positioning groove and a bottom plate placement groove, a press-fitting cylinder is arranged on the base behind the positioning table, and a press-fitting plate is arranged on a piston part of the press-fitting cylinder; a supporting back plate is arranged on the base and located on the rear side of the lower positioning structure, an upper positioning air cylinder is arranged on the supporting back plate, an upper positioning block is arranged on a piston part of the upper positioning air cylinder, a positioning roller is arranged at the bottom of the upper positioning block, and an upper positioning groove is formed in the outer ring of the positioning roller; a guide channel is arranged in the positioning table, and a positioning hole communicating with the guide channel is formed in the left side wall of the bottom plate placement groove; a guide block is arranged in the guide channel, and a telescopic positioning rod is arranged on one side of the guide block. The oil level sensor assembling device can effectively solve the problems that assembling of a bottom plate and a bent pipe of an existing oil level sensor is mainly achieved manually, the assembling efficiency is low, and the labor intensity is large.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of oil level sensor processing, in particular to an oil level sensor bottom plate and straight steel pipe assembling device. BACKGROUND

[0002] The oil level sensor is an essential accessory for automobiles. In the production process of the oil level sensor, the assembling method of the bottom plate and the straight steel pipe is currently mainly realized by manual work. This manual assembling method has the problems of low assembling efficiency and high labor intensity. SUMMARY

[0003] The present application aims to provide an oil level sensor bottom plate and straight steel pipe assembling device, which solves the problem of low assembling efficiency and high labor intensity in the manual assembling of the bottom plate and the straight steel pipe of the existing oil level sensor, and provides a new assembling method for the straight steel pipe and the bottom plate for market selection.

[0004] The technical scheme adopted by the present application to solve the technical problem is as follows: an oil level sensor bottom plate and straight steel pipe assembling device, comprising a base, a positioning table is arranged on the upper end face of the base, a side positioning cylinder is arranged on the positioning table, a lower positioning structure is arranged on the right side of the base at the positioning table, and a lower positioning groove matched with the straight steel pipe is arranged on the upper end face of the lower positioning structure; a bottom plate accommodating groove for accommodating the bottom plate is formed in the side wall of the positioning table close to the lower positioning structure, and the bottom plate accommodating groove penetrates through the upper end face of the positioning table at the top; a pressing cylinder is arranged at the rear of the base, a pressing plate capable of moving left and right is arranged on the piston part of the pressing cylinder, and the pressing plate is arranged on the right side of the lower positioning structure; a supporting back plate is arranged at the rear side of the base, an upper positioning cylinder is arranged on the supporting back plate, an upper positioning block capable of ascending and descending is arranged on the piston part of the upper positioning cylinder, a group of positioning rollers capable of rotating are arranged on the bottom of the upper positioning block, and an upper positioning groove matched with the straight steel pipe is arranged on the outer circle of the positioning rollers; a guide channel is arranged in the positioning table, and a positioning hole communicating with the guide channel is formed in the left side wall of the bottom plate accommodating groove; a guide block capable of moving left and right is arranged in the guide channel, the piston part of the side positioning cylinder is connected with the guide block, an extendable positioning rod is arranged on the side of the guide block away from the side positioning cylinder, and the positioning rod is matched with the center hole of the bottom plate, the inner circle of the straight steel pipe and the positioning hole.

[0005] Further, a compression spring is arranged on the side of the guide block away from the side positioning cylinder, one end of the positioning rod is connected with the compression spring, and the other end is matched with the positioning hole.

[0006] Further, positioning grooves matched with the bottom plate are formed in the inner side walls at the front and rear of the bottom plate accommodating groove, and the positioning grooves and the bottom plate accommodating groove have a T-shaped cross section.

[0007] Further, the top end of the positioning rod is shaped as a conical circular truncated cone matching the inner ring of the straight steel pipe.

[0008] Further, the lower positioning structure comprises a first positioning plate arranged on the right side of the positioning table and a second positioning plate arranged on the right side of the first positioning plate, and the upper end faces of the first positioning plate and the second positioning plate are both shaped with lower positioning grooves.

[0009] Further, the lower positioning structure further comprises two straight steel pipe positioning sliding rails arranged on the right side of the positioning table, the two straight steel pipe positioning sliding rails are arranged in parallel, the opposite side walls of the two straight steel pipe positioning sliding rails are both provided with guiding sliding grooves; the first positioning plate and the second positioning plate are arranged between the two positioning sliding rails, and the front and rear sides of the bottom of the first positioning plate and the second positioning plate are both shaped with guiding protrusions matching the guiding sliding grooves; the first positioning plate and the second positioning plate can move left and right along the two straight steel pipe positioning sliding rails.

[0010] Further, the base is provided with a pressing guiding sliding rail on each of the front and rear sides of the straight steel pipe positioning sliding rail, and the two pressing guiding sliding rails are arranged in parallel; each pressing guiding sliding rail is provided with a guiding sliding block capable of sliding thereon, and the two guiding sliding blocks are provided with a pressing positioning plate capable of moving left and right thereon, and the pressing plate is shaped on the pressing positioning plate.

[0011] Further, the base is provided with supporting feet on the four corners of the bottom, and the base is provided with a side positioning seat and a rear positioning seat on the upper end face, and the positioning table is arranged on the side positioning seat; the cylinder part of the pressing air cylinder is arranged on the rear positioning seat.

[0012] The present application has the following advantages: 1. The straight steel pipe is positioned by the lower positioning groove, the bottom plate is positioned by the bottom plate positioning groove, and the straight steel pipe is positioned by the upper positioning groove matching the lower positioning groove to prevent displacement during pressing; the straight steel pipe and the bottom plate are positioned by the positioning rod matching the inner ring of the straight steel pipe during assembly, and then the straight steel pipe is completely assembled to the bottom plate by the pressing plate driven by the pressing air cylinder. The bottom plate positioning groove penetrates the upper end face of the positioning table, which facilitates the positioning of the bottom plate in the bottom plate positioning groove, and facilitates manual removal after the assembly of the bottom plate and the straight steel pipe. The whole structure is simple and reliable, and the assembly of the bottom plate and the straight steel pipe can be quickly realized. The assembly of the bottom plate and the straight steel pipe of the existing oil level sensor mainly relies on manual operation, which has the problems of low assembly efficiency and high labor intensity.

[0013] The conical circular truncated cone can realize the positioning of the bottom plate and the straight steel pipe during assembly, and can ensure that the straight steel pipe and the conical circular truncated cone can be separated after assembly.

[0014] The first and second positioning plates have upper and lower positioning grooves, which can realize the placement and positioning of straight steel pipes. At the same time, the first and second positioning plates are set between two positioning slide rails, which makes it easy to adjust the distance between the first and second positioning plates, so as to meet the placement requirements of straight steel pipes of different lengths and improve the applicability of the entire assembly device. In addition, the setting of the guide boss can improve the connection between the first positioning plate, the second positioning plate and the positioning slide rails to be more stable and reliable.

[0015] The present invention will now be described in more detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the structure of the present invention.

[0017] Fig. 2 This is a partial cross-sectional schematic diagram of the positioning stage.

[0018] Fig. 3 This is a schematic diagram of the positioning stage.

[0019] The components are as follows: 1. Base, 2. Positioning platform, 3. Side positioning cylinder, 4. Lower positioning groove, 5. Base plate mounting groove, 6. Pressing cylinder, 7. Pressing plate, 8. Support back plate, 9. Upper positioning cylinder, 10. Upper positioning block, 11. Positioning roller, 12. Guide block, 13. Positioning rod, 14. Compression spring, 15. Positioning groove, 16. First positioning plate, 17. Second positioning plate, 18. Straight steel pipe positioning slide rail, 19. Guide slide groove, 20. Guide boss, 21. Support foot, 22. Side positioning seat, 23. Rear positioning seat, 24. Guide slider, 25. Pressing positioning plate, 26. Pressing guide slide rail, 27. Base plate, 28. Straight steel pipe, 29. Conical frustum. Detailed Implementation

[0020] Examples, such as Figs. 1 to 3The assembly device for an oil level sensor base plate and a straight steel tube 28 shown includes a base 1, a positioning platform 2 on the upper surface of the base 1, a side positioning cylinder 3 on the positioning platform 2, a lower positioning structure on the right side of the base 1 located on the positioning platform 2, and a lower positioning groove 4 on the upper surface of the lower positioning structure that is adapted to the straight steel tube 28; a base plate mounting groove 5 for mounting the base plate 27 is opened on the side wall of the positioning platform 2 near the lower positioning structure, and the top of the base plate mounting groove 5 penetrates the upper surface of the positioning platform 2; a pressing cylinder 6 is located behind the positioning platform 2 on the base 1, and a pressing plate 7 that can move left and right with the piston of the pressing cylinder 6 is located on the right side of the lower positioning structure; a support back plate 8 is located behind the lower positioning structure on the base 1, and a support back plate 8 is provided on the support back plate 8. An upper positioning cylinder 9 is provided, with an upper positioning block 10 that can rise and fall with the piston of the upper positioning cylinder 9. A set of rotatable positioning rollers 11 are provided at the bottom of the upper positioning block 10. The outer ring of the positioning rollers 11 has an upper positioning groove adapted to the straight steel pipe 28, allowing the positioning rollers 11 to roll on the straight steel pipe 28. A guide channel is provided inside the positioning platform 2, and a positioning hole communicating with the guide channel is opened on the left side wall of the mounting groove 5 of the base plate 27. A guide block 12 that can move left and right along the guide channel is provided inside the guide channel. The piston of the side positioning cylinder 3 is connected to the guide block 12. A retractable positioning rod 13 is provided on the side of the guide block 12 away from the side positioning cylinder 3. The positioning rod 13 is adapted to the center hole of the base plate 27, the inner ring of the straight steel pipe 28, and the positioning hole. The top of the positioning rod 13 is formed with a conical frustum 29 adapted to the inner ring of the straight steel pipe 28. The conical frustum 29 plays a positioning and guiding role during the press-fitting process.

[0021] The guide block 12 has a spring hole on the side opposite to the positioning cylinder 3, and a spring 14 is installed in the spring hole. One end of the positioning rod 13 is connected to the spring 14, and the other end is adapted to the positioning hole. In order to better control the movement of the positioning rod 13, the guide channel can be multi-segmented, with one end adapted to the guide block 12 and the other end adapted to the positioning rod 13.

[0022] The specific structures and corresponding control systems of the side positioning cylinder 3, the upper positioning cylinder 9, and the pressing cylinder 6 are not innovative points of this case. Those skilled in the art can flexibly select and implement them according to existing technologies and needs. Therefore, they will not be elaborated here.

[0023] The bottom of the inner sidewalls on both the front and rear sides of the base plate mounting groove 5 are provided with positioning grooves 15 that are compatible with the base plate 27. The overall cross-section of the positioning groove 15 and the base plate mounting groove 5 is T-shaped. The positioning groove 15 and the base plate mounting groove 5 are integrally formed.

[0024] The lower positioning structure includes a first positioning plate 16 disposed on the right side of the positioning platform 2, and a second positioning plate 17 disposed on the right side of the first positioning plate 16. The upper surfaces of the first positioning plate 16 and the second positioning plate 17 are both formed with a lower positioning groove 4.

[0025] The lower positioning structure also includes two straight steel pipe positioning slide rails 18 arranged on the right side of the positioning platform 2. The two straight steel pipe positioning slide rails 18 are arranged in parallel, and guide grooves 19 are provided at the bottom of the side wall of the two straight steel pipe positioning slide rails 18 on opposite sides. The first positioning plate 16 and the second positioning plate 17 are arranged between the two positioning slide rails. The bottom of the front and rear sides of the first positioning plate 16 and the second positioning plate 17 are formed with guide bosses 20 that are compatible with the guide grooves 19. The first positioning plate 16 and the second positioning plate 17 can move left and right along the two straight steel pipe positioning slide rails 18.

[0026] As for whether additional structures are needed to cooperate with the first positioning plate 16 and the second positioning plate 17, since this is not an innovation of this case, it will not be elaborated here. Those skilled in the art can flexibly select and implement them as needed.

[0027] The base 1 is provided with a press-fit guide rail 26 on the front and rear sides of the straight steel pipe positioning slide rail 18, and the two press-fit guide rails 26 are arranged in parallel. Each press-fit guide rail 26 is provided with a guide slider 24 that can slide along it. The two guide sliders 24 are supported by a press-fit positioning plate 25 that can move left and right with them. The press-fit plate 7 is formed on the press-fit positioning plate 25.

[0028] The base 1 has four support feet 21 at its bottom corners. The upper surface of the base 1 has a side positioning seat 22 and a rear positioning seat 23. The positioning platform 2 is set on the side positioning seat 22. The cylinder part of the press-fit cylinder 6 is set on the rear positioning seat 23.

[0029] During operation: According to the size of the straight steel pipe 28, adjust the distance between the first positioning plate 16 and the second positioning plate 17, and place the straight steel pipe 28 to be assembled in the lower positioning groove 4 on the first positioning plate 16 and the second positioning plate 17; put the base plate 27 into the base plate placement groove 5 through the opening on the upper end face of the base plate placement groove 5 on the positioning platform 2.

[0030] The side positioning cylinder 3 drives the guide block 12 to move, and the guide block 12 drives the compression spring 14 and positioning rod 13 on it to move until the positioning rod 13 extends out of the assembly hole of the base plate 27 to position the base plate 27.

[0031] At the same time, the upper positioning cylinder 9 works, driving the upper positioning block 10 of its piston part to descend, and the positioning roller 11 presses down on the straight steel pipe 28. Then, the press-fit cylinder 6 operates, driving the press-fit positioning plate 25 to move. The press-fit plate 7 on the press-fit positioning plate 25 applies a force to the straight steel pipe 28, pushing the straight steel pipe 28 towards the base plate mounting groove 5. Due to the setting of the conical frustum 29, the end of the straight steel pipe 28 near the conical frustum 29 will be fitted onto the conical frustum 29, aligning the straight steel pipe 28 with the mounting hole of the base plate 27. Then, the straight steel pipe 28 will apply a force to the positioning rod 13 through the conical frustum 29. The positioning rod 13 will compress the compression spring 14 and move in a direction away from the straight steel pipe 28 until the straight steel pipe 28 is completely press-fitted into the base plate 27.

[0032] The piston of the side positioning cylinder 3 retracts, causing the positioning rod 13 to retract until the conical frustum 29 on the positioning rod 13 is completely separated from the straight steel pipe 28. The piston of the upper positioning cylinder 9 rises, the positioning roller 11 rises, and the piston of the pressing cylinder 6 drives the pressing plate 7 to return to its original position. The assembled base plate 27 containing the straight steel pipe 28 is then manually removed from the opening of the base plate mounting groove 5 located on the upper end face of the positioning platform 2.

[0033] In the description of this invention, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments. Unless the context clearly indicates otherwise, the singular forms “a” and “an” as used herein are also intended to include the plural. It should also be understood that the terms “comprising” and / or “including” as used herein specify the presence of the stated features, integers, steps, operations, units, and / or components, without excluding the presence or addition of one or more other features, integers, steps, operations, units, components, and / or combinations thereof.

[0036] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An oil level sensor base plate and straight steel tube assembly apparatus, characterized by: The base is provided with a positioning table at the upper end, a side positioning cylinder is arranged on the positioning table, a lower positioning structure is arranged on the right side of the base, and a lower positioning groove matched with the straight steel pipe is arranged on the upper end of the lower positioning structure.

2. The oil level sensor base plate and straight steel tube assembly of claim 1, wherein: A bottom plate accommodating groove for accommodating the bottom plate is formed in the side wall of the side close to the lower positioning structure, and the top of the bottom plate accommodating groove penetrates the upper end of the positioning table.

3. The oil level sensor base plate and straight steel tube assembly of claim 1 or 2, wherein: A pressing and mounting cylinder is arranged on the rear side of the base, a pressing and mounting plate capable of moving left and right is arranged on the piston part of the pressing and mounting cylinder, and the pressing and mounting plate is arranged on the right side of the lower positioning structure.

4. The oil level sensor base plate and straight steel tube assembly of claim 3, wherein: A supporting back plate is arranged on the rear side of the base, an upper positioning cylinder is arranged on the supporting back plate, an upper positioning block capable of ascending and descending is arranged on the piston part of the upper positioning cylinder, a group of rotating positioning rollers are arranged on the bottom of the upper positioning block, and an upper positioning groove matched with the straight steel pipe is arranged on the outer ring of the positioning rollers.

5. The oil level sensor base plate and straight steel tube assembly of claim 4, wherein: A guide channel is arranged in the positioning table, and a positioning hole communicated with the guide channel is formed in the left side wall of the bottom plate accommodating groove.

6. The oil level sensor base plate and straight steel tube assembly of claim 5, wherein: A guide block capable of moving left and right is arranged in the guide channel, the piston part of the side positioning cylinder is connected with the guide block, an extendable positioning rod is arranged on the side of the guide block away from the side positioning cylinder, and the positioning rod is matched with the center hole of the bottom plate, the inner ring of the straight steel pipe and the positioning hole.

7. The oil level sensor base plate and straight steel tube assembly of claim 6, wherein: A compression spring is arranged on the side of the guide block away from the side positioning cylinder, one end of the positioning rod is connected with the compression spring, and the other end is matched with the positioning hole. A positioning groove matched with the bottom plate is formed in the inner side wall of the front and rear sides of the bottom plate accommodating groove, and the overall cross section of the positioning groove and the bottom plate accommodating groove is T-shaped. A conical circular table matched with the inner ring of the straight steel pipe is formed on the top end of the positioning rod. The lower positioning structure comprises a first positioning plate arranged on the right side of the positioning table and a second positioning plate arranged on the right side of the first positioning plate, and the upper end of each of the first positioning plate and the second positioning plate is formed with a lower positioning groove. The lower positioning structure further comprises two straight steel pipe positioning slides arranged on the right side of the positioning table, the two straight steel pipe positioning slides are arranged in parallel, and the bottom of the side wall of each of the two straight steel pipe positioning slides is provided with a guide sliding groove. The first positioning plate and the second positioning plate are arranged between the two straight steel pipe positioning slides, and the bottom of each of the front and rear sides of the first positioning plate and the second positioning plate is formed with a guide boss matched with the guide sliding groove. The first positioning plate and the second positioning plate can move left and right along the two straight steel pipe positioning slides. One pressing and mounting guide slide is arranged on the front and rear sides of the base respectively, and the two pressing and mounting guide slides are arranged in parallel.

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