Precise automatic stamping equipment for aluminum alloy laser radar support

Abstract

The invention provides precise automatic stamping equipment for an aluminum alloy laser radar support, and relates to the field of automatic stamping. The device comprises a vibration disc feeding machine; two mounting seats are sequentially arranged on one side of the output end of the vibrating disc feeding machine; a transverse moving grabbing and feeding machine is fixedly mounted at the edge of the top surface of the mounting seat close to the vibrating disc feeding machine; a stamping mechanism is arranged at the position, close to the transverse moving grabbing and feeding machine, of the upper end of the mounting base. The side, close to the stamping mechanism, of the mounting base is provided with a transverse moving and overturning feeder. Through mutual cooperation of structures such as the stamping mechanism, the three groups of station residual and leaked burr removing mechanisms and the circulating transverse feeding and positioning mechanism, the stamping mechanism firstly carries out precise die casting on an aluminum alloy; and then through transmission of the circulating transverse feeding positioning mechanism, the three sets of station residual and leaked burr removing mechanisms conduct fine grinding on different positions of the machined aluminum alloy support, and then the grinding efficiency and the grinding quality are improved.

Description

Technical Field

[0001] This invention relates to the field of automatic stamping, specifically to a precision automatic stamping equipment for aluminum alloy lidar brackets. Background Technology

[0002] The precision automatic stamping equipment for aluminum alloy lidar brackets is an automated metal stamping forming equipment designed for high-precision structural components such as lidar aluminum alloy brackets. The core of the equipment is to process aluminum alloy sheets into finished brackets that meet the installation requirements of lidar through CNC and automated stamping processes. Due to the high precision required, it is necessary to grind and deburr the aluminum alloy brackets to ensure their accuracy.

[0003] Currently, there are many traditional deburring methods in factories. Manual deburring is commonly used, but it is inefficient. Grinding deburring leads to high noise and waste of resources. High-pressure water spray deburring is also used, but the operation is mostly manual, which can easily lead to increased product defect rates, low efficiency, and uneven surface roughness of the processed products. The operation is troublesome, time-consuming, laborious, and harmful to health, and the processed products do not meet the expected results, thus requiring improvement. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a precision automatic stamping equipment for aluminum alloy lidar brackets, which reduces the problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: a precision automatic stamping equipment for aluminum alloy laser radar brackets, comprising a vibratory feeder; two mounting seats are sequentially arranged on one side of the output end of the vibratory feeder; a transverse material-grabbing feeder is fixedly installed at the top edge of the mounting seat near the vibratory feeder; a stamping mechanism is arranged at the upper end of the mounting seat near the transverse material-grabbing feeder; a transverse tilting feeder is arranged on the side of the mounting seat near the stamping mechanism; a vibratory feeder is installed at the end of the transverse tilting feeder away from the stamping mechanism; a material distributor is arranged on the side of the vibratory feeder away from the transverse tilting feeder; the material distributor is fixedly installed on the top surface of the mounting seat away from the vibratory feeder; a circulating transverse feeding positioning mechanism is arranged at the upper end of the mounting seat; three sets of residual burr removal mechanisms are arranged on the top surface of the mounting seat near the circulating transverse feeding positioning mechanism, and the three sets of residual burr removal mechanisms cooperate with the circulating transverse feeding positioning mechanism.

[0006] Preferably, the stamping mechanism includes a stamping cylinder, a mounting base, and a discharge port; the mounting base is fixedly connected to the top surface of the mounting seat, and two mounting bases are provided and arranged side by side; the stamping cylinder is fixedly installed at the top of the mounting seat, and the telescopic end of the stamping cylinder passes through the mounting seat and is sequentially fixedly connected to a hole upper die and a shape upper die, and a hole lower die and a shape lower die are sequentially arranged directly below the hole upper die and the shape upper die, and the hole lower die and the shape lower die are fixedly installed with the mounting seat.

[0007] Preferably, the discharge port is located directly below and around the lower die and the outer die of the sequential hole position; the discharge port is fixedly connected to the mounting base.

[0008] Preferably, the three-station burr removal mechanism includes a base, a mounting plate, a drive motor, and a grinding head; the base is configured as three and fixedly connected to the mounting base; the mounting plate is fixedly connected to the side of the base near the three-station burr removal mechanism.

[0009] Preferably, the drive motor is fixedly installed on the inner side of the mounting plate, and the drive motor is an 800W two-pole high-speed brushless water-cooled spindle motor.

[0010] Preferably, the grinding head is fixedly installed at the output end of the drive motor, and the grinding head can be replaced by a milling cutter, a diamond grinding head, or a wire brush head.

[0011] Preferably, the circulating transverse feeding and positioning mechanism includes a linear bearing, a lifting cylinder, a main product processing channel, a transverse cylinder, a cam transmitter, positioning grippers, and a contact seat; the main product processing channel is fixedly connected to the top surface of the mounting seat, and a linear slide rail is installed inside the main product processing channel; the positioning grippers are fixedly connected to the linear slide rail; and the positioning grippers are configured as a plurality of evenly distributed.

[0012] Preferably, the contact seat is located at both ends below the linear slide rail and is in contact with the linear slide rail; the cam conveyor is fixedly connected to the bottom of the main material channel for product processing; and the cam conveyor cooperates with the linear slide rail; a transverse cylinder is fixedly installed below the main material channel for product processing, and the extension end of the transverse cylinder is fixedly connected to the cam conveyor.

[0013] Preferably, the linear bearings are disposed at both ends of the bottom surface of the contact seat, and the two ends of the linear bearings are fixedly connected to the top surfaces of the contact seat and the mounting seat, respectively; the lifting cylinder is fixedly installed on the mounting seat near the bottom of the contact seat, and the extension end of the lifting cylinder is engaged with the bottom surface of the contact seat.

[0014] Preferably, the end of the cyclic transverse feeding and positioning mechanism away from the vibratory feeder is provided with a discharge plate, and the discharge plate is fixedly connected to the mounting base.

[0015] (III) Beneficial Effects This invention provides a precision automatic stamping equipment for aluminum alloy lidar brackets. It has the following beneficial effects: By setting up a stamping mechanism, a three-station burr removal mechanism, and a cyclic transverse feeding and positioning mechanism, the stamping mechanism first performs precision die casting of the aluminum alloy, and then the cyclic transverse feeding and positioning mechanism drives the three-station burr removal mechanism to perform fine grinding on different positions of the processed aluminum alloy bracket, thereby improving grinding efficiency and grinding quality.

[0016] By enabling the drive motor to operate at high speed, the number of products can be significantly increased, making full use of the warehouse's effective area and storage space. This allows for the rapid transformation of products from semi-finished to finished products, achieving mechanization and automation in product processing and greatly improving work efficiency.

[0017] The fully automated precision stamping equipment requires minimal technical skills from its staff, who can be fully competent with simple training. Attached Figure Description

[0018] Figure 1 This is a front structural schematic diagram of the precision automatic stamping equipment for aluminum alloy lidar brackets proposed in this invention. Figure 2 This is a top view of the precision automatic stamping equipment for aluminum alloy lidar brackets proposed in this invention. Figure 3 For the present invention Figure 1 Enlarged view of point A in the middle; Figure 4 For the present invention Figure 1 Enlarged at point B; Figure 5 For the present invention Figure 2 Enlarged at point C.

[0019] The components include: 1. Vibratory feeder; 2. Lateral feeding and gripping feeder; 3. Stamping mechanism; 4. Lateral tilting feeder; 5. Vibratory feeder; 6. Material sorter; 7. Circulating lateral feeding and positioning mechanism; 8. Three-station deburring mechanism; 9. Discharge plate; 10. Mounting base; 301. Stamping cylinder; 302. Mounting base; 303. Discharge port; 701. Linear bearing; 702. Lifting cylinder; 703. Main material channel for product processing; 704. Lateral cylinder; 705. Cam conveyor; 706. Positioning gripper; 707. Contact seat; 801. Base; 802. Mounting plate; 803. Drive motor; 804. Grinding head. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention. Example

[0021] like Figure 1-5 As shown, this embodiment of the invention provides a precision automatic stamping equipment for aluminum alloy laser radar brackets, including a vibratory feeder 1; two mounting seats 10 are sequentially arranged on one side of the output end of the vibratory feeder 1; a transverse material feeding machine 2 is fixedly installed at the top edge of the mounting seat 10 near the vibratory feeder 1; a stamping mechanism 3 is arranged at the upper end of the mounting seat 10 near the transverse material feeding machine 2; a transverse tilting feeder 4 is arranged on the side of the mounting seat 10 near the stamping mechanism 3; the transverse tilting feeder 4 is located away from the stamping mechanism 3. A vibratory feeder 5 is installed at one end of the pressing mechanism 3; a distributor 6 is installed on the side of the vibratory feeder 5 away from the transverse tilting feeder 4; the distributor 6 is fixedly installed on the top surface of the mounting base 10 away from the vibratory feeder 1; a circulating transverse feeding positioning mechanism 7 is installed at the upper end of the mounting base 10; three sets of residual burr removal mechanisms 8 are installed on the top surface of the mounting base 10 near the circulating transverse feeding positioning mechanism 7, and the three sets of residual burr removal mechanisms 8 cooperate with the circulating transverse feeding positioning mechanism 7. The aluminum alloy is first precision die-cast by the pressing mechanism 3, and then the three sets of residual burr removal mechanisms 8 are driven by the circulating transverse feeding positioning mechanism 7 to perform fine grinding on different positions of the processed aluminum alloy bracket, thereby improving the grinding efficiency and grinding quality. The stamping mechanism 3 includes a stamping cylinder 301, a mounting base 302, and a discharge port 303. The mounting base 302 is fixedly connected to the top surface of the mounting base 10, and two mounting bases 302 are arranged side-by-side. The stamping cylinder 301 is fixedly installed at the top of the mounting base 10, and its telescopic end passes through the mounting base 10 and is sequentially fixedly connected to an upper die for the hole and an upper die for the outer shape. A lower die for the hole and a lower die for the outer shape are sequentially arranged directly below the upper die for the hole and the lower die for the outer shape, and are fixedly installed to the mounting base 302. By setting the upper die for the hole and the upper die for the outer shape, and the lower die for the hole and the lower die for the outer shape, the upper die for the hole and the upper die for the outer shape can move downwards to contact the lower die for the hole and the lower die for the outer shape, thereby completing the die casting of the aluminum alloy hole slot and the outer side.

[0022] The discharge port 303 is located directly below and around the lower mold with holes and the outer mold; the discharge port 303 is fixedly connected to the mounting base 302. By setting the discharge port 303, the debris generated by die casting can slide off from the discharge port 303.

[0023] The three-station burr removal mechanism 8 includes a base 801, a mounting plate 802, a drive motor 803, and a grinding head 804. Three bases 801 are provided and fixedly connected to the mounting base 10. The mounting plate 802 is fixedly connected to the base 801 on the side near the three-station burr removal mechanism 8. The mounting plate 802 facilitates the installation of the drive motor 803, thereby completing the grinding process.

[0024] The drive motor 803 is fixedly mounted on the inner side of the mounting plate 802, and the drive motor 803 is an 800W two-pole high-speed brushless water-cooled spindle motor. By setting the drive motor 803 to be an 800W two-pole high-speed brushless water-cooled spindle motor, it has the characteristics of low noise and high cutting force.

[0025] The grinding head 804 is fixedly mounted at the output end of the drive motor 803, and the grinding head 804 can be replaced with a milling cutter, a diamond grinding head 804, and a wire brush head. The ability to replace the grinding head 804 allows for the selection of different grinding tools depending on the situation.

[0026] The circulating transverse feeding and positioning mechanism 7 includes a linear bearing 701, a lifting cylinder 702, a main product processing channel 703, a transverse cylinder 704, a cam transmitter 705, positioning grippers 706, and a contact seat 707. The main product processing channel 703 is fixedly connected to the top surface of the mounting base 10, and a linear slide rail is installed inside the main product processing channel 703. The positioning grippers 706 are fixedly connected to the linear slide rail. Several positioning grippers 706 are evenly distributed. By setting the linear slide rail and the positioning grippers 706 to cooperate with each other, the linear slide rail drives the positioning grippers 706 to move.

[0027] Contact seats 707 are located at both ends below the linear slide rail and are in contact with the linear slide rail. A cam transmitter 705 is fixedly connected below the main material channel 703 for product processing and cooperates with the linear slide rail. A transverse cylinder 704 is fixedly installed below the main material channel 703 for product processing, and the telescopic end of the transverse cylinder 704 is fixedly connected to the cam transmitter 705. By configuring the transverse cylinder 704 and the cam transmitter 705 to cooperate, the transverse cylinder 704 can drive the linear slide rail to move horizontally via the cam transmitter 705.

[0028] Linear bearings 701 are disposed at both ends of the bottom surface of the contact seat 707, and both ends of the linear bearings 701 are fixedly connected to the top surfaces of the contact seat 707 and the mounting base 10, respectively. A lifting cylinder 702 is fixedly installed on the mounting base 10 near the bottom of the contact seat 707, and the extension / retraction end of the lifting cylinder 702 mates with the bottom surface of the contact seat 707. By using linear bearings 701, the contact seat 707 is limited, making its movement more stable.

[0029] The end of the circulating transverse feeding and positioning mechanism 7 away from the vibratory feeder 1 is provided with a discharge plate 9, and the discharge plate 9 is fixedly connected to the mounting base 10. By setting the discharge plate 9, the aluminum alloy bracket is guided to fall into the prepared container.

[0030] Working Principle: During operation, the aluminum alloy to be stamped is first poured into the vibratory feeder 1. Simultaneously, the vibratory feeder 1 is started, moving towards the transverse gripper feeder 2. The transverse gripper feeder 2 grips the aluminum alloy bracket and feeds it to the lower die of the stamping mechanism 3. Once the aluminum alloy is in place, the stamping cylinder 301 drives the upper die of the hole to press down and contact the aluminum alloy. With the cooperation of the transverse gripper feeder 2, it sequentially contacts the lower die of the hole and the lower die of the outer shape. The stamping cylinder 301 then drives the upper die of the hole and the upper die of the outer shape to precisely die-cast the aluminum alloy, thus completing the die-cast aluminum alloy bracket. After the precision stamping and die-casting operation is completed, the cylinder drives all components to reset, and the transverse gripper feeder 2 places the aluminum alloy bracket on the transverse tilting feeder 4. 4. The aluminum alloy bracket is poured into the vibrating feeding mechanism 5. The vibrating feeding mechanism 5 will transport the aluminum alloy bracket to the sorting machine 6. The lifting machine separates the workpieces one by one to avoid stacking. The sorting machine 6 will grab the workpieces and place them in the positioning gripper 706. The positioning gripper 706 will hold the aluminum alloy bracket tightly. Then, the lifting cylinder 702 will descend, and the positioning gripper 706 will open and clamp the aluminum alloy bracket. Subsequently, the lifting cylinder 702 will rise, causing the aluminum alloy bracket to leave the material channel. The transverse cylinder 704 and the cam conveyor 705 will drive the linear slide rail inside the main material channel 703 to move, sending the aluminum alloy brackets to the grinding head 804 in sequence. At this time, the drive motor 803 will start and drive the grinding head 804 to grind the aluminum alloy bracket. Finally, the lifting cylinder 702 will descend and be transferred to the discharge plate 9, thus completing the processing.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy laser radar support precision automatic stamping equipment, comprising a vibrating disc feeder (1); characterized in that: The output end side of the vibrating disc feeding machine (1) is sequentially provided with two installation seats (10); a horizontal movement grabbing feeder (2) is fixedly installed at the top edge of the installation seat (10) close to the vibrating disc feeding machine (1); a punching mechanism (3) is arranged at the upper end of the installation seat (10) close to the horizontal movement grabbing feeder (2); a horizontal movement turnover feeder (4) is arranged on the side of the installation seat (10) close to the punching mechanism (3); a vibrating feeder (5) is installed at the end of the horizontal movement turnover feeder (4) away from the punching mechanism (3); a distributing machine (6) is arranged on the side of the vibrating feeder (5) away from the horizontal movement turnover feeder (4); the distributing machine (6) is fixedly installed on the top surface of the installation seat (10) away from the vibrating disc feeding machine (1); a circulating horizontal movement feeding positioning mechanism (7) is arranged at the upper end of the installation seat (10); three sets of work position residual burr removing mechanisms (8) are arranged on the top surface of the installation seat (10) close to the circulating horizontal movement feeding positioning mechanism (7), and the three sets of work position residual burr removing mechanisms (8) are matched with the circulating horizontal movement feeding positioning mechanism (7).

2. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 1, wherein: The punching mechanism (3) comprises a punching cylinder (301), a mounting seat (302) and a discharge port (303); the mounting seat (302) is fixedly connected to the top surface of the installation seat (10), and the mounting seat (302) is provided with two and arranged side by side; the punching cylinder (301) is fixedly installed at the top end of the installation seat (10), and the telescopic end of the punching cylinder (301) penetrates through the installation seat (10) and is sequentially fixedly connected with a hole position upper die and an outer shape upper die, and a hole position lower die and an outer shape lower die are sequentially arranged below the hole position upper die and the outer shape upper die, and the hole position lower die and the outer shape lower die are fixedly installed with the mounting seat (302).

3. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 2, wherein: The discharge port (303) is sequentially arranged below and around the hole position lower die and the outer shape lower die; the discharge port (303) is fixedly connected with the mounting seat (302).

4. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 1, wherein: The three sets of work position residual burr removing mechanisms (8) comprise a base (801), a mounting plate (802), a driving motor (803) and a polishing head (804); the base (801) is provided with three and fixedly connected with the installation seat (10); the mounting plate (802) is fixedly connected to the side of the base (801) close to the three sets of work position residual burr removing mechanisms (8).

5. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 4, wherein: The driving motor (803) is fixedly installed on the inner side of the mounting plate (802), and the driving motor (803) adopts an 800W two-pole high-speed brushless water-cooled main shaft motor.

6. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 4, wherein: The polishing head (804) is fixedly installed at the output end of the driving motor (803), and the polishing head (804) can be replaced with a milling cutter, a diamond polishing head (804) and a steel wire brush head.

7. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 1, wherein: The circulating horizontal feeding positioning mechanism (7) comprises a linear bearing (701), a lifting cylinder (702), a product processing main channel (703), a horizontal moving cylinder (704), a cam conveyor (705), a positioning clamp jaw (706) and a contact seat (707); the product processing main channel (703) is fixedly connected to the top surface of the installation seat (10), and a linear sliding rail is arranged on the inner side of the product processing main channel (703); the positioning clamp jaw (706) is fixedly connected to the linear sliding rail; and the positioning clamp jaw (706) is arranged in a plurality of and uniformly distributed.

8. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 7, wherein: The contact seat (707) is arranged below the two ends of the linear sliding rail, and the contact seat (707) is in contact with the linear sliding rail; the cam conveyor (705) is fixedly connected below the product processing main channel (703); and the cam conveyor (705) is matched with the linear sliding rail; the horizontal moving cylinder (704) is fixedly installed below the product processing main channel (703), and the telescopic end of the horizontal moving cylinder (704) is fixedly connected with the cam conveyor (705).

9. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 7, wherein: The linear bearing (701) is arranged at the two ends of the bottom surface of the contact seat (707), and the two ends of the linear bearing (701) are fixedly connected with the contact seat (707) and the top surface of the installation seat (10) respectively; the lifting cylinder (702) is fixedly installed immediately below the contact seat (707) of the installation seat (10), and the telescopic end of the lifting cylinder (702) is matched with the bottom surface of the contact seat (707).

10. The aluminum alloy LiDAR support precision automatic stamping apparatus of claim 1, wherein: The circulating horizontal feeding positioning mechanism (7) is provided with a discharging plate (9) away from one end of the vibrating disc feeder (1), and the discharging plate (9) is fixedly connected with the installation seat (10).

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