Multi-mode mixing pile machine function conversion system

Abstract

The invention relates to a multi-mode mixing pile machine function conversion system which comprises a detachable power expansion module which is selectively installed on one side or multiple sides of a power head of an original single-shaft mixing pile machine through a fast-assembly type connecting structure. The expansion stirring drill rod is connected with the two output shafts of the double-shaft power expansion module through couplings, and the expansion stirring drill rod and the original single-shaft stirring drill rod are arranged in parallel to jointly form a multi-shaft stirring drill rod system; the adjustable porous guide frame is connected with a guide frame of an original single-shaft pile machine through a standardized connector or replaces the original guide frame, and adjustable drill rod clamping guide devices corresponding to the stirring drill rods are arranged on the adjustable porous guide frame; the multifunctional drill bit connecting cross beam is detachably connected with the bottoms of the stirring drill rods, and the length of the multifunctional drill bit connecting cross beam can be adjusted according to the number of the drill rods. A modular structure is adopted, and a user can flexibly select and convert into a double-axis mode or a three-axis mode according to engineering requirements.

Description

Technical Field

[0001] This application relates to the field of geotechnical engineering machinery technology, and in particular to a multi-mode mixing pile machine function conversion system. Background Technology

[0002] Mixing pile machines are widely used in soft soil treatment, water-stop curtain and other projects. Single-axis mixing pile machines have a simple structure and are flexible in relocation, but they have problems such as low pile formation efficiency and poor pile uniformity. While professional three-axis mixing pile machines have high efficiency and good pile quality, they have high purchase costs, are bulky, have poor adaptability in narrow or soft sites, and the relocation, disassembly and assembly process is complicated and time-consuming.

[0003] Currently, construction companies often need to equip themselves with both single-axis and multi-axis piling machines depending on the needs of different projects, resulting in redundant investment in equipment assets and low overall utilization. Although there are solutions for modifying single-axis piling machines, existing technologies generally suffer from problems such as complex modification processes, insufficient connection reliability, inflexible mode switching, and lack of intelligent control, making it impossible to achieve the function of quickly, reliably, and freely switching between single-axis and multi-axis modes. Summary of the Invention

[0004] Therefore, it is necessary to provide a multi-mode mixing pile machine function conversion system to overcome the defects mentioned in the background art.

[0005] A multi-mode mixing pile machine function conversion system includes the original single-shaft mixing pile machine's power head, frame, walking system, operator's cab, and guide frame, and also includes: The detachable power extension module can be selectively installed on one or more sides of the power head of the original single-shaft mixing pile machine through a quick-connect structure. An extended stirring drill rod is connected to the two output shafts of the dual-axis power extension module via a coupling, and is arranged in parallel with the original single-axis stirring drill rod to form a multi-axis stirring drill rod system. The adjustable multi-hole guide frame connects to or replaces the original guide frame of the single-axis pile driver through a standardized interface. It is equipped with an adjustable drill rod clamping and guiding device corresponding to multiple mixing drill rods. The multi-functional drill bit connecting beam is detachably connected to the bottom of multiple mixing drill rods, and its length can be adjusted according to the number of drill rods.

[0006] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the detachable power extension module includes two configurations: a dual-axis extension module and a tri-axis extension module.

[0007] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the dual-axis expansion module adopts a planetary gear transmission mechanism, and its input shaft is connected to the output shaft of the original single-axis pile machine power head through a quick docking mechanism.

[0008] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the transmission ratio of the planetary gear transmission mechanism is configured to enable all mixing drill rods to rotate synchronously in the same direction.

[0009] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the quick-connect structure includes a hydraulic locking mechanism and an automatic positioning system.

[0010] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the adjustable drill rod clamping and guiding device adopts a hydraulically controlled movable bearing seat, which can be steplessly adjusted on the guide rail of the guide frame.

[0011] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the movable bearing seat is equipped with an intelligent lubrication system that can automatically replenish lubricant according to working time.

[0012] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, the multi-functional drill bit connecting beam adopts a modular design, which can accommodate different numbers of mixing drill rods by adding or reducing connecting sections, and the connecting sections adopt a pin-type quick connection structure and are equipped with a safety locking device.

[0013] As a preferred embodiment of the multi-mode mixing pile machine function conversion system in this invention, it also includes an intelligent control system for monitoring and controlling the rotational speed, torque, and drilling depth of multiple mixing drill rods.

[0014] The beneficial effects of this invention are: This invention adopts a modular structure, allowing users to flexibly choose to convert to dual-axis or tri-axis mode according to engineering needs, without the need to invest in purchasing a complete multi-axis device. By utilizing technologies such as hydraulic locking and quick docking, it achieves rapid switching of working modes, greatly improving the application range and utilization rate of a single device and reducing overall costs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Fig. 1This is one of the structural schematic diagrams of the single-axis pile driver modification device according to an embodiment of this application; Fig. 2 This is one of the structural schematic diagrams of the single-axis pile driver modification device according to an embodiment of this application; Fig. 3 This is a schematic diagram of the structure of the dual-axis power extension module according to an embodiment of this application; Fig. 4 This is a schematic diagram of the connection structure between the original single-axis stirring drill rod and the extended stirring drill rod in an embodiment of this application; Explanation of reference numerals in the attached figures: 1000, Power Head; 2000, Detachable power expansion module; 3000, Extended stirring drill rod; 4000, Adjustable multi-hole guide frame; 5000, Multifunctional drill bit connecting crossbeam. Detailed Implementation

[0017] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0018] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0021] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0022] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0023] According to one aspect of this application, embodiments of this application provide a multi-mode mixing pile machine function conversion system, please refer to the following: Figs. 1 to 4The multi-mode mixing pile machine function conversion system includes the original single-shaft mixing pile machine's power head 1000, frame, walking system, operator's cab, guide frame, detachable power expansion module 2000, extended mixing drill rod 3000, adjustable multi-hole guide frame 4000, and multi-functional drill bit connecting beam 5000. The detachable power expansion module 2000 can be selectively installed on one or more sides of the original single-shaft mixing pile machine's power head 1000 via a quick-connect structure. The extended mixing drill rod 3000... The two output shafts of the detachable power expansion module 2000 are connected via a coupling and arranged parallel to the original single-axis mixing drill rod to form a multi-axis mixing drill rod system. The adjustable multi-hole guide frame 4000 connects to or replaces the original single-axis pile driver's guide frame through a standardized interface. It is equipped with an adjustable drill rod clamping and guiding device corresponding to multiple mixing drill rods. The multi-functional drill bit connecting crossbeam 5000 is detachably connected to the bottom of multiple mixing drill rods, and its length can be adjusted according to the number of drill rods.

[0024] In this embodiment, the multi-mode mixing pile machine function conversion system includes the original single-axis mixing pile machine's power head 1000, frame, walking system, operating room, guide frame, detachable power expansion module 2000, extended mixing drill rod 3000, adjustable multi-hole guide frame 4000, and multi-functional drill bit connecting beam 5000. Through a set of highly modular additional components, without damaging the main structure of the original single-axis mixing pile machine, the system utilizes its original power source and walking chassis to achieve a functional upgrade from single-axis mixing to three-axis mixing through quick assembly and disassembly. The detachable power expansion module 2000, along with the original power head 1000, provides power to the extended mixing drill rod 3000. The newly added extended mixing drill rod 3000 and the original drill rod form a three-axis drill rod group. The original single-hole guide frame is replaced with an adjustable multi-hole guide frame 4000, and a special drill rod clamping and guiding device is installed. The multi-functional drill bit connecting beam 5000 is added to the bottom of the drill rod, connecting the three drill rods into one unit.

[0025] In one embodiment, the detachable power expansion module 2000 has an internal gear transmission mechanism. Its input shaft is connected to the output shaft of the original single-shaft pile driver power head 1000 via a quick-change coupling. The detachable power expansion module 2000 is an independent, sealed gearbox. It has a single-stage helical cylindrical gear transmission mechanism, specifically including one input shaft, one intermediate transmission shaft, and two output shafts. The input shaft is precisely connected to the output shaft of the original single-shaft pile driver power head 1000 via a quick-change coupling. Power is input from this shaft and synchronously distributed to the two output shafts via the gear set at a 1:1 transmission ratio, enabling the three mixing drill rods to rotate synchronously. The gearbox uses splash lubrication to ensure smooth transmission, low noise, and long service life. The coupling can be a flange-type coupling with a positioning stop and a quick-locking pin.

[0026] In one embodiment, the detachable power extension module 2000 can be selectively installed on one or more sides of the original power head 1000 via a quick-connect structure including a hydraulic locking mechanism and an automatic positioning system. This module can be configured as a dual-axis or tri-axis extension module, internally employing a planetary gear transmission mechanism. It obtains power from the original power head 1000 through a quick-connect mechanism and drives the extension drill pipes at a set transmission ratio, ensuring that all drill pipes rotate synchronously and in the same direction.

[0027] In one embodiment, the extended stirring drill rod assembly 3000 is connected to the output shaft of the detachable power extension module 2000 via a coupling, and together with the original single-axis drill rod, they form a multi-axis stirring system.

[0028] In one embodiment, the adjustable multi-hole guide frame 4000 connects to or replaces the original guide frame via a standardized interface. It is equipped with a hydraulically controlled movable bearing seat as a drill pipe clamping and guiding device, which can be steplessly adjusted on the guide rail to adapt to different pile diameter requirements. The bearing seat also integrates an intelligent lubrication system.

[0029] In one embodiment, the multi-functional drill bit connecting beam 5000 adopts a modular design, which can accommodate different numbers of drill rods by adding or removing connecting sections and using a pin-type quick-connect structure and safety locking device, connecting the bottom of each drill rod to maintain their synchronous operation and stable spacing. In one embodiment, the intelligent control system is used to monitor and control parameters such as the rotational speed, torque, and drilling depth of multiple mixing drill rods in real time to ensure construction quality.

[0030] The replacement process is as follows: First, preparations were made before construction. The original single-axis pile driver's mixing drill rod, drill bit, and original guide frame were disassembled.

[0031] Install the power extension module: Use hoisting equipment to lift the selected dual-axis or tri-axis detachable power extension module 2000 to the side of the original power head 1000. The automatic positioning system on the module first performs initial positioning, and then the hydraulic locking mechanism is activated to firmly lock the module to the side wall of the power head 1000. At this time, the quick docking mechanism on the module's input shaft completes docking with the output shaft of the original power head 1000.

[0032] Install the guide system: Hoist the adjustable multi-hole guide frame 4000 onto the main frame and fix it to the original guide frame mounting base through its standardized interface.

[0033] Install the drill rod and crossbeam: On the ground, assemble the modular connecting sections of the multi-functional drill bit connecting crossbeam 5000 to the required length using pins and safety lock pins, and connect them to each drill bit via flanges. Lift the assembly as a whole, connecting the central drill bit to the original single-shaft drill rod, and the drill bits on both sides to the extended mixing drill rod 3000. Finally, connect the upper end of the extended drill rod to the output shaft of the detachable power extension module 2000 via a coupling.

[0034] Adjusting the guide device: The adjustable multi-hole guide frame 4000 is fitted onto the three drill rods. The position of each movable bearing seat is adjusted through the hydraulic system to precisely clamp each drill rod, and then locked.

[0035] In three-axis working mode, the original pile driver's power system is activated, and power is synchronously distributed to the three drill rods via the detachable power extension module 2000. The intelligent control system monitors various parameters. The winch system lowers the entire drill rod assembly for mixing operations. The adjustable multi-hole guide frame 4000 ensures verticality, and the multi-functional drill bit connecting beam 5000 ensures synchronization at the bottom.

[0036] To restore the single-axis mode, disassemble each expansion module, drill rod, crossbeam, and guide frame in reverse order, and then reassemble the original single-axis components.

[0037] The detachable power expansion module 2000 is rigidly connected to the side wall of the power head 1000 via a quick-connect structure. This quick-connect structure includes a positioning component and a fastening component. The positioning component, located at the mating surface of the housing, includes at least two tapered positioning pins, which provide precise positioning during initial installation to ensure proper alignment of the shaft holes of the quick-change coupling. The fastening component uses several sets of high-strength precision bolts (M20-M24) evenly distributed around the perimeter of the housing. These bolts securely fasten the housing of the detachable power expansion module 2000 to the reinforced side plate of the power head 1000, forming a stable anti-torsional structure.

[0038] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A multi-mode mixing pile machine function conversion system, comprising a power head, a frame, a walking system, an operating room and a guide frame of an original single-shaft mixing pile machine, characterized in that, Also included are: A detachable power expansion module that can be selectively installed on one side or multiple sides of the power head of the original single-axis mixing pile machine through a quick-mounting connection structure; An extended mixing drill rod that is connected to the two output shafts of the double-axis power expansion module through a coupling and is arranged in parallel with the original single-axis mixing drill rod to form a multi-axis mixing drill rod system; An adjustable multi-hole guide frame that is connected to or replaces the original guide frame of the single-axis pile machine through a standardized interface and is provided with adjustable drill rod clamping guide devices corresponding to multiple mixing drill rods; A multifunctional drill bit connecting crossbeam that is detachably connected to the bottom of multiple mixing drill rods and has a length that can be adjusted according to the number of drill rods.

2. The multi-mode mixing piler function conversion system according to claim 1, wherein, The detachable power expansion module includes a double-axis expansion module and a triple-axis expansion module.

3. The multi-mode mixing piler function conversion system according to claim 2, wherein, The double-axis expansion module uses a planetary gear transmission mechanism inside, and the input shaft is connected to the output shaft of the power head of the original single-axis pile machine through a quick docking mechanism.

4. The multi-mode mixing piler function conversion system according to claim 1, wherein, The transmission ratio of the planetary gear transmission mechanism is configured to enable all mixing drill rods to rotate synchronously in the same direction.

5. The multi-mode mixing piler function conversion system according to claim 1, wherein, The quick-mounting connection structure includes a hydraulic locking mechanism and an automatic positioning system.

6. The multi-mode mixing piler function conversion system according to claim 5, wherein, The adjustable drill rod clamping guide device uses a movable bearing seat controlled by hydraulic pressure and can be infinitely adjusted on the guide rail of the guide frame.

7. The multi-mode mixing piler function conversion system according to claim 1, wherein, The movable bearing seat is provided with an intelligent lubrication system that can automatically supplement lubricant according to working time.

8. The multi-mode mixing piler function conversion system according to claim 1, wherein, The multifunctional drill bit connecting crossbeam adopts a modular design, increases or reduces connecting segments to adapt to different numbers of mixing drill rods, and uses a bolt-type quick connection structure between the connecting segments and is provided with a safety locking device.

9. The multi-mode mixing piler function conversion system according to claim 8, wherein, Also included is an intelligent control system for monitoring and controlling the rotation speed, torque, and drilling depth of multiple mixing drill rods.

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