Convenient-to-assemble door guard plate for electric automobile

Abstract

The invention discloses a convenient-to-assemble door protection plate for an electric vehicle. Relates to the technical field of electric automobile assembly door protection plates, and comprises a first door protection plate and a second door protection plate with a glove compartment and a dustproof net, the inner side face of the first door protection plate is provided with a positioning assembly used for installation and fixation and an arrangement assembly used for arranging wire harnesses, and a connecting assembly used for mutual connection is arranged between the second door protection plate and the first door protection plate; through cooperation of the stepped positioning pin and the elastic barb type locking claw, rapid pre-positioning of the door protection plate and a vehicle body is achieved, the assembly process is simplified, the door protection plate is prevented from loosening and falling off, and the installation precision is guaranteed; through cooperation of the sliding rail and the wire harness clamp, disordered winding of wire harnesses is effectively avoided, and fixing points can be conveniently and flexibly adjusted; through cooperation of the box door filter plate, the guide cylinder and the collecting box, opening and closing of storage and filtering and collecting of small chippings and dust are facilitated, the collecting box is prevented from sliding accidentally through the damping block and the damping groove, the glove box is kept clean and tidy, rapid drawing out and cleaning are facilitated, and maintenance is convenient and fast.

Description

Technical Field

[0001] This invention relates to the field of electric vehicle door panel technology, and more particularly to a convenient door panel for electric vehicles. Background Technology

[0002] Electric vehicle door panels are a core component of electric vehicle doors. They not only need to provide protection and a mounting base for the internal wiring harnesses and electrical components, but also need to have practical functions such as storage, dust protection, and lighting. Their ease of assembly, structural stability, and ease of maintenance directly affect the production efficiency, user experience, and safety performance of electric vehicles. Therefore, developing an electric vehicle door panel that integrates convenient assembly, neat wiring, multi-functional practicality, and safety warnings is an important direction for industry development. Existing electric vehicle door panels suffer from several drawbacks. Traditional clips require manual alignment with the door panel's metal holes, which is prone to misalignment, resulting in uneven gaps and excessive step differences between the panel and the metal. This necessitates repeated adjustments, leading to low assembly efficiency and a cumbersome installation process. Regarding wiring harness management, the lack of flexible and adaptable wiring structures results in tangled and messy harnesses, impacting internal space utilization and potentially interfering with electrical components, increasing the difficulty of subsequent maintenance. In terms of functionality, lamp holder angles are mostly fixed, unable to be adjusted flexibly according to usage needs, limiting lighting performance. The glove box lacks effective impurity filtration and collection structures, making cleaning inconvenient and prone to accumulating debris and dust. Therefore, improvements are needed to address these issues. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a convenient door panel for electric vehicles.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a convenient door panel for electric vehicles, comprising a first door panel and a second door panel with a storage box and a dustproof net, wherein the inner side of the first door panel is equipped with a positioning component for installation and fixing and a wiring harness organizing component, and a connecting component for interconnection is provided between the second door panel and the first door panel.

[0005] Preferably, the positioning component includes positioning plates installed at the four corners of the inner side of the first door panel. The positioning plates have straight grooves, and positioning pins are engaged in the straight grooves. The positioning pins are stepped, and their rear ends are provided with double-stage guide slopes. Two elastic barbed locking claws are fixed to the outside of the positioning pins, and the barbed locking claws are installed on the second-stage guide slopes.

[0006] Preferably, the finishing component includes a plurality of intersecting slide rails formed on the inner wall of the first door panel, a wire harness clip slidably connected in the slide rail, and a damping rubber block at one end of the wire harness clip that slides in the slide rail.

[0007] Preferably, the first door panel has an installation opening in the middle of its bottom surface, and a snap-fit ​​cylinder is provided horizontally at the lower end of the inside of the first door panel. The two ends of the snap-fit ​​cylinder are rotatably connected to mounting seats, and the mounting seats are fixed to the inner bottom surface of the first door panel. A lamp holder is snapped into the lower end of the snap-fit ​​cylinder, and the lamp holder is placed in the installation opening. The lamp holder has a through-hole for the wire harness to pass through.

[0008] Preferably, a rotating block is installed at one end of the snap-fit ​​cylinder, a dial ring is provided on the outer side of the rotating block, and an L-shaped plate is installed on the inner wall of the first door guard plate at one end of the snap-fit ​​cylinder. A spring is installed on the inner top surface of the L-shaped plate, a rotating block is installed at the lower end of the spring, and multiple equidistant semi-circular rubber strips are installed on the outer side of the rotating block and the inner side of the dial ring.

[0009] Preferably, the connecting assembly includes multiple connecting blocks installed on the inner wall of the first door panel and multiple connecting pins installed on the second door panel by bolts. The connecting pins are tapered, and multiple equidistant elastic retaining plates are installed on the outer side of the connecting pins. One end of the connecting block is provided with a retaining groove, and the inner wall of the retaining groove is provided with multiple retaining slots that cooperate with the elastic retaining plates. One end of the connecting block is also provided with a guide opening to facilitate the removal of the connecting pins.

[0010] Preferably, the bottom surface of the storage box of the second door panel has an installation opening that penetrates the first door panel. A guide cylinder is installed on the bottom surface of the storage box and placed in the installation opening. A filter plate is fixed to the bottom surface of the storage box and placed at the installation opening. A collection box is provided at the lower end of the inside of the guide cylinder. A damping groove is provided on the side of the collection box. A damping block that cooperates with the damping groove is installed on the inner wall of the guide cylinder. A door is movably hinged to the front end of the storage box. The rear ends of the door are engaged with the storage box by elastic blocks on both sides.

[0011] Preferably, a plurality of magnetic blocks for quick installation of the dustproof net are installed at the connection between the second door guard plate and the dustproof net.

[0012] Preferably, a smoke sensor is installed on the upper part of the inner wall at the rear end of the first door panel.

[0013] Compared with the prior art, the beneficial effects of this invention are as follows: This invention achieves rapid pre-positioning of the door panel and the vehicle body through the cooperation of stepped positioning pins and elastic barbed locking claws, simplifying the assembly process and ensuring stable locking to prevent the door panel from loosening and falling off, thus guaranteeing installation accuracy; the cooperation of the slide rail and wire harness clamp effectively avoids messy tangling of the wire harness, facilitates flexible adjustment of the fixing points, and ensures neat wiring; the cooperation of the snap-fit ​​cylinder, mounting base, rotating block, toggle ring, spring, rotating block, and semi-circular rubber strip enables flexible adjustment of the lamp holder's illumination angle. The round rubber strip enhances friction, stabilizes the locking angle, prevents lamp holder wobbling, and ensures lighting performance. The tapered connecting pin and connecting block work together, while the elastic plate and slot securely connect the two door panels. The guide opening facilitates the removal of the connecting pin, improving assembly efficiency and reducing disassembly difficulty for easy maintenance. The door filter plate, guide cylinder, and collection box work together to facilitate opening and closing for storage, filtering and collecting fine debris and dust. The damping block and damping groove prevent accidental sliding of the collection box, keeping the storage box tidy and allowing for quick and easy removal for cleaning, making maintenance convenient. Attached Figure Description

[0014] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the overall internal three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the internal three-dimensional structure of the first door panel of the present invention; Figure 4 This is a three-dimensional structural diagram of the positioning component of the present invention; Figure 5 This is a cross-sectional three-dimensional structural diagram of the positioning component of the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the adjustable lamp holder of the present invention; Figure 7 This is a three-dimensional cross-sectional structural diagram of the adjustable lamp holder of the present invention; Figure 8 This is a schematic diagram of the internal three-dimensional structure of the second door guard plate of the present invention; Figure 9 This is a three-dimensional structural diagram of the connection component of the present invention; Figure 10 This is a schematic diagram of the three-dimensional structure of the dustproof mesh and magnetic block of the present invention; Figure 11 For the present invention Figure 2 Enlarged schematic diagram of the structure at part A in the middle.

[0015] The numbers in the diagram are as follows: 1. First door guard plate; 2. Second door guard plate; 3. Positioning plate; 4. Positioning pin; 5. Hook-type locking claw; 6. Slide rail; 7. Wiring harness clamp; 8. Snap-fit ​​cylinder; 9. Mounting base; 10. Lamp holder; 11. Rotating block; 12. Toggle ring; 13. Rotating block; 14. Spring; 15. L-shaped plate; 16. Connecting block; 17. Connecting pin; 18. Box door; 19. Filter plate; 20. Guide cylinder; 21. Collection box; 22. Dustproof net; 23. Magnetic block; 24. Smoke sensor. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0017] Example 1: See Figures 1 to 11 This invention discloses a convenient door panel for electric vehicles, comprising a first door panel 1 and a second door panel 2 with a storage compartment and a dustproof net 22. The inner side of the first door panel 1 is equipped with a positioning component for installation and a wiring harness organization component. A connecting component is provided between the second door panel 2 and the first door panel 1 for interconnection. The first door panel 1 provides a foundation for the installation of various functional components, ensuring overall structural stability. The second door panel 2 aligns with the first door panel 1 to form a complete door panel, providing both storage and dustproof functions. The positioning component includes positioning plates 3 installed at the four corners of the inner side of the first door panel 1. The positioning plate 3 has a straight groove, in which a positioning pin 4 is engaged. The positioning pin 4 is stepped, with a double-stage guide ramp at its rear end. Two elastic barbed locking claws 5 are fixed to the outside of the positioning pin 4. The barbed locking claws 5 are installed on the second-stage guide ramp. The positioning plate 3 provides a reference for the positioning of the door panel and the vehicle body, ensuring installation accuracy. The double-stage guide ramp of the positioning pin 4 reduces insertion resistance, enabling quick pre-positioning of the door panel and the vehicle body, simplifying the assembly process. The barbed locking claws 5 allow the pin to open elastically after installation and engage with the vehicle body mounting structure, ensuring a secure lock on the positioning pin 4 and preventing the door panel from loosening and falling off.

[0018] Example 2: The technical solution is basically the same as that of Example 1, except that, as Figure 2 , Figure 5 , Figure 6As shown, the organizing component includes multiple intersecting slide rails 6 on the inner wall of the first door panel 1. A wire harness clip 7 is slidably connected within each slide rail 6, and a damping rubber block is located at one end of the wire harness clip 7 that slides within the slide rail 6. The slide rails 6 are designed to accommodate wire harnesses of different directions and lengths. The wire harness clips 7 are designed to hold and fix the wire harnesses, preventing tangling. The damping rubber block provides resistance during sliding, allowing the wire harness to remain stably in any position on the slide rail 6, facilitating flexible adjustment of the wire harness fixing point and ensuring neat wiring. An installation opening is located in the center of the bottom surface of the first door panel 1, and a snap-fit ​​cylinder 8 is horizontally located at the lower end of the interior of the first door panel 1. Mounting seats 9 are rotatably connected to both ends of the snap-fit ​​cylinder 8, and the mounting seats 9 are fixed to the inner bottom surface of the first door panel 1. A lamp holder 10 is snapped into the lower end of the snap-fit ​​cylinder 8, and the lamp holder 10 is placed within the installation opening. The lamp holder 10 has a passage for the wire harness to pass through. The snap-fit ​​cylinder 8 facilitates... The mounting base 9 provides support for the angle adjustment of the lamp holder 10; the mounting base 9 ensures the stability of its rotation process and prevents the lamp holder 10 from shaking; the lamp holder 10 facilitates the support of the lighting element, and the opening allows the wire harness to pass through, preventing the wire harness from blocking the lighting or getting tangled, ensuring normal lighting function and neat wiring; one end of the locking cylinder 8 is equipped with a rotating block 11, and the outer side of the rotating block 11 is equipped with a dial ring 12, and one end of the locking cylinder 8 is equipped with an L-shaped plate 15 installed on the inner wall of the first door guard plate 1, the inner top surface of the L-shaped plate 15 is equipped with a spring 14, and the lower end of the spring 14 is equipped with a rotating block 13. Multiple equidistant semi-circular rubber strips are installed on the outer side of the rotating block 11 and the inner side of the dial ring 12; the setting of the rotating block 11, dial ring 12 and semi-circular rubber strips ensures the locking effect after angle adjustment; the setting of the L-shaped plate 15, spring 14 and rotating block 13 makes it easy for the dial ring 12 to press and rotate the rotating block 11.

[0019] Example 3: The technical solution is basically the same as that of Example 1, except that, as Figure 8 , Figure 9 , Figure 10As shown, the connecting assembly includes multiple connecting blocks 16 installed on the inner wall of the first door panel 1 and multiple connecting pins 17 bolted to the second door panel 2. The connecting pins 17 are tapered, and multiple equidistant elastic retaining plates are installed on their outer surfaces. One end of each connecting block 16 has a locking groove, and the inner wall of the locking groove has multiple slots that mate with the elastic retaining plates. Another end of each connecting block 16 also has a guide opening for easy removal of the connecting pins 17. The locking groove on the connecting block 16 facilitates initial connection between the two door panels and the connecting pins 17. The slots and elastic retaining plates engage to strengthen the fixation, and the guide opening facilitates removal of the connecting pins 17, reducing disassembly difficulty. The conical design of pin 17 facilitates quick insertion into the snap-fit ​​groove of connecting block 16. The elastic snap-fit ​​plate engages with the snap-fit ​​groove to securely connect the two door panels, eliminating the need for complex bolt tightening and improving assembly efficiency. The bottom surface of the storage compartment of the second door panel 2 has an installation opening penetrating the first door panel 1. A guide cylinder 20 is installed on the bottom surface of the storage compartment within the installation opening, and a filter plate 19 is fixedly connected to the bottom surface of the storage compartment at the installation opening. A collection box 21 is located at the lower end of the guide cylinder 20, and a damping groove is provided on the side of the collection box 21. A damping block that mates with the damping groove is installed on the inner wall of the guide cylinder 20. A door 18 is movably hinged to the front end of the storage compartment, and elastic snap-fit ​​blocks connect the rear ends of the door 18 to the storage compartment on both sides. The storage box is latched; the door 18 facilitates the removal of smaller items from the storage box; the filter plate 19 facilitates the filtration of fine debris and dust inside the storage box, preventing impurities from clogging the guide cylinder 20 and ensuring the collection effect of the collection box 21; the guide cylinder 20 facilitates the guidance of filtered impurities into the collection box 21, and the damping block cooperates with the damping groove of the collection box 21 to prevent the collection box 21 from sliding accidentally; the collection box 21 facilitates the centralized collection of impurities filtered by the filter plate 19, and the damping groove and damping block cooperate to achieve stable placement and can be quickly pulled out for cleaning, keeping the storage box clean; multiple [unclear - possibly referring to a specific feature or feature] are installed at the connection between the second door guard plate 2 and the dustproof net 22. The magnetic block 23 allows for quick installation of the dustproof net 22. The dustproof net 22 effectively blocks external dust from entering the door panel, protecting internal wiring harnesses and components from dust corrosion and extending their service life. The magnetic block 23 facilitates quick adsorption and installation of the dustproof net 22 without the need for additional bolts or clips, simplifying the disassembly and replacement process. A smoke sensor 24 is installed on the upper part of the inner wall at the rear end of the first door panel 1. The smoke sensor 24 allows for real-time monitoring of the smoke concentration around the door panel; if an abnormality occurs, a timely warning can be triggered, improving the safety of electric vehicle use. The smoke sensor 24 is model RS-YG / YG2-N01.

[0020] Working principle: In this embodiment, the present invention also proposes a method for conveniently assembling door panels in electric vehicles, including the following steps: Step 1: First, attach the positioning pin 4 to the straight groove of the positioning plate 3 at the four corners of the inner side of the first door guard plate 1 to complete the pre-assembly of the positioning component; then, according to the wiring harness inside the door guard plate, slide the wiring harness clamp 7 in the slide rail 6, use the damping rubber block to fix the wiring harness clamp 7 in a suitable position, clamp the neat wiring harness and make it pass through the opening on the lamp holder 10; then, use the magnetic block 23 to adsorb and fix the dustproof net 22 to the corresponding position of the second door guard plate 2, close the box door 18 of the storage box, and make the elastic blocks on both sides of its rear end engage and fix with the storage box; Step two: Align the positioning component of the first door panel 1 with the preset installation position on the door. Using the double-stage guide ramp at the rear end of the positioning pin 4 to reduce insertion resistance, insert the positioning pin 4 into the door mounting hole. The elastic barbed locking claw 5 on the outer side of the positioning pin 4 retracts during insertion and elastically opens after full insertion, engaging with the inner wall of the door mounting hole, thus achieving a stable installation of the first door panel 1 and the door. Then, align the tapered connecting pin 17 on the second door panel 2 with the locking groove of the connecting block 16 of the first door panel 1. Using the tapered structure of the connecting pin 17, quickly insert it, causing the elastic locking plate on the outer side of the connecting pin 17 to engage with the locking groove on the inner wall of the locking groove, achieving a stable connection between the first door panel 1 and the second door panel 2. Finally, connect all electrical equipment wires and power on. Step 3: After the preparation is completed, press the dial ring 12 to drive the rotating block 13 to compress the spring 14 on the L-shaped plate 15, so that the dial ring 12 and the semi-circular rubber strip of the rotating block 11 are in contact. Rotate the dial ring 12 to drive the snap-fit ​​cylinder 8 to rotate around the mounting base 9, and adjust the lighting angle of the lamp holder 10. After the adjustment is completed, release the dial ring 12, the spring 14 returns to its original position and pushes the rotating block 13 to press the dial ring 12 tightly, locking the angle of the lamp holder 10, thus completing the overall assembly and functional debugging of the door panel. Step 4: During the use of the door guard, the smoke sensor 24 monitors the smoke concentration around the door guard in real time. If the concentration exceeds the safety threshold, an alarm signal is triggered. When using the storage box, the door 18 can be opened by pressing the elastic latch of the door 18 to store items. Fine debris and dust in the storage box are filtered by the filter plate 19 and fall into the collection box 21 through the guide cylinder 20. The damping block on the inner wall of the guide cylinder 20 cooperates with the damping groove of the collection box 21 to prevent the collection box 21 from sliding accidentally. If the wiring harness layout needs to be adjusted, the position of the wiring harness clip 7 in the slide rail 6 can be slid. The damping rubber block ensures that the wiring harness clip 7 stays stably in the new position, ensuring that the wiring harness is always neat. Step 5: When maintenance or disassembly is required, first open the glove box door 18, clean out the debris inside the glove box, then pull out the collection box 21 inside the guide tube 20 for cleaning, and reset it after cleaning; if the dust screen 22 needs to be replaced, directly peel off the dust screen 22 adsorbed by the magnetic block 23, replace the new screen, and then re-adsorb and fix it by the magnetic block 23; if the two door panels need to be separated, use the guide port at one end of the connecting block 16 to press the elastic plate to make it disengage from the slot, and pull out the connecting pin 17 to separate the two door panels; if the first door panel 1 needs to be removed from the door, simply pull the hook-type locking claw 5 off forcefully and then replace it with a new hook-type locking claw 5.

[0021] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A convenient door panel for electric vehicles, comprising a first door panel (1) and a second door panel (2) with a storage compartment and a dustproof net (22), characterized in that: The inner side of the first door panel (1) is equipped with a positioning component for installation and a tidying component for tidying up the wire harness, and a connecting component for interconnection is provided between the second door panel (2) and the first door panel (1).

2. The convenient-installation door panel for electric vehicles according to claim 1, characterized in that: The positioning component includes positioning plates (3) installed at the four corners of the inner side of the first door guard plate (1). The positioning plates (3) have straight grooves, and positioning pins (4) are engaged in the straight grooves. The positioning pins (4) are stepped, and a double-stage guide slope is provided at their rear ends. Two elastic barbed locking claws (5) are fixed to the outside of the positioning pins (4). The barbed locking claws (5) are installed on the second-stage guide slope.

3. The convenient-installation door panel for electric vehicles according to claim 1, characterized in that: The sorting component includes multiple intersecting slide rails (6) on the inner wall of the first door panel (1), and a wire harness clip (7) is slidably connected in the slide rail (6). The end of the wire harness clip (7) that slides in the slide rail (6) is a damping rubber block.

4. The convenient-installation door panel for electric vehicles according to claim 3, characterized in that: An installation opening is provided in the middle of the bottom surface of the first door guard plate (1), and a snap-fit ​​cylinder (8) is provided horizontally at the lower end of the inside of the first door guard plate (1). The two ends of the snap-fit ​​cylinder (8) are rotatably connected to the mounting base (9). The mounting base (9) is fixed to the bottom surface of the inside of the first door guard plate (1), and a lamp holder (10) is snapped into the lower end of the snap-fit ​​cylinder (8). The lamp holder (10) is placed in the installation opening, and a through opening for the wire harness to pass through is provided on the lamp holder (10).

5. A convenient door panel for electric vehicles according to claim 4, characterized in that: One end of the snap-fit ​​cylinder (8) is equipped with a rotating block (11), and a dial ring (12) is provided on the outer side of the rotating block (11). One end of the snap-fit ​​cylinder (8) is equipped with an L-shaped plate (15) installed on the inner wall of the first door guard plate (1). A spring (14) is installed on the inner top surface of the L-shaped plate (15), and a rotating block (13) is installed at the lower end of the spring (14). Multiple equidistant semi-circular rubber strips are installed on the outer side of the rotating block (11) and the inner side of the dial ring (12).

6. The convenient-installation door panel for electric vehicles according to claim 1, characterized in that: The connecting assembly includes multiple connecting blocks (16) installed on the inner wall of the first door guard plate (1) and multiple connecting pins (17) installed on the second door guard plate (2) by bolts. The connecting pins (17) are conical, and multiple equidistant elastic plates are installed on the outer side of the connecting pins (17). One end of the connecting block (16) is provided with a snap-fit ​​groove, and the inner wall of the snap-fit ​​groove is provided with multiple slots that cooperate with the elastic plates. One end of the connecting block (16) is also provided with a guide opening to facilitate the removal of the connecting pins (17).

7. A convenient-to-assemble door panel for electric vehicles according to claim 6, characterized in that: The bottom surface of the storage box of the second door guard plate (2) is provided with an installation port that penetrates the first door guard plate (1). A guide cylinder (20) is installed on the bottom surface of the storage box and placed in the installation port. A filter plate (19) is fixedly connected to the bottom surface of the storage box and placed at the installation port. A collection box (21) is provided at the lower end of the inside of the guide cylinder (20). A damping groove is provided on the side of the collection box (21). A damping block that cooperates with the damping groove is installed on the inner wall of the guide cylinder (20). A box door (18) is movably hinged to the front end of the storage box. The rear ends of the box door (18) are engaged with the storage box by elastic blocks on both sides.

8. A convenient-to-assemble door panel for electric vehicles according to claim 6, characterized in that: Multiple magnetic blocks (23) for quick installation of the dustproof net (22) are installed at the connection between the second door guard plate (2) and the dustproof net (22).

9. A convenient door panel for electric vehicles according to claim 6, characterized in that: A smoke sensor (24) is installed on the upper part of the inner wall of the rear end of the first door panel (1).

Images