Copper bar extrusion forming device and extrusion forming process

Abstract

The invention relates to a copper bar extrusion forming device and an extrusion forming process, the copper bar extrusion forming device comprises an extrusion main machine, a heating device, a mold assembly, a feeding mechanism, a control system and an auxiliary device, the heating device is used for preheating a copper material, and the mold assembly comprises an extrusion mold and a cooling mold; the copper bar extrusion forming device is used for achieving extrusion forming and cooling forming of a copper bar, the control system is used for automatically controlling the temperature, pressure and displacement in the extrusion process, and based on the copper bar extrusion forming device, the copper bar extrusion forming process comprises the steps of copper material preparation, heating pretreatment, feeding and extrusion, cooling forming, material receiving and detection, continuous production and the like. Through cooperation of the device and the technology, continuous and high-precision forming of the copper bar is achieved, the copper bar forming device has the advantages of being high in forming precision, production efficiency, adaptability and automation degree and the like, manual operation errors are effectively reduced, and the consistency and quality stability of copper bar products are improved.

Description

Technical Field

[0001] This application relates to the field of metal extrusion molding, and in particular to a copper busbar extrusion molding apparatus and extrusion molding process. Background Technology

[0002] Copper busbars are important conductive components in power equipment, power transmission and distribution systems, and complete electrical installations, and are widely used in transformers, switchgear, distribution cabinets, and busbar systems. Copper busbars are typically characterized by large cross-sectional dimensions, high conductivity requirements, and strict requirements for surface quality and dimensional accuracy. Their forming quality directly affects the safety, reliability, and service life of electrical equipment.

[0003] In existing technologies, copper busbar forming methods mainly include rolling, forging, and extrusion forming. Among these, extrusion forming is widely used because it can produce copper busbars with large cross-sectional dimensions, dense structures, and good mechanical properties in a single process. However, existing copper busbar extrusion forming equipment and processes still have certain shortcomings.

[0004] On the one hand, existing copper busbar extrusion equipment mostly relies on manual experience to control heating temperature, extrusion pressure, and extrusion speed, resulting in low automation levels. This leads to significant parameter fluctuations during extrusion, easily causing uneven internal structure and large dimensional deviations in the copper busbar, affecting the consistency and stability of the finished product. On the other hand, some equipment has unreasonable connections between the extrusion and cooling / shaping stages, resulting in low cooling efficiency or uneven cooling. This can easily cause warping, deformation, or even cracks on the surface of the copper busbar, reducing the product qualification rate.

[0005] In addition, existing copper busbar extrusion equipment is cumbersome to operate in terms of mold replacement and specification switching, making it difficult to meet the needs of multi-specification, small-batch production. Furthermore, it lacks integration in continuous material receiving, fixed-length cutting, and online inspection, often requiring multiple manual processes, resulting in low production efficiency, high labor intensity, and increased human error.

[0006] Therefore, there is an urgent need for a copper busbar extrusion molding device with a reasonable structure, high degree of automation, and stable molding accuracy, as well as a matching extrusion molding process, to achieve continuous, high-precision, and high-efficiency production of copper busbars, improve product quality and production reliability, and meet the growing technical demands of the modern power equipment manufacturing industry for copper busbar products. Summary of the Invention

[0007] In order to improve the technical defects existing in the prior art, this application provides a copper busbar extrusion molding apparatus and an extrusion molding process.

[0008] The copper busbar extrusion molding apparatus and extrusion molding process provided in this application adopt the following technical solution: In a first aspect, a copper busbar extrusion forming apparatus includes an extrusion host, a heating device, a feeding mechanism, a control system, and auxiliary devices; The extrusion host is used to provide the driving force required for copper busbar extrusion; The heating device is located at the front end of the extrusion channel and is used to preheat the copper material; The mold assembly includes an extrusion mold and a cooling mold, wherein the extrusion mold is used for preliminary shaping of copper material, and the cooling mold is used for shaping and rapid cooling of copper busbars; The feeding mechanism is used to feed copper material into the extrusion machine; The control system includes a temperature control module, a pressure control module, and a displacement control module 503, which are used for automated control of the extrusion process; The auxiliary device includes a lubrication device, a cleaning device, and a material collection mechanism, which are used to ensure the smooth progress of the extrusion process and improve production efficiency.

[0009] By adopting the above technical solution, the heating device preheats the copper material, ensuring it has good plasticity before entering the extrusion channel, effectively reducing extrusion resistance and minimizing molding defects. The combination of the extrusion die and cooling die allows the copper busbar to be quickly shaped and cooled after extrusion, avoiding warping or dimensional deviations caused by uneven cooling, thus improving molding accuracy and dimensional stability. The control system ensures a stable and controllable extrusion process by real-time monitoring and adjustment of temperature, pressure, and displacement parameters, reducing uncertainties caused by manual intervention. The lubrication, cleaning, and material collection mechanisms in the auxiliary device further ensure smooth operation of the extrusion process, enabling continuous collection and efficient production of copper busbars, improving the quality of copper busbar molding, production efficiency, and equipment reliability, while simultaneously achieving continuous and automated control of the copper busbar extrusion molding process.

[0010] Optionally, the mold assembly can be quickly changed to accommodate the production of copper busbars of different specifications.

[0011] By adopting the above technical solutions, the mold components can be quickly replaced, enabling the same extrusion molding device to flexibly adapt to the production needs of copper busbars with different specifications and cross-sectional dimensions, reducing downtime caused by mold replacement, improving equipment utilization and production continuity, while reducing the difficulty of manual adjustment and assembly, and enhancing the versatility and practicality of the device.

[0012] Optionally, the extrusion host is driven by hydraulic or servo motor to ensure extrusion stability and accuracy.

[0013] By adopting the above technical solutions, the extrusion host uses hydraulic or servo motor drive, which makes the output power during the extrusion process more stable and controllable, effectively reduces the extrusion speed and pressure fluctuations, improves the stability and repeatability of the extrusion process, thereby ensuring the consistency of copper busbar forming dimensions and surface quality, and improving the overall forming accuracy and equipment operation reliability.

[0014] Optionally, the heating device includes an infrared heating unit and a resistance heating unit for uniformly heating the copper material.

[0015] By adopting the above technical solution, the heating device uses a combination of infrared heating unit and resistance heating unit to heat the copper material in multiple ways, making the heating process more uniform and stable, avoiding local overheating or underheating, improving the plasticity of the copper material, reducing extrusion resistance, reducing forming defects, and improving the quality and process stability of copper busbar extrusion forming.

[0016] Optionally, the collecting mechanism includes a traction device and a cutting device for continuous collection and fixed-length cutting of copper busbars.

[0017] By adopting the above technical solution, the material receiving mechanism, through the coordinated setting of the traction device and the cutting device, realizes continuous traction, stable collection and fixed-length cutting of the extruded copper busbars, avoids dimensional errors caused by manual handling and manual cutting, improves the cutting accuracy and production continuity of the copper busbars, thereby improving overall production efficiency and reducing manual labor intensity.

[0018] Secondly, a copper busbar extrusion forming process includes the following steps: Copper material preparation: Cut the copper material to the specified length and pre-clean it; Heat pretreatment: The copper material is heated to a suitable plastic temperature using a heating device; Feeding and extrusion: The preheated copper material is fed into the extrusion machine and extruded through the extrusion die to form copper busbars; Cooling and shaping: The copper busbar is quickly shaped and its temperature is evenly balanced using a cooling mold; Material collection and inspection: The shaped copper busbars are collected by the material collection mechanism, and the dimensional accuracy and surface quality are inspected online; Continuous production: The extrusion parameters are automatically adjusted based on feedback from the control system to achieve high-precision continuous production.

[0019] By adopting the above technical solution, the copper material is pre-cleaned and heated to a suitable plastic temperature before extrusion, ensuring good fluidity during extrusion and reducing forming resistance. The rational coordination of extrusion and cooling / sizing processes allows the copper busbars to quickly and stably stabilize after forming, reducing deformation and dimensional deviations caused by uneven temperature differences. Introducing online detection during the material receiving stage allows for real-time monitoring of the copper busbar's dimensional accuracy and surface quality, with the detection results fed back to the control system. This enables dynamic adjustment of extrusion parameters, ensuring consistent and stable product quality during continuous production. This effectively improves the forming accuracy and production efficiency of copper busbars, reduces manual intervention and defect rates, and is suitable for large-scale, high-quality production of copper busbars.

[0020] Optionally, the heating pretreatment is achieved by precisely adjusting the temperature of the copper material through the temperature control module 501 to ensure uniform plasticity of the copper busbar.

[0021] By adopting the above technical solution, the temperature control module is used to precisely adjust the heating pretreatment process, so that the copper material is kept in a stable and uniform plastic temperature state before extrusion, avoiding the problem of inconsistent material softening caused by temperature fluctuations, improving the flow uniformity of copper busbars during extrusion molding, and ensuring the stability of molding quality and dimensional consistency.

[0022] Optionally, in the feeding and extrusion steps, the feeding mechanism 603 works in conjunction with the extrusion host to achieve stable and continuous extrusion of copper material.

[0023] By adopting the above technical solution, the feeding mechanism and the extrusion host cooperate in the feeding and extrusion process to achieve continuous and stable feeding and extrusion of copper material, avoid extrusion fluctuations caused by uneven or intermittent feeding, thereby improving the continuity and stability of the extrusion process, ensuring the consistency of copper busbar forming dimensions, and effectively improving overall production efficiency.

[0024] Optionally, in the cooling and shaping step, the cooling mold 302 is water-cooled or air-cooled to quickly cool the copper busbar and maintain its shape.

[0025] By adopting the above technical solutions, water cooling or air cooling is used in the cooling and shaping step, which enables the copper busbar to cool down quickly after extrusion molding, promotes the uniform release of internal stress, and avoids warping and deformation caused by temperature difference or uneven cooling. This maintains the stability of the cross-sectional dimensions and shape of the copper busbar, improves the yield and overall production reliability.

[0026] Optionally, during the material receiving and inspection steps, the width, thickness, and surface finish of the copper busbars are monitored in real time using an online inspection system, and the inspection data is fed back to the control system to adjust the extrusion parameters and achieve high-precision continuous production.

[0027] By adopting the above technical solution, the width, thickness and surface finish of the copper busbar are monitored in real time by an online detection system during the material receiving and inspection steps. The monitoring data is fed back to the control system, enabling the extrusion parameters to be automatically adjusted. This achieves high-precision continuous production of the copper busbar extrusion process, thereby ensuring the consistency of finished product size and surface quality, and improving production efficiency and product reliability.

[0028] In summary, this application includes at least one of the following beneficial technical effects: High forming precision: By preheating the copper material with a heating device, combining the extrusion die and the cooling die for shaping, and controlling the real-time adjustment of temperature, pressure and displacement by the control system, the consistency of copper busbar size and cross-section is achieved, improving the precision and stability of the finished product; High production efficiency: The equipment has a reasonable structure, and the feeding, extrusion, cooling, collection and cutting processes work continuously and collaboratively, reducing manual intervention and downtime, and achieving efficient continuous production; High adaptability: The mold components can be quickly replaced, and the feeding mechanism, extrusion host and control system can be flexibly adjusted, so that the same equipment can adapt to the production needs of copper busbars of different specifications and cross sections. Good process stability: The temperature control module precisely adjusts the heating, feeding and extrusion coordination, cooling uniformity and online detection feedback closed-loop control to ensure a stable extrusion process and reduce warping, deformation and other molding defects; High level of automation: The control system automatically adjusts the extrusion parameters, realizes online monitoring and closed-loop control, reduces the burden of manual operation, and improves production reliability and safety; Reliable product quality: Through a coordinated heating, extrusion, cooling, material collection, and online inspection system, the copper busbars maintain high consistency and stability in terms of size, surface finish, and mechanical properties, making them suitable for large-scale, high-quality production. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of a copper busbar extrusion molding apparatus according to an embodiment of this application.

[0030] Figure 2 This is a schematic diagram of the copper busbar extrusion molding process according to an embodiment of this application.

[0031] Explanation of reference numerals in the attached drawings: 1. Extrusion host; 101. Extrusion channel; 2. Heating device; 201. Infrared heating unit; 202. Resistance heating unit; 3. Die assembly; 301. Extrusion die; 302. Cooling die; 4. Feeding mechanism; 5. Control system; 501. Temperature control module; 502. Pressure control module; 503. Displacement control module; 6. Auxiliary device; 601. Lubrication device; 602. Cleaning device; 603. Receiving mechanism; 6031. Traction device; 6032. Cutting device. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.

[0033] This application discloses a copper busbar extrusion forming apparatus. (Refer to...) Figure 1 It includes an extrusion host 1, a heating device 2, a mold assembly 3, a feeding mechanism 4, a control system 5, and auxiliary devices 6; The extrusion host 1 is used to provide the driving force required for copper busbar extrusion, driving the copper material through the extrusion die to form, ensuring a stable and continuous extrusion process, uniform output pressure, and that the copper busbar can maintain good plasticity during the extrusion process, improving the consistency of the formed dimensions and surface quality. The hydraulic or servo motor drive can further improve the extrusion accuracy and repeatability, and reduce the risk of fluctuations. The heating device 2 is located at the front end of the extrusion channel 101 and is used to preheat the copper material. It adopts an infrared heating unit 201 or a resistance heating unit 202 to ensure that the copper material has a good plastic state before entering the extrusion channel, thereby reducing extrusion resistance and reducing molding defects such as cracks or uneven flow lines. Uniform heating can improve molding quality and process stability. The mold assembly 3 includes an extrusion mold 301 and a cooling mold 302. The extrusion mold 301 is used for preliminary shaping of the copper material, determining the cross-sectional shape and size of the copper busbar. The cooling mold 302 is used for shaping and rapid cooling of the copper busbar to ensure stable forming. The combination of the extrusion mold 301 and the cooling mold 302 can quickly shape the copper busbar, avoiding warping, dimensional deviations, or surface defects, and ensuring forming accuracy and cross-sectional uniformity. Rapid cooling can also improve production efficiency. The mold can be quickly changed to adapt to the production of copper busbars of different specifications, improving the versatility and continuous production capacity of the equipment. The feeding mechanism 4 is used to feed copper material into the extrusion host 1 to ensure continuous extrusion. The feeding mechanism 4 works in conjunction with the extrusion host 1 to ensure that the copper material enters the mold evenly, avoids extrusion fluctuations caused by material interruption or uneven feeding, ensures the continuity of the production process, and improves the consistency of copper busbar forming and production efficiency. The control system 5 includes a temperature control module 501, a pressure control module 502, and a displacement control module 503, which are used to automate the extrusion process. The temperature control module 501 is used to precisely adjust the heating temperature and the plastic state of the copper material. The pressure control module 502 is used to adjust the extrusion pressure and maintain uniform output. The displacement control module 503 is used to monitor and control the extrusion stroke and the copper busbar advance speed, so as to realize the automated closed-loop control of the extrusion process, making the copper busbar forming stable and precise, reducing manual intervention and operational errors, and improving product consistency and equipment reliability. Auxiliary device 6 includes a lubrication device 601, a cleaning device 602, and a collecting mechanism 603. These devices ensure the smooth operation of the extrusion process and improve production efficiency. The lubrication device 601 provides lubrication between the copper material and the mold surface, reducing frictional resistance, minimizing mold wear and copper material surface defects, ensuring molding quality, and extending equipment lifespan. The cleaning device 602 cleans residual copper shavings and impurities from the mold and extrusion channel, preventing impurities from interfering with copper busbar forming and improving product surface quality and dimensional stability. The collecting mechanism 603 has a traction device 6031 for continuously collecting copper busbars and a cutting device 6032 for cutting copper busbars into specified lengths, achieving continuous collection and fixed-length cutting of copper busbars. This avoids manual handling and dimensional deviations, improving production efficiency and operational safety, while ensuring the consistency of finished product length and specifications.

[0034] Reference Figure 2 A copper busbar extrusion molding process, characterized by comprising the following steps: Copper material preparation: Cut the copper material to the specified length and pre-clean it; First, cut the copper material to the length that meets the production requirements and clean the surface to remove the oxide layer and impurities, ensuring that the copper material surface is clean and free of contamination, providing a good foundation for subsequent heating and extrusion, avoiding impurities from affecting the extrusion quality, and reducing problems in subsequent processes; Preheating pretreatment: The copper material is heated to a suitable plastic temperature using heating device 2. Heating the copper material to a suitable temperature range ensures it has good plasticity, facilitating extrusion. Heating reduces the hardness of the copper material, improves its fluidity and plasticity, reduces frictional resistance during extrusion, ensures smooth passage of the copper material through the mold, and reduces molding defects such as cracks and uneven flow lines. Precise control of the heating temperature ensures uniform plasticity of the copper material, further improving molding quality. Feeding and extrusion: Preheated copper material is fed into the extrusion host 1 and extruded into copper busbars through the extrusion die 301; heated copper material is fed into the extrusion host, and with the driving force provided by the host, the copper material is plastically deformed through the extrusion die to extrude copper busbars. The feeding mechanism ensures that the copper material is fed into the extrusion host evenly and continuously, avoiding production fluctuations caused by uneven feeding or interruptions; the extrusion die precisely controls the size and shape of the copper busbars to ensure the consistency and accuracy of the copper busbar cross-section, ensuring high-quality production of copper busbars; Cooling and Shaping: The copper busbar undergoes rapid shaping and temperature equalization via cooling mold 302. After extrusion, the copper busbar is rapidly cooled and shaped using a cooling mold employing water or air cooling methods. This ensures rapid and uniform cooling of the copper busbar, effectively preventing warping and deformation caused by uneven cooling, thus guaranteeing the stability of its shape and dimensions. Temperature equalization releases internal stress in the copper busbar, improving the mechanical properties and stability of the finished product. Material collection and inspection: The shaped copper busbars are collected by the material collection mechanism 603, and their dimensional accuracy and surface quality are inspected online. The copper busbars are continuously collected by the material collection mechanism, and the dimensional accuracy and surface finish of the copper busbars are monitored in real time by the online inspection system. The material collection mechanism ensures continuous collection and stable conveying of the copper busbars, avoiding dimensional deviations caused by manual handling and cutting. The online inspection system monitors the size, thickness and surface quality of the copper busbars in real time, and feeds the inspection data back to the control system for adjustment, ensuring that every copper busbar in the production process meets the specifications and achieves high precision standards. Continuous production: The extrusion parameters are automatically adjusted based on feedback from the control system to achieve high-precision continuous production. Based on dimensional and surface quality data from online monitoring, the control system automatically adjusts extrusion parameters (such as pressure, speed, and temperature) to ensure consistency and stability during the copper busbar extrusion process. Through closed-loop control, any deviations during production can be adjusted promptly, ensuring consistent forming accuracy and surface quality of the copper busbars and preventing defective products. This process enables continuous production, improves production efficiency, reduces manual intervention, and enhances overall automation and production stability.

[0035] Example 1 This embodiment discloses a copper busbar extrusion molding apparatus. The apparatus includes an extrusion host 1, a heating device 2, a die assembly 3, a feeding mechanism 4, a control system 5, and auxiliary devices 6. The extrusion host 1 provides the driving force required for copper busbar extrusion. It adopts a hydraulic or servo motor drive to ensure a stable and continuous extrusion process with uniform output pressure, ensuring that the copper busbar maintains good plasticity during extrusion, thereby improving the consistency of molding dimensions and surface quality. The heating device 2 is located at the front end of the extrusion channel and includes an infrared heating unit 201 and a resistance heating unit 202, which can heat the copper material to a suitable plastic temperature, reduce extrusion resistance, and reduce molding defects such as cracks or uneven flow lines. The die assembly 3 includes an extrusion die 301 and a cooling die 302. The extrusion die 301 is used for preliminary shaping of the copper material, determining the cross-sectional shape and size of the copper busbar. The cooling die 302 is used for rapid cooling and shaping of the copper busbar, ensuring stable forming. The rapid cooling function of the cooling die can effectively improve production efficiency and avoid copper busbar warping or dimensional deviations. The feeding mechanism 4 works in conjunction with the extrusion host to ensure that the copper material is fed into the extrusion host evenly and continuously, avoiding fluctuations caused by uneven feeding. The control system 5 includes a temperature control module 501, a pressure control module 502, and a displacement control module 503, which adjust the temperature, pressure, and displacement parameters in real time during the extrusion process to achieve automated control and improve the forming accuracy and surface quality of the copper busbar. The auxiliary device 6 includes a lubrication device 601, a cleaning device 602, and a receiving mechanism 603. The lubrication device provides mold lubrication to reduce frictional resistance and mold wear. The cleaning device removes copper shavings to ensure smooth flow of copper material. The receiving mechanism is responsible for collecting and cutting copper busbars to the specified length to avoid dimensional deviations caused by manual intervention. Through the synergistic effect of the above components, this device can achieve high-precision and high-efficiency copper busbar extrusion molding, and has a high level of production stability and automation.

[0036] Example 2 This embodiment discloses a copper busbar extrusion molding process. The process includes the following steps: First, copper material preparation involves cutting the copper material to a specified length and pre-cleaning it to remove the oxide layer and impurities from the surface, ensuring the copper material is clean and uncontaminated, providing a good foundation for subsequent processes. Next, a heating pretreatment is performed, where the copper material is heated to a suitable plastic temperature using a heating device 2. This heating process reduces the hardness of the copper material, improves its fluidity and plasticity, reduces frictional resistance during extrusion, ensures the copper material passes smoothly through the die, and avoids molding defects such as cracks or uneven flow lines. Then, the preheated copper material is fed into the extrusion host 1 and undergoes plastic deformation through the extrusion die 301 to extrude the copper busbar. The feeding mechanism 4 works in conjunction with the extrusion host 1 to ensure that the copper material is fed into the extrusion host uniformly and continuously, avoiding production fluctuations caused by uneven feeding, thereby ensuring the consistency and precision of the copper busbar molding. After extrusion, the copper busbars undergo rapid shaping and temperature equalization via a cooling mold 302. The cooling mold employs either water or air cooling to quickly cool the copper busbars and maintain their shape stability. This rapid cooling effectively prevents warping or deformation caused by uneven cooling, improving the mechanical properties and operational stability of the copper busbars. Subsequently, the copper busbars are continuously collected by a receiving mechanism 603 and subjected to online inspection to ensure that the dimensional accuracy and surface quality meet requirements. The online inspection system feeds back the inspection data to the control system 5 in real time. The control system automatically adjusts extrusion parameters, such as pressure, temperature, and speed, based on the feedback data to ensure high precision and stability in the extrusion process, preventing the generation of defective products and achieving high-precision continuous production of copper busbars. Through precise control of the above steps, this process can efficiently produce copper busbars and ensure the stability of forming accuracy, surface quality, and mechanical properties.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A copper bar extrusion molding device characterized by comprising: It comprises an extrusion host (1), a heating device (2), a die assembly (3), a feeding mechanism (4), a control system (5) and an auxiliary device (6); The extrusion host (1) is used for providing driving force required for copper bar extrusion; The heating device (2) is arranged at the front end of the extrusion channel (101) and is used for preheating the copper material; The die assembly (3) comprises an extrusion die (301) and a cooling die (302), wherein the extrusion die (301) is used for preliminary forming of the copper material, and the cooling die (302) is used for shaping and rapidly cooling the copper bar; The feeding mechanism (4) is used for feeding the copper material into the extrusion host (1); The control system (5) comprises a temperature control module (501), a pressure control module (502) and a displacement control module (503) and is used for automatically controlling the extrusion process; The auxiliary device (6) comprises a lubricating device (601), a cleaning device (602) and a material collecting mechanism (603) and is used for ensuring smooth extrusion and improving production efficiency.

2. The copper bar extrusion forming apparatus according to claim 1, wherein The die assembly (3) can be rapidly replaced to adapt to production of copper bars of different specifications.

3. The copper bar extrusion forming apparatus according to claim 1, wherein The extrusion host (1) is driven by a hydraulic pressure or a servo motor to ensure extrusion stability and precision.

4. The copper bar extrusion forming apparatus according to claim 1, wherein The heating device (2) comprises an infrared heating unit (201) and a resistance heating unit (202) and is used for uniformly heating the copper material.

5. The copper bar extrusion forming apparatus according to claim 1, wherein The material collecting mechanism (603) comprises a traction device (6031) and a cutting device (6032) and is used for continuously collecting and cutting the copper bar to a fixed length.

6. A copper bar extrusion process characterized by, It comprises the following steps: Copper material preparation: cutting the copper material to a specified length and pre-cleaning; Heating pretreatment: heating the copper material to a suitable plastic temperature by the heating device (2); Feeding and extrusion: feeding the preheated copper material into the extrusion host (1) and extruding the copper bar through the extrusion die (301); Cooling and shaping: rapidly shaping and temperature equalizing the copper bar through the cooling die (302); Material collecting and detecting: collecting the shaped copper bar by the material collecting mechanism (603) and performing online detection on the size precision and surface quality; Continuous production: automatically adjusting the extrusion parameters according to the feedback of the control system to realize high-precision continuous production.

7. The copper bar extrusion process of claim 6, wherein, The heating pretreatment realizes precise adjustment of the copper material temperature through the temperature control module (501) to ensure uniform plasticity of the copper bar.

8. The copper bar extrusion process of claim 6, wherein, In the feeding and extrusion step, the feeding mechanism (603) and the extrusion host work cooperatively to realize stable and continuous extrusion of the copper material.

9. The copper bar extrusion process of claim 6, wherein, In the cooling and shaping step, the cooling die (302) adopts water cooling or air cooling to rapidly cool the copper bar and keep the shape stable.

10. The copper bar extrusion process of claim 6, wherein, In the material collecting and detecting step, the width, thickness and surface finish of the copper bar are monitored in real time through the online detection system, and the detection data are fed back to the control system to adjust the extrusion parameters and realize high-precision continuous production.

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