Novel efficient, energy-saving and economical small sample filament sizing machine

Abstract

The invention relates to the related technical field of small sample sizing machines, in particular to a novel efficient energy-saving economical small sample sizing machine which comprises a creel, a slitting device, a movable conical roller device, a sizing tank, a drying oven, a cylinder, an air conditioning box and a crimping head. The slitting device is arranged at the rear side end of the creel, the movable conical roller device is arranged at the rear side end of the slitting device, the size tank is arranged at the rear side end of the movable conical roller device, the drying oven is arranged at the rear side end of the size tank, and the cylinder is arranged on the rear side of the drying oven. The novel efficient, energy-saving and economical small sample sizing machine is formed by combining the creel, the slitting device, the movable conical roller device, the sizing tank, the drying oven, the cylinder, the air conditioning box and the crimping head, yarns are collected and concentrated through the movable conical roller device, so that the size of a subsequent yarn processing mechanism is reduced, more steam and energy are saved, and the production efficiency is improved. And the cost is effectively reduced.

Description

Technical Field

[0001] This invention relates to the technical field of small sample sizing machines, specifically a new type of high-efficiency, energy-saving, and economical small sample sizing machine. Background Technology

[0002] With increasing consumer demand for diverse clothing, garment factories are placing higher demands on the specifications and varieties of fabrics. To meet the production needs of small-batch, diversified fabrics, sample warping machines have emerged. The existing process flow of sample warping machines is as follows: yarn from dozens to hundreds of bobbins is wound onto a conical roller via a yarn guide device, forming multiple yarns according to process requirements. The conical roller is then placed on a filament sizing machine for sizing treatment. Subsequently, the sized sizing rollers are combined and wound onto a weaving beam to weave a sample fabric with a small amount of yarn. In reality, most sample warping machines cannot directly transfer the conical roller; a reversing process is required, which involves transferring the yarn from the conical roller to the sizing beam.

[0003] The existing sample warping machine has the following defects in actual use: 1. Some factories do not have filament sizing machines, which makes it impossible to directly sizing the yarn on the conical rollers, making outsourcing inconvenient and increasing production costs and time.

[0004] 2. Even if the factory has a sizing machine, using the sizing machine on the production line to sizing small samples will disrupt the original production schedule and reduce overall production efficiency.

[0005] 3. When dozens or hundreds of yarn bobbins pass through the drying oven, the oven temperature needs to be raised to the temperature of a large batch, such as 2,000 yarn bobbins. The same energy consumption is required for effective drying. However, with the same energy efficiency, only dozens or hundreds of yarn bobbins are dried. This process is too wasteful of steam energy and greatly increases costs.

[0006] 4. When the sized yarn is slitting and then integrated into a fixed width coil by a slitting device, the warp problems on the fabric surface will be particularly noticeable after the yarns from different batches have been sized and woven into fabric on a loom, causing fabric quality problems. To address this, the present invention proposes a new type of high-efficiency, energy-saving, and economical small-sample sizing machine to solve the above problems. Summary of the Invention

[0007] The purpose of this invention is to provide a new type of high-efficiency, energy-saving, and economical small-sample sizing machine to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a novel high-efficiency, energy-saving, and economical small-sample sizing machine, comprising: A yarn rack, on which a thread reel is rotatably mounted, the thread reel being used to feed out the yarn to be processed; The slitting device is located at the rear end of the yarn frame; A movable conical roller device is provided at the rear end of the slitting device; A slurry tank is located at the rear end of the movable conical roller device; An oven, wherein the oven is located at the rear end of the slurry tank; The cylinder is located on the rear side of the oven; An air conditioning unit is located on the rear side of the cylinder. A curling head is located on the rear side of the air conditioning unit.

[0009] Preferably, the slitting device is used to wind yarn in batches onto the tapered rollers of the movable tapered roller device.

[0010] Preferably, the movable conical roller device includes a roller support and a conical roller. The two ends of the conical roller are integrally formed with rotating shafts, which are rotatably mounted on the roller support. The conical roller is used to wind yarn, and the conical roller on the movable conical roller device simultaneously unwinds the yarn into the sizing tank.

[0011] Preferably, the sizing tank is used to sizing the yarn.

[0012] Preferably, the oven is used to dry yarn that has been sized in a sizing tank.

[0013] Preferably, the cylinder is used for sorting and transporting yarn.

[0014] Preferably, the cylinder includes a finishing roller frame, an upper finishing roller, and a lower finishing roller. The upper finishing roller has two rollers, and the lower finishing roller has three rollers. The upper and lower finishing rollers are staggered, and the yarn passes through the lower and upper finishing rollers in a meandering manner.

[0015] Preferably, a dust suction hood is provided directly above the cylinder, the port of the dust suction hood is vertically downward, and the pipe connection port on the dust suction hood is connected to the air extraction port of an industrial vacuum cleaner through a dust suction pipe.

[0016] Preferably, the conical roller includes a roller body and an outer protective layer. The middle part of the roller body is cylindrical, and both ends of the roller body are frustum-shaped. The outer protective layer is a flexible rubber protective layer.

[0017] Preferably, the outer protective layer has a groove, and the cross-sectional dimensions of the groove match the cross-sectional dimensions of the yarn.

[0018] Compared with the prior art, the beneficial effects of the present invention are: 1. By setting up a new type of high-efficiency, energy-saving and economical small-sample sizing machine composed of a yarn frame, slitting device, movable conical roller device, sizing tank, drying oven, cylinder, air conditioning box and crimping head, and by using the movable conical roller device to gather and concentrate the yarn, the size of the yarn subsequent processing mechanism is reduced, steam is saved, energy is saved, and thus costs are effectively reduced; 2. The conical roller has both winding and unwinding functions. It can be used to wind up raw materials or to unwind yarn. Multiple functions are achieved through one mechanism, which effectively optimizes the equipment structure and reduces equipment maintenance costs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 3 This is a top view of the present invention; Figure 4 This is a schematic diagram of the conical roller structure of the present invention; Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point B; Figure 6 for Figure 4 Enlarged schematic diagram of the structure at point C.

[0020] In the diagram: 1. Yarn rack; 2. Slitting device; 3. Movable conical roller device; 4. Sizing tank; 5. Drying oven; 6. Cylinder; 7. Air conditioning unit; 8. Winding head; 9. Upper finishing roller; 10. Lower finishing roller; 11. Roller support; 12. Conical roller; 13. Dust hood; 15. Finishing roller frame; 16. Pipe connection port; 17. Rotating shaft; 18. Roller body; 20. Outer protective layer; 21. Thread trough; 22. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see Figures 1-6 The present invention provides the following three preferred embodiments: Example 1: A novel high-efficiency, energy-saving, and economical small-scale sizing machine includes a yarn frame 1, a slitting device 2, a movable conical roller device 3, a sizing tank 4, an oven 5, a cylinder 6, an air conditioning unit 7, and a winding head 8. A yarn reel is rotatably mounted on the yarn frame 1 for feeding the yarn 9 to be processed. The slitting device 2 is located at the rear end of the yarn frame 1, the movable conical roller device 3 is located at the rear end of the slitting device 2, the sizing tank 4 is located at the rear end of the movable conical roller device 3, and the oven 5 is located at the rear end of the sizing tank 4. At the side, the cylinder 6 is located behind the oven 5, the air conditioning box 7 is located behind the cylinder 6, and the crimping head 8 is located behind the air conditioning box 7. By setting up a new type of high-efficiency, energy-saving, and economical small-sample sizing machine composed of a yarn frame 1, a slitting device 2, a movable conical roller device 3, a sizing tank 4, an oven 5, a cylinder 6, an air conditioning box 7, and a crimping head 8, and by using the movable conical roller device 3 to gather and concentrate the yarn 9, the size of the subsequent processing mechanism of the yarn 9 is reduced, steam is saved, energy is saved, and thus costs are effectively reduced.

[0023] The slitting device 2 is used to wind the yarn 9 into the conical rollers of the movable conical roller device 3 in batches. The movable conical roller device 3 includes a roller support 12 and a conical roller 13. The two ends of the conical roller 13 are integrally formed with rotating shafts 18, which are rotatably mounted on the roller support 12. The conical roller 13 is used to wind the yarn 9, and the conical roller 13 on the movable conical roller device 3 simultaneously unwinds the yarn 9 into the sizing tank 4. The sizing tank 4 is used to sizing the yarn. The drying oven 5 is used to dry the yarn 9 after it has been sizing in the sizing tank 4. The cylinder 6 is used to sort and transport the yarn 9. The conical roller 13 also has the functions of winding and unwinding. It can be used to wind up the raw materials or to unwind the yarn. Multiple functions are achieved through one mechanism, which effectively optimizes the equipment structure and reduces equipment maintenance costs.

[0024] Example 2: Based on Example 1, the cylinder 6 includes a finishing roller frame 16, an upper finishing roller 10, and a lower finishing roller 11. There are two upper finishing rollers 10 and three lower finishing rollers 11. The upper finishing rollers 10 and lower finishing rollers 11 are staggered. The yarn 9 passes through the lower finishing rollers 11 and upper finishing rollers 10 in a meandering manner. The combined action of the upper finishing rollers 10 and lower finishing rollers 11 can improve the finishing effect on the yarn 9, thereby effectively improving the quality of the final product.

[0025] A dust collection hood 15 is installed directly above the cylinder 6. The port of the dust collection hood 15 is vertically downward. The pipe connection port 17 on the dust collection hood 15 is connected to the air extraction port of an industrial vacuum cleaner through a dust collection pipe. The dust collection hood 15 can effectively suck up the flying lint generated during the processing of the cylinder 6, thereby avoiding its harm to the workshop environment and effectively ensuring the health of the staff.

[0026] Example 3: Based on Example 2, the conical roller 13 includes a roller body 20 and an outer protective layer 21. The middle part of the roller body 20 is cylindrical, and both ends of the roller body 20 are set in a frustum shape. The outer protective layer 21 is a flexible rubber protective layer. The outer protective layer 21 is set to effectively improve the protection effect on the yarn 9.

[0027] The outer protective layer 21 has a groove 22, the cross-sectional size of which matches the cross-sectional size of the yarn 9. The groove 22 can effectively achieve the uniform distribution of the yarn 9.

[0028] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A new type of high-efficiency energy-saving economic small sample pulp filament machine, characterized in that: The application relates to a yarn frame (1) which is provided with a wire wheel for paying off yarn (9) to be treated, a slivering device (2) arranged at the rear end of the yarn frame (1), a movable conical roller device (3) arranged at the rear end of the slivering device (2), a sizing trough (4) arranged at the rear end of the movable conical roller device (3), an oven (5) arranged at the rear end of the sizing trough (4), a godet (6) arranged at the rear side of the oven (5), an air conditioning box (7) arranged at the rear side of the godet (6), and a crimping head (8) arranged at the rear side of the air conditioning box (7). The slivering device (2) is used for winding the yarn (9) in batches on the conical roller of the movable conical roller device (3). The movable conical roller device (3) comprises a roller support (12) and a conical roller (13), the two ends of the conical roller (13) are integrally formed with rotating shafts (18), the rotating shafts (18) are rotatably arranged on the roller support (12), the conical roller (13) is used for winding the yarn (9), and the conical roller (13) on the movable conical roller device (3) synchronously pays off the yarn (9) into the sizing trough (4). The sizing trough (4) is used for sizing the yarn. The oven (5) is used for drying the yarn (9) sized by the sizing trough (4). The godet (6) is used for arranging and conveying the yarn (9). The godet (6) comprises an arranging roller frame (16), upper arranging rollers (10) and lower arranging rollers (11), the two upper arranging rollers (10) are arranged, the three lower arranging rollers (11) are arranged, the upper arranging rollers (10) and the lower arranging rollers (11) are arranged in a staggered mode, and the yarn (9) is arranged to pass through between the lower arranging rollers (11) and the upper arranging rollers (10). A dust cover (15) is arranged above the godet (6), the port of the dust cover (15) is arranged vertically downward, and a pipeline connecting port (17) on the dust cover (15) is connected with a suction port of an industrial dust collector through a dust collection pipeline. The conical roller (13) comprises a roller main body (20) and an outer protective layer (21), the middle part of the roller main body (20) is in a cylindrical shape, the two ends of the roller main body (20) are in a circular truncated cone shape, and the outer protective layer (21) is a flexible rubber protective layer.

2. A new type of high-efficiency energy-saving economic small sample slurry wire machine according to claim 1, characterized in that: A wire groove (22) is arranged on the outer protective layer (21), and the cross-sectional dimension of the wire groove (22) matches the cross-sectional dimension of the yarn (9).

3. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 1, characterized in that: ​ 4. A new type of high efficiency, energy saving, and economic small sample slurry wire drawing machine according to claim 1, characterized in that: ​ 5. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 1, characterized in that: ​ 6. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 1, characterized in that: ​ 7. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 6, characterized in that: ​ 8. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 7, characterized in that: ​ 9. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 3, characterized in that: ​ 10. A new type of high efficiency, energy saving, and economic small sample slurry filament machine according to claim 9, characterized in that: ​

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