A molding device for processing and producing slope protection bricks
By designing detachable mold components and an anti-stick plate structure, the problem of fixed mold types in existing devices has been solved, enabling the production of slope protection bricks of various specifications and efficient demolding, thus improving the practicality of the device and the quality of finished products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANDONG BURAKE NEW BUILDING MATERIALS CO LTD
- Filing Date
- 2026-02-11
- Publication Date
- 2026-04-17
AI Technical Summary
Existing slope protection brick forming equipment can only produce slope protection bricks of fixed specifications. It is impossible to adjust the mold type according to the needs. Furthermore, the stickiness of the mortar makes it difficult for the slope protection bricks to be removed from the mold, which reduces the practicality of the equipment.
A molding device comprising a support platform, an upper mold assembly, and a lower mold assembly was designed. The device enables rapid installation and disassembly of the mold through an electric push rod and a lead screw structure. Combined with an anti-stick plate, it reduces mortar adhesion and ensures the stability of the mold and smooth demolding.
It enables the production of slope protection bricks in multiple specifications, improves the flexibility and stability of the equipment, ensures the consistency of the molding size and demolding efficiency of the slope protection bricks, and enhances the durability and production precision of the equipment.
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Figure CN121697077B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of slope protection brick processing technology, and in particular to a molding device for slope protection brick processing and production. Background Technology
[0002] Slope protection refers to all paving and planting work done on slopes to prevent erosion. To protect bridges and embankments, protective structures must be built on concave banks. Furthermore, when bridge construction alters river flow, causing erosion of riverbanks and endangering farmland and villages, protective structures must also be constructed. Slope protection can take the form of direct or indirect protection. Slope protection bricks are the core component of slope protection, and molding equipment is required during their production.
[0003] In the prior art, Chinese patent application number 201822126597.0 discloses a utility model belonging to the technical field of slope protection brick processing equipment, specifically involving a slope protection brick forming device, including a conveyor belt device, a raw material storage tank, a cutting device, and a telescopic mechanism for controlling the movement of the cutting device. The raw material storage tank is located above the conveyor belt device, and its lower part transitions into a vertical conveying pipe through a conical structure. A forming mold is connected to the lower end of the conveying pipe. A vertical rotating shaft is provided inside the conveying pipe. The upper end of the rotating shaft extends to the outside of the raw material storage tank and is connected to a drive device. A spiral blade is provided on the lower half of the rotating shaft. The upper end of the spiral blade extends to the outside of the conveying pipe, and the diameter of the part outside the conveying pipe gradually increases. The cutting device and the telescopic mechanism are both set on the conveyor belt device. The telescopic mechanism is installed horizontally, and the telescopic end points to the side where the raw material storage tank is installed. The cutting device is fixed to the conveyor belt device through a slide rail and connected to the telescopic end of the telescopic mechanism. This invention overcomes the shortcomings of the prior art, has a simple overall structure, high processing efficiency, and a wide range of applications.
[0004] However, the above-mentioned technical solution has the drawback that the device can only produce slope protection bricks of fixed specifications during use, and cannot adjust the type of slope protection mold according to the needs. In addition, due to the stickiness of the mortar during the slope protection brick production process, it is not easy for the slope protection bricks to be separated from the slope protection brick production mold after the mold production is completed, which reduces the practicality of the device. Therefore, we propose a molding device for slope protection brick processing and production to solve the above problems. Summary of the Invention
[0005] The purpose of this application is to provide a molding device for processing and producing slope protection bricks, so as to solve the problems mentioned in the background art. The device can only produce slope protection bricks of fixed specifications during use, and cannot adjust the type of slope protection mold according to the needs. Furthermore, due to the stickiness of the mortar during the slope protection brick production process, the slope protection bricks are not easy to remove from the slope protection brick production mold after the mold production is completed, which reduces the practicality of the device.
[0006] To achieve the above objectives, this application provides the following technical solution: a molding device for processing and producing slope protection bricks, including a processing table, and the molding device further includes:
[0007] A support platform is fixedly installed on the top of the processing table. A lower mold frame is placed on the top of the processing table, and a first positioning sleeve is fixedly installed on the left and right sides of the lower mold frame.
[0008] There are two vertical rods, the bottom ends of which are fixedly installed on the left and right sides of the processing table, respectively, and the top ends of both vertical rods are fixedly installed with top plates.
[0009] The upper mold assembly includes: two second electric push rods, a hanging plate, an upper template, multiple upper modules, and two hanging rods. The two second electric push rods are fixedly installed on the top of the top plate. The top of the hanging plate is fixedly installed on the output shafts of the two second electric push rods. The two hanging rods are fixedly installed on the top of the upper template and are slidably sleeved on the hanging plate. The multiple upper modules are fixedly installed on the bottom of the upper template, and the bottom ends of the multiple upper modules are engaged with the lower mold frame.
[0010] The upper mold mounting assembly is respectively mounted on two vertical rods and cooperates with the upper template.
[0011] The lower mold mounting assembly is disposed on the top of the processing table and is respectively engaged with two first positioning sleeves;
[0012] Two stabilizing components are provided, each mounted on a corresponding vertical rod and cooperating with a corresponding lifting block.
[0013] Using the above structure, the upper template and multiple upper modules can be initially installed by sliding two hanging rods from one side of the hanging plate. Then, by setting up the upper mold installation component, the upper template and multiple upper modules can be quickly installed and disassembled, which facilitates the replacement of the upper template and multiple upper modules that are compatible with the lower mold frame. In this way, the lower mold frame and upper modules can be flexibly replaced, thereby adapting to the production of slope protection bricks of different specifications, solving the limitation of fixed mold type, and enabling the production of slope protection bricks of various specifications, thus solving the problem of fixed mold type.
[0014] Preferably, an anti-stick plate is fixedly installed on the top of the support platform, and the bottom of the lower mold frame contacts the top of the anti-stick plate. The anti-stick plate is made of stainless steel, and the top of the anti-stick plate is coated with an anti-adhesion coating. The anti-stick plate is fixedly installed on the top of the support platform and contacts the lower mold frame. Its stainless steel material and anti-adhesion coating effectively reduce the adhesion of mortar, allowing the slope protection bricks to be easily removed from the lower mold frame after molding, reducing the resistance and risk of damage during demolding. At the same time, the flat surface of the anti-stick plate ensures the stable placement of the lower mold frame, optimizes the demolding process, enhances the durability of the device and the finished quality of the slope protection bricks, thereby directly solving the problem of inconvenient demolding in the prior art.
[0015] Preferably, the top of the anti-stick plate is provided with a crosshair, the front and rear sides of the lower mold frame are provided with a first pair of marking lines, and the left and right sides of the lower mold frame are provided with a second pair of marking lines. The two first pair of marking lines and the two second pair of marking lines are all in conjunction with the crosshair. The crosshair is set on the top of the anti-stick plate and cooperates with the first and second pair of marking lines on the lower mold frame to provide a visual alignment reference, realize the quick and accurate placement of the lower mold frame, ensure the correct position of the mold on the support platform, thereby ensuring the consistency of the forming size of the slope protection bricks, reducing production errors, and at the same time, making it convenient for operators to adjust and change the mold type according to needs, enhancing the flexibility and practicality of the device and adapting to diversified production needs.
[0016] Preferably, the lower mold mounting assembly includes a motor, a dual-axis lead screw, two nuts, four first electric push rods, two lifting blocks, two first positioning rods, and two reinforcing rods. The motor is fixedly mounted on the right side of the right vertical rod. A rectangular slot is provided at the bottom of the support platform. The right end of the dual-axis lead screw is fixedly mounted on the output shaft of the motor, and the left end of the dual-axis lead screw passes through the rectangular slot and is rotatably connected to the left vertical rod. Both nuts are threaded onto the dual-axis lead screw. The two first electric push rods located on the same side are fixedly mounted on their corresponding nuts. The bottoms of the lifting blocks are respectively fixedly mounted on the output shafts of the two first electric push rods on the same side. One end of the first positioning rod is fixedly mounted on the corresponding lifting block, and the other end of the first positioning rod can be detached and inserted into the corresponding first positioning sleeve. The two ends of the reinforcing rods are respectively fixedly mounted on the top of the first positioning rods and the lifting blocks located on the same side. Starting the motor can drive the dual-axis lead screw to rotate. When the dual-axis lead screw rotates, the threaded connection between the dual-axis lead screw and the two nuts can drive the two nuts to move closer to each other. Then, the two first electric push rods on the left side... The push rod, lifting block, and first positioning rod approach each other along with the two first electric push rods, lifting blocks, and first positioning rods on the right side. At this time, the two first positioning rods can be inserted into the interior of the two first positioning sleeves, thereby enabling the installation and fixation of the lower mold frame. This facilitates the quick disassembly and replacement of the lower mold frame. This mechanism makes it quick and secure to replace lower mold frames of different specifications, directly overcoming the limitation that the mold type cannot be adjusted. The reinforcing rod enhances the structural strength of the first positioning rod, ensuring that the lower mold frame will not shift during the molding and pressurization process. Stable mold fixation creates conditions for smooth demolding and improves the ability of the entire device to adapt to diverse production needs. In addition, when it is necessary to demold the molded slope protection bricks, the four first electric push rods are activated to drive the two lifting blocks and two first positioning rods to move upward, which can drive the lower mold frame to move upward. At this time, the lower mold frame slides on multiple upper modules and pushes multiple slope protection bricks out of the interior of the lower mold frame. At this time, multiple slope protection bricks will separate on the top of the anti-stick plate. Here, the anti-stick plate's anti-stick properties make it easy to remove the slope protection bricks, thereby achieving rapid demolding.
[0017] Preferably, a slide rod is fixedly installed on one side of each of the four first electric push rods. Four slide grooves are provided on the top of the processing table. The bottom end of the slide rod is slidably connected in the corresponding slide groove. The slide rod is fixed to one side of the first electric push rod and slidably connected in the slide groove on the top of the processing table. This provides linear guidance for the movement of the first electric push rod and the lifting block, ensuring a smooth and accurate lifting process. It also prevents deviation when the first positioning rod aligns with the first positioning sleeve, thereby ensuring the lower mold frame is firmly fixed. This facilitates quick mold replacement to adapt to different production needs. At the same time, it reduces resistance during demolding and improves the operating accuracy and overall stability of the device.
[0018] Preferably, the stabilizing component includes a telescopic rod, a slider, and a first spring. One end of the telescopic rod is fixedly installed on the corresponding lifting block. Sliding holes are provided on both vertical rods, and the slider is slidably connected within the corresponding sliding holes. The slider is fixedly sleeved on the telescopic rod. The top end of the first spring is fixedly installed on the top inner wall of the corresponding sliding hole, and the bottom end of the first spring is fixedly installed on the top of the slider. The movement of the lifting block is transmitted to the slider through the telescopic rod in the stabilizing component. The slider slides within the sliding holes of the vertical rods, and the first spring continuously applies a downward elastic force to the slider. This structure provides effective buffering and auxiliary support for the up-and-down movement of the lifting block, absorbing and offsetting instantaneous impacts and vibrations generated during device operation. This ensures the stability of the lower mold installation component during clamping and releasing actions. The stable operating environment protects the lower mold frame and the internally formed slope protection bricks from vibration, reducing edge damage to the bricks or abnormal adhesion to the inner wall of the mold caused by vibration. This makes subsequent demolding operations easier, improving the stability of the production process and the quality of the finished product.
[0019] Preferably, the upper mold mounting assembly includes four second positioning sleeves, two sliding sleeves, four third electric push rods, two second positioning rods, and four second springs. The four second positioning sleeves are respectively fixedly installed on the left and right sides of the upper mold plate. The sliding sleeves are slidably fitted onto the corresponding vertical rods. The two third electric push rods located on the same side are respectively fixedly installed on the front and rear sides of the sliding sleeves. The output shafts of the two third electric push rods on the same side are both fixedly installed on one side of the corresponding second positioning rod. The two ends of one side of the second positioning rod can be detached and inserted into the interior of the corresponding two second positioning sleeves. The top ends of the four second springs are all fixedly installed on the bottom of the top plate, and the bottom ends of the second springs are fixedly installed on the corresponding sliding sleeves. At the top, the sliding connection of the sliding sleeve on the vertical rod and the drive of the second positioning rod by the third electric push rod enable the second positioning rod to be inserted into or pulled out of the second positioning sleeves on both sides of the upper template, thereby realizing the quick installation and fixation of the upper template. This design makes it easy and efficient to change the upper template with different upper module configurations, and perfectly solves the problem of the upper mold type being fixed and unable to be adjusted. The four second springs provide elastic suspension support for the sliding sleeve and the components installed on it, so that the upper template can maintain balance and be easily adjusted in the non-locked state, which is convenient for alignment with different lower mold frames. The ability to quickly change the upper mold greatly expands the production flexibility of the device and adapts to the diverse needs of slope protection brick molding.
[0020] Preferably, two stabilizing rods are fixedly installed on one side of the second positioning rod. One end of each stabilizing rod passes through a corresponding sliding sleeve and is slidably connected to the sliding sleeve. The stabilizing rods are fixed on the second positioning rod and slidably connected inside the sliding sleeve, providing additional guidance for the movement of the second positioning rod and preventing it from deflecting when inserted into the second positioning sleeve. This ensures the accuracy and firmness of the upper mold installation, thereby ensuring consistent dimensions of the slope protection bricks and reducing adhesion during demolding. It also enhances the stability of the upper mold installation components, adapts to the need for rapid mold replacement, and improves the reliability and production accuracy of the device.
[0021] Preferably, a bearing is fixedly installed on the top of the processing table. The bearing is fixedly sleeved on the dual-axis lead screw and located inside the rectangular groove. The bearing provides stable support for the dual-axis lead screw, reduces friction and wear during rotation, and ensures smooth rotation of the dual-axis lead screw. This ensures the reliable operation of the lower mold mounting assembly, facilitates the fixing and release of the lower mold frame, adapts to the adjustment of molds of different specifications, extends the service life of the device, and improves demolding efficiency and overall practicality.
[0022] Preferably, a marker rod is fixedly installed on the top of the hanging plate, and a third pair of marking lines are opened on the top of each of the two hanging rods. The two third pairs of marking lines cooperate with the marker rod. The marker rod is fixed on the top of the hanging plate and cooperates with the third pair of marking lines on the hanging rod, providing a visual alignment reference when the upper template is raised and lowered, ensuring that the upper module and the lower mold frame are accurately aligned, thereby ensuring the quality of the slope protection brick forming, reducing production defects caused by misalignment, and facilitating operators to monitor and adjust the position of the upper mold, adapting to the production of different mold types, improving the smoothness of demolding and the practicality of the device.
[0023] The beneficial effects of this invention are:
[0024] 1. By sliding two lifting rods into the hanging plate from one side, the upper template and multiple upper modules can be initially installed. Then, by setting up the upper mold installation component, the upper template and multiple upper modules can be quickly installed and disassembled, which facilitates the replacement of the upper template and multiple upper modules that are compatible with the lower mold frame. This method allows for flexible replacement of the lower mold frame and upper modules, thereby adapting to the production of slope protection bricks of different specifications, solving the limitation of fixed mold type, and enabling the production of slope protection bricks of various specifications, thus solving the problem of fixed mold type;
[0025] 2. The motor drives the dual-axis lead screw to rotate. When the lead screw rotates, the threaded connection between the lead screw and the two nuts causes the two nuts to move closer together. Then, the two first electric push rods, lifting blocks, and first positioning rods on the left and right sides move closer together. At this point, the two first positioning rods can be inserted into the two first positioning sleeves, thus achieving the installation and fixation of the lower mold frame. This facilitates the quick disassembly and replacement of the lower mold frame. This mechanism makes changing lower mold frames of different specifications quick and secure, directly overcoming the limitation of the inability to adjust mold types. The strong rod enhances the structural strength of the first positioning rod, ensuring that the lower mold frame will not shift during the molding and pressurization process. The stable mold fixation creates conditions for smooth demolding and improves the ability of the entire device to adapt to diverse production needs. In addition, when it is necessary to demold the molded slope protection bricks, the four first electric push rods are activated to drive the two lifting blocks and the two first positioning rods to move upward, which can drive the lower mold frame to move upward. At this time, the lower mold frame slides on multiple upper modules and pushes multiple slope protection bricks out of the interior of the lower mold frame. At this time, multiple slope protection bricks will separate on the top of the anti-stick plate. Here, through the anti-stick properties of the anti-stick plate, the slope protection bricks can be easily removed, thereby achieving rapid demolding.
[0026] 3. The movement of the lifting block is transmitted to the slider through the telescopic rod in the stabilizing component. The slider slides in the sliding hole of the vertical rod. The first spring continuously applies a downward elastic force to the slider. This structure provides effective buffering and auxiliary support for the up and down movement of the lifting block. It can absorb and offset the instantaneous impact and vibration generated during the operation of the device, ensuring the stability of the lower mold installation component when performing clamping and releasing actions. The stable operating environment protects the lower mold frame and the slope protection bricks formed inside from vibration, reduces the damage to the brick edge or abnormal adhesion to the inner wall of the mold caused by vibration, makes the subsequent demolding operation easier, and improves the stability of the production process and the quality of the finished product.
[0027] 4. Through the sliding connection of the sliding sleeve on the vertical rod and the drive of the second positioning rod by the third electric push rod, the second positioning rod can be inserted into or pulled out of the second positioning sleeve on both sides of the upper template, thereby realizing the quick installation and fixation of the upper template. This design makes it easy and efficient to change the upper template with different upper module configurations, and perfectly solves the problem of the upper mold type being fixed and unable to be adjusted. The four second springs provide elastic suspension support for the sliding sleeve and the components installed on it, so that the upper template can maintain balance and be easily adjusted in the non-locked state, which is convenient for alignment with different lower mold frames. The ability to quickly change the upper mold greatly expands the production flexibility of the device and adapts to the diverse needs of slope protection brick molding.
[0028] This invention uses crosshairs and alignment lines to quickly and accurately place the lower mold frame, ensuring consistent dimensions of the slope protection bricks; it utilizes anti-stick plates for rapid demolding; the lower and upper mold mounting components allow for quick assembly and disassembly of molds of different specifications, meeting diverse production needs; and the stabilizing components ensure smooth operation, effectively solving the problem of low practicality of the original device. Attached Figure Description
[0029] Figure 1 This is a three-dimensional front view of the structure according to an embodiment of this application;
[0030] Figure 2 This is a three-dimensional view of the lower part of the structure of an embodiment of this application;
[0031] Figure 3 This is a three-dimensional structural diagram of the vertical rod, motor, dual-axis lead screw, nut, first electric push rod, lifting block, first positioning rod, reinforcing rod, telescopic rod, slider, sliding hole, first spring, and sliding rod according to an embodiment of this application.
[0032] Figure 4 This is a three-dimensional structural diagram of the dual-axis lead screw, bearing, nut, first electric push rod, lifting block, first positioning rod, reinforcing rod, and slide rod according to an embodiment of this application.
[0033] Figure 5 This is a three-dimensional exploded view of the structure of the support platform, anti-stick plate, crosshair, lower mold frame, first alignment line, second alignment line, first positioning sleeve and rectangular groove in an embodiment of this application;
[0034] Figure 6 This is a three-dimensional view of the upper part of the structure of an embodiment of this application;
[0035] Figure 7 This is a three-dimensional structural view of the second electric push rod, hanging plate, upper template, upper module, hanging rod, third alignment line, marker, and second positioning sleeve according to an embodiment of this application.
[0036] Figure 8 This is a three-dimensional structural diagram of the vertical rod, sliding sleeve, third electric push rod, second positioning rod, stabilizing rod, and second spring according to an embodiment of this application.
[0037] Figure 9 This is a three-dimensional bottom view of the structure of the upper template, upper module, and second positioning sleeve in an embodiment of this application;
[0038] Figure 10 This is a three-dimensional rear view of the structure according to an embodiment of this application.
[0039] In the diagram: 1. Processing table; 2. Support table; 3. Anti-stick plate; 4. Cross mark; 5. Lower mold frame; 6. First alignment line; 7. Second alignment line; 8. First positioning sleeve; 9. Rectangular groove; 10. Vertical rod; 11. Motor; 12. Double-axis lead screw; 13. Bearing; 14. Nut; 15. First electric push rod; 16. Lifting block; 17. First positioning rod; 18. Reinforcing rod; 19. Telescopic rod; 20. Sliding block; 21. Sliding hole; 22. First spring; 23. Sliding rod; 24. Sliding groove; 25. Top plate; 26. Second electric push rod; 27. Hanging plate; 28. Upper template; 29. Upper module; 30. Hanging rod; 31. Third alignment line; 32. Marker; 33. Second positioning sleeve; 34. Sliding sleeve; 35. Third electric push rod; 36. Second positioning rod; 37. Stabilizing rod; 38. Second spring. Detailed Implementation
[0040] The present invention will be further explained below with reference to specific embodiments.
[0041] refer to Figures 1-10 This embodiment proposes a molding device for processing and producing slope protection bricks. The device is constructed based on a processing table 1, which serves as the main support for the entire device. A support table 2 is fixedly installed on the top of the processing table 1. An anti-stick plate 3, made of stainless steel and coated with an anti-adhesion coating, is installed on the top of the support table 2 to reduce mortar adhesion. A crosshair 4 is provided on the top of the anti-stick plate 3 to provide a visual alignment reference for the placement of the lower mold frame 5. The lower mold frame 5 is placed on the anti-stick plate 3, with its bottom contacting the top of the anti-stick plate 3. First alignment lines 6 are provided on the front and rear sides of the lower mold frame 5, and second alignment lines 7 are provided on the left and right sides. Both the first alignment lines 6 and the two second alignment lines 7 cooperate with the crosshair 4 to achieve rapid and accurate placement of the lower mold frame 5, ensuring the correct position of the mold on the support table 2 and guaranteeing the consistency of the slope protection brick molding dimensions. First positioning sleeves 8 are fixedly installed on the left and right sides of the lower mold frame 5 for cooperation with the lower mold mounting components for fixation.
[0042] A rectangular slot 9 is formed on the top of the processing table 1. Vertical rods 10 are fixedly installed on the left and right sides of the processing table 1, respectively, and top plates 25 are fixedly installed on the top of both vertical rods 10. The lower mold mounting assembly is set on the top of the processing table 1, which includes a motor 11, a dual-axis lead screw 12, two nuts 14, four first electric push rods 15, two lifting blocks 16, two first positioning rods 17, and two reinforcing rods 18. The motor 11 is fixedly installed on the right side of the right vertical rod 10. The right end of the dual-axis lead screw 12 is fixedly installed on the output shaft of the motor 11. The left end of the dual-axis lead screw 12 passes through the rectangular slot 9 and is rotatably connected to the left vertical rod 10 through a bearing 13. The bearing 13 is located inside the rectangular slot 9, providing stable support for the dual-axis lead screw 12 and reducing friction and wear during rotation. Both nuts 14 are threaded onto the dual-axis lead screw 12. The two first electric push rods 15 located on the same side are fixedly installed on the corresponding nuts 14. The bottom of the lifting blocks 16 is fixedly installed on the output shafts of the two first electric push rods 15 on the same side. One end of the first positioning rod 17 is fixedly installed on the corresponding lifting block 16, and the other end of the first positioning rod 17 can be detached and inserted into the corresponding first positioning sleeve 8. The two ends of the reinforcing rod 18 are respectively fixedly installed on the top of the first positioning rod 17 and the lifting block 16 located on the same side, enhancing the structural strength of the first positioning rod 17. Slide rods 23 are fixedly installed on one side of each of the four first electric push rods 15. Four sliding grooves 24 are formed on the top of the processing table 1, and the bottom ends of the slide rods 23 are slidably connected in the corresponding sliding grooves 24, providing linear guidance for the movement of the first electric push rods 15 and the lifting block 16.
[0043] The starter motor 11 drives the dual-axis lead screw 12 to rotate. Through the threaded connection between the dual-axis lead screw 12 and the two nuts 14, the two nuts 14 are brought closer together. This, in turn, brings the two first electric push rods 15, lifting blocks 16, and first positioning rods 17 on the left and the two first electric push rods 15, lifting blocks 16, and first positioning rods 17 on the right closer together. The two first positioning rods 17 are inserted into the two first positioning sleeves 8, thus fixing the lower mold frame 5 in place. When it is necessary to demold the formed slope protection bricks, the four first electric push rods 15 are activated, which drive the two lifting blocks 16 and the two first positioning rods 17 to move upward, thus moving the lower mold frame 5 upward. The lower mold frame 5 slides on multiple upper modules 29, pushing multiple slope protection bricks out of the lower mold frame 5. At this time, the slope protection bricks are separated from the top of the anti-stick plate 3. The anti-stick properties of the anti-stick plate 3 facilitate the removal of the slope protection bricks, achieving rapid demolding.
[0044] Two stabilizing components are configured, each mounted on a corresponding vertical rod 10 and cooperating with a corresponding lifting block 16. Each stabilizing component includes a telescopic rod 19, a slider 20, and a first spring 22. One end of the telescopic rod 19 is fixedly mounted on the corresponding lifting block 16. Sliding holes 21 are provided on both vertical rods 10, and the slider 20 is slidably connected within the corresponding sliding holes 21. The slider 20 is fixedly sleeved on the telescopic rod 19. The top end of the first spring 22 is fixedly mounted on the top inner wall of the corresponding sliding hole 21, and the bottom end of the first spring 22 is fixedly mounted on the top of the slider 20. The movement of the lifting block 16 is transmitted to the slider 20 via the telescopic rod 19. The slider 20 slides within the sliding holes 21 of the vertical rod 10. The first spring 22 continuously applies a downward elastic force to the slider 20, providing buffering and auxiliary support for the up-and-down movement of the lifting block 16, absorbing and offsetting instantaneous impacts and vibrations generated during device operation, and ensuring the stability of the lower mold mounting assembly during clamping and releasing actions.
[0045] The upper mold assembly includes two second electric push rods 26, a hanging plate 27, an upper template 28, multiple upper modules 29, and two lifting rods 30. Both second electric push rods 26 are fixedly installed on the top of the top plate 25, and the top of the hanging plate 27 is fixedly installed on the output shafts of the two second electric push rods 26. Both lifting rods 30 are fixedly installed on the top of the upper template 28 and slide onto the hanging plate 27. The two lifting rods 30 slide into the hanging plate 27 from one side, achieving the initial installation of the upper template 28 and the multiple upper modules 29. The multiple upper modules 29 are fixedly installed at the bottom of the upper template 28, and the bottom ends of the multiple upper modules 29 mate with the lower mold frame 5. A marker rod 32 is fixedly installed on the top of the hanging plate 27. A third pair of marker lines 31 are provided on the top of each of the two lifting rods 30, and both third pair of marker lines 31 mate with the marker rod 32, providing a visual alignment reference for the lifting and lowering of the upper template 28 and ensuring precise alignment of the upper modules 29 with the lower mold frame 5.
[0046] The upper mold mounting components are respectively mounted on the two vertical rods 10 and cooperate with the upper template 28. The upper mold mounting components include four second positioning sleeves 33, two sliding sleeves 34, four third electric push rods 35, two second positioning rods 36, and four second springs 38. The four second positioning sleeves 33 are respectively fixedly installed on the left and right sides of the upper template 28, and the sliding sleeves 34 are slidably fitted onto the corresponding vertical rods 10. The two third electric push rods 35 located on the same side are respectively fixedly installed on the front and rear sides of the sliding sleeves 34, and the output shafts of the two third electric push rods 35 on the same side are fixedly installed on one side of the corresponding second positioning rods 36. The two ends of one side of the second positioning rods 36 can be detached and inserted into the interior of the corresponding two second positioning sleeves 33. The top ends of the four second springs 38 are fixedly installed on the bottom of the top plate 25, and the bottom ends of the second springs 38 are fixedly installed on the top of the corresponding sliding sleeves 34. Through the sliding connection of the sliding sleeve 34 on the vertical rod 10 and the driving of the second positioning rod 36 by the third electric push rod 35, the second positioning rod 36 can be inserted into or pulled out of the second positioning sleeves 33 on both sides of the upper template 28, realizing the rapid installation and fixation of the upper template 28. Two stabilizing rods 37 are fixedly installed on one side of the second positioning rod 36. One end of each stabilizing rod 37 passes through the corresponding sliding sleeve 34 and is slidably connected to the sliding sleeve 34, providing additional guidance for the movement of the second positioning rod 36 and preventing it from deflecting when inserted into the second positioning sleeve 33.
[0047] The molding device, through the aforementioned structural design, allows for flexible replacement of the lower mold frame 5 and the upper module 29, adapting to the production of slope protection bricks of different specifications. The lower mold installation assembly and the upper mold installation assembly respectively enable the rapid installation and disassembly of the lower mold frame 5 and the upper template 28. The stabilizing assembly ensures the smooth operation of the device, while the anti-stick plate 3 and various alignment lines improve the molding quality and demolding smoothness of the slope protection bricks, enhancing the durability, production accuracy, and overall practicality of the device.
[0048] Working principle: In use, first connect the motor 11, the first electric push rod 15, the second electric push rod 26, and the third electric push rod 35 to the external power supply. Then, place the lower mold frame 5 on the anti-stick plate 3. With the help of the crosshair 4 on the top of the anti-stick plate 3 and the first pair of marking lines 6 on the front and rear sides and the second pair of marking lines 7 on the left and right sides of the lower mold frame 5, the lower mold frame 5 can be placed quickly and accurately, ensuring the consistency of the slope protection brick forming size. Start the motor 11 to drive the double-shaft lead screw 12 to rotate. Through the threaded connection between the double-shaft lead screw 12 and the two nuts 14, the two nuts 14 are brought closer together, which in turn brings the first electric push rod 15, the lifting block 16, and the first positioning rod 17 on the left and right sides closer together. The two first positioning rods 17 are inserted into the two first positioning sleeves 8 to fix the lower mold frame 5. Then, the two second electric push rods 26 are activated to move the hanging plate 27, the upper template 28 and multiple upper modules 29 downward. The marker 32 on the top of the hanging plate 27 and the third alignment line 31 on the top of the two hanging rods 30 are used to provide a visual alignment reference for the raising and lowering of the upper template 28, ensuring that the upper modules 29 are accurately aligned with the lower mold frame 5 for the slope protection brick forming operation. During the forming process, the stabilizing component plays a role. The telescopic rod 19 transmits the movement of the lifting block 16 to the slider 20. The slider 20 slides in the sliding hole 21 of the vertical rod 10. The first spring 22 continuously applies downward force to the slider 20. The elastic force provides buffering and auxiliary support for the up-and-down movement of the lifting block 16, absorbing and offsetting the instantaneous impact and vibration generated during the operation of the device, ensuring the stability of the lower mold installation assembly when performing clamping and releasing actions; when it is necessary to demold the formed slope protection bricks, the four first electric push rods 15 are activated to drive the two lifting blocks 16 and the two first positioning rods 17 to move upward, driving the lower mold frame 5 to move upward. The lower mold frame 5 slides on multiple upper modules 29, pushing multiple slope protection bricks out of the lower mold frame 5. At this time, the slope protection bricks are separated from the top of the anti-stick plate 3. The anti-stick properties of the anti-stick plate 3 are used to easily remove the slope protection bricks, achieving rapid demolding; if it is necessary to replace the lower mold frame 5 and upper module 29 of different specifications, for the lower For mold frame 5, firstly, activate four first electric push rods 15 to move two lifting blocks 16 and two first positioning rods 17 upward, so that the first positioning rods 17 can be pulled out from the first positioning sleeves 8, and then the lower mold frame 5 can be removed for replacement. For upper module 29, firstly, activate four third electric push rods 35 to move two second positioning rods 36 out from the four second positioning sleeves 33. At this time, the sliding sleeve 34 moves upward under the pulling force of the second spring 38. Then, remove the upper template 28 and upper module 29 for replacement. After replacement, activate four third electric push rods 35 again to push the two second positioning rods 36 into the corresponding four second positioning sleeves 33 to achieve quick installation and fixation of the upper template 28.
[0049] It should be noted that the specific models of motor 11, first electric actuator 15, second electric actuator 26, and third electric actuator 35 used are to be selected by those skilled in the art. Furthermore, the motor 11, first electric actuator 15, second electric actuator 26, and third electric actuator 35 mentioned above are all existing technologies and will not be elaborated upon in this solution. Additionally, the four first electric actuators 15 are controlled and driven by the same synchronizer; the two second electric actuators 26 are controlled and driven by the same synchronizer; and the four third electric actuators 35 are controlled and driven by the same synchronizer.
[0050] Finally, it should be noted that in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0051] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A forming device for processing and producing revetment bricks, comprising a processing table, characterized in that, The molding apparatus also includes: A support platform is fixedly installed on the top of the processing table. A lower mold frame is placed on the top of the processing table, and a first positioning sleeve is fixedly installed on the left and right sides of the lower mold frame. There are two vertical rods, the bottom ends of which are fixedly installed on the left and right sides of the processing table, respectively, and the top ends of both vertical rods are fixedly installed with top plates. The upper mold assembly includes: two second electric push rods, a hanging plate, an upper template, multiple upper modules, and two hanging rods. The two second electric push rods are fixedly installed on the top of the top plate. The top of the hanging plate is fixedly installed on the output shafts of the two second electric push rods. The two hanging rods are fixedly installed on the top of the upper template and are slidably sleeved on the hanging plate. The multiple upper modules are fixedly installed on the bottom of the upper template, and the bottom ends of the multiple upper modules are engaged with the lower mold frame. The upper mold mounting assembly is respectively mounted on two vertical rods and cooperates with the upper template. The lower mold mounting assembly is disposed on the top of the processing table and is respectively engaged with two first positioning sleeves; Two stabilizing components are provided, each mounted on a corresponding vertical rod and cooperating with a corresponding lifting block. An anti-stick plate is fixedly installed on the top of the support platform. The bottom of the lower mold frame is in contact with the top of the anti-stick plate. The anti-stick plate is made of stainless steel and the top of the anti-stick plate is coated with an anti-stick coating. The lower mold mounting assembly includes a motor, a dual-axis lead screw, two nuts, four first electric push rods, two lifting blocks, two first positioning rods, and two reinforcing rods. The motor is fixedly mounted on the right side of the right vertical rod. A rectangular slot is provided at the bottom of the support platform. The right end of the dual-axis lead screw is fixedly mounted on the output shaft of the motor. The left end of the dual-axis lead screw passes through the rectangular slot and is rotatably connected to the left vertical rod. Both nuts are threaded onto the dual-axis lead screw. The two first electric push rods located on the same side are fixedly mounted on the corresponding nuts. The bottom of the lifting blocks is fixedly mounted on the output shafts of the two first electric push rods on the same side. One end of the first positioning rod is fixedly mounted on the corresponding lifting block. The other end of the first positioning rod can be detached and inserted into the corresponding first positioning sleeve. The two ends of the reinforcing rod are fixedly mounted on the top of the first positioning rod and the lifting block located on the same side, respectively. The stabilizing component includes a telescopic rod, a slider, and a first spring. One end of the telescopic rod is fixedly installed on the corresponding lifting block. Sliding holes are provided on both vertical rods. The slider is slidably connected in the corresponding sliding hole and is fixedly sleeved on the telescopic rod. The top end of the first spring is fixedly installed on the top inner wall of the corresponding sliding hole, and the bottom end of the first spring is fixedly installed on the top of the slider. The upper mold mounting assembly includes four second positioning sleeves, two sliding sleeves, four third electric push rods, two second positioning rods, and four second springs. The four second positioning sleeves are fixedly installed on the left and right sides of the upper mold plate, respectively. The sliding sleeves are slidably fitted onto the corresponding vertical rods. The two third electric push rods located on the same side are fixedly installed on the front and rear sides of the sliding sleeves, respectively. The output shafts of the two third electric push rods on the same side are fixedly installed on one side of the corresponding second positioning rod. The two ends of one side of the second positioning rod can be detached and inserted into the interior of the corresponding two second positioning sleeves. The top ends of the four second springs are fixedly installed on the bottom of the top plate, and the bottom ends of the second springs are fixedly installed on the top of the corresponding sliding sleeves.
2. The forming device for the revetment brick processing and production according to claim 1, characterized in that, The top of the anti-stick plate is provided with a cross mark, the front and rear sides of the lower mold frame are provided with a first pair of marks, and the left and right sides of the lower mold frame are provided with a second pair of marks. The two first pairs of marks and the two second pairs of marks are all in conjunction with the cross mark.
3. The forming device for revetment brick processing and production according to claim 1, characterized in that, Each of the four first electric push rods has a slide rod fixedly installed on one side. The top of the processing table has four slide grooves, and the bottom end of the slide rod is slidably connected in the corresponding slide groove.
4. The molding device for processing and producing slope protection bricks according to claim 1, characterized in that, Two stabilizing rods are fixedly installed on one side of the second positioning rod. One end of each stabilizing rod passes through a corresponding sliding sleeve and is slidably connected to the sliding sleeve.
5. The molding device for processing and producing slope protection bricks according to claim 1, characterized in that, A bearing is fixedly installed on the top of the processing table. The bearing is fixedly sleeved on the double-axis lead screw and is located inside the rectangular groove.
6. The molding device for processing and producing slope protection bricks according to claim 1, characterized in that, The top of the hanging platform is fixedly installed with a marker rod, and a third pair of marking lines are opened on the top of each of the two hanging rods. The two third pairs of marking lines are matched with the marker rod.
Citation Information
Patent Citations
Slope protection brick forming device
CN209775038U
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CN220094973U