Automatic angle steel welding device for angle steel tower
Through the coordinated action of the walking mechanism, welding mechanism, and positioning components of the angle steel tower automatic welding device, autonomous movement and precise welding of the equipment are achieved, solving the problems of time-consuming, labor-intensive, and unstable quality of traditional welding equipment, and improving welding efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, welding equipment lacks autonomous walking and adjustment capabilities, manual adjustment is time-consuming and labor-intensive, welding quality is limited by manual precision, there are safety hazards and problems such as incomplete welding and missing welding are prone to occur, making it difficult to meet the high standard requirements of angle steel tower structures.
The equipment moves autonomously using a walking mechanism. The first and second welding mechanisms work together, and the pneumatic push rod precisely adjusts the position of the welding torch. Combined with the positioning components and weld seam adjustment blocks, a uniform welding gap is formed, achieving automated welding.
To improve welding efficiency, reduce manual labor intensity, avoid health hazards, ensure the stability and strength of welding quality, avoid problems such as incomplete welding and missing welding, and meet the high standard requirements of angle steel tower structures.
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Figure CN121733128A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of metal welding equipment, in particular to an automatic angle steel welding device for an angle steel tower. BACKGROUND
[0002] In the welding device for angle steel tower production with the application number CN202411456002.1, the tower foot comprises a base plate and an angle steel vertically arranged on the base plate, a plurality of movable housings are installed on the base frame, a slag removal assembly is installed in the housing, a negative pressure machine and a collection box are installed on the housing, the slag removal assembly comprises an inner housing capable of moving along the length direction of the housing, a plurality of slag removal rollers are rotatably installed in the inner housing along the length direction of the inner housing, the slag removal rollers can clean the welding slag at the welding seam between the angle steel and the base plate, a slag conveying assembly is installed in the slag removal roller for conveying the welding slag in the slag removal roller to the collection box, a slag removal piece is rotatably installed at the end of the inner housing, the slag removal piece can clean the welding slag close to the inner corner of the angle steel, the slag removal piece has a gas hole in communication with the negative pressure machine, and the negative pressure machine can suck the welding slag at the welding seam when the gas hole corresponds to the welding seam. The application is beneficial to efficiently treating the welding slag on the surface of the welding seam of the tower foot, so as to improve the welding quality.
[0003] The existing technology in the above patent includes that the welding operation depends on manual operation or traditional simple equipment, and there are many technical shortcomings: Firstly, the traditional welding equipment lacks autonomous walking adjustment capability, and the welding position needs to be adjusted manually for a long time, which consumes manpower and time, leads to a long time-consuming in the preparation work of welding, and seriously affects the overall welding efficiency; Secondly, the welding process needs to be completed by manually holding a welding gun, especially for the L-shaped connecting section of the angle steel frame and the angle steel strip, the welding gun angle needs to be repeatedly adjusted by manual operation to realize overall welding, the labor intensity is extremely great, and the harmful substances generated in the welding process will directly endanger the health of the operator, and there is a significant safety hazard; Thirdly, the manual adjustment of the welding gun position has low precision, it is difficult to accurately control the welding path, and welding dead angles are easy to appear, at the same time, the manual welding quality is greatly affected by the operation experience, and there are often problems such as virtual welding and missed welding, which leads to insufficient connection firmness of the angle steel; the overall welding process has poor stability, and cannot meet the high standard requirements of the angle steel tower structure on the welding quality and efficiency. SUMMARY
[0004] The application aims to provide an automatic angle steel welding device for angle steel towers, which is equipped with a walking mechanism to realize autonomous movement of the device, and first and second welding mechanisms are combined to realize automatic welding according to a preset program, a pneumatic push rod is used to accurately adjust the position of a welding gun, and a plurality of first pneumatic rods are used to drive a positioning plate with anti-skid grooves to fix and cooperate with a weld positioning assembly to form uniform welding gaps, so as to solve the problems of the lack of autonomous walking of conventional welding devices, the need for manual adjustment and carrying, the high labor intensity and health risks of manual welding, the low positioning accuracy and the easy occurrence of virtual welding and missed welding, and the easy loosening of the device, the laborious manual adjustment of gaps and the poor welding firmness.
[0005] To achieve the above-mentioned application purposes, the application adopts the following technical solutions: The automatic angle steel welding device for angle steel towers comprises a device frame, an angle steel frame and angle steel strips, the device frame is slidably connected to the angle steel frame, the inner cavity of the device frame is provided with a positioning mechanism for fixing the angle steel frame, one end of the device frame is rotatably connected to a plurality of first welding mechanisms, the first welding mechanism comprises a rotating disc, a plurality of first welding gun clamping assemblies are arranged on the side wall of the rotating disc, and a weld positioning assembly is arranged at one end of the rotating disc, the other end of the device frame is provided with a plurality of second welding mechanisms, and the top end of the device frame is provided with a walking mechanism.
[0006] According to some embodiments of the application, the positioning mechanism comprises a plurality of first pneumatic rods installed in the inner cavity of the device frame, the other end of each of the first pneumatic rods is connected to a positioning plate, one side of the positioning plate is in abutment with the outer side wall of the angle steel frame, and an anti-skid groove is arranged on the side wall of the positioning plate.
[0007] According to some embodiments of the application, the first and second welding mechanisms each comprise a mounting bracket, the mounting bracket of the first welding mechanism is connected to the outer side wall of the rotating disc, the mounting bracket of the second welding mechanism is connected to the outer side wall of the device frame, an installation plate is slidably connected to each of the two mounting brackets, a first pneumatic push rod is installed on the installation plate, one end of the first pneumatic push rod is connected to an adjusting motor, the output end of the adjusting motor is connected to a clamping arm, and a welding gun is arranged in the clamping port of the clamping arm; the other end of the mounting bracket is provided with a second pneumatic push rod, and one end of the second pneumatic push rod is connected to the installation plate.
[0008] According to some embodiments of the application, a gear ring groove is arranged on the outer side wall of the rotating disc.
[0009] According to some embodiments of the application, a first driving motor is arranged in the inner cavity of the device frame, and a gear meshing with the gear ring groove is connected to the power output end of the first driving motor.
[0010] According to some embodiments of the present application, the welding seam positioning assembly comprises a first electric telescopic rod connected to one end of the equipment frame, one end of the first electric telescopic rod is provided with a second pneumatic rod, one end of the second pneumatic rod is provided with a welding seam adjusting block; one end of the equipment frame is provided with an arc-shaped clamping groove matched with the shape of the second pneumatic rod.
[0011] According to some embodiments of the present application, the walking mechanism comprises a driving column mounted at the top end of the equipment frame, the driving column is provided with a second driving motor, one end of the second driving motor is provided with a screw rod sliding table, the bottom end of the screw rod sliding table is provided with two second electric telescopic rods, one end of the two second electric telescopic rods is provided with a protective frame, the inner cavity of the protective frame is provided with two rubber rollers, the two rubber rollers are connected with a walking motor through a rotating rod, and the walking motor is mounted on the outer side wall of the protective frame.
[0012] Compared with the prior art, the above one or more technical solutions have the following beneficial effects: 1、The device can automatically move and adjust the welding position on the angle steel frame and angle steel strip through the second driving motor, screw rod sliding table and rubber roller, and the equipment can be flexibly moved to the next welding position through the cooperation of the equipment frame inner cavity pulley and the contraction adjustment of the first pneumatic rod, which avoids the time-consuming and labor-consuming manual transportation of the equipment and improves the welding efficiency; during the welding process, the first and second welding mechanisms work cooperatively, the first driving motor drives the rotating disc to make the welding gun rotate around the angle steel frame and angle steel strip as the center, and the automatic welding of the angle steel L-shaped section is realized through the preset program, and the whole process does not need manual intervention, which not only reduces the labor intensity, but also avoids the harm of harmful substances to personnel health; at the same time, the pneumatic push rod accurately adjusts the position of the welding gun, and the automatic program controls the welding path, realizes the welding without dead angle, reduces the problems of virtual welding and missed welding which are prone to occur in manual welding, and the second welding mechanism can also reinforce the angle steel frame support, further ensuring the stability of the welding quality and the reliability of the angle steel tower structure.
[0013] 2、The device can drive the positioning plate with anti-skid groove to abut and fix the angle steel frame through a plurality of first pneumatic rods, the first pneumatic rod can be retracted to avoid the contact between the positioning plate and the angle steel strip, the equipment mobility is ensured through the cooperation of the equipment frame inner cavity pulley, the positioning plate is firmly abutted through the extension of the first pneumatic rod after being positioned, the anti-skid groove can effectively prevent the abutted plate from slipping, and the problem of loosening and displacement during fixing which affects the welding effect is completely avoided, and the stability of the equipment during the welding process is ensured.
[0014] 3. This device, in conjunction with the weld positioning component, uses a first electric telescopic rod to push the weld adjustment block, allowing the weld adjustment block to be precisely inserted between the angle steel frame and angle steel strip at the two cross-sections. This creates a uniform gap between the cross-sections of the angle steel frame and angle steel strip, matching the diameter of the weld adjustment block. This gap ensures that the molten welding wire can fully fill it during welding, solving the problem of traditional manual welding which only connects the surface layer of the angle steel frame and angle steel strip cross-sections and has poor strength. This enhances the weld strength, and the entire gap adjustment process does not require manual operation. Compared to the time-consuming and laborious process of repeatedly adjusting the gap manually, this device saves the time spent on manual gap adjustment. Furthermore, combined with stable equipment positioning, it provides double assurance for the final welding quality, avoiding problems such as incomplete welds or missed welds caused by equipment displacement or uneven gaps.
[0015] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit the invention. Attached Figure Description
[0016] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation of the invention.
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure in the embodiment; Figure 2 This is a schematic diagram showing the installation positions of the first and second welding mechanisms in the embodiment. Figure 3 This is a schematic diagram of the first welding mechanism in the embodiment; Figure 4 This is a schematic cross-sectional view of the device frame in the embodiment; Figure 5 This is a schematic diagram of the installation position structure of the positioning mechanism in the embodiment; Figure 6 This is a schematic diagram of the overall structure of the positioning mechanism in the embodiment; Figure 7 This is a schematic diagram of the weld positioning component structure in the embodiment; Figure 8 This is a schematic diagram of the walking mechanism structure in the embodiment; Figure 9 This is a schematic diagram of the rubber roller structure in the embodiment; Figure 10 This is one of the installation flowcharts for the device frame in the embodiment; Figure 11 This is the second flowchart of the installation process of the device frame in the embodiment; Figure 12 This is a schematic diagram showing the movement direction of the hydraulic lifting platform vehicle in the embodiment; Figure 13This is a schematic diagram of the welding process between steel frame A and steel frame C in the embodiment; Figure 14 This is one of the schematic diagrams illustrating the movement process of the device frame in the embodiment; Figure 15 This is the second schematic diagram of the device frame movement process in the embodiment; Figure 16 This is a schematic diagram of the workflow of the second welding mechanism in the embodiment; Figure 17 This is a schematic diagram comparing the welding effects of the embodiment with those of the prior art; Figure 18 This is a schematic diagram illustrating the dynamic lifting of the protective frame in the embodiment.
[0018] In the picture: 1. Equipment frame; 11. Positioning mechanism; 111. First pneumatic rod; 112. Positioning plate; 113. Anti-slip groove; 12. First drive motor; 121. Gear; 13. Arc-shaped slot; 2. First welding mechanism; 21. Mounting bracket; 22. Mounting plate; 23. First pneumatic push rod; 24. Adjusting motor; 25. Clamping arm; 26. Welding torch; 27. Second pneumatic push rod; 28. Rotating disk; 281. Gear ring groove; 282. Weld seam positioning assembly; 821. First electric telescopic rod; 822. Second pneumatic rod; 823. Weld seam adjusting block; 3. Second welding mechanism; 4. Walking mechanism; 41. Drive column; 42. Second drive motor; 43. Screw slide; 44. Second electric telescopic rod; 45. Protective frame; 46. Rubber roller; 47. Walking motor. Detailed Implementation
[0019] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0020] In existing technologies, welding operations mostly rely on manual operation or traditional simple equipment, which has many technical shortcomings: Firstly, traditional welding equipment lacks autonomous walking and adjustment capabilities, requiring manual adjustment of the welding position over a long period of time, which consumes manpower and time, resulting in a long preparation time for welding and seriously affecting the overall welding efficiency. Secondly, the welding process requires manual operation with a welding torch. Especially for the L-shaped connection sections of angle steel frames and angle steel strips, the angle of the welding torch needs to be adjusted repeatedly to achieve full welding, which is extremely labor-intensive. In addition, the harmful substances generated during the welding process can directly endanger the health of the operators, posing a significant safety hazard. Third, manual adjustment of the welding torch position has low precision, making it difficult to accurately control the welding path and easily resulting in welding dead angles. At the same time, the quality of manual welding is greatly affected by the operator's experience, and there are often problems such as incomplete welding and missed welding, resulting in insufficient strength of the angle steel connection. The overall welding process has poor stability and cannot meet the high standards of welding quality and efficiency required for angle steel tower structures.
[0021] Example: To solve these problems, the present invention provides, as follows Figures 1-18 The illustrated automatic welding device for angle steel towers includes a frame 1, an angle steel frame A, and angle steel bars C. The angle steel bars C are supported and moved by a hydraulic lifting platform vehicle D, and are welded to the angle steel frame A. The hydraulic lifting platform vehicle D can be manually operated or remotely controlled. The inner cavity of the frame 1 is equipped with multiple pulleys that are in contact with the surface of the angle steel frame A. The frame 1 is slidably connected to the angle steel frame A. The inner cavity of the frame 1 is equipped with a positioning mechanism 11 for fixing to the angle steel frame A. Multiple first welding points are rotatably connected to one end of the frame 1. Mechanism 2; The first welding mechanism 2 includes a rotating disk 28, and multiple first welding gun 26 clamping assemblies are provided on the side wall of the rotating disk 28. A weld positioning assembly 282 is provided at one end of the rotating disk 28. Multiple second welding mechanisms 3 are provided at the other end of the equipment frame 1, and a traveling mechanism 4 is provided at the top of the equipment frame 1. The equipment can be flexibly slid on the angle steel frame A and angle steel bar C by relying on pulleys. In conjunction with the traveling mechanism 4, the positioning mechanism 11, and the first welding mechanism 2 and the second welding mechanism 3, the continuous operation of welding position movement, fixing and welding can be realized, avoiding manual handling of equipment and improving welding efficiency.
[0022] The positioning mechanism 11 includes multiple first pneumatic rods 111 installed inside the equipment frame 1. The other end of each of the multiple first pneumatic rods 111 is connected to a positioning plate 112. One side of the positioning plate 112 abuts against the outer wall of the angle steel frame A, and the side wall of the positioning plate 112 is provided with an anti-slip groove 113. The positioning plate 112 can be pushed to abut against the angle steel frame A by the first pneumatic rods 111, and the anti-slip groove 113 on the positioning plate 112 can be used to prevent slippage, thereby achieving a firm fixation between the equipment and the angle steel frame A, preventing the equipment from shifting during welding, ensuring welding stability, eliminating the need for manual fixation, and reducing the amount of manual labor.
[0023] Multiple first welding mechanisms 2 and second welding mechanisms 3 each include a mounting frame 21. The mounting frame 21 of the first welding mechanism 2 is connected to the outer wall of the rotating disk 28, and the mounting frame 21 of the second welding mechanism 3 is connected to the outer wall of the equipment frame 1. Mounting plates 22 are slidably connected to both mounting frames 21. A first pneumatic push rod 23 is mounted on each mounting plate 22. One end of the first pneumatic push rod 23 is connected to an adjusting motor 24, and the output end of the adjusting motor 24 is connected to a clamping arm 25. A welding torch 26 is provided on the clamping port of the clamping arm 25. A second pneumatic push rod 27 is provided on the other end of the mounting frame 21. One end of the second pneumatic push rod 27 is connected to the mounting plate 22. The horizontal and vertical positions of the welding torch 26 can be adjusted by the first pneumatic push rod 23 and the second pneumatic push rod 27. The angle of the welding torch 26 can be adjusted in conjunction with the adjusting motor 24 to ensure that the welding torch 26 is precisely aligned with the welding position, avoiding manual adjustment of the welding torch 26, improving welding accuracy, and reducing problems such as incomplete welding and missed welding.
[0024] It should be noted that the first welding mechanism 2 and the second welding mechanism 3 have the same structure; this ensures the uniformity and coordination of the operation of the first welding mechanism 2 and the second welding mechanism 3, making it easy to achieve the main welding through the first welding mechanism 2 and the reinforcement welding through the second welding mechanism 3, thereby improving the overall strength of the welding of the angle steel frame A and the angle steel strip C, without the need for manual adaptation of different mechanisms, thus simplifying the operation process.
[0025] The outer wall of the rotating disk 28 is provided with a toothed ring groove 281; it can provide a transmission basis for the rotation of the rotating disk 28, and facilitate the drive component to drive the rotating disk 28 to rotate, thereby driving the first welding mechanism 2 to work around the angle steel frame A, meeting the full welding requirements of the L-shaped section and avoiding welding dead corners.
[0026] The inner cavity of the equipment frame 1 is equipped with a first drive motor 12. The power output end of the first drive motor 12 is connected to a gear 121 that meshes with the gear ring groove 281. The first drive motor 12 can drive the gear 121 to rotate, thereby driving the rotating disk 28 to drive the first welding mechanism 2 to rotate in a ring around the angle steel frame A and the angle steel bar C, realizing the circumferential welding of the L-shaped section. There is no need to manually rotate the welding torch 26, which improves the degree of automation and efficiency of welding and ensures the uniformity of welding.
[0027] The weld positioning assembly 282 includes a first electric telescopic rod 821 connected to one end of the equipment frame 1. One end of the first electric telescopic rod 821 is provided with a second pneumatic rod 822, and one end of the second pneumatic rod 822 is provided with a weld adjustment block 823. The bottom of the weld adjustment block 823 is conical, and the width of the weld adjustment block 823 is the weld width required for welding the angle steel. One end of the equipment frame 1 is provided with an arc-shaped groove 13 that matches the shape of the second pneumatic rod 822. The two angle steels to be welded are aligned and leave a gap... When there is a small gap, the first electric telescopic rod 821 can push the weld adjustment block 823 to squeeze at the gap of the angle steel, so that the angle steel to be welded can move to widen the gap of the angle steel to the required weld width. It is inserted between the cross-section of the angle steel frame A and the angle steel strip C to form a uniform gap, which is convenient for the molten welding wire to fill fully. This solves the problem of traditional manual welding that only connects the surface layer and has poor firmness. Moreover, there is no need to manually adjust the gap, saving labor time. The arc-shaped groove 13 can ensure the stability of the second pneumatic rod 822 and improve the positioning accuracy.
[0028] The traveling mechanism 4 includes a drive column 41 mounted on the top of the equipment frame 1. A second drive motor 42 is mounted on the drive column 41. One end of the second drive motor 42 is equipped with a lead screw slide 43. The bottom end of the lead screw slide 43 is equipped with two second electric telescopic rods 44. One end of the two second electric telescopic rods 44 is equipped with a protective frame 45. The protective frame 45 has a docking positioning opening. By fitting the steel frames to be docked into the docking positioning opening, the two steel frames can avoid docking misalignment during docking. The inner cavity of the protective frame 45 is equipped with two rubber rollers 46. The two rubber rollers 46 are connected to a traveling motor 47 through a rotating rod. The traveling motor 47 is mounted on the outer wall of the protective frame 45. The position of the rubber rollers 46 can be adjusted by adjusting the lead screw slide 43 and the second electric telescopic rods 44 through the second drive motor 42. In conjunction with the traveling motor 47, the rubber rollers 46 drive the equipment to move on the angle steel bar C, realizing autonomous adjustment of the welding position. After welding is completed, it can move to the next position by itself, avoiding manual handling of the equipment and greatly improving welding efficiency.
[0029] Working principle: First, the equipment needs to be installed on the steel frame before welding. The installation steps are as follows: Equipment installation phase and process (see below) Figures 10-16The steel frame A can be initially welded to the steel frame B by means of crossbar A1 and diagonal brace A2. The initial support is provided by the steel frame B being placed flat on the ground and connected by crossbar A1 and diagonal brace A2. It should be noted that the initial support needs to be completed by manual welding or pre-processing of the steel frame in advance. The subsequent welding operation is based on the initial support. The crossbar A1 and diagonal brace A2 can provide sufficient support. At this time, the equipment can be lifted by personnel using hydraulic lifting platform vehicle D or by multiple people and moved from the X end to the Z end to fit onto the steel frame A. This completes the initial installation and keeps the steel frame B and steel frame A fixed before the angle steel welding, providing a stable foundation for the equipment. Next, the second drive motor 42 in the walking mechanism 4 is started, which drives the lead screw slide 43 to adjust the horizontal position. Then, the second electric telescopic rod 44 is started, which pushes the protective frame 45 to one side of the angle steel bar C until the two rubber rollers 46 contact the surface of the angle steel bar C. At this time, the walking motor 47 is started, which drives the rubber rollers 46 to move on the angle steel bar C and moves the entire equipment on the angle steel frame A to one side of the angle steel bar C. This allows the equipment to move on the angle steel frame A by itself, moving to the position to be welded as needed. After welding, it can move to the next welding position by itself, which has high welding efficiency and avoids the impact of manual handling of the equipment on welding efficiency. It should be noted that during the above process, multiple first pneumatic rods 111 need to be activated to retract, so as to prevent the positioning plate 112 from contacting the angle steel frame A and the angle steel strip C. This, along with the multiple pulleys in the inner cavity of the equipment frame sliding on the angle steel strip C, ensures the flexibility of the equipment during movement. After the equipment moves to the designated position on the angle steel frame A, multiple first pneumatic rods 111 extend and push the positioning plate 112 to contact the surface of the angle steel strip C. The anti-slip grooves 113 on the positioning plate 112 prevent slippage after contact, ensuring the entire equipment is firmly fixed to the angle steel frame A. Next, the first electric telescopic rod 821 in the weld positioning assembly 282 is activated. The extension of the first electric telescopic rod 821 pushes the weld adjustment block 823 to insert into the contact point between the angle steel frame A and the angle steel strip C, creating a distance between the two angle steel frames A and the angle steel strip C that is the same as the diameter of the weld adjustment block 823. The main... The purpose is to create a gap between the two angle steel frames A and angle steel strip C sections. During the welding process, the welding rod of the welding torch 26 is inserted into the gap, and at the same time, the second pneumatic push rod 27 pushes the welding torch 26 to move slowly to the top. The molten welding wire can effectively fill the gap and firmly connect the two sections together. Compared with the traditional welding method, which can only weld the surface of the two angle steel frames A and angle steel strip C sections and has poor weld strength, this welding method can effectively solve the problem. Moreover, there is no need to manually adjust the distance of the welding gap during the welding process, saving the time spent on manual adjustment. Finally, the first pneumatic push rod 23 in the first welding mechanism 2 is activated, which pushes the welding torch 26 to move horizontally to ensure that the welding torch 26 is aligned with the welding position. Next, the second pneumatic push rod 27 is activated, which pushes the welding torch 26 to weld at the joint of the angle steel frame A and the angle steel strip C. After welding is completed, refer to... Figure 16 Then, the welding gun 26 of the second welding mechanism 3 is started to reinforce the supports (newly added A3 and A4) on the angle steel frame A; Since the connection end faces of angle steel frame A and angle steel strip C are L-shaped, the first drive motor 12 needs to be started during full welding. The gear 121 at the power output end of the first drive motor 12 drives the rotating disk 28 to rotate on the outer wall of the equipment frame 1, and drives the two first welding mechanisms 2 to circle around angle steel frame A and angle steel strip C. The first welding is fixed by spot welding. After the fixing is completed, the welding process is controlled by cooperating with the welding program calculation path preset by the equipment. The push rod is started to push the welding gun 26 to perform circumferential welding on the L-shaped section. Compared with traditional manual welding, the equipment has a high degree of automation. No manual operation is required during the entire welding process, which reduces the amount of manual welding labor. The efficiency of automated welding process is higher than that of manual welding, and it avoids the harm of harmful substances to the health of welders during the welding process. The advantage of automated welding is high welding stability. It will not have the problems of false welding or missing welding that occur in manual welding, thus ensuring the quality of welding of angle steel frame A and angle steel strip C.
[0030] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An automatic welding device for angle steel towers, characterized in that: It includes a device frame (1), an angle steel frame and angle steel bars. The device frame (1) is slidably connected to the angle steel frame. The inner cavity of the device frame (1) is provided with a positioning mechanism (11) for fixing to the angle steel frame. One end of the equipment frame (1) is rotatably connected to a plurality of first welding mechanisms (2); The first welding mechanism (2) includes a rotating disk (28), and a plurality of first welding gun (26) clamping assemblies are provided on the side wall of the rotating disk (28). A weld positioning assembly (282) is provided at one end of the rotating disk (28). The other end of the equipment frame (1) is provided with a plurality of second welding mechanisms (3), and the top of the equipment frame (1) is provided with a walking mechanism (4).
2. The automatic welding device for angle steel towers according to claim 1, characterized in that: The positioning mechanism (11) includes a plurality of first pneumatic rods (111) installed in the inner cavity of the equipment frame (1). The other end of each of the plurality of first pneumatic rods (111) is connected to a positioning plate (112). One side of the positioning plate (112) abuts against the outer wall of the angle steel frame, and the side wall of the positioning plate (112) is provided with an anti-slip groove (113).
3. The automatic welding device for angle steel towers according to claim 1, characterized in that: Multiple first welding mechanisms (2) and second welding mechanisms (3) each include a mounting frame (21). The mounting frame (21) of the first welding mechanism (2) is connected to the outer wall of the rotating disk (28), and the mounting frame (21) of the second welding mechanism (3) is connected to the outer wall of the equipment frame (1). Mounting plates (22) are slidably connected to both mounting frames (21). A first pneumatic push rod (23) is mounted on each mounting plate (22). One end of the first pneumatic push rod (23) is connected to an adjusting motor (24). The output end of the adjusting motor (24) is connected to a clamping arm (25). A welding torch (26) is provided on the clamping port of the clamping arm (25). The other end of the mounting bracket (21) is provided with a second pneumatic push rod (27), one end of which is connected to the mounting plate (22).
4. The automatic welding device for angle steel towers according to claim 1, characterized in that: The outer wall of the rotating disk (28) is provided with a toothed ring groove (281).
5. The automatic welding device for angle steel towers according to claim 4, characterized in that: The inner cavity of the device frame (1) is provided with a first drive motor (12), and the power output end of the first drive motor (12) is connected to a gear (121) that meshes with the gear ring groove (281).
6. The automatic welding device for angle steel towers according to claim 5, characterized in that: The weld positioning assembly (282) includes a first electric telescopic rod (821) connected to one end of the equipment frame (1), a second pneumatic rod (822) at one end of the first electric telescopic rod (821), and a weld adjustment block (823) at one end of the second pneumatic rod (822). One end of the equipment frame (1) is provided with an arc-shaped slot (13) that matches the shape of the second pneumatic rod (822).
7. The automatic welding device for angle steel towers according to claim 1, characterized in that: The walking mechanism (4) includes a drive column (41) installed at the top of the equipment frame (1). A second drive motor (42) is provided on the drive column (41). A lead screw slide (43) is provided at one end of the second drive motor (42). Two second electric telescopic rods (44) are provided at the bottom end of the lead screw slide (43). A protective frame (45) is provided at one end of the two second electric telescopic rods (44). Two rubber rollers (46) are provided in the inner cavity of the protective frame (45). The two rubber rollers (46) are connected to a walking motor (47) through a rotating rod. The walking motor (47) is installed on the outer wall of the protective frame (45).
Citation Information
Patent Citations
A welding device for producing angle steel tower
CN118951588B