Multi-dimensional detection equipment
By using multi-dimensional testing equipment to perform functional testing, airtightness testing, and lubrication treatment on torsion spring shift forks, combined with automatic sorting function, the problems of discontinuous testing and difficult sorting in existing technologies are solved, thereby improving testing efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-03-27
AI Technical Summary
Existing technologies make it difficult to continuously and comprehensively inspect torsion spring shift forks, and it is also difficult to automatically sort and unload materials based on the inspection results, which affects assembly efficiency and product quality.
Design a multi-dimensional inspection device, including a machine base, an indexing rotary table, an inspection mechanism, a three-axis industrial robot, a transfer and handling mechanism, and a laser marking machine. The device performs multi-dimensional inspection of the torsion spring shift fork through functional inspection components, airtightness inspection components, and oiling components, and achieves automatic sorting through material transfer components and sorting and unloading components.
It enables stable detection and automatic sorting of torsion spring shift forks, improving detection efficiency and product quality, and ensuring the operational stability and service life of the equipment.
Smart Images

Figure CN121740431A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated testing technology, specifically to a multi-dimensional testing device. Background Technology
[0002] Torsion spring shift forks are core components of some mechanical transmission structures, and their assembly quality directly determines the operational stability, motion accuracy, and service life of the equipment. Therefore, after assembly, the assembled product will undergo performance testing to ensure that the shift fork structure swings flexibly and accurately.
[0003] For example, Chinese patent CN112213794B discloses a detection device and method for detecting the forward and reverse orientation of a starter shift fork. This detection device advances the detection of the forward and reverse orientation of the starter shift fork from the completion of assembly to the early stage of assembly. It adopts a detection process of lifting positioning + displacement detection + threshold judgment to determine whether the shift fork is installed accurately.
[0004] However, this device has difficulty in continuously and comprehensively testing products, making it difficult to ensure assembly efficiency; and after testing, it is difficult to automatically sort and unload products based on the test results.
[0005] Based on this, the present invention designs a multi-dimensional detection device to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a multi-dimensional detection device.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A multi-dimensional inspection device includes a machine base, an indexing rotary table, an inspection mechanism, a three-axis industrial robot, a transfer and handling mechanism, and a laser marking machine;
[0009] A dividing rotary table is fixedly installed in the middle of the machine tool; multiple conformal carrier plates one and two for supporting and positioning the product are fixedly installed at equal intervals on the moving end of the dividing rotary table.
[0010] Inspection mechanisms are installed at the second and third workstations on the machine; three-axis industrial robots are fixedly installed at the fourth and fifth workstations on the machine; a transfer and handling mechanism is installed at the sixth workstation on the machine; and a laser marking machine is fixedly installed on the rear side of the transfer and handling mechanism on the machine.
[0011] The testing mechanism includes a functional testing component, a testing camera, and an airtightness testing component. The functional testing component is mounted on the machine base, the testing camera is mounted on the functional testing component, and the airtightness testing component is mounted on the machine base.
[0012] The three-axis industrial robot is equipped with a height sensor fixedly mounted on its mobile end for measuring the height of the product, and an oiling assembly for applying oil to the shift forks on the product is also mounted on the three-axis industrial robot.
[0013] Furthermore, the transfer and handling mechanism includes a material transfer component, a material transfer linear module, a rotary support component, a detection component three, a sorting and unloading component, a storage box, and a guide frame. The material transfer linear module is fixedly installed on the machine base, and a movable carrier is fixedly installed on the moving end of the material transfer linear module. A rotary support component for driving product flipping and movement is installed on the movable carrier. A material transfer component for transferring products to the rotary support component and the storage box is installed on the machine base. A detection component three for detecting products on the rotary support component is installed on the machine base. A guide frame and multiple storage boxes are fixedly installed on the machine base. A sorting and unloading component for transferring products from the rotary support component to the storage box and the guide frame is installed on the machine base.
[0014] Furthermore, the functional testing component includes a mounting frame, a pressing cylinder, a pressure block, a connecting cylinder, and a probe plug. The mounting frame is fixedly mounted on the machine base. The pressing cylinder is fixedly mounted on the mounting frame. The output end of the pressing cylinder is fixedly mounted with a pressure block for pressing the products on the conformal carrier plate and the conformal carrier plate. The connecting cylinder is fixedly mounted on the mounting frame. The output end of the connecting cylinder is fixedly mounted with a probe plug. The probe plug is electrically connected to an external testing device. The testing camera is fixedly mounted on the mounting frame.
[0015] Furthermore, the airtightness testing assembly includes a second mounting frame, a second pressing cylinder, a second pressure block, a testing cylinder, an air nozzle, and a sealing assembly. The second mounting frame is fixedly mounted on the machine base, and the second pressing cylinder is fixedly mounted on the second mounting frame. The output end of the second pressing cylinder is fixedly mounted on the second pressure block. The testing cylinder is fixedly mounted on the second mounting frame, and the output end of the testing cylinder is fixedly mounted with an air nozzle for connecting to the testing port on the product. The air nozzle is connected to an external air pump through a flexible hose. The sealing assembly is mounted on the second mounting frame.
[0016] Furthermore, the sealing assembly includes a sealing cylinder and a solid sealing block. The sealing cylinder is fixedly mounted on the mounting bracket two, and a solid sealing block for sealing the tail opening of the product is fixedly mounted on the output end of the sealing cylinder.
[0017] Furthermore, the oil dispensing assembly includes a linear cylinder module, a metering oil dispenser, an oil dripping pipe, a third pressing cylinder, and a pressing plate. The linear cylinder module is fixedly installed on the moving end of the three-axis industrial robot. The metering oil dispenser is fixedly installed on the moving end of the linear cylinder module, and an oil dripping pipe is fixedly installed on the oil outlet end of the metering oil dispenser. The third pressing cylinder is fixedly installed on the support component of the three-axis industrial robot, and a pressing plate is fixedly installed on the output end of the third pressing cylinder.
[0018] Furthermore, the material transfer assembly includes a dual-axis industrial robot, a picking cylinder, a rotary cylinder, a picking rack, and picking suction cups. The dual-axis industrial robot is fixedly mounted on the machine base. The picking cylinder is fixedly mounted on the moving end of the dual-axis industrial robot. The rotary cylinder is fixedly mounted on the output end of the picking cylinder. The picking rack is fixedly mounted on the output end of the rotary cylinder. Multiple picking suction cups for adsorbing products are fixedly mounted on the picking rack.
[0019] Furthermore, the rotating support assembly includes a rotating frame, a hollow rotating platform, and a pressing structure. The rotating frame, driven by a servo motor, is rotatably mounted on the moving frame. The hollow rotating platform is fixedly mounted on the rotating frame, and a conformal groove for accommodating the product is provided on the hollow rotating platform. The pressing structure is installed on the hollow rotating platform.
[0020] Furthermore, the clamping structure includes a rotary pressing cylinder and a fixed pressing block. The rotary pressing cylinder is fixedly installed on the hollow rotating platform, and the fixed pressing block is fixedly installed at the output end of the rotary pressing cylinder.
[0021] Furthermore, the detection component three includes a support frame and an industrial camera. The support frame is fixedly installed on the machine base, and the industrial camera is fixedly installed on the support frame.
[0022] Compared to existing technologies, the advantages of this invention are as follows: The product is stabilized by pressing it with a functional testing component, and then the product is connected to an external testing device circuit. The external testing device performs insulation and impedance testing on the product, and checks whether its voltage and current are within specified values. Simultaneously, after power is applied, the fork on the product swings back and forth, and the action time of the fork is detected. The testing camera on the functional testing component detects whether the fork on the product swings to the correct position each time. After testing, the indexing rotary table moves the product to the third station via conformal carrier plate one and conformal carrier plate two. At the third station, the product is fixed by an airtightness testing component, the end opening of the product is sealed, and then an airtightness test is performed. At the fourth station, a three-axis industrial robot drives a height sensor to align with the product and measure its height. The product is then moved to the fifth station, where it is fixed. After processing, the three-axis industrial robot moves the oiling assembly to the fifth station, where it applies oil to the forks on the product to ensure the lifespan of the fork structure. The transfer assembly picks up the product, moving defective products to the storage box and transferring qualified products to the rotary support assembly. The rotary support assembly then secures the product, and the linear transfer module moves it to the laser marking machine for laser marking. The linear transfer module then moves the product to the underside of the third detection assembly via the rotary support assembly, where the code on the product is photographed and inspected. After inspection, the linear transfer module moves the product to the underside of the sorting and unloading assembly via the rotary support assembly. The sorting and unloading assembly then transfers defective products to the storage box and qualified products to the guide rack, completing the sorting and unloading process. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0024] Figure 1 The present invention provides a three-dimensional multi-dimensional detection device. Figure 1 ;
[0025] Figure 2 This is a front view of a multi-dimensional detection device according to the present invention;
[0026] Figure 3 This is a top view of a multi-dimensional detection device according to the present invention;
[0027] Figure 4 The present invention provides a three-dimensional multi-dimensional detection device. Figure 2;
[0028] Figure 5 This is a schematic diagram of the probe plug and its connection structure;
[0029] Figure 6 A schematic diagram of the air nozzle and its connection structure;
[0030] Figure 7 for Figure 1 Enlarged view of point A in the middle;
[0031] Figure 8 for Figure 4 Enlarged view of point B in the middle;
[0032] Figure 9 This is a schematic diagram of a hollow rotating platform and its connecting structure.
[0033] The labels in the diagram represent:
[0034] 1. Machine base; 2. Indexing rotary table; 21. Conforming carrier plate one; 22. Conforming carrier plate two; 3. Detection mechanism; 31. Functional detection component; 311. Mounting bracket one; 312. Pressing cylinder one; 313. Pressing block one; 314. Connecting cylinder; 315. Probe plug; 32. Detection camera; 33. Air tightness detection component; 331. Mounting bracket two; 332. Pressing cylinder two; 333. Pressing block two; 334. Sealing cylinder; 335. Solid sealing block; 336. Detection cylinder; 337. Air nozzle; 4. Three-axis industrial robot; 41. Oil dispensing component; 411. Cylinder linear module; 412. Metering oil dispenser; 413. Oil dripping device. 414. Pipe; 415. Pressing cylinder three; 416. Pressing plate; 42. Height sensor; 5. Transfer and handling mechanism; 51. Material transfer assembly; 517. Dual-axis industrial robot; 518. Picking cylinder; 519. Rotary cylinder; 510. Picking rack; 511. Picking suction cup; 52. Material transfer linear module; 521. Moving carrier; 53. Rotary support assembly; 531. Rotary frame; 532. Hollow rotating platform; 533. Rotary pressing cylinder; 534. Fixed pressure block; 54. Detection assembly three; 541. Support frame; 542. Industrial camera; 55. Sorting and unloading assembly; 56. Storage box; 57. Guide rack; 6. Laser marking machine. Detailed Implementation
[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0036] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0037] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-4 and Figure 7 A multi-dimensional inspection device includes a machine base 1, an indexing rotary table 2, an inspection mechanism 3, a three-axis industrial robot 4, a transfer and handling mechanism 5, and a laser marking machine 6;
[0038] Along the rotation direction of the indexing rotary table 2, the machine base 1 has a first station for loading materials, a second station for functional testing, a third station for airtightness testing, a fourth station for measuring the height of the shift fork, a fifth station for lubricating the shift fork, and a sixth station for transferring and unloading materials. The first station is located directly in front of the machine base 1.
[0039] A dividing rotary table 2 is fixedly installed in the middle of the machine base 1; multiple conformal carrier plates 1 21 and conformal carrier plates 22 for supporting and positioning the product are fixedly installed at equal intervals on the moving end of the dividing rotary table 2.
[0040] Inspection mechanisms 3 are installed at the second and third workstations on machine 1; three-axis industrial robots 4 are fixedly installed at the fourth and fifth workstations on machine 1; a transfer and handling mechanism 5 is installed at the sixth workstation on machine 1; and a laser marking machine 6 is fixedly installed on the rear side of the transfer and handling mechanism 5 on machine 1.
[0041] like Figure 3 and Figure 4 As shown, the testing mechanism 3 includes a functional testing component 31, a testing camera 32, and an airtightness testing component 33. The functional testing component 31 is mounted on the machine base 1, the testing camera 32 is mounted on the functional testing component 31, and the airtightness testing component 33 is mounted on the machine base 1.
[0042] like Figure 3 and Figure 7 As shown, the mobile end of the three-axis industrial robot 4 is fixedly equipped with a height sensor 42 for measuring the height of the product, and the three-axis industrial robot 4 is equipped with an oiling component 41 for applying oil to the shift forks on the product.
[0043] like Figure 3 and Figure 4As shown, the transfer and handling mechanism 5 includes a material transfer component 51, a material transfer linear module 52, a rotary support component 53, a detection component 54, a sorting and unloading component 55, a storage box 56, and a guide frame 57. The material transfer linear module 52 is fixedly installed on the machine base 1. A movable carrier 521 is fixedly installed at the moving end of the material transfer linear module 52. A rotary support component 53 for driving the product to flip and move is installed on the movable carrier 521. The machine base 1 is equipped with a material transfer component 51 for transferring products to the rotary support component 53 and the storage box 56. The machine base 1 is equipped with a detection component 54 for detecting the products on the rotary support component 53. The machine base 1 is fixedly equipped with a guide frame 57 and multiple storage boxes 56. The machine base 1 is equipped with a sorting and unloading component 55 for transferring products on the rotary support component 53 to the storage box 56 and the guide frame 57.
[0044] In this embodiment, when the multi-dimensional testing equipment is working normally, after assembling the fork and torsion spring on the product at the first station, it is placed on the conformal carrier plate 21 and conformal carrier plate 22 according to the product's front and back shapes. The conformal carrier plate 21 and conformal carrier plate 22 support and position the product. Then, the indexing rotary table 2 drives the conformal carrier plate 21 and conformal carrier plate 22 to rotate. At the second station, the product is pressed by the functional testing component 31 to keep it stable. Then, the product is connected to the external testing equipment circuit. The external testing equipment performs insulation and impedance testing on the product, as well as tests its voltage. The flow rate is checked to see if it is within the specified value. Simultaneously, after power is applied, the fork on the product swings back and forth, and the action time of the fork is detected. The detection camera 32 on the functional detection component 31 detects whether the fork on the product swings to the correct position each time. After the detection is completed, the indexing rotary table 2 moves the product to the third station via the conformal carrier plate 1 21 and conformal carrier plate 22. At the third station, the product is fixed by the airtightness detection component 33, and the opening at the end of the product is sealed. Then, the product undergoes an airtightness test. After the test is completed, the indexing rotary table 2 moves the product to the fourth station via the conformal carrier plate 1 21 and conformal carrier plate 22.
[0045] At the fourth station, the three-axis industrial robot 4 drives the height sensor 42 to align with the product and measure its height. Then, the product is moved to the fifth station. After the product is fixed at the fifth station, the three-axis industrial robot 4 drives the oiling assembly 41 to the fifth station to apply oil to the forks on the product, ensuring the lifespan of the fork structure. At the sixth station, the transfer assembly 51 picks up the product, moves defective products to the storage box 56, and transfers qualified products to the rotary support assembly 53. After the rotary support assembly 53 fixes the product, the transfer line continues. Module 52 moves the rotating support assembly 53 to the laser marking machine 6, where the laser marking machine 6 marks the product with laser. Then, the transfer linear module 52 moves the product to the underside of the detection assembly 3 54 via the rotating support assembly 53, where the detection assembly 3 54 photographs and detects the code on the product. After detection, the transfer linear module 52 moves the product to the underside of the sorting and unloading assembly 55 via the rotating support assembly 53. The sorting and unloading assembly 55 sends the unqualified products to the storage box 56 and moves the qualified products to the guide rack 57, completing the sorting and unloading process.
[0046] Example 2: In some embodiments, as a preferred embodiment of the present invention, such as... Figure 5 and Figure 6 As shown, the functional testing component 31 includes a mounting frame 311, a pressing cylinder 312, a pressing block 313, a connecting cylinder 314, and a probe plug 315. The mounting frame 311 is fixedly mounted on the machine base 1. The pressing cylinder 312 is fixedly mounted on the mounting frame 311. The output end of the pressing cylinder 312 is fixedly mounted with a pressing block 313 for pressing the products on the conformal carrier plate 21 and the conformal carrier plate 22. The connecting cylinder 314 is fixedly mounted on the mounting frame 311. The output end of the connecting cylinder 314 is fixedly mounted with a probe plug 315. The probe plug 315 is electrically connected to an external testing device. The testing camera 32 is fixedly mounted on the mounting frame 311.
[0047] The airtightness testing component 33 includes a second mounting frame 331, a second pressing cylinder 332, a second pressure block 333, a testing cylinder 336, an air nozzle 337, and a sealing component. The second mounting frame 331 is fixedly mounted on the machine base 1. The second pressing cylinder 332 is fixedly mounted on the second mounting frame 331, and the second pressure block 333 is fixedly mounted on the output end of the second pressing cylinder 332. The testing cylinder 336 is fixedly mounted on the second mounting frame 331, and the air nozzle 337 for connecting to the testing port on the product is fixedly mounted on the output end of the testing cylinder 336. The air nozzle 337 is connected to an external air pump through a hose. The sealing component is mounted on the second mounting frame 331.
[0048] The sealing assembly includes a sealing cylinder 334 and a solid sealing block 335. The sealing cylinder 334 is fixedly mounted on the mounting bracket 331, and the output end of the sealing cylinder 334 is fixedly mounted with a solid sealing block 335 for sealing the tail opening of the product.
[0049] like Figure 7 As shown, the oil dispensing assembly 41 includes a linear cylinder module 411, a metering oil dispenser 412, an oil dripping pipe 413, a third pressing cylinder 414, and a pressing plate 415. The linear cylinder module 411 is fixedly installed on the moving end of the three-axis industrial robot 4. The metering oil dispenser 412 is fixedly installed on the moving end of the linear cylinder module 411, and the oil dripping pipe 413 is fixedly installed on the oil outlet end of the metering oil dispenser 412. The third pressing cylinder 414 is fixedly installed on the support component of the three-axis industrial robot 4, and the pressing plate 415 is fixedly installed on the output end of the third pressing cylinder 414.
[0050] In this embodiment, the pressing cylinder 312 drives the pressing block 313 to move vertically, and the pressing block 313, in conjunction with the conforming carrier plate 21 and the conforming carrier plate 22, presses the product tightly. Then, the connecting cylinder 314 drives the probe plug 315 to move horizontally, and the probe plug 315 is inserted into the connector at the end of the product, so that the product is electrically connected to the external testing equipment through the probe plug 315. At the third station, the pressing cylinder 332 drives the pressing block 333 to move vertically downward, and the pressing block 333, in conjunction with the conforming carrier plate 21 and the conforming carrier plate 22, presses the product tightly. Then, the sealing cylinder 334 drives the solid sealing block 335 to move horizontally, and the solid sealing block 335 seals the opening at the end of the product. The testing cylinder 336 drives the air nozzle 337 to move downward, so that the air nozzle 337 is inserted into the testing port on the product. The external air pump delivers air into the product through the hose and the air nozzle 337, and the sealing performance of the product is tested by detecting the change in air pressure.
[0051] After the test is completed, the product is moved to the fourth station. The three-axis industrial robot 4 drives the height sensor 42 to move to the top of the product and measures the height of the product. Then, after the product moves to the fifth station, the lowering cylinder 3 414 drives the lowering plate 415 to press down. The lowering plate 415, the conformal carrier plate 1 21, and the conformal carrier plate 2 22 work together to press the product. The three-axis industrial robot 4 drives the cylinder linear module 411, the quantitative oil dripper 412 and the oil dripping pipe 413 to move to the top of the product. The quantitative oil dripper 412 drips oil onto the product's fork through the oil dripping pipe 413.
[0052] Example 3: In some embodiments, as a preferred embodiment of the present invention, such as... Figure 8 and Figure 9As shown, the material handling assembly 51 includes a dual-axis industrial robot 511, a picking cylinder 512, a rotary cylinder 513, a picking rack 514, and picking suction cups 515. The dual-axis industrial robot 511 is fixedly mounted on the machine base 1. The picking cylinder 512 is fixedly mounted on the moving end of the dual-axis industrial robot 511. The rotary cylinder 513 is fixedly mounted on the output end of the picking cylinder 512. The picking rack 514 is fixedly mounted on the output end of the rotary cylinder 513. Multiple picking suction cups 515 for adsorbing products are fixedly mounted on the picking rack 514.
[0053] The material handling rack 514 is connected to an external vacuum pump via a flexible hose;
[0054] The rotating support assembly 53 includes a rotating frame 531, a hollow rotating platform 532, and a pressing structure. The rotating frame 531, driven by a servo motor, is rotatably mounted on the movable frame 521. The hollow rotating platform 532 is fixedly mounted on the rotating frame 531. The hollow rotating platform 532 has a conformal groove for accommodating the product. The pressing structure is mounted on the hollow rotating platform 532.
[0055] The pressing structure includes a rotary pressing cylinder 533 and a fixed pressing block 534. The rotary pressing cylinder 533 is fixedly installed on the hollow rotary platform 532, and the fixed pressing block 534 is fixedly installed at the output end of the rotary pressing cylinder 533.
[0056] The detection component 54 includes a support frame 541 and an industrial camera 542. The support frame 541 is fixedly installed on the machine base 1, and the industrial camera 542 is fixedly installed on the support frame 541.
[0057] The structure of the sorting and feeding component 55 is the same as that of the transfer component 51.
[0058] In this embodiment, after the inspection is completed, the dual-axis industrial robot 511 moves the picking cylinder 512, rotary cylinder 513, picking frame 514, and picking suction cup 515 to the sixth station. The picking cylinder 512 drives the rotary cylinder 513, picking frame 514, and picking suction cup 515 to move vertically downwards, and the picking suction cup 515 picks up the product. The picking cylinder 512 resets, and the rotary cylinder 513 adjusts the position of the product through the picking frame 514 and picking suction cup 515. Defective products are moved to the upper side of the storage box 56, and the picking suction cup 515 releases the product, allowing it to fall into the storage box 56. Qualified products are moved to the upper side of the hollow rotary platform 532, and the picking suction cup 515 releases the product, allowing it to be supported and positioned by the hollow rotary platform 532. Then, the rotary pressing cylinder 533 drives the fixed pressing block 534 to rotate and press down. This allows the fixed pressure block 534 to fix the product in conjunction with the hollow rotating platform 532; the rotating frame 531 drives the product to flip through the hollow rotating platform 532, facilitating double-sided coding and inspection of the product; the material transfer linear module 52 moves the product to the laser coding machine 6 through the moving frame 521, rotating frame 531, and hollow rotating platform 532, where the laser coding machine 6 codes the product; then the material transfer linear module 52 moves to the underside of the industrial camera 542 through the moving frame 521, rotating frame 531, and hollow rotating platform 532, where the industrial camera 542 takes a picture of the product, and simultaneously performs visual inspection of the product in conjunction with the vision inspection system; after inspection, the sorting and unloading component 55 moves qualified products into the guide rack 57 and unqualified products into the storage box 56, achieving sorting and unloading.
[0059] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A multi-dimensional inspection device, comprising a machine base (1), an indexing rotary table (2), an inspection mechanism (3), a three-axis industrial robot (4), a transfer and handling mechanism (5), and a laser marking machine (6), characterized in that: The indexing rotary table (2) is fixedly installed in the middle of the machine base (1); multiple conformal carrier plates 1 (21) and 2 (22) for supporting and positioning the product are evenly fixedly installed at equal intervals on the moving end of the indexing rotary table (2). A testing mechanism (3) is installed at the second and third workstations on the machine (1); a three-axis industrial robot (4) is fixedly installed at the fourth and fifth workstations on the machine (1); a transfer and handling mechanism (5) is installed at the sixth workstation on the machine (1); and a laser marking machine (6) is fixedly installed on the rear side of the transfer and handling mechanism (5) on the machine (1). The testing mechanism (3) includes a functional testing component (31), a testing camera (32) and an airtightness testing component (33). The functional testing component (31) is installed on the machine base (1), the testing camera (32) is installed on the functional testing component (31), and the airtightness testing component (33) is installed on the machine base (1). The mobile end of the three-axis industrial robot (4) is fixedly equipped with a height sensor (42) for measuring the height of the product, and the three-axis industrial robot (4) is equipped with an oiling component (41) for applying oil to the forks on the product.
2. The multi-dimensional detection device according to claim 1, characterized in that, The transfer and handling mechanism (5) includes a material transfer component (51), a material transfer linear module (52), a rotary support component (53), a detection component (54), a sorting and unloading component (55), a storage box (56), and a guide frame (57). The material transfer linear module (52) is fixedly installed on the machine base (1). A mobile carrier (521) is fixedly installed on the moving end of the material transfer linear module (52). A rotary support component (53) for driving the product to flip and move is installed on the mobile carrier (521). The machine (1) is equipped with a transfer component (51) for transferring products to the rotating support assembly (53) and the storage box (56); the machine (1) is equipped with a detection component (54) for detecting products on the rotating support assembly (53); the machine (1) is fixedly equipped with a guide frame (57) and multiple storage boxes (56); the machine (1) is equipped with a sorting and unloading component (55) for transferring products on the rotating support assembly (53) to the storage box (56) and the guide frame (57).
3. The multi-dimensional detection device according to claim 2, characterized in that, The functional testing component (31) includes a mounting frame (311), a pressing cylinder (312), a pressing block (313), a connecting cylinder (314), and a probe plug (315). The mounting frame (311) is fixedly mounted on the machine base (1). The pressing cylinder (312) is fixedly mounted on the mounting frame (311). The output end of the pressing cylinder (312) is fixedly mounted with a pressing block (313) for pressing the products on the conformal carrier plate (21) and the conformal carrier plate (22). The connecting cylinder (314) is fixedly mounted on the mounting frame (311). The output end of the connecting cylinder (314) is fixedly mounted with a probe plug (315). The probe plug (315) is electrically connected to an external testing device. The testing camera (32) is fixedly mounted on the mounting frame (311).
4. The multi-dimensional detection device according to claim 3, characterized in that, The airtightness testing component (33) includes a second mounting frame (331), a second pressing cylinder (332), a second pressure block (333), a testing cylinder (336), an air nozzle (337), and a sealing component. The second mounting frame (331) is fixedly mounted on the machine base (1). The second pressing cylinder (332) is fixedly mounted on the second mounting frame (331), and the second pressure block (333) is fixedly mounted on the output end of the second pressing cylinder (332). The testing cylinder (336) is fixedly mounted on the second mounting frame (331), and the air nozzle (337) for connecting to the testing port on the product is fixedly mounted on the output end of the testing cylinder (336). The air nozzle (337) is connected to an external air pump through a hose. The sealing component is mounted on the second mounting frame (331).
5. The multi-dimensional detection device according to claim 4, characterized in that, The sealing assembly includes a sealing cylinder (334) and a solid sealing block (335). The sealing cylinder (334) is fixedly installed on the mounting bracket (331), and a solid sealing block (335) for sealing the tail opening of the product is fixedly installed at the output end of the sealing cylinder (334).
6. The multi-dimensional detection device according to claim 5, characterized in that, The oiling assembly (41) includes a linear cylinder module (411), a metering oil dispenser (412), an oil dripping pipe (413), a third pressing cylinder (414), and a pressing plate (415). The linear cylinder module (411) is fixedly installed on the moving end of the three-axis industrial robot (4). The moving end of the linear cylinder module (411) is fixedly installed with the metering oil dispenser (412), and the oil outlet end of the metering oil dispenser (412) is fixedly installed with the oil dripping pipe (413). The third pressing cylinder (414) is fixedly installed on the support component of the three-axis industrial robot (4), and the output end of the third pressing cylinder (414) is fixedly installed with the pressing plate (415).
7. The multi-dimensional detection device according to claim 6, characterized in that, The material handling assembly (51) includes a dual-axis industrial robot (511), a picking cylinder (512), a rotary cylinder (513), a picking rack (514), and picking suction cups (515). The dual-axis industrial robot (511) is fixedly installed on the machine base (1). The picking cylinder (512) is fixedly installed on the moving end of the dual-axis industrial robot (511). The rotary cylinder (513) is fixedly installed on the output end of the picking cylinder (512). The picking rack (514) is fixedly installed on the output end of the rotary cylinder (513). Multiple picking suction cups (515) for adsorbing products are fixedly installed on the picking rack (514).
8. The multi-dimensional detection device according to claim 7, characterized in that, The rotating support assembly (53) includes a rotating frame (531), a hollow rotating platform (532), and a pressing structure. The rotating frame (531) driven by a servo motor is rotatably mounted on the movable frame (521). The hollow rotating platform (532) is fixedly mounted on the rotating frame (531). The hollow rotating platform (532) has a conformal groove for accommodating the product. The pressing structure is installed on the hollow rotating platform (532).
9. The multi-dimensional detection device according to claim 8, characterized in that, The pressing structure includes a rotary pressing cylinder (533) and a fixed pressing block (534). The rotary pressing cylinder (533) is fixedly installed on the hollow rotary platform (532), and the fixed pressing block (534) is fixedly installed at the output end of the rotary pressing cylinder (533).
10. The multi-dimensional detection device according to claim 9, characterized in that, The detection component three (54) includes a support frame (541) and an industrial camera (542). The support frame (541) is fixedly installed on the machine base (1), and the industrial camera (542) is fixedly installed on the support frame (541).
Citation Information
Patent Citations
A starter fork forward and reverse detection device and detection method
CN112213794B