A cutting device for rivet machining
By designing an automated feeding, transfer, and receiving structure, the problems of uneven feeding and scattering in rivet processing were solved, enabling efficient and precise T-shaped rivet processing and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU WASHEN FASTENER MFG CO LTD
- Filing Date
- 2026-03-03
- Publication Date
- 2026-05-19
AI Technical Summary
Existing rivet processing equipment cannot achieve automatic single-piece feeding and posture correction of rods, resulting in uneven feeding and easy scattering of rivet parts after cutting, affecting product appearance and precision.
A cutting device comprising a feeding structure, a transfer structure, and a receiving structure is designed. Through the coordinated design of the stacking unit and the adjusting baffle, automatic single feeding, posture correction, and precise positioning of the rod are realized. Combined with the electric slide rail and the three-jaw clamping unit, automatic handling and cutting of the rod are realized. The receiving structure is equipped to prevent splashing.
It has achieved fully automated processing of rods, reduced equipment changeover costs, improved production flexibility and processing efficiency, and ensured the precision and safety of rivet parts.
Smart Images

Figure CN121756137B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cutting equipment technology, specifically a cutting device for riveting parts processing. Background Technology
[0002] In many fields such as machinery manufacturing, automobile assembly, and electronic equipment assembly, T-shaped rivets are an important connecting component. Due to their stable structure and strong connection, they are widely used in scenarios requiring high-strength fixation. The core of T-shaped rivet processing lies in precisely cutting the columnar rod to form a head structure of a specific shape. In the industry, most processing equipment for T-shaped rivets relies on manual single-pass feeding or simple material trough natural feeding, which cannot achieve automatic single-pass unloading and posture correction of the rod. Furthermore, the rod needs to be vertically clamped on the cutting equipment, and natural feeding makes it difficult to ensure the orderly supply of rods. After cutting, the rivets are mostly dropped naturally. Because the rod is cut while rotating, it is easy to scatter when falling, lacking orderly material collection, which can easily cause workpiece collisions and scratches, affecting the product's appearance and precision. Summary of the Invention
[0003] The purpose of this invention is to provide a cutting device for riveting parts, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for riveting parts processing, comprising a base, a feeding structure disposed in the middle of the upper wall of the rear end of the base, a transfer structure fixedly disposed in front of the feeding structure, the transfer structure being disposed on the base, and a receiving structure disposed in front of the transfer structure; wherein, the feeding structure is used for automatic single-rod feeding and can be automatically erected for easy subsequent clamping and handling, the transfer structure is used for automatically clamping the fed rod and transporting it above the receiving structure, and through the cooperation of the receiving structure and the transfer structure, the rod is cut into a T-shaped rivet part during rotation.
[0005] Preferably, the feeding structure includes a first support, a support plate, a pad, a feeding seat, a first spiral rod, an adjusting baffle, and pressure claws; the first support is concave and is fixedly mounted on the upper rear wall of the base; the support plate is fixedly mounted between the two ends of the first support and near the top; the pad is fixedly mounted on the upper wall of the other end of the support plate and near the rear end; the upper wall of the pad has an arc-shaped groove in the middle; the feeding seat is a rectangular box without an upper wall, left side wall, or rear side wall, and the lower inner wall of the feeding seat is inclined to the left; the right end of the feeding seat's front and rear side walls are movably fitted between the two ends of the first support, and the left end of the feeding seat is attached to the support plate. The feeding seat is rotatable, and its left end is close to the pad. A movable groove is provided on the right side wall of the feeding seat near the top center. One end of the first spiral rod movably passes through the front side wall of the feeding seat and is located in the middle of the movable groove. The first spiral rod is rotatable. The adjusting baffle is movably attached to the lower inner wall of the feeding seat, and one end of the adjusting baffle is movably inserted into the movable groove. One end of the adjusting baffle is screwed to the first spiral rod. The adjusting baffle moves by rotating through the first spiral rod. One end of the pressing claw is fixedly set on the left end of the front inner side wall of the feeding seat, and the other end of the pressing claw is provided with an arc-shaped slot in the middle. The pressing claw can be located above or below the groove of the pad.
[0006] Preferably, the feeding structure further includes an electric push rod, a slide block, a linkage frame, and a stacking unit; one end of the electric push rod is fixedly mounted on the upper wall of the first support, and the telescopic end of the electric push rod movably passes through the right end of the bearing plate; the slide block is fixedly mounted on the middle of the lower right wall of the feeding seat, and the front and rear side walls of the slide block are symmetrically provided with filling grooves; the linkage frame is concave, the middle of the linkage frame is fixedly mounted on the telescopic end of the electric push rod, and both ends of the linkage frame are movably inserted into the filling grooves, and the linkage frame can move within the filling grooves; the stacking unit is symmetrically arranged on the upper wall of the front side wall of the feeding seat and the upper wall of the adjusting baffle, and is close to the right end.
[0007] Preferably, the stacking unit includes a first stacking seat, a pair of limiting rods, a second stacking seat, and a second spiral rod. The first stacking seat is L-shaped, with one end vertically disposed on the upper right wall of the adjusting baffle. The first stacking seat has telescopic openings near both its upper and lower ends. One end of each pair of limiting rods movably passes through the telescopic openings of the first stacking seat. The second stacking seat is L-shaped, fixedly disposed on one end of the pair of limiting rods, and can be mated and fitted with the first stacking seat. After mating, the first and second stacking seats form a concave shape. One end of the second spiral rod movably passes through the middle of the second stacking seat and is rotatable. The other end of the second spiral rod is movably screwed into the first stacking seat and passes through it. The distance between the first and second stacking seats is adjusted by rotating the second spiral rod.
[0008] Preferably, the transfer structure includes a first electric slide rail, a mounting frame, a second electric slide rail, a first housing unit, and a three-jaw gripping unit; the first electric slide rail is vertically disposed on the upper wall of the base and is located in front of the unloading structure; one end of the mounting frame is fixedly disposed on the first electric slide rail and moves up and down via the first electric slide rail; the second electric slide rail is fixedly disposed on the other end of the mounting frame; the first housing unit is fixedly disposed on the second electric slide rail and moves back and forth via the second electric slide rail; the first housing unit corresponds to the pad and is provided with a first motor inside the first housing unit; the three-jaw gripping unit is fixedly disposed on the drive end of the first motor inside the first housing unit and rotates via the drive of the first housing unit.
[0009] Preferably, the receiving structure includes an extension frame, a docking box, a discharge slide, a blocking net, a receiving box, a top-loading unit, and a cutting unit; the extension frame is concave and fixedly mounted on the upper wall of the base, and is positioned opposite the three-jaw clamping unit; the docking box is rectangular, without upper or lower walls, and is fixedly mounted between the two ends of the extension frame; a cut is provided at the center of the top of the front side wall of the docking box, and a discharge outlet is provided at the bottom of the front side wall of the docking box; the discharge slide is fixedly mounted on the docking box. The lower wall of the discharge slide is located in front of the docking box. The inner lower wall of one end of the discharge slide is inclined. The opposite side wall of the other end of the discharge slide is provided with a pair of slots. The intercepting net can be detachably inserted into one of the pairs of slots. The upper edge of the left and right side walls of the receiving box is provided with insert arms. The receiving box is installed by inserting the insert arms into the other pair of slots. The receiving box is located below the other end of the discharge slide. The top material unit is fixedly installed on the rear side wall of the docking box. The cutting unit is fixedly installed on the left side wall of the docking box.
[0010] Preferably, the top material unit includes a third electric slide rail, a lifting frame, a lifting seat, a tilting table, and a hydraulic cylinder; the third electric slide rail is fixedly installed in the middle of the rear side wall of the docking box; the lifting frame is concave; one end of the lifting frame is fixedly connected to the third electric slide rail and the lifting frame is raised and lowered through the third electric slide rail; the other end of the lifting frame is movably inserted into the docking box; the lifting seat is fixedly installed on the other end of the lifting frame and is movably embedded in the docking box; one end of the tilting table is movably embedded on the other end of the lifting seat and the tilting table can be tilted; the tilting table is movably embedded in the docking box; one end of the hydraulic cylinder is movably connected to the upper wall of the lifting seat, and the telescopic end of the hydraulic cylinder is inclined and movably connected to the lower wall of the other end of the tilting table.
[0011] Preferably, the cutting unit includes a bidirectional slide rail, a second housing unit, a tool holder, and a pair of cutting blades; the bidirectional slide rail is fixedly mounted on the left side wall of the docking box, the second housing unit is fixedly mounted on the bidirectional slide rail, and the second housing unit moves up and down and forward and backward via the bidirectional slide rail; a second motor is installed inside the second housing unit; the tool holder is concave, and the middle part of the tool holder is fixedly mounted on the drive end of the second motor inside the second housing unit, and the tool holder rotates via the second housing unit; both ends of the tool holder can correspond to the cuts of the docking box, and the pair of cutting blades are detachably inserted into both ends of the tool holder.
[0012] Preferably, the tilting platform is tilted by a hydraulic cylinder, allowing it to be positioned at the outlet of the docking box.
[0013] The cutting device for riveting parts proposed in this invention has the following advantages:
[0014] 1. Through the coordinated design of the stacking unit and the adjusting baffle, flexible adaptation to rods of different diameters and lengths is achieved. The stacking unit adjusts the distance between the first and second stacking seats by rotating the second screw rod, and with the guidance of the limiting rod, it can accurately match the stacking limit of rods of different diameters. The adjusting baffle of the unloading structure moves by rotating the first screw rod, which can adjust the effective accommodating space in the unloading seat according to the length of the rod, avoiding material jamming or disordered unloading due to differences in rod length. It can meet the processing needs of T-shaped rivet parts of various specifications without changing special tooling fixtures, greatly reducing equipment changeover costs and improving production flexibility.
[0015] 2. Achieve fully automated connection from raw material stacking to finished product collection, reducing manual intervention; adopting gravity stacking and tilting unloading seat design, the rods are automatically arranged and unloaded by their own weight, without the need for additional power to drive the feeding, which is energy-saving and efficient; through the mechanical linkage of unloading seat flipping and pressure claw pressing, the posture transformation from horizontal to vertical of a single rod is automatically completed, without the need for manual adjustment of the rod direction, solving the problem of time-consuming posture correction in traditional processing; the dual electric slide rails and three-jaw clamping unit of the transfer structure achieve precise handling, which works in conjunction with the cutting unit and top-loading unit of the receiving structure to form a closed loop process of unloading, transfer, processing and receiving, greatly increasing the processing volume per unit time and reducing the intensity of manual labor.
[0016] 3. During the unloading stage, the precise positioning of a single rod is achieved through the cooperation of the arc-shaped groove of the pad and the arc-shaped jaw of the pressure claw, avoiding deviation during unloading. After the posture conversion, the rod is in a vertical state, and the three-jaw clamping unit of the transfer structure can stably clamp it from the end. With the first motor driving the rod to rotate, it ensures that the rod speed is uniform and the radial runout is small during cutting. The docking box cut and the top material unit positioning of the receiving structure fix the axial position of the rod during the cutting process. The cutter precisely adjusts the cutting position through the bidirectional slide rail, effectively controlling the head size accuracy of the T-shaped rivet and reducing the defect rate.
[0017] 4. To address the pain point of collecting rivet parts after processing, a dedicated guiding structure was designed to balance safety and convenience, preventing safety hazards caused by workpiece splashing after high-speed cutting. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the assembly structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the disassembled material feeding structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the assembly structure of the material feeding structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the assembly structure of the transfer structure of the present invention;
[0022] Figure 5 This is a schematic diagram of the disassembled material receiving structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the assembly structure of the material receiving structure of the present invention;
[0024] Figure 7 for Figure 1 Enlarged view of section A in the image;
[0025] Figure 8 for Figure 1 Enlarged view of section B in the image;
[0026] Figure 9 for Figure 2 A magnified view of section C in the image.
[0027] In the diagram: 1. Base; 2. Feeding structure; 20. First support; 21. Bearing plate; 22. Pad; 23. Feeding seat; 24. First screw rod; 25. Adjusting baffle; 26. Claw; 27. Electric push rod; 28. Slide seat; 29. Linkage frame; 30. Stacking unit; 301. First stacking seat; 302. Limiting rod; 303. Second stacking seat; 304. Second screw rod; 4. Transfer structure; 41. First electric slide rail; 42. Mounting frame; 43. Second electric slide rail; 44. First chassis unit; 45. 5. Three-jaw clamping unit, 51. Receiving structure, 52. Elevating frame, 53. Docking box, 54. Discharge slide, 55. Interception net, 56. Receiving box, 57. Top material unit, 561. Third electric slide rail, 562. Lifting frame, 563. Lifting seat, 564. Tilting table, 565. Hydraulic cylinder, 57. Cutting unit, 571. Two-way slide rail, 572. Second chassis unit, 573. Tool holder, 574. Cutting knife, 61. Groove, 62. Moving groove, 63. Bayonet, 64. Filling groove, 7. Cutting edge, 8. Discharge outlet. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] Please see Figures 1-9 The present invention provides a technical solution: a cutting device for riveting parts processing, including a base 1, a feeding structure 2 disposed in the middle of the upper wall of the rear end of the base 1, a transfer structure 4 fixedly disposed in front of the feeding structure 2, the transfer structure 4 disposed on the base 1, and a receiving structure 5 disposed in front of the transfer structure 4; wherein, the feeding structure 2 is used for automatic single rod feeding and can be automatically erected for easy subsequent clamping and handling, the transfer structure 4 is used for automatically clamping the rod after feeding and transporting it above the receiving structure 5, and through the cooperation of the receiving structure 5 and the transfer structure 4, the rod is cut into a T-shaped rivet part during rotation.
[0030] As a preferred embodiment, the feeding structure 2 further includes a first support 20, a bearing plate 21, a pad 22, a feeding seat 23, a first spiral rod 24, an adjusting baffle 25, a pressure claw 26, an electric push rod 27, a slide 28, a linkage frame 29, and a stacking unit 30; the first support 20 is concave and is fixedly mounted on the upper rear wall of the base 1; the bearing plate 21 is fixedly mounted between the two ends of the first support 20 and near the top; the pad 22 is fixedly mounted on the upper wall of the other end of the bearing plate 21 and near the rear end; the upper wall of the pad 22... The center has an arc-shaped groove 61. The feeding seat 23 is a rectangular box without a top wall, left side wall, or rear side wall. The lower inner wall of the feeding seat 23 is inclined to the left. The front and rear side walls of the right end of the feeding seat 23 are movably fitted between the two ends of the first bracket 20, and the left end of the feeding seat 23 is attached to the support plate 21. The feeding seat 23 can be flipped, and the left end of the feeding seat 23 is close to the pad 22. The right side wall of the feeding seat 23 has a moving groove 62 near the top center. One end of the first spiral rod 24 moves through the front side wall of the feeding seat 23, and the first spiral rod 24 is located at the moving groove. Inside the center of the moving groove 62, the first screw rod 24 can rotate. The adjusting baffle 25 is movably fitted against the lower inner wall of the feeding seat 23, and one end of the adjusting baffle 25 is movably inserted into the moving groove 62. One end of the adjusting baffle 25 is screwed to the first screw rod 24. The adjusting baffle 25 moves by rotating through the first screw rod 24. One end of the pressing claw 26 is fixedly set on the left end of the front side wall of the feeding seat 23, and the other end of the pressing claw 26 is provided with an arc-shaped slot 63 in the middle. The pressing claw 26 can be located above or below the groove 61 of the pad 22. One end of the electric push rod 27 is fixedly set. The first support 20 is on the upper wall, and the telescopic end of the electric push rod 27 moves through the right end of the bearing plate 21. The slide 28 is fixedly set in the middle of the lower right wall of the unloading seat 23, and the front and rear side walls of the slide 28 are symmetrically provided with filling grooves 64. The linkage frame 29 is concave, and the middle of the linkage frame 29 is fixedly set in the telescopic end of the electric push rod 27. The two ends of the linkage frame 29 are respectively movably inserted into the filling grooves 64. The linkage frame 29 can move in the filling grooves 64. The stacking unit 30 is symmetrically arranged on the upper wall of the front side wall of the unloading seat 23 and the upper wall of the adjusting baffle 25, and is close to the right end.
[0031] More specifically, the feeding structure 2 is the core module for realizing automatic single feeding of rods, posture correction (horizontal to vertical) and multi-specification adaptation. The whole is based on the concave first bracket 20 and integrates functions such as support positioning, feeding conveying, posture adjustment, drive transmission and limit adaptation. The concave first bracket 20 is fixed to the upper rear wall of the base 1, providing the installation carrier for the entire feeding structure 2. The bearing plate 21 is horizontally fixed to the top of the first bracket 20, which serves to support the pad 22 and connect the feeding seat 23. The pad 22 is installed on the upper rear wall of the bearing plate 21, and its top arc groove 61 is used to accurately support a single rod, providing a positioning reference for subsequent posture adjustment. The stacking unit 30 is symmetrically installed on the upper front wall of the feeding seat 23 and the upper wall of the adjusting baffle 25 to limit the stacked rods, avoid stacking and jamming, and ensure orderly feeding.
[0032] As a preferred embodiment, the stacking unit 30 further includes a first stacking seat 301, a pair of limiting rods 302, a second stacking seat 303, and a second spiral rod 304. The first stacking seat 301 is L-shaped, with one end vertically mounted on the upper right wall of the adjusting baffle 25. The first stacking seat 301 has telescopic openings near both its upper and lower ends. One end of each pair of limiting rods 302 movably passes through the telescopic opening of the first stacking seat 301. The second stacking seat 303 is L-shaped and is fixedly mounted. On one end of a pair of limiting rods 302, the second stacking seat 303 can be connected and fitted with the first stacking seat 301. After the first stacking seat 301 and the second stacking seat 303 are connected, they form a concave shape. One end of the second spiral rod 304 moves through the middle of the second stacking seat 303 and can rotate. The other end of the second spiral rod 304 is movably screwed into the first stacking seat 301 and passes through the first stacking seat 301. The distance between the first stacking seat 301 and the second stacking seat 303 is adjusted by rotating the second spiral rod 304.
[0033] More specifically, the stacking unit 30 is the core component in the unloading structure 2 that enables precise positioning and orderly stacking of rods with different diameters. Through an adjustable splicing structure, it provides stable guidance for the gravity unloading of rods, avoiding stacking and jamming. Its core design revolves around specification adaptation and stacking limitation, consisting of two L-shaped stacking seats 301 and 303. When the two are joined together, they form a concave receiving space to receive the stacked rods and adapt to the columnar shape of the rods. A pair of limiting rods 302 respectively move through the first stacking seat 301. The telescopic openings at the top and bottom of the 01 are fixed at one end to the second stacking seat 303, providing precise guidance for the movement of the second stacking seat 303 to avoid deviation; one end of the second spiral rod 304 moves through the middle of the second stacking seat 303, and the other end is movably screwed into the first stacking seat 301 and passes through the seat body, forming the core transmission structure for spacing adjustment; the first stacking seat 301 is vertically fixed to the upper right wall of the adjusting baffle 25 of the unloading structure 2, and cooperates with the symmetrical stacking unit 30 on the upper front side wall of the unloading seat 23 to form a complete stacking limiting channel.
[0034] As a preferred embodiment, the transfer structure 4 further includes a first electric slide rail 41, a mounting frame 42, a second electric slide rail 43, a first housing unit 44, and a three-jaw gripping unit 45. The first electric slide rail 41 is vertically mounted on the upper wall of the base 1 and is located in front of the unloading structure 2. One end of the mounting frame 42 is fixedly mounted on the first electric slide rail 41, and the mounting frame 42 moves up and down via the first electric slide rail 41. The second electric slide rail 43 is fixedly mounted on the other end of the mounting frame 42. The first housing unit 44 is fixedly mounted on the second electric slide rail 43, and the first housing unit 44 moves back and forth via the second electric slide rail 43. The first housing unit 44 corresponds to the pad 22, and a first motor is installed inside the first housing unit 44. The three-jaw gripping unit 45 is fixedly mounted on the drive end of the first motor inside the first housing unit 44, and the three-jaw gripping unit 45 is driven to rotate by the first housing unit 44.
[0035] More specifically, the transfer structure 4 is the core module for achieving precise handling, stable clamping, and rotational drive during cutting of the rod. It uses two-dimensional movement adjustment and a three-jaw clamping structure to connect the unloading structure 2 and the receiving structure 5, ensuring the orderly transfer of the rod from the posture correction station to the cutting station. The first electric slide rail 41 is vertically fixed to the upper wall of the base 1, and its moving end is connected to the mounting frame 42. The mounting frame 42 is raised and lowered by the extension and retraction of the first electric slide rail 41 to achieve precise adjustment of the clamping height. The second electric slide rail 43 is fixed to the end of the mounting frame 42 away from the first electric slide rail 41, and its moving end is fixed to the first chassis unit 44. It can drive the first chassis unit 44 to move back and forth to adapt to the station spacing between the unloading structure 2 and the receiving structure 5.
[0036] As a preferred embodiment, the receiving structure 5 further includes an extension frame 51, a docking box 52, a discharge slide 53, a blocking net 54, a receiving box 55, a top-loading unit 56, and a cutting unit 57. The extension frame 51 is concave and is fixedly mounted on the upper wall of the base 1, opposite to the three-jaw clamping unit 45. The docking box 52 is a rectangular box without upper or lower walls, fixedly mounted between the two ends of the extension frame 51. A cutout 7 is provided at the center of the top of the front side wall of the docking box 52, and a discharge outlet 8 is provided at the bottom of the front side wall of the docking box 52 for discharging materials. The slide 53 is fixedly installed on the lower wall of the docking box 52 and located in front of the docking box 52. The inner lower wall of one end of the discharge slide 53 is an inclined wall. The opposite side wall of the other end of the discharge slide 53 is provided with a pair of slots. The intercepting net 54 can be detachably inserted into one of the pairs of slots. The upper edge of the left and right side walls of the receiving box 55 is provided with insert arms. The receiving box 55 is installed by inserting the insert arms into the other pair of slots. The receiving box 55 is located below the other end of the discharge slide 53. The top material unit 56 is fixedly installed on the rear side wall of the docking box 52. The cutting unit 57 is fixedly installed on the left side wall of the docking box 52.
[0037] More specifically, the receiving structure 5 is the core module for achieving precise cutting and positioning of rods, processing of T-shaped rivets, and orderly collection of finished products. With processing adaptation, stable positioning, and safe material collection as its core design features, it connects with the transfer structure 4 to complete the cutting operation and prevent finished products from scattering. The whole structure is based on the concave riser frame 51, integrating three functional components: support carrier, processing coordination, and guiding and collecting. The concave riser frame 51 is fixed to the upper wall of the base 1 and is opposite to the three-jaw clamping unit 45 of the transfer structure 4, providing stable installation support for the docking box 52 and ensuring precise alignment between the rod transfer and the cutting station. The docking box 52 is a rectangular box without upper and lower walls, fixed between the two ends of the riser frame 51. The cutout 7 at the top of its front side wall provides a working channel for the cutting unit 57, and the discharge port 8 at the bottom provides a discharge path for the processed rivets. It is the core area of the cutting operation.
[0038] As a preferred embodiment, the top material unit 56 further includes a third electric slide rail 561, a lifting frame 562, a lifting seat 563, a tilting table 564, and a hydraulic cylinder 565. The third electric slide rail 561 is fixedly installed in the middle of the rear side wall of the docking box 52. The lifting frame 562 is concave, with one end fixedly connected to the third electric slide rail 561 and raised and lowered via the third electric slide rail 561. The other end of the lifting frame 562 is movably inserted into the docking box 52. The lifting seat 563 is fixedly installed. On the other end of the lifting frame 562, and the lifting seat 563 is movably embedded in the docking box 52, one end of the tilting table 564 is movably embedded on the other end of the lifting seat 563, and the tilting table 564 can be tilted. The tilting table 564 is movably embedded in the docking box 52. One end of the hydraulic cylinder 565 is movably connected to the upper wall of the lifting seat 563, and the telescopic end of the hydraulic cylinder 565 is tilted and movably connected to the lower wall of the other end of the tilting table 564. The tilting table 564 can be tilted at the outlet 8 of the docking box 52 by the tilting of the hydraulic cylinder 565.
[0039] More specifically, the top material unit 56 is the core component of the receiving structure 5, which realizes precise axial positioning of the rod, adaptation of cutting posture, and auxiliary guidance of finished product. With lifting adjustment and flipping support as the core design, it works with the transfer structure 4 and the cutting unit 57 to complete the stable processing of the rod, while assisting in the discharge of finished product. The third electric slide rail 561 is fixed to the middle of the rear side wall of the docking box 52, providing the installation foundation and lifting power for the entire top material unit 56. The lifting frame 562 has a concave structure, with one end fixedly connected to the third electric slide rail 561, which can be driven to lift up and down through the slide rail. The other end is movably inserted into the docking box 52 to ensure structural stability during lifting. The lifting seat 563 is fixed to the end of the lifting frame 562 that extends into the docking box 52, and is movably embedded inside the docking box 52, serving as the installation base 1 of the flipping table 564. At the same time, the lifting of the lifting frame 562 drives the flipping table 564 to adjust its height synchronously, adapting to the positioning requirements of rods of different lengths.
[0040] As a preferred embodiment, the cutting unit 57 further includes a bidirectional slide rail 571, a second housing unit 572, a tool holder 573, and a pair of cutting blades 574. The bidirectional slide rail 571 is fixedly installed on the left side wall of the docking box 52. The second housing unit 572 is fixedly installed on the bidirectional slide rail 571, and the second housing moves up and down and back and forth through the bidirectional slide rail 571. A second motor is installed inside the second housing unit 572. The tool holder 573 is concave, and the middle part of the tool holder 573 is fixedly installed on the second motor drive end inside the second housing unit 572. The tool holder 573 rotates through the second housing unit 572, and both ends of the tool holder 573 can correspond to the cuts 7 of the docking box 52. A pair of cutting blades 574 are detachably inserted into both ends of the tool holder 573.
[0041] More specifically, the cutting unit 57 is the core functional component for achieving precise forming of the head of the T-shaped rivet. Its design is based on multi-dimensional position adjustment and motor-driven cutting, working in conjunction with the rotation of the rods in the transfer structure 4 to complete the cutting operation. Its core design revolves around position adaptation, efficient cutting, and convenient maintenance. The bidirectional slide rail 571 is fixed to the left side wall of the docking box 52 of the receiving structure 5, enabling bidirectional adjustment of lifting and forward / backward movement, providing a foundation for precise cutting position adaptation. The second housing unit 572 is fixed to the bidirectional slide rail 571, achieving overall position adjustment through the bidirectional drive of the slide rail, ensuring precise alignment with the cut 7 and rods of the docking box 52 during cutting, while also providing a stable mounting platform for the power components. The second housing unit 572 integrates a second motor, providing the flipping power for changing and repositioning the cutter 574 on the tool holder 573.
[0042] Its detailed connection method is a well-known technology in this field. The following mainly introduces the working principle and process, and the specific work is as follows.
[0043] First, the equipment is placed and supported stably by the base 1. After the equipment is powered on, the cut rods can be placed in the stacking unit 30. According to the diameter of the rods, the second spiral rod 304 is rotated to cause the second stacking seat 303 to be stressed. The distance is adjusted by moving relative to the first stacking seat 301 using the limiting rods 302. Then, the L-shaped first stacking seat 301 and the second stacking seat 303 form a concave shape, thereby blocking the rods and achieving stacking by their own weight.
[0044] The bottommost rod in the stacking unit 30 will enter the unloading seat 23 in the unloading structure 2 and be arranged again in the unloading seat 23. Due to the inclined wall of the unloading seat 23 and the movable setting of one end of the unloading seat 23, the rod is attached to the side wall of the pad 22 on the bearing plate 21, which can activate the electric push rod 27 on the first bracket 20 to retract. By using the two ends of the linkage frame 29 to move in the filling groove 64 of the slide 28, the unloading seat 23 is rotated, causing the end near the pad 22 to be lifted, thereby raising the rod attached to the side wall of the pad 22 and rolling it into the groove 61, realizing the single rod discharge.
[0045] Then the electric push rod 27 extends and drives the unloading seat 23 to flip and reset, thereby driving the pressure claw 26 opposite to the pad 22 to descend, thereby pressing down one end of the rod, causing the rod to flip with the force of the front side of the pad 22, and vertically clamping it between the jaw 63 of the pressure claw 26 and the pad 22.
[0046] This drives the first electric slide rail 41 in the transfer structure 4, which in turn raises the second electric slide rail 43 on the mounting frame 42. The second electric slide rail 43 then moves the corresponding three-jaw clamping unit 45 above the rod, lowers it to clamp and pick up the material, and then moves the rod above the docking box 52 in the receiving structure 5.
[0047] Secondly, the rod is lowered and inserted into the top of the docking box 52 via the first electric slide rail 41. At the same time, the third electric slide rail 561 in the top material unit 56 is activated. With the help of the lifting frame 562, the lifting seat 563 and the tilting table 564 are raised in the docking box 52, and can be supported against the lower wall of the rod.
[0048] The first chassis unit 44 drives the three-jaw clamping unit 45 to rotate, thereby realizing the rotation of the rod. The rotating rod comes into contact with the cutter 574 in the cutting unit 57 and can be processed into a T-shape.
[0049] The cutter 574 is driven to lift and feed via the bidirectional slide rail 571. The second housing unit 572 is activated to rotate the tool holder 573, thereby changing the cutter 574 at both ends of the tool holder 573. The cutter 574 is fed relative to the cutting opening 7. When the cutter 574 contacts the rod, it can perform T-shaped cutting. After the shape is cut, the formed riveted part is cut off by the continuous feeding of the cutter 574.
[0050] After being cut, the riveted part, located in the docking box 52 supported by the riser frame 51, will fall onto the tilting table 564. Then, it will descend to the discharge port 8 via the tilting table 564. At this point, the hydraulic cylinder 565 on the lifting seat 563 can be activated to retract, causing the tilting table 564 to tilt and slide down into the discharge slide 53. The riveted part will be intercepted by the intercepting net 54 at the other end of the discharge slide 53, and the debris will be filtered into the collection box 55 for recycling. Alternatively, the intercepting net 54 can be removed, and the riveted part can be directly placed into the collection box 55 for storage.
[0051] Because of the different lengths of the rods, the first spiral rod 24 located in the moving groove 62 can be rotated to drive the adjusting baffle 25 to move, thereby adjusting the distance between the adjusting baffle 25 and the pressure claw 26, and driving one of the stacking units 30 to move, so as to realize the use of rods of different lengths for limiting.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cutting device for machining riveted parts, characterized in that, Includes a base (1), a feeding structure (2) is provided in the middle of the upper wall of the rear end of the base (1), a transfer structure (4) is fixedly provided on the front side of the feeding structure (2), the transfer structure (4) is provided on the base (1), and a receiving structure (5) is provided on the front side of the transfer structure (4). Among them, the unloading structure (2) is used for automatic unloading of single rods and can be automatically erected to facilitate subsequent clamping and handling. The transfer structure (4) is used to automatically clamp the rods after unloading and transport them to the top of the receiving structure (5). Through the cooperation of the receiving structure (5) and the transfer structure (4), the rods are cut into T-shaped rivet parts during rotation. The feeding structure (2) includes a first bracket (20), a bearing plate (21), a pad (22), a feeding seat (23), a first screw rod (24), an adjusting baffle (25), and a pressure claw (26); The first bracket (20) is concave and is fixedly mounted on the upper rear wall of the base (1). The bearing plate (21) is fixedly mounted between the two ends of the first bracket (20) and near the top. The pad (22) is fixedly mounted on the upper wall of the other end of the bearing plate (21) and near the rear end. An arc-shaped groove (61) is provided in the middle of the upper wall of the pad (22). The feed seat (23) is a rectangular box without an upper wall, left side wall, and rear side wall. The lower inner wall of the feed seat (23) is inclined to the left. The front and rear side walls of the right end of the feed seat (23) are movably fitted between the two ends of the first bracket (20). The left end of the feed seat (23) is attached to the bearing plate (21). The feed seat (23) can be flipped. The left end of the feed seat (23) is close to the pad (22). A movable groove (62) is provided near the top center of the right side wall. One end of the first spiral rod (24) is movably inserted through the front side wall of the feeding seat (23), and the first spiral rod (24) is located in the middle of the movable groove (62). The first spiral rod (24) can rotate. The adjusting baffle (25) is movably attached to the lower inner wall of the feeding seat (23), and one end of the adjusting baffle (25) is movably inserted into the movable groove (62). One end of the adjusting baffle (25) is screwed to the first spiral rod (24). The adjusting baffle (25) can rotate and move through the first spiral rod (24). One end of the pressing claw (26) is fixedly set on the left end of the front side wall of the feeding seat (23), and the other end of the pressing claw (26) is provided with an arc-shaped slot (63) in the middle. The pressing claw (26) can be located above or below the groove (61) of the pad (22).
2. The cutting device for riveting parts according to claim 1, characterized in that, The feeding structure (2) also includes an electric push rod (27), a slide (28), a linkage frame (29), and a stacking unit (30); One end of the electric push rod (27) is fixedly set on the upper wall of the first bracket (20), and the telescopic end of the electric push rod (27) moves through the right end of the bearing plate (21). The slide (28) is fixedly set in the middle of the lower right wall of the unloading seat (23), and the front and rear side walls of the slide (28) are symmetrically provided with filling grooves (64). The linkage frame (29) is concave. The middle part of the linkage frame (29) is fixedly set on the telescopic end of the electric push rod (27), and the two ends of the linkage frame (29) are respectively movably inserted into the filling grooves (64). The linkage frame (29) can move in the filling grooves (64). The stacking unit (30) is symmetrically set on the upper wall of the front side wall of the unloading seat (23) and the upper wall of the adjusting baffle (25), and is close to the right end.
3. A cutting device for riveting parts processing according to claim 2, characterized in that, The stacking unit (30) includes a first stacking seat (301), a pair of limiting rods (302), a second stacking seat (303), and a second screw rod (304). The first stacking base (301) is L-shaped, with one end vertically mounted on the upper right wall of the adjusting baffle (25). The first stacking base (301) has telescopic openings near both its upper and lower ends. One end of each pair of limiting rods (302) movably passes through the telescopic opening of the first stacking base (301). The second stacking base (303) is L-shaped and is fixedly mounted on one of the pair of limiting rods (302). The second stacking seat (303) is able to dock with the first stacking seat (301). The first stacking seat (301) and the second stacking seat (303) are concave after docking. One end of the second spiral rod (304) moves through the middle of the second stacking seat (303) and can rotate. The other end of the second spiral rod (304) is movably screwed into the first stacking seat (301) and passes through the first stacking seat (301).
4. A cutting device for riveting parts processing according to claim 3, characterized in that, The distance between the first stacking base (301) and the second stacking base (303) is adjusted by rotating the second screw rod (304).
5. A cutting device for riveting parts according to claim 4, characterized in that, The transfer structure (4) includes a first electric slide rail (41), a mounting bracket (42), a second electric slide rail (43), a first chassis unit (44), and a three-jaw clamping unit (45). The first electric slide rail (41) is vertically mounted on the upper wall of the base (1) and is located in front of the unloading structure (2). One end of the mounting bracket (42) is fixedly mounted on the first electric slide rail (41) and the mounting bracket (42) moves up and down through the first electric slide rail (41). The second electric slide rail (43) is fixedly mounted on the other end of the mounting bracket (42). The first chassis unit (44) is fixedly mounted on the second electric slide rail (43) and moves back and forth through the second electric slide rail (43). The first chassis unit (44) corresponds to the pad (22) and a first motor is provided inside the first chassis unit (44). The three-jaw clamping unit (45) is fixedly mounted on the first motor drive end inside the first chassis unit (44) and rotates through the first chassis unit (44).
6. A cutting device for riveting parts according to claim 5, characterized in that, The receiving structure (5) includes a heightening frame (51), a docking box (52), a discharge slide (53), a blocking net (54), a receiving box (55), a top material unit (56), and a cutting unit (57); The riser (51) is concave and is fixedly mounted on the upper wall of the base (1). The riser (51) is opposite to the three-jaw clamping unit (45). The docking box (52) is a rectangular box without upper or lower walls. The docking box (52) is fixedly mounted between the two ends of the riser (51). A cutout (7) is provided in the middle of the top of the front side wall of the docking box (52). An outlet (8) is provided at the bottom of the front side wall of the docking box (52). The discharge slide (53) is fixedly mounted on the lower wall of the docking box (52) and located in front of the docking box (52). The inner lower wall of one end of the discharge slide (53) is an inclined wall. The opposite side wall of the other end of the discharge slide (53) is provided with a pair of slots. The intercepting net (54) can be detachably inserted between one of the pairs of slots. The upper edge of the left and right side walls of the receiving box (55) is provided with insert arms. The receiving box (55) is installed by inserting the insert arms into the other pair of slots. The receiving box (55) is located below the other end of the discharge slide (53). The top material unit (56) is fixedly installed on the rear side wall of the docking box (52). The cutting unit (57) is fixedly installed on the left side wall of the docking box (52).
7. A cutting device for riveting parts according to claim 6, characterized in that, The top material unit (56) includes a third electric slide rail (561), a lifting frame (562), a lifting seat (563), a tilting table (564), and a hydraulic cylinder (565). The third electric slide rail (561) is fixedly installed in the middle of the rear side wall of the docking box (52). The lifting frame (562) is concave. One end of the lifting frame (562) is fixedly connected to the third electric slide rail (561), and the lifting frame (562) is raised and lowered through the third electric slide rail (561). The other end of the lifting frame (562) is movably inserted into the docking box (52). The lifting seat (563) is fixedly installed on the other end of the lifting frame (562). The lifting seat (563) is movably embedded in the docking box (52), and one end of the tilting table (564) is movably embedded on the other end of the lifting seat (563). The tilting table (564) can be tilted. The tilting table (564) is movably embedded in the docking box (52). One end of the hydraulic cylinder (565) is movably connected to the upper wall of the lifting seat (563), and the telescopic end of the hydraulic cylinder (565) is tilted and movably connected to the lower wall of the other end of the tilting table (564).
8. A cutting device for riveting parts according to claim 7, characterized in that, The cutting unit (57) includes a bidirectional slide rail (571), a second chassis unit (572), a tool holder (573), and a pair of cutting blades (574). The bidirectional slide rail (571) is fixedly installed on the left side wall of the docking box (52). The second chassis unit (572) is fixedly installed on the bidirectional slide rail (571). The second chassis moves up and down and forward and backward through the bidirectional slide rail (571). A second motor is installed inside the second chassis unit (572). The knife holder (573) is concave. The middle part of the knife holder (573) is fixedly installed on the second motor drive end inside the second chassis unit (572). The knife holder (573) rotates through the second chassis unit (572). The two ends of the knife holder (573) can correspond to the cut (7) of the docking box (52). A pair of cutters (574) are detachably inserted into the two ends of the knife holder (573).
9. A cutting device for riveting parts according to claim 8, characterized in that, The tilting table (564) is tilted by a hydraulic cylinder (565) and can be tilted at the outlet (8) of the docking box (52).