Scratch-proof five-axis rotary table for aluminum part machining

By integrating chip blowing and purification devices on a five-axis rotary table, the problems of aluminum chip splashing and dust pollution were solved, achieving efficient cleaning and cooling, and improving the processing quality of aluminum parts and the stability of the equipment.

CN121756145APending Publication Date: 2026-03-31JIANGSU JUYUAN ELECTRICAL
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Patent Information

Application Number
CN202610239500.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-28
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When machining aluminum parts on a five-axis rotary table, aluminum chips easily adhere to the rotary table surface and the surface of the aluminum parts, causing secondary scratches, affecting machining accuracy and equipment stability, while dust pollutes the environment and harms health.

Method used

A scratch-resistant five-axis rotary table was designed, employing a chip blowing device and a purification device. Through the cooperation of electric guide rails and telescopic rods, it is precisely aligned with the processing area. The chip blowing device sprays high-pressure airflow to remove aluminum chips in a timely manner, while the purification device uses negative pressure to adsorb and collect dust. The airflow is adjusted through a guide device to simultaneously cool the rotary table and aluminum parts.

Benefits of technology

It effectively avoids aluminum shavings splashing and residue, improves the processing quality of aluminum parts, extends equipment life, and ensures a clean and safe working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of five-axis rotary tables, and particularly discloses an anti-scratch five-axis rotary table for aluminum part machining, which comprises a mounting box body, a mounting table is fixedly connected to one side of the inner wall of the mounting box body through a bracket, a five-axis rotary table body is fixedly connected to the top of the mounting table, and first moving grooves are formed in the two sides of the mounting table; first electric guide rails are fixedly connected to the inner walls of the first moving grooves, first connecting blocks are fixedly connected to the side faces of sliding blocks in the two first electric guide rails, and first sliding grooves are formed in the sides, away from the first electric guide rails, of the first connecting blocks. According to the anti-scratch five-axis rotary table for aluminum part machining, the problem that when an aluminum part is machined at present, aluminum scraps of the cut aluminum part splash, machining is affected by the residual aluminum scraps, and consequently the surface of the aluminum part is uneven is solved.
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Description

Technical Field

[0001] This invention relates to the field of five-axis rotary table technology, specifically a five-axis rotary table for processing scratch-resistant aluminum parts. Background Technology

[0002] Due to their soft texture and easily scratched surface, aluminum parts require careful consideration of both machining accuracy and surface quality during five-axis rotary table processing. This is to prevent aluminum shavings from scratching the surface or affecting the rotary table's motion accuracy. Traditional five-axis rotary tables lack specific anti-scratch designs, allowing aluminum shavings to adhere to the rotary table surface and the aluminum parts, causing secondary scratches as the table rotates. Accumulated aluminum shavings can also cause the rotary table guide rails to jam, reducing equipment stability. Furthermore, the lack of real-time purification devices during processing means that the spread of aluminum dust not only pollutes the environment but may also affect the health of operators. With the increasing demands for surface quality in industries such as aerospace and automotive manufacturing, the requirements for integrated anti-scratch, aluminum shavings cleaning, and dust purification capabilities of five-axis rotary tables have significantly increased.

[0003] Chinese patent CN119267543A discloses a high-efficiency drive device for a five-axis cam turntable, which can achieve efficient cooling of the lubricating oil of the five-axis cam turntable, thereby improving the reliability of the drive device. However, it cannot achieve the table surface cleaning effect, resulting in aluminum shavings residue that can easily cause secondary scratches on the surface of aluminum parts, dust pollution of the environment, and harm to the health of operators. Summary of the Invention

[0004] To solve the above problems, the present invention is implemented through the following technical solution: a five-axis rotary table for processing scratch-resistant aluminum parts, comprising a mounting box, a mounting platform fixedly connected to one side of the inner wall of the mounting box via a bracket, a five-axis rotary table body fixedly connected to the top of the mounting platform, first moving slots provided on both sides of the mounting platform, first electric guide rails fixedly connected to the inner walls of the first moving slots, first connecting blocks fixedly connected to the sides of the sliders inside the two sets of first electric guide rails, a first sliding groove provided on the side of the first connecting block away from the first electric guide rail, a chip blowing device and a purification device slidably connected to the inner walls of the two sets of first sliding grooves respectively, a second moving slot provided at the bottom of the mounting platform, a second electric guide rail fixedly connected to the inner wall of the second moving slot, a connecting base fixedly connected to the bottom of the slider inside the second electric guide rail, a fixed end of a first electric telescopic rod fixedly connected to the top of the connecting base, two sets of the first electric telescopic rods symmetrically distributed on the top of the connecting base, and a baffle shell fixedly connected to the top of the mounting box.

[0005] Preferably, the movable ends of the two sets of first electric telescopic rods are fixedly connected to the bottom of the chip blowing device and the purification device, respectively. The bottom of the mounting platform is fixedly connected to the bottom of the inner wall of the mounting box through a bracket. The second electric guide rail in the second moving groove drives the connecting base to make slight lateral adjustments. In conjunction with the extension and retraction of the two sets of symmetrical first electric telescopic rods, the chip blowing device and the purification device are pushed to move up and down along the first sliding groove, so that the chip blowing device and the purification device are aligned with the aluminum workpiece processing surface, ensuring that aluminum chips are processed as soon as they are generated.

[0006] Preferably, the chip blowing device includes a first fixed base, a first movable slider is fixedly connected to one side of the first fixed base, two sets of the first movable slider are symmetrically distributed on one side of the first fixed base, a first connecting bracket is fixedly connected to the top of the first fixed base, a fan is fixedly connected through and to one side of the first connecting bracket, a third sliding groove is formed on the side of the first connecting bracket located on the side of the fan, a first connecting rod is slidably connected to the inner wall of the third sliding groove, a cleaning brush head is fixedly connected to one side of the first connecting rod, an air guide device is fixedly connected to the side of the first connecting bracket away from the fan via a bracket, a fixed end of a second electric telescopic rod is fixedly connected to the side of the first connecting bracket located on the side of the third sliding groove, a second connecting rod is fixedly connected to the movable end of the second electric telescopic rod, one side of the second connecting rod is fixedly connected to the first connecting rod, and the end of the second connecting rod away from the first connecting rod is fixedly connected to the air guide device via a bracket.

[0007] Preferably, the bottom of the first fixed base is fixedly connected to the movable end of the first electric telescopic rod, and the first movable slider is slidably connected to the first sliding groove. When the five-axis rotary table body is started to process aluminum parts, the fan is turned on. The airflow is guided by the air guide device and blown towards the processing surface. This can not only blow away the aluminum chips generated during cutting in time, avoiding aluminum chips from splashing and contaminating the equipment or remaining on the processing surface and causing scratches, but also quickly remove the heat generated during processing, and simultaneously cool the five-axis rotary table body and aluminum parts, reducing the impact of high temperature on the life of equipment components and the processing accuracy of aluminum parts.

[0008] Preferably, the air guiding device includes a first rubber shell, the top of which is fixedly connected to the fixed end of a third electric telescopic rod. Two sets of the third electric telescopic rod are provided and symmetrically distributed at the top and bottom of the first rubber shell. The movable end of the third electric telescopic rod passes through the first rubber shell and is fixedly connected to a second connecting block. A stretchable rubber strip is fixedly connected to one side of the second connecting block, and the top of the stretchable rubber strip is fixedly connected to the top of the inner wall of the first rubber shell.

[0009] Preferably, one side of the first rubber shell is fixedly connected to the first connecting bracket via a bracket, and the portion of the first rubber shell located on the side of the third electric telescopic rod is fixedly connected to the second connecting rod via a bracket. Airflow enters the interior of the first rubber shell of the air guide device. At this time, the air volume can be controlled by the third electric telescopic rod according to the processing scenario requirements: activating two sets of symmetrically distributed third electric telescopic rods causes the movable end to drive the second connecting block to move up and down, thereby pulling the stretchable rubber strip to stretch and deform. By adjusting the size of the air duct opening formed by the stretchable rubber strip and the inner wall of the first rubber shell, the air volume can be adjusted as needed.

[0010] Preferably, the purification device includes a second fixed base, a second movable slider is fixedly connected to one side of the second fixed base, two sets of the second movable slider are provided and symmetrically distributed on one side of the second fixed base, a second connecting bracket is fixedly connected to the top of the second fixed base, a purification mechanism is fixedly connected to one side of the second connecting bracket, a second rubber shell is fixedly connected to the side of the second connecting bracket away from the purification mechanism through the bracket, a fixed end of a fourth electric telescopic rod is fixedly connected to one side of the second connecting bracket, a third connecting rod is fixedly connected to the movable end of the fourth electric telescopic rod, and the end of the third connecting rod away from the fourth electric telescopic rod is fixedly connected to one side of the second rubber shell through the bracket.

[0011] Preferably, the bottom of the second fixed base is fixedly connected to the movable end of the first electric telescopic rod, and the second movable slider is slidably connected to the first sliding groove.

[0012] Preferably, the purification mechanism includes a purification chamber. One side of the purification chamber is connected to a second rubber shell via a pipe. Another side of the purification chamber is fixedly connected to a second connecting bracket. A first water tank is fixedly connected to one side of the purification chamber. The inlet of a first water pump is connected to one side of the first water tank via a pipe. The outlet of the first water pump is connected to the inlet of a first pipe. The outlet of the first pipe penetrates the top of the purification chamber and is fixedly connected to an atomizing nozzle. The fixed end of a fifth electric telescopic rod is fixedly connected to the top of the purification chamber located on one side of the first pipe. The movable end of the fifth electric telescopic rod penetrates the purification chamber and is fixedly connected to a filter brush head. The inner wall of the purification chamber is located on one side of the fifth electric telescopic rod. A dust filter is fixedly connected to a portion of the purification chamber. A waterproof fan is fixedly connected to the side of the purification chamber away from the dust filter. A collection chamber is fixedly connected to the bottom of the purification chamber below the fifth electric telescopic rod. The dust blown up by the second rubber shell is sucked into the purification chamber along with the airflow. If the suction range needs to be adjusted, the fourth electric telescopic rod can be activated. Its movable end drives the second rubber shell to deform slightly through the third connecting rod, so as to finely adjust the angle of the suction port and improve the dust collection efficiency. It can be adjusted in conjunction with the dust blowing device. After the dust enters the purification chamber, the first water pump is activated to transport the clean water in the first water tank to the atomizing nozzle through the first pipe, forming a fine water mist that fully contacts the dust, causing the dust particles to increase in weight and settle.

[0013] This invention provides a scratch-resistant five-axis rotary table for machining aluminum parts. It has the following advantages:

[0014] 1. This scratch-resistant five-axis rotary table for aluminum parts processing is used by first fixing the aluminum part to be processed onto the rotary table body. The baffle shell on the top of the housing can prevent aluminum chips from splashing outwards. According to the processing position of the aluminum part, the chip blowing device and the purification device are moved laterally by the first electric guide rail. Then, the height and angle are finely adjusted by the second electric guide rail and the first electric telescopic rod to make them accurately aligned with both sides of the processing area, ensuring that aluminum chips are processed as soon as they are generated. At the same time as the five-axis rotary table body is started to process, the chip blowing device sprays high-pressure airflow to blow away the aluminum chips in time to avoid scratching the processing surface or reducing the flatness. The purification device starts negative pressure adsorption at the same time to quickly collect the blown aluminum chips and prevent them from floating in the housing and causing secondary contamination of the aluminum parts and equipment.

[0015] 2. This scratch-resistant five-axis rotary table for aluminum part processing first uses the first and second electric guide rails and the first electric telescopic rod to precisely move the chip blowing device to the aluminum part processing area. Two sets of sliders slide smoothly along the slide groove to ensure stable positioning. When the five-axis rotary table is started to process the aluminum part, the fan is turned on. The airflow is guided to the processing surface by the air guide device, which can not only blow away aluminum chips in time to avoid scratching the processing surface and contaminating the equipment, but also quickly remove heat and cool the rotary table and aluminum part simultaneously, reducing the impact of high temperature on equipment life and processing accuracy. When the fan blades are covered with aluminum chips and dust due to long-term operation and affect the air output efficiency, the second electric telescopic rod is activated. The connecting rod drives the cleaning brush head to move along the slide groove, and cleans the fan blades back and forth to remove residual impurities, ensuring the continuous and efficient chip blowing and cooling function. This design forms a complete guarantee from positioning, operation to equipment self-cleaning, solving the problems of aluminum chip splashing and residue and high equipment temperature. While maintaining stable operation of the device and extending the life of the rotary table, it significantly improves the processing quality of aluminum parts.

[0016] 3. This scratch-resistant five-axis rotary table for aluminum part processing uses a first electric guide rail, a second electric guide rail, and a first electric telescopic rod to precisely move the chip blowing device to the corresponding area of ​​the aluminum part processing, ensuring accurate working position. Simultaneously with starting the five-axis rotary table to process the aluminum part, the fan is turned on, and airflow enters the first rubber housing of the air guide device. The airflow can be controlled as needed via the third electric telescopic rod: activating two sets of symmetrical third electric telescopic rods causes the movable end to move the second connecting block up and down, pulling the stretchable rubber strip to extend and retract. The airflow is adjusted by changing the diameter of the air duct. When there are many aluminum chips, the air duct is enlarged to quickly blow away the chips; when fine cooling is required, the air duct is reduced to concentrate the airflow, balancing cleaning effect and processing accuracy.

[0017] 4. This scratch-resistant aluminum part processing five-axis rotary table, when the five-axis rotary table body is started to process the aluminum part, simultaneously activates the chip blowing device and the purification device to work together: the chip blowing device adjusts the air volume as needed through the air guide device to blow the aluminum chips and dust generated during cutting away from the processing surface; the waterproof fan of the purification device starts to generate negative pressure, and the blown dust and airflow are sucked into the purification chamber through the second rubber shell. If it is necessary to adjust the suction range, the fourth electric telescopic rod can be activated, and the second rubber shell can be slightly deformed through the third connecting rod to finely adjust the suction port angle to improve the collection efficiency. After the dust enters the purification chamber, the first water pump delivers clean water from the first water tank to the atomizing nozzle to form water mist, which makes the dust heavier and settle. The fine dust that does not settle is intercepted a second time by the dust filter screen to ensure that the exhaust airflow is clean. If the filter screen is clogged, the fifth electric telescopic rod is activated to drive the filter screen brush head to clean it. The cleaned dust and wastewater fall into the recycling box for centralized treatment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the five-axis rotary table structure for anti-scratch aluminum part processing according to the present invention;

[0019] Figure 2 This is a schematic diagram of the connection structure of the connecting base of the present invention;

[0020] Figure 3 This is a schematic diagram of the second electric guide rail connection structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the chip blowing device of the present invention;

[0022] Figure 5 This is a schematic diagram of the connection structure of the air guide device of the present invention;

[0023] Figure 6 This is a schematic diagram of the air guide device of the present invention;

[0024] Figure 7 This is a schematic diagram of the purification device of the present invention;

[0025] Figure 8 This is a schematic diagram of the second rubber shell connection structure of the present invention;

[0026] Figure 9 This is a schematic diagram of the purification mechanism structure of the present invention;

[0027] Figure 10 This is a schematic diagram of the dust filter screen connection structure of the present invention.

[0028] In the diagram: 1. Mounting housing; 2. Mounting platform; 3. First moving groove; 4. First electric guide rail; 5. First connecting block; 6. First sliding groove; 7. Debris blowing device; 71. First fixed base; 72. First moving slider; 73. First connecting bracket; 74. Fan; 75. Third sliding groove; 76. First connecting rod; 77. Cleaning brush head; 78. Air guide device; 781. First rubber shell; 782. Third electric telescopic rod; 783. Second connecting block; 784. Stretchable rubber strip; 79. Second electric telescopic rod; 710. Second connecting rod; 8. Purification device; 81. Second fixed base 82. Second movable slider; 83. Second connecting bracket; 84. Purification mechanism; 841. Purification chamber; 842. First water tank; 843. First water pump; 844. First pipeline; 845. Atomizing nozzle; 846. Fifth electric telescopic rod; 847. Filter brush head; 848. Dust filter; 849. Waterproof fan; 8410. Recycling chamber; 85. Second rubber shell; 86. Fourth electric telescopic rod; 87. Third connecting rod; 9. Second moving slot; 10. Second electric guide rail; 11. Connecting base; 12. First electric telescopic rod; 13. Five-axis turntable body; 14. Baffle shell. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] For the first embodiment, please refer to... Figures 1-3 This invention provides a technical solution to solve the problems of aluminum chip splashing and residual aluminum chips affecting the processing and causing uneven aluminum surface during aluminum part processing: a scratch-resistant five-axis rotary table for aluminum part processing, including a mounting housing 1, a mounting platform 2 fixedly connected to one side of the inner wall of the mounting housing 1 via a bracket, a five-axis rotary table body 13 fixedly connected to the top of the mounting platform 2, first moving grooves 3 on both sides of the mounting platform 2, first electric guide rails 4 fixedly connected to the inner wall of the first moving grooves 3, and first connecting blocks 5 fixedly connected to the sides of the sliders inside the two sets of first electric guide rails 4. A first sliding groove 6 is provided on the side of the receiving block 5 away from the first electric guide rail 4. The inner walls of the two sets of first sliding grooves 6 are respectively slidably connected to the blowing device 7 and the purification device 8. A second moving groove 9 is provided at the bottom of the mounting platform 2. A second electric guide rail 10 is fixedly connected to the inner wall of the second moving groove 9. A connecting base 11 is fixedly connected to the bottom of the slider inside the second electric guide rail 10. The fixed end of the first electric telescopic rod 12 is fixedly connected to the top of the connecting base 11. Two sets of the first electric telescopic rod 12 are provided and symmetrically distributed on the top of the connecting base 11. A baffle shell 14 is fixedly connected to the top of the mounting box 1.

[0031] The movable ends of the two sets of first electric telescopic rods 12 are fixedly connected to the bottom of the blowing device 7 and the purification device 8, respectively, and the bottom of the mounting platform 2 is fixedly connected to the bottom of the inner wall of the mounting box 1 through the bracket.

[0032] In use, the aluminum part to be processed is first fixed on the five-axis rotary table body 13. The baffle shell 14 on the top of the mounting box 1 is used for pre-protection to prevent aluminum chips from splashing outwards during processing. Before starting the equipment, according to the processing position of the aluminum part, the first connecting block 5 is driven to move laterally by the first electric guide rail 4 in the first moving groove 3, which simultaneously drives the chip blowing device 7 and the purification device 8 to be adjusted to both sides of the aluminum part processing area to achieve alignment. If it is necessary to further optimize the chip blowing and purification angles, the connecting base 11 can be slightly adjusted laterally by the second electric guide rail 10 in the second moving groove 9. With the extension and retraction of the two sets of symmetrical first electric telescopic rods 12, the chip blowing device 7 and the purification device 8 are pushed up and down along the first sliding groove 6, so that the chip blowing device 7 and the purification device 8 are aligned with the aluminum part processing surface. To ensure that aluminum chips are processed immediately upon generation, the five-axis rotary table body 13 is activated to process aluminum parts while the chip blowing device 7 sprays high-pressure airflow onto the processing point, promptly blowing away the aluminum chips generated during cutting. This prevents aluminum chips from remaining and causing scratches or reduced flatness on the processed surface. Simultaneously, the purification device 8 on the same side is activated, using negative pressure adsorption to quickly collect the blown aluminum chips, preventing them from re-adhering to the aluminum parts or equipment surface after drifting within the mounting housing 1. During processing, the positions of the chip blowing and purification devices can be adjusted in real time according to the cutting progress via electric guide rails and telescopic rods, ensuring that there are no aluminum chips remaining in the processing area. This solves the problem of aluminum chip splashing and residue, effectively improving the surface quality of the processed aluminum parts, while reducing wear on the equipment and extending the service life of the five-axis rotary table.

[0033] For the second embodiment, please refer to... Figures 1-5 Based on the first embodiment, the present invention provides a technical solution that solves the problem of cleaning the surface of aluminum parts, while simultaneously cooling the five-axis rotary table and the workpiece being cut, thereby improving the lifespan of the five-axis rotary table and the quality of the workpiece: The chip blowing device 7 includes a first fixed base 71, a first movable slider 72 fixedly connected to one side of the first fixed base 71, two sets of the first movable sliders 72 being symmetrically distributed on one side of the first fixed base 71, a first connecting bracket 73 fixedly connected to the top of the first fixed base 71, a fan 74 penetrating and fixedly connected to one side of the first connecting bracket 73, and an opening on the side of the first connecting bracket 73 located on the side of the fan 74. There is a third sliding groove 75, and a first connecting rod 76 is slidably connected to the inner wall of the third sliding groove 75. A cleaning brush head 77 is fixedly connected to one side of the first connecting rod 76. An air guide device 78 is fixedly connected to the side of the first connecting bracket 73 away from the fan 74 via a bracket. The fixed end of the second electric telescopic rod 79 is fixedly connected to the part of the side of the first connecting bracket 73 located on one side of the third sliding groove 75. The movable end of the second electric telescopic rod 79 is fixedly connected to the second connecting rod 710. One side of the second connecting rod 710 is fixedly connected to the first connecting rod 76. The end of the second connecting rod 710 away from the first connecting rod 76 is fixedly connected to the air guide device 78 via a bracket.

[0034] The bottom of the first fixed base 71 is fixedly connected to the movable end of the first electric telescopic rod 12, and the first movable slider 72 is slidably connected to the first sliding groove 6.

[0035] In use, the chip blowing device 7 is first adjusted to the corresponding position in the aluminum workpiece processing area using the first electric guide rail 4 and the second electric guide rail 10 in the first embodiment, in conjunction with the first electric telescopic rod 12. The two sets of first moving sliders 72 slide smoothly along the first sliding groove 6 to ensure the stability of the device during movement. While the five-axis rotary table body 13 is started to process the aluminum workpiece, the fan 74 is turned on. The airflow is guided by the air guide device 78 and blown onto the processing surface. This not only blows away the aluminum chips generated during cutting in time, preventing aluminum chips from splashing and contaminating the equipment or remaining on the processing surface and causing scratches, but also quickly removes the heat generated during processing, simultaneously cooling the five-axis rotary table body 13 and the aluminum workpiece, reducing the impact of high temperature on equipment components. Due to the long-term operation of the fan 74, aluminum dust easily adheres to the surface of the fan blades, affecting airflow efficiency and cooling effect. At this time, the second electric telescopic rod 79 is activated. Its movable end drives the first connecting rod 76 to move smoothly along the third sliding groove 75 through the second connecting rod 710. This drives the cleaning brush head 77 to reciprocate and clean the surface of the fan blades of the fan 74, thoroughly removing residual aluminum dust and dust from the fan blades. This ensures that the dust blowing and cooling functions continue to operate efficiently, solving the problems of aluminum dust splashing, residue, and high equipment temperature. It also ensures the long-term stable operation of the dust blowing device, extends the service life of the five-axis turntable, and significantly improves the processing quality of aluminum parts.

[0036] Third embodiment, please refer to Figures 1-6 Based on the second embodiment, the present invention provides a technical solution that realizes the control of air volume. Through the cooperation of components, it can clean up debris on the workbench and the five-axis turntable. The air guide device 78 includes a first rubber shell 781. The top of the first rubber shell 781 is fixedly connected to the fixed end of the third electric telescopic rod 782. Two sets of the third electric telescopic rod 782 are provided and symmetrically distributed at the top and bottom of the first rubber shell 781. The movable end of the third electric telescopic rod 782 passes through the first rubber shell 781 and is fixedly connected to a second connecting block 783. A stretchable rubber strip 784 is fixedly connected to one side of the second connecting block 783. The top of the stretchable rubber strip 784 is fixedly connected to the top of the inner wall of the first rubber shell 781.

[0037] One side of the first rubber housing 781 is fixedly connected to the first connecting bracket 73 via a bracket, and the portion of the side of the first rubber housing 781 located on the side of the third electric telescopic rod 782 is fixedly connected to the second connecting rod 710 via a bracket.

[0038] In use, the chip blowing device 7 is moved to the corresponding area for aluminum part processing via the first electric guide rail 4, the second electric guide rail 10, and the first electric telescopic rod 12 to ensure the accuracy of the device's working position. The five-axis rotary table body 13 is started to process the aluminum part, and the fan 74 is turned on simultaneously. The airflow enters the first rubber shell 781 of the air guide device 78. At this time, the air volume can be controlled by the third electric telescopic rod 782 according to the processing scenario requirements: the two sets of symmetrically distributed third electric telescopic rods 782 are started, and their movable ends drive the second connecting block 783 to move up and down, thereby pulling the stretchable rubber strip 784 to stretch and deform. By adjusting the size of the air duct formed by the stretchable rubber strip 784 and the inner wall of the first rubber shell 781, the air volume can be adjusted as needed. When there are many aluminum chips in the processing area, the air duct is enlarged to increase the air volume and quickly blow away the chips; when fine cooling is required, the air duct is reduced to concentrate the airflow on specific parts, taking into account both cleaning effect and processing accuracy.

[0039] For the fourth embodiment, please refer to [link / reference]. Figures 1-10 Based on the third embodiment, the present invention provides a technical solution that solves the problem of metal dust generated during cutting escaping into the environment and affecting workers: the purification device 8 includes a second fixed base 81, a second movable slider 82 is fixedly connected to one side of the second fixed base 81, two sets of the second movable sliders 82 are provided and symmetrically distributed on one side of the second fixed base 81, a second connecting bracket 83 is fixedly connected to the top of the second fixed base 81, a purification mechanism 84 is fixedly connected to one side of the second connecting bracket 83, a second rubber shell 85 is fixedly connected to the side of the second connecting bracket 83 away from the purification mechanism 84 through a bracket, a fixed end of a fourth electric telescopic rod 86 is fixedly connected to one side of the second connecting bracket 83, a third connecting rod 87 is fixedly connected to the movable end of the fourth electric telescopic rod 86, and the end of the third connecting rod 87 away from the fourth electric telescopic rod 86 is fixedly connected to one side of the second rubber shell 85 through a bracket.

[0040] The bottom of the second fixed base 81 is fixedly connected to the movable end of the first electric telescopic rod 12, and the second movable slider 82 is slidably connected to the first sliding groove 6.

[0041] The purification mechanism 84 includes a purification chamber 841. One side of the purification chamber 841 is connected to a second rubber shell 85 via a pipe. One side of the purification chamber 841 is fixedly connected to a second connecting bracket 83. A first water tank 842 is fixedly connected to one side of the purification chamber 841. The inlet of a first water pump 843 is connected to one side of the first water tank 842 via a pipe. The outlet of the first water pump 843 is connected to the inlet of a first pipe 844. The outlet of the first pipe 844 passes through the top of the purification chamber 841 and is fixedly connected to an atomizing nozzle 845. The top of the purification chamber 841 is... A fixed end of a fifth electric telescopic rod 846 is fixedly connected to one side of the first pipe 844. The movable end of the fifth electric telescopic rod 846 passes through the purification box 841 and is fixedly connected to a filter brush head 847. A dust filter 848 is fixedly connected to the inner wall of the purification box 841 on one side of the fifth electric telescopic rod 846. A waterproof fan 849 is fixedly connected to the side of the purification box 841 away from the dust filter 848. A recycling box 8410 is fixedly connected to the bottom of the purification box 841 below the fifth electric telescopic rod 846.

[0042] During use, the five-axis rotary table body 13 is started for aluminum part processing, and the chip blowing device 7 and purification device 8 are started simultaneously: the chip blowing device 7 adjusts the air volume according to the processing requirements through the air guide device 78 to blow away the aluminum chips and dust generated by cutting from the processing surface; the waterproof fan 849 of the purification device 8 starts to generate negative pressure, and the blown dust and airflow are sucked into the purification chamber 841 through the second rubber shell 85. If it is necessary to adjust the suction range, the fourth electric telescopic rod 86 can be started. Its movable end drives the second rubber shell 85 to slightly deform through the third connecting rod 87, so as to realize the fine adjustment of the angle of the suction port, improve the dust collection efficiency, and adjust in conjunction with the chip blowing device 7. After the dust enters the purification chamber 841, the first water pump 843 is started to fill the first water tank. Clean water in 842 is transported to atomizing nozzle 845 through first pipe 844, forming a fine water mist that fully contacts the dust, causing the dust particles to increase in weight and settle. Tiny dust particles that do not settle completely are then intercepted a second time by dust filter 848, ensuring that the discharged airflow is clean and dust-free. If the dust filter 848 becomes clogged during the purification process, the fifth electric telescopic rod 846 can be activated. Its movable end drives the filter brush head 847 to repeatedly brush along the filter surface. The cleaned dust and wastewater fall together into the recovery box 8410 below, achieving solid-liquid separation and centralized treatment, solving the problem of metal dust escaping, creating a safe and healthy working environment for staff, and preventing secondary pollution of the equipment by dust, further extending the service life of the five-axis rotary table.

[0043] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A scratch-proof five-axis rotary table for machining aluminum parts, characterized in that: The system includes a mounting box (1), on one side of the inner wall of the mounting box (1) a mounting platform (2) is fixedly connected by a bracket, and a five-axis rotary table body (13) is fixedly connected to the top of the mounting platform (2). First moving grooves (3) are provided on both sides of the mounting platform (2). First electric guide rails (4) are fixedly connected to the inner walls of the first moving grooves (3). First connecting blocks (5) are fixedly connected to the sides of the sliders inside the two sets of first electric guide rails (4). First sliding grooves (6) are provided on the side of the first connecting blocks (5) away from the first electric guide rails (4). The inner walls of the two sets of first sliding grooves (6) are... A dust blowing device (7) and a purification device (8) are slidably connected to each other. A second moving groove (9) is opened at the bottom of the mounting platform (2). A second electric guide rail (10) is fixedly connected to the inner wall of the second moving groove (9). A connecting base (11) is fixedly connected to the bottom of the slider inside the second electric guide rail (10). The fixed end of the first electric telescopic rod (12) is fixedly connected to the top of the connecting base (11). Two sets of the first electric telescopic rod (12) are provided and symmetrically distributed on the top of the connecting base (11). A baffle shell (14) is fixedly connected to the top of the mounting box (1).

2. The five-axis rotary table for processing scratchproof aluminum parts according to claim 1, characterized in that: The movable ends of the two sets of first electric telescopic rods (12) are fixedly connected to the bottom of the blowing device (7) and the purification device (8), respectively. The bottom of the mounting platform (2) is fixedly connected to the bottom of the inner wall of the mounting box (1) through a bracket.

3. The five-axis rotary table for processing scratchproof aluminum parts according to claim 1, characterized in that: The chip blowing device (7) includes a first fixed base (71), a first movable slider (72) is fixedly connected to one side of the first fixed base (71), two sets of the first movable sliders (72) are provided and symmetrically distributed on one side of the first fixed base (71), a first connecting bracket (73) is fixedly connected to the top of the first fixed base (71), a fan (74) is fixedly connected through one side of the first connecting bracket (73), and a third sliding groove (75) is opened on the side of the first connecting bracket (73) on the side of the fan (74). A first connecting rod (76) is slidably connected to the inner wall of the third sliding groove (75). A cleaning brush head (77) is fixedly connected to one side of a connecting rod (76). A guide device (78) is fixedly connected to the side of the first connecting bracket (73) away from the fan (74) via a bracket. The fixed end of the second electric telescopic rod (79) is fixedly connected to the part of the side of the first connecting bracket (73) located on the side of the third sliding groove (75). The movable end of the second electric telescopic rod (79) is fixedly connected to the second connecting rod (710). One side of the second connecting rod (710) is fixedly connected to the first connecting rod (76). The end of the second connecting rod (710) away from the first connecting rod (76) is fixedly connected to the guide device (78) via a bracket.

4. The five-axis rotary table for processing scratchproof aluminum parts according to claim 3, characterized in that: The bottom of the first fixed base (71) is fixedly connected to the movable end of the first electric telescopic rod (12), and the first movable slider (72) is slidably connected to the first sliding groove (6).

5. The five-axis turntable for processing scratchproof aluminum parts according to claim 3, characterized in that: The air guide device (78) includes a first rubber shell (781), the top of the first rubber shell (781) is fixedly connected with the fixed end of the third electric telescopic rod (782), the third electric telescopic rod (782) is provided with two groups and is symmetrically distributed on the top and bottom of the first rubber shell (781), the movable end of the third electric telescopic rod (782) penetrates through the first rubber shell (781) and is fixedly connected with the second connecting block (783), one side of the second connecting block (783) is fixedly connected with the stretchable rubber strip (784), and the top of the stretchable rubber strip (784) is fixedly connected with the inner wall top of the first rubber shell (781).

6. The five-axis rotary table for processing scratchproof aluminum parts according to claim 5, characterized in that: The first rubber shell (781) is fixedly connected with the first connecting support (73) through a support on one side, and the part of the side surface of the first rubber shell (781) located on one side of the third electric telescopic rod (782) is fixedly connected with the second connecting rod (710) through a support.

7. The five-axis rotary table for processing scratchproof aluminum parts according to claim 1, characterized in that: The purification device (8) includes a second fixed base (81), one side of the second fixed base (81) is fixedly connected with a second movable sliding block (82), the second movable sliding block (82) is provided with two groups and is symmetrically distributed on one side of the second fixed base (81), the top of the second fixed base (81) is fixedly connected with a second connecting support (83), one side of the second connecting support (83) is fixedly connected with a purification mechanism (84), the side, away from the purification mechanism (84), of the second connecting support (83) is fixedly connected with a second rubber shell (85) through a support, one side of the second connecting support (83) is fixedly connected with the fixed end of a fourth electric telescopic rod (86), the movable end of the fourth electric telescopic rod (86) is fixedly connected with a third connecting rod (87), and one end, away from the fourth electric telescopic rod (86), of the third connecting rod (87) is fixedly connected with one side of the second rubber shell (85) through a support.

8. The five-axis rotary table for processing scratchproof aluminum parts according to claim 7, characterized in that: The bottom of the second fixed base (81) is fixedly connected with the movable end of the first electric telescopic rod (12), and the second movable sliding block (82) is slidingly connected with the first sliding groove (6).

9. The five-axis rotary table for processing scratchproof aluminum parts according to claim 7, characterized in that: The purification mechanism (84) includes a purification box (841), one side of the purification box (841) is communicated with the second rubber shell (85) through a pipeline, one side of the purification box (841) is fixedly connected with the second connecting support (83), one side of the purification box (841) is fixedly connected with the first water tank (842), one side of the first water tank (842) is communicated with the water inlet of the first water pump (843) through a pipeline, the water outlet of the first water pump (843) is communicated with the water inlet of the first pipeline (844), the water outlet of the first pipeline (844) penetrates through the top of the purification box (841) and is fixedly connected with the atomizing nozzle (845), the top of the purification box (841) is fixedly connected with the fixed end of the fifth electric telescopic rod (846) on the side of the first pipeline (844), the movable end of the fifth electric telescopic rod (846) penetrates through the purification box (841) and is fixedly connected with the filter brush head (847), the inner wall of the purification box (841) is fixedly connected with the dust filter screen (848) on the side of the fifth electric telescopic rod (846), the side, away from the dust filter screen (848), of the purification box (841) penetrates and is fixedly connected with the waterproof fan (849), and the bottom of the purification box (841) is fixedly connected with the recovery box (8410) below the fifth electric telescopic rod (846).

Citation Information

Patent Citations

  • High-efficiency driving device of five-axis cam rotary table

    CN119267543A