Full-automatic fishing rod guide ring winding and mounting equipment

Abstract

The invention discloses full-automatic fishing rod guide ring winding and mounting equipment, and belongs to the technical field of fishing gear manufacturing automation. The equipment comprises a rack, a supporting mechanism, a winding mechanism, a fishing rod feeding and conveying mechanism, a guide ring grabbing mechanism, a guide ring positioning jig, a fishing rod discharging and conveying mechanism and a control system. The supporting mechanism is used for supporting a fishing rod; the winding mechanism is driven by the first transverse moving piece to move in the length direction of the fishing rod, and winding fixation at different positions is achieved. The fishing rod feeding and conveying mechanism automatically pushes fishing rods to the supporting mechanism. The guide ring grabbing mechanism is driven by the second transverse moving part to grab the guide ring from the guide ring positioning jig and place the guide ring at the designated position of the fishing rod; the discharging conveying mechanism moves out the installed fishing rod; and all mechanisms are coordinated and controlled by a control system. According to the automatic fishing rod winding device, whole-process automation of fishing rod feeding, guide ring grabbing and positioning, winding and fixing and finished product discharging is achieved, the production efficiency is remarkably improved, and the automatic fishing rod winding device is suitable for batch and large-scale production.

Description

Technical Field

[0001] This application relates to the technical field of fishing rod manufacturing, and more specifically, it relates to a fully automatic device for installing fishing rod guide wires. Background Technology

[0002] In the fishing rod manufacturing industry, the installation and fixing of guide rings is a critical and technically demanding process. Traditional or existing guide ring installation methods mainly rely on manual operation or semi-automatic equipment, which has the following significant problems: manually picking up, placing, positioning, and fixing the guide rings on the fishing rod is cumbersome and time-consuming, making it difficult to meet the needs of mass production; when operating manually, it is difficult to guarantee the positioning accuracy of the guide rings along the length of the fishing rod, as well as the tightness and uniformity of the winding, resulting in inconsistent product quality and affecting the performance and aesthetics of the fishing rod.

[0003] This process requires a high level of skill from the operators and involves repetitive, high-intensity labor, leading to a continuous increase in labor costs for enterprises. Some existing auxiliary equipment can only perform a single action, and the connection between various processes is not smooth, still requiring a lot of manual intervention and material transfer, failing to achieve fully automated assembly line operation from fishing rod loading, guide ring positioning and placement, precise line winding to finished product unloading.

[0004] Therefore, the industry urgently needs a fully automated, high-precision, and high-efficiency fishing rod guide ring installation device to solve the above problems, improve the level of production automation, ensure the stability of product quality, and reduce reliance on skilled workers and production costs. Summary of the Invention

[0005] To address the problems of low efficiency, poor consistency, and high labor costs associated with traditional or existing guide ring installation methods that rely primarily on manual operation or semi-automatic equipment, this application provides a fully automatic device for installing fishing rod guide rings.

[0006] A fully automatic device for installing fishing rod guides and lines includes:

[0007] frame;

[0008] A support mechanism, mounted on the frame, is used to support the fishing rod;

[0009] The winding mechanism is mounted on the frame and located on one side of the support mechanism. It is used to wind the line at the joint position of the fishing rod and the guide ring, so that the guide ring is fixed on the fishing rod. The winding mechanism is connected to a first transverse member, which drives the winding mechanism to move along the length direction of the fishing rod, so as to achieve winding at different positions along the length direction of the fishing rod.

[0010] The fishing rod feeding and conveying mechanism is mounted on the frame and located on one side of the drive path of the first transverse drive member, and is used to push one fishing rod to the support mechanism at a time.

[0011] A guide ring gripping mechanism is mounted on the frame and located on the side of the winding mechanism away from the support mechanism. It is used to grip the guide ring and place it on the fishing rod. The guide ring gripping mechanism is connected to a second lateral drive member. The second lateral drive member drives the guide ring gripping mechanism to move along the length of the fishing rod, thereby placing the guide ring at different positions along the length of the fishing rod.

[0012] A guide ring positioning fixture is placed on the frame and located in the gripping area of ​​the guide ring gripping mechanism for positioning the guide ring;

[0013] A fishing rod feeding and conveying mechanism is mounted on the frame and located on the side of the support mechanism away from the winding mechanism. It is used to feed and convey finished fishing rods from the support mechanism.

[0014] The control system includes an electrical connection between the support mechanism, the winding mechanism, the fishing rod feeding and conveying mechanism, the guide ring gripping mechanism, and the fishing rod unloading and conveying mechanism.

[0015] Preferably, the support mechanism includes a plurality of brackets arranged at intervals, a first cylinder is provided on the bracket, the first cylinder is connected to a first gripper, the driving direction of the first lateral drive is parallel to the arrangement direction of the brackets, the first cylinder drives the first gripper to approach or move away from the winding mechanism, and the first gripper clamps or releases the fishing rod, and the gripping arms of the first gripper are arranged laterally.

[0016] Preferably, the winding mechanism includes a base connected to the first lateral drive member, a rotating shaft disposed on the base, the axial direction of the rotating shaft being parallel to the driving direction of the first lateral drive member, mounting plates disposed at both ends of the rotating shaft, the center of the mounting plates being on the same straight line as the shaft core, and each of the two mounting plates and the rotating shaft having a through hole at its center for the fishing rod to pass through, the base being provided with a first rotation drive member, which is connected to the rotating shaft to drive the rotating shaft to rotate, a line frame disposed on each of the two mounting plates, a line spool being rotatably mounted on the line frame, and a line hole being disposed on one side of the line spool, on which line is wound, and the line passes through... The wire hole guides the insertion hole. The guide ring gripping mechanism is equipped with a second gripper. The guide ring gripping mechanism drives the second gripper to move to the position of the wire hole on the wire frame. The second gripper clamps the wire passing through the wire hole. The guide ring gripping mechanism is connected to a second cylinder. The second cylinder is connected to an air shear. The second cylinder drives the air shear to move closer to or away from the wire hole on the wire frame. The air shear cuts the wire. The air shear is connected to an igniter. The igniter is used to ignite and heat the wire when the air shear cuts the wire. The base is equipped with a third cylinder. The third cylinder is connected to a pressure head. The pressure head is located between the wire hole on the wire frame and the fishing rod. The third cylinder drives the pressure head to move and press the heated wire onto the fishing rod.

[0017] Preferably, the fishing rod feeding conveyor mechanism includes a feeding conveyor frame and a gripping and pushing assembly. The feeding conveyor frame includes a feeding frame body connected to the machine frame and two feeding support rods disposed on the feeding frame body. The two feeding support rods are arranged in parallel and symmetrically, and their arrangement direction is parallel to the driving direction of the first transverse drive component. The length direction of the two feeding support rods is perpendicular to the driving direction of the first transverse drive component. The feeding support rods are inclined. Each feeding support rod has a feeding support wheel rotatably disposed at both ends. A feeding conveyor belt is sleeved on the two feeding support wheels. The feeding support wheels on the same side of the two feeding support rods are connected to a feeding linkage shaft. The feeding linkage shaft is connected to a second rotating... The rotating drive unit drives the feeding linkage shaft to rotate via the second rotating drive unit, causing the two feeding conveyor belts to drive synchronously. The feeding conveyor belts drive and transport fishing rods. Each of the two feeding support rods has a receiving arm at its inclined lower end. The top surface of the receiving arm has a V-groove, and the end of the receiving arm away from the feeding support rod has a limiting part extending into the V-groove. The feeding frame has a blocking component at the inclined lower end of the feeding support rod. The blocking component is located between the two feeding support rods and is used to limit the fishing rods transported by the feeding conveyor belt, so that only one fishing rod falls into the V-groove at a time. The gripping and pushing component is used to grip the fishing rod that falls into the V-groove and push the fishing rod to the support mechanism.

[0018] Preferably, the gripping and pushing assembly includes a third lateral movement drive unit mounted on a frame. The third lateral movement drive unit is driven and connected to a mounting base. A fourth cylinder is connected to the mounting base. The drive shaft of the fourth cylinder is connected to a mounting plate. The mounting plate is connected to a fifth cylinder. The drive shaft of the fifth cylinder is connected to a connecting member. The connecting member is connected to a rotary gripper cylinder. The driving direction of the third lateral movement drive unit is parallel to the driving direction of the first lateral movement drive unit. The fourth cylinder is used to drive the rotary gripper cylinder to move closer to or away from the feeding conveyor frame. The fifth cylinder is used to drive the rotary gripper cylinder to lift and lower. The rotary gripper cylinder is used to grip the fishing rod and drive the fishing rod to rotate around its axis.

[0019] Preferably, the material blocking assembly includes an L-shaped arm arranged horizontally on the feeding frame, the L-shaped arm being above the feeding support rod, the crossbar of the L-shaped arm extending between the two feeding support rods, and a sixth cylinder with a downward drive shaft being provided on both sides of the arm, the drive shafts of the two sixth cylinders being connected to baffles, and the distance between the two baffles being matched to the radial dimension of the fishing rod to accommodate only one fishing rod.

[0020] Preferably, the guide ring gripping mechanism includes a mounting column connected to the second lateral movement drive component. A fourth lateral movement drive component is provided at the top of the mounting column. The driving direction of the fourth lateral movement drive component is perpendicular to the driving direction of the second lateral movement drive component. The fourth lateral movement drive component is driven to connect to a lifting drive component. The lifting drive component is driven to connect to a swing drive component. The lifting drive component drives the swing drive component to move up and down. The swing drive component is connected to a connecting seat. The connecting seat is provided with a third gripper and a seventh cylinder arranged on both sides of the swing center of the swing drive component. The swing drive component drives the connecting seat to swing. The third gripper is used to grip the guide ring. The drive shaft of the seventh cylinder is connected to the second gripper. The installation height of the second gripper is higher than that of the third gripper. The seventh cylinder drives the second gripper to move up and down, so that the second gripper descends to the position of the third gripper. The second cylinder is connected to the side wall of the mounting column and aligns the air shear below the wire frame.

[0021] Preferably, the frame is provided with a positioning pin, and the bottom of the guide ring positioning fixture is provided with a positioning hole that matches the positioning pin. The positioning pin is inserted into the positioning hole to fix the guide ring positioning fixture on the frame. The top surface of the guide ring positioning fixture is provided with a plurality of positioning grooves arranged in an array, and the positioning grooves are matched with the guide ring.

[0022] Preferably, the fishing rod feeding conveying mechanism includes a feeding conveying frame and a feeding gripping assembly. The feeding conveying frame includes a feeding frame body, on which two feeding support rods are arranged in parallel and symmetrically. The two feeding support rods are arranged horizontally and spaced apart along the driving direction of the first transverse drive member. The length direction of each feeding support rod is perpendicular to the driving direction of the first transverse drive member. Feeding support wheels are rotatably mounted at both ends of each feeding support rod. Feeding conveyor belts are fitted on the two feeding support wheels. The feeding support wheels on the same side of the two feeding support rods are connected to a feeding linkage shaft. The feeding linkage shaft is connected to a third rotary drive member. The third rotary drive member drives the feeding linkage shaft to rotate, causing the two feeding conveyor belts to drive synchronously. The feeding conveyor belts drive and convey the fishing rods. The feeding gripping assembly is located on the side of the feeding frame body near the support mechanism. It is used to grip the fishing rods supported by the support mechanism and place them horizontally onto the two feeding support rods.

[0023] Preferably, the feeding gripping assembly includes an upright L-shaped frame, the crossbar of the L-shaped frame extending between the two feeding support rods, an eighth cylinder mounted on the crossbar of the L-shaped frame, a ninth cylinder connected to the drive shaft of the eighth cylinder, the ninth cylinder being driven by the eighth cylinder to reciprocate between the feeding conveyor and the support mechanism, a tenth cylinder connected to the drive shaft of the ninth cylinder, the tenth cylinder being driven by the ninth cylinder to move up and down towards or away from the feeding support rod, and a fourth gripper connected to the tenth cylinder, the fourth gripper being driven by the tenth cylinder to move towards or away from the first gripper, the fourth gripper being used to grip the fishing rod held by the first gripper.

[0024] In summary, this application includes at least one of the following beneficial technical effects:

[0025] 1. This application integrates functional modules such as automatic feeding, guide ring gripping and positioning, precise winding, and automatic unloading. Through a control system that coordinates the sequential actions of each mechanism, it achieves continuous automated production from fishing rod loading to finished product unloading. This replaces the traditional model relying on manual operation or segmented operation by multiple machines, significantly reducing the connection time between processes and material transfer time, greatly improving the overall production efficiency of fishing rod guide ring installation, and meeting the needs of batch and large-scale production. The fully automated operation mode transforms work that originally relied on worker skill and experience into work executed automatically by equipment, reducing the skill requirements and labor intensity of operators while ensuring product consistency. Enterprises do not need to train highly skilled workers in the long term, reducing production fluctuations caused by personnel turnover, while also lowering labor costs and improving the stability of production management.

[0026] 2. The first and second lateral movement drive components control the precise movement of the winding mechanism and the guide ring gripping mechanism along the length of the fishing rod, respectively. Combined with the precise positioning of the guide ring positioning fixture, the installation accuracy of the guide ring on the fishing rod is ensured. The winding mechanism adopts a rotary drive combined with line guidance and heating and pressing design, which makes the winding tight and uniform, and the line ends firmly treated. This effectively avoids problems such as loosening, gaps, or unsightly appearance that are prone to occur in traditional manual winding, thus ensuring the overall quality of the fishing rod guide ring installation and the consistency of the product appearance.

[0027] 3. The winding mechanism is equipped with an air shear and an igniter, which can heat the line while cutting it. The heated line end is then pressed and fixed to the surface of the fishing rod by the pressure head, making the line end less likely to come loose and enhancing the long-term reliability of the guide ring fixation.

[0028] 4. The fishing rod loading conveyor adopts an inclined conveying and blocking design, which can realize the automatic sorting and single picking of fishing rods; the unloading conveyor uses synchronous belt drive and gripping components to realize the smooth transfer and output of finished fishing rods. The loading and unloading process is smooth and reliable, and matches the rhythm of intermediate processing links, ensuring the efficient and continuous operation of the entire automated production line. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of a fully automatic fishing rod guide rail installation device according to this embodiment.

[0030] Figure 2 This is a schematic diagram of the connection structure of the frame, support mechanism, winding mechanism, guide ring gripping mechanism, and guide ring positioning fixture in this embodiment.

[0031] Figure 3 This is a schematic diagram of the connection structure of the base, rotating shaft, and mounting plate in this embodiment.

[0032] Figure 4 This is a schematic diagram of the connection structure between the second cylinder and the air shear in this embodiment.

[0033] Figure 5 This is a schematic diagram of the connection structure between the frame and the fishing rod feeding conveyor in this embodiment.

[0034] Figure 6 This is a schematic diagram of the structure of the crawling and pushing component in this embodiment.

[0035] Figure 7 This is a schematic diagram of the fishing rod feeding and conveying mechanism in this embodiment.

[0036] Reference numerals: 1. Frame; 2. Support mechanism; 21. Bracket; 22. First cylinder; 23. First gripper; 3. Winding mechanism; 31. First lateral movement drive; 32. Base; 33. Rotating shaft; 34. Mounting plate; 341. Wire frame; 342. Wire spool; 343. Wire hole; 35. Insertion hole; 36. First rotation drive; 37. Third cylinder; 38. Pressure head; 4. Guide ring gripping mechanism; 41. Second lateral movement drive Components; 42. Second cylinder; 43. Pneumatic shears; 431. Igniter; 44. Mounting column; 45. Fourth lateral movement drive component; 46. Lifting drive component; 47. Swinging drive component; 48. Connecting seat; 481. Third gripper; 482. Seventh cylinder; 483. Second gripper; 5. Fishing rod feeding conveyor mechanism; 51. Feeding conveyor frame; 511. Feeding frame body; 512. Feeding support rod; 513. Feeding support wheel; 514. Feeding... 515. Conveyor belt; 516. Feeding linkage shaft; 517. Second rotary drive component; 518. Receiving arm; 5171. V-groove; 5172. Limiting part; 519. Material blocking assembly; 5181. L-shaped arm; 5182. Sixth cylinder; 5183. Baffle plate; 52. Gripping and pushing assembly; 521. Third lateral movement drive component; 522. Mounting base; 523. Fourth cylinder; 524. Mounting plate; 525. Fifth cylinder; 526. Rotation 6. Gripper cylinder; 7. Guide ring positioning fixture; 8. Fishing rod feeding conveyor mechanism; 9. Feeding conveyor frame; 10. Feeding frame body; 11. Feeding support rod; 12. Feeding support wheel; 13. Feeding conveyor belt; 14. Feeding linkage shaft; 15. Third rotary drive component; 16. Feeding gripping assembly; 17. L-shaped frame; 18. Eighth cylinder; 19. Ninth cylinder; 10. Tenth cylinder; 11. Fourth gripper; Detailed Implementation

[0037] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0038] Reference Figure 1-2A fully automatic fishing rod guide winding and installation device includes a frame 1, on which a support mechanism 2 is provided for stabilizing the fishing rod during processing. The support mechanism 2 includes multiple brackets 21 spaced apart along the length of the fishing rod, each bracket 21 having a first cylinder 22 mounted on it. The piston rod of the first cylinder 22 is connected to a first gripper 23, the gripping arm of which is arranged laterally. By extending or retracting the piston rod of the first cylinder 22, the entire first gripper 23 can be driven to move horizontally towards or away from the winding mechanism 3, thereby clamping and fixing or releasing the inserted fishing rod.

[0039] Reference Figure 2-4On one side of the support mechanism 2, a winding mechanism 3 is provided on the frame 1. This winding mechanism 3 is mounted on the frame 1 via a first transverse drive 31, specifically a lead screw module, whose driving direction is precisely parallel to the length direction of the fishing rod. Driven by this lead screw module, the entire winding mechanism 3 can precisely reciprocate along the axial direction of the fishing rod, thus enabling it to wind the line at different positions on the fishing rod. The winding mechanism 3 includes a base 32 driven by the first transverse drive 31. A rotating shaft 33 is mounted on the base 32, and the axis of the rotating shaft 33 is parallel to the fishing rod. A mounting plate 34 is fixedly mounted at each end of the rotating shaft 33. The two mounting plates 34 are collinear with the center of the rotating shaft 33, and each has a through hole 35 for the fishing rod to pass through. A first rotary drive unit 36 ​​is mounted on the base 32. This drive unit uses a combination of a servo motor and belt drive, and its power output end is connected to the rotary shaft 33 to drive the rotary shaft 33 and the two mounting discs 34 to rotate together at high or low speed. Specifically, on each mounting disc 34, two line holders 341 are symmetrically arranged on opposite sides with the axis of the rotary shaft 33 as the center of symmetry. Each line holder 341 has a line spool 342 rotatably mounted on it via a bearing. The line spool 342 is pre-wound with nylon line or other materials, and a line hole 343 is provided next to the line spool 342 to constrain and guide the direction of the line. The two line holders 341 can be loaded with different colored lines, such as black and gold, respectively, so that subsequent winding can form a two-color interwoven pattern, greatly enhancing the visual appeal and product grade of the fishing rod. A third cylinder 37 is also installed on the base 32. The piston rod of the third cylinder 37 is connected to a pressure head 38, which is positioned between the outlet of the line hole 343 of the line frame 341 and the surface of the fishing rod to be wound. In addition, a guide ring gripping mechanism 4 is provided on the other side of the winding mechanism 3 on the frame 1. It is mounted on the frame 1 via a second transverse drive 41, which is also a lead screw module that can drive the entire mechanism to move along the length of the fishing rod. The guide ring gripping mechanism 4 is equipped with a second cylinder 42, which drives a pneumatic shear 43. The pneumatic shear 43 integrates a miniature igniter 431, which cuts the line and melts the line end at the same time.

[0040] Reference Figure 1 , Figure 5 and Figure 6The frame 1 is also equipped with a fishing rod feeding conveyor 5, which is located on one side of the starting end of the stroke of the first lateral drive 31, and includes a feeding conveyor frame 51 and a gripping and pushing assembly 52. ​​The feeding conveyor frame 51 has a feeding frame body 511 fixed on the frame 1, and two slightly inclined feeding support rods 512 are installed parallel and symmetrically on the feeding frame body 511, with the high end being the feeding end and the low end being the discharging end. Each feeding support rod 512 has a feeding support wheel 513 rotatably mounted at both ends through bearings, and a feeding conveyor belt 514 is sleeved on the two feeding support wheels 513; in this embodiment, the feeding support wheel 513 is preferably a pulley, and the conveyor belt sleeved on the two feeding support wheels 513 is preferably a belt. The support wheels on the same side of the two feeding support rods 512 are rigidly connected by a feeding linkage shaft 515. This feeding linkage shaft 515 is driven by a second rotary drive component 516, which also uses a combination of a servo motor and belt drive, thus synchronously driving the two feeding conveyor belts 514 to smoothly transport the fishing rods from the high end to the low end. At the inclined low end of each of the two feeding support rods 512, a receiving arm 517 is fixedly installed. The top surface of the receiving arm 517 is machined with a V-shaped groove, and its outer end is provided with a limiting part 5172 extending into the V-shaped groove to prevent the fishing rod from rolling off. At the position of the feeding frame 511 at the inclined low end, a material blocking assembly 518 is set between the two feeding support rods 512. The component includes a horizontally fixed L-shaped arm 5181, whose horizontal arm extends between two feeding support rods 512. Two sixth cylinders 5182 with vertically downward piston rods are mounted side-by-side on the horizontal arm. Each sixth cylinder 5182 has a baffle plate 5183 connected to the end of its piston rod. By controlling the sequential movement of the two sixth cylinders 5182 through a program, the gap between the two baffle plates 5183 can be precisely positioned to accommodate only one fishing rod at a time, ensuring that only one fishing rod rolls down and is caught in the V-groove of the receiving arm 517. The gripping and pushing component 52 is responsible for transferring this single fishing rod and loading it into the support mechanism 2. It includes a third lateral movement drive 521 mounted on the frame 1. This drive is also a lead screw module, and its driving direction is parallel to the length of the fishing rod. A mounting base 522 is fixed to the slide of the lead screw module. A fourth cylinder 523 is horizontally mounted on the mounting base 522, and the piston rod of the fourth cylinder 523 is connected to a mounting plate 524. A fifth cylinder 525 is vertically mounted on the mounting plate 524. The piston rod of the fifth cylinder 525 is ultimately connected to a rotating gripper cylinder 526 via a connector. The fourth cylinder 523 is responsible for driving the entire gripping arm to extend and retract horizontally, the fifth cylinder 525 is responsible for driving its lifting and lowering, and the rotating gripper cylinder 526 is used to grip the fishing rod and drive the fishing rod to rotate around its own axis. By rotating the rotating gripper 526, the fishing rod is driven to rotate around its own axis, thereby adjusting the swing direction of the fishing rod when it is loaded onto the support mechanism 2, and is used to determine the installation position of the guide ring for arc-shaped fishing rods.

[0041] Reference Figure 2 The guide ring gripping mechanism 4 includes a mounting post 44 connected to the slide of the second transverse drive 41. A fourth transverse drive 45 is mounted on the top of the mounting post 44. This drive is also a lead screw module, but its driving direction is perpendicular to the second transverse drive 41, i.e., along the radial direction of the fishing rod. A lifting drive 46 is mounted on the slide of the fourth transverse drive 45. A swing drive 47 is connected below the lifting drive 46. The swing drive 47 uses a combination of a servo motor and a belt-driven swing shaft. The lifting drive 46 is a vertically arranged lead screw module. The output shaft of the swing drive 47 is connected to a connecting seat 48. A third gripper 481 and a seventh cylinder 482 are mounted on the connecting seat 48, located on either side of the swing center. The swing drive 47 can drive the connecting seat 48 to swing within a certain angle. The third gripper 481 is specifically used to grip the guide ring. The piston rod of the seventh cylinder 482 points vertically downward and is connected to the second gripper 483. The initial installation height of the second gripper 483 is higher than that of the third gripper 481. It can be lowered to the working position by the drive of the seventh cylinder 482. The second cylinder 42 and its driven air shear 43 are fixedly installed on the side wall of the mounting column 44, and the blade of the air shear 43 is aligned with the position below the wire hole 343 on the wire frame 341 of the winding mechanism 3.

[0042] Reference Figure 2 A guide ring positioning fixture 6 is provided on the frame 1 within the gripping range of the guide ring gripping mechanism 4. A positioning pin is provided on the table surface of the frame 1, and a matching positioning hole is machined on the bottom of the guide ring positioning fixture 6. The positioning pin and the guide ring positioning fixture 6 are inserted to position the guide ring positioning fixture 6 on the frame 1. The top surface of the fixture is machined with multiple positioning grooves arranged in an array, each groove exactly accommodating one guide ring, which facilitates batch and orderly feeding.

[0043] Reference Figure 1 and Figure 7A fishing rod unloading conveyor 7 is provided on the side of the support mechanism 2 away from the winding mechanism 3 on the frame 1. This mechanism is used to remove and convey finished fishing rods. The fishing rod unloading conveyor 7 includes an unloading conveyor frame 71 and an unloading gripping assembly 72. The unloading conveyor frame 71 has an unloading frame body 711 on which two unloading support rods 712 are horizontally mounted parallel and spaced apart. Unloading support wheels 713 are rotatably mounted at both ends of each unloading support rod 712, and both unloading support wheels 713 are fitted with unloading conveyor belts 714. The unloading support wheels 713 on the same side of the two unloading support rods 712 are connected by an unloading linkage shaft 715 and driven by a third rotary drive component 716. The third rotary drive component 716 is a servo motor and belt drive combination, thereby enabling the two unloading conveyor belts 714 to run synchronously. The unloading support wheels 713 are preferably pulleys, and the unloading conveyor belts 714 are preferably belts. The feeding gripping assembly 72 is installed on the side of the feeding frame 711 near the support mechanism 2, and is used to remove the finished fishing rod from the support mechanism 2. It includes an L-shaped frame 721 vertically fixed to the feeding frame 711, with its crossbar extending between two feeding support rods 712. An eighth cylinder 722 is mounted on the crossbar, and the piston rod of the eighth cylinder 722 is connected to a ninth cylinder 723, which can drive it to move between the support mechanism 2 and the feeding conveyor 71. The piston rod of the ninth cylinder 723 is connected downward to a tenth cylinder 724, and the ninth cylinder 723 is responsible for driving the tenth cylinder 724 to rise and fall. The tenth cylinder 724 is installed horizontally, and the end of its piston rod is connected to a fourth gripper 725. The tenth cylinder 724 drives the fourth gripper 725 to extend and retract horizontally to grip or release the fishing rod.

[0044] All power and actuator units of the equipment, including all the cylinders mentioned above, all the first lateral movement drive units 31, 41, 521, 45, and 46 in the form of lead screw modules, and all the first rotary drive units 36, 516, 716, and 47 in the form of servo motor belt drives, are electrically connected to the central control system via wiring. The control system has a built-in dedicated program that precisely coordinates and controls the action sequence, displacement distance, and running speed of all components, thereby achieving fully automated assembly line operation.

[0045] The specific operating process and principle of a fully automatic fishing rod guide rail installation device are as follows:

[0046] Fishing rod loading process: First, workers place multiple fishing rods side-by-side onto the two loading conveyor belts 514 of the loading conveyor mechanism. The second rotary drive 516 is activated, driving the loading conveyor belts 514 to transport the fishing rods towards the inclined lower end. The blocking assembly 518 starts working. The sixth cylinder 5182, which is closer to the gripping and pushing assembly 52, first drives its blocking plate 5183 to descend, blocking all the fishing rods; then, the sixth cylinder 5182, which is farther away from the gripping and pushing assembly 52, drives its blocking plate 5183 to descend, so that only one fishing rod is stuck between the two blocking plates 5183; then, the sixth cylinder 5182, which is closer to the gripping and pushing assembly 52, drives its blocking plate 5183 to rise again, and the isolated fishing rod rolls down, accurately falling into the V-shaped groove of the receiving arm 517, and is prevented from rolling out by the limiting edge. Subsequently, the gripping and pushing component 52 actuates, the fourth cylinder 523 drives the rotating gripper cylinder 526 to extend, and the fifth cylinder 525 drives it to descend, causing the gripper to fall into the V-groove and clamp the fishing rod, and driving the fishing rod to adjust its swing so that the guide ring mounting side is facing upward; then the fifth cylinder 525 drives it to rise, lifting the fishing rod away from the V-groove 5171; the fourth cylinder 523 then drives it to retract, aligning the fishing rod axis with the center of the insertion hole 35 of the rotating shaft 33 of the winding mechanism 3. Afterwards, the third lateral drive component 521 drives the entire gripping arm to move horizontally forward, smoothly inserting the fishing rod into the insertion hole 35 of the rotating shaft 33 and the mounting plate 34. When the fishing rod reaches the predetermined processing position, all the first cylinders 22 of the support mechanism 2 actuate simultaneously, driving all the first grippers 23 to move towards the winding mechanism 3 and close, thereby firmly clamping the fishing rod on multiple supports 21, completing the automatic feeding.

[0047] Guide ring installation and winding process: After the fishing rod is fixed, the guide ring gripping mechanism 4 starts working. Its lifting drive 46 drives the swing drive 47 and the third gripper 481 to descend, so that the third gripper 481 grips a guide ring from the groove of the guide ring positioning fixture 6. Then, the swing drive 47 drives the connecting seat 48 to swing about ninety degrees towards the winding mechanism 3, so that the guide ring moves directly above the fishing rod. Then, the second lateral drive 41 and the fourth lateral drive 45 work together to drive the third gripper 481 to carry the guide ring precisely to the preset installation position on the fishing rod. The lifting drive 46 drives the guide ring to descend again, so that the base of the guide ring contacts the surface of the fishing rod. At this time, the winding mechanism 3 works in coordination: the first lateral drive 31 drives the base 32 to move, so that the line hole 343 on one of the line holders 341 is aligned with the second gripper 483 on the guide ring gripping mechanism 4. Next, the seventh cylinder 482 drives the second gripper 483 to descend to the line hole 343, clamping the end of the line extending from the line hole 343. The first lateral drive 31 then drives the base 32 to move in the opposite direction a short distance, pulling out a section of line and extending it along the rod axis. Subsequently, the first rotation drive 36 drives the rotating shaft 33 to rotate at high speed, and the line begins to tightly wrap around the joint between the guide ring foot and the rod, providing initial fixation. After several turns, the third gripper 481 releases the guide ring. The fourth lateral drive 45 drives the second gripper 483 to move, flattening the initially pulled-out section of line onto the rod. Then, the first lateral drive 31 drives the base 32 to slowly move along the rod axis, while the rotating shaft 33 continues to rotate, and the line begins to tightly and evenly spirally wind around the flat section. After the winding begins, the second gripper 483 releases the line and returns to its original position. By coordinating the precise reciprocating movement of the first transverse drive 31 with the uniform rotation of the rotating shaft 33, multi-layer, high-density winding can be achieved. Once the winding length reaches the target, winding stops. At this point, the second transverse drive 41 drives the mounting post 44 to move, precisely positioning the air shear 43 between the line hole 343 and the end of the winding. The second cylinder 42 drives the air shear 43 to close, cutting the line, while the igniter 431 ignites, instantly melting the line end. Immediately afterwards, the third cylinder 37 drives the pressure head 38 to extend rapidly, firmly pressing and securing the molten line end to the fishing rod's line layer, ensuring it won't come loose. If a second color of line needs to be wound in the same position, simply move the second line holder 341 containing the other color line to the working position using the first transverse drive 31, and repeat the above line taking, winding, and line end fixing process to achieve a beautiful two-color winding effect. As the entire winding mechanism 3 moves along the fishing rod to wind the line over a long distance, the various supports 21 of the support mechanism 2 will work together in a coordinated manner: when the winding mechanism 3 moves to a certain support 21, the first cylinder 22 of that support 21 drives the first gripper 23 to release and move backward to avoid it; after the winding mechanism 3 passes, the first gripper 23 moves forward again to clamp the fishing rod again, and so on, to ensure that the winding process is continuous and unobstructed.

[0048] Finished product unloading process: After all guide rings are installed, all first grippers 23 are released simultaneously. Due to the greater weight on one side of the guide ring, the fishing rod will naturally swing so that the guide ring faces downward. At this time, the gripping and pushing assembly 52 at the loading end can be reused for auxiliary unloading: the third lateral drive 521 drives the rotating gripper cylinder 526 to move and clamp the fishing rod, and then the rotating gripper cylinder 526 moves to rotate the fishing rod 180 degrees so that the guide ring faces upward to avoid subsequent collisions. Next, the third lateral drive 521 drives the gripping arm to pull the entire fishing rod out of the insertion hole 35 of the rotating shaft 33. After that, the unloading gripping assembly 72 is activated: the eighth cylinder 722 drives the fourth gripper 725 and other components to move towards the support mechanism 2, the ninth cylinder 723 drives it to descend, and the tenth cylinder 724 drives the fourth gripper 725 to extend, so that its gripper arm crosses the clamping area of ​​the first gripper 23 and clamps the fishing rod. The tenth cylinder 724 retracts, pulling the fishing rod away from the support position. Then, the ninth cylinder 723 drives it to rise, and the eighth cylinder 722 drives it to retract again above the unloading conveyor frame 71. The fourth gripper 725 releases, and the finished fishing rod falls smoothly onto the two unloading conveyor belts 714. Finally, the third rotary drive 716 starts, driving the unloading conveyor belts 714 to smoothly transport the finished fishing rod out of the equipment, completing the entire automated production cycle.

[0049] Through the precise coordination and seamless connection of the above mechanisms under the programmed instructions of the control system, the equipment realizes a fully automated production line operation from automatic feeding of fishing rods, precise picking and placing and positioning of guide rings, high-quality two-color winding and fixing to automatic unloading of finished products. It not only greatly improves production efficiency and product consistency, and reduces labor costs and skill dependence, but its two-color winding function also significantly enhances the aesthetic appeal and added value of fishing rods.

[0050] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic fishing rod guide ring winding and mounting device, characterized in that, The utility model relates to a fishing rod winding machine, including: A rack; Supporting mechanism, set up on the rack, for supporting the fishing rod; Winding mechanism, set up on the rack and at one side of the supporting mechanism, for winding at the combination position of the fishing rod and the guide ring, so that the guide ring is fixed on the fishing rod, and the winding mechanism is connected with the first transverse moving part, and the winding mechanism is driven to move along the length direction of the fishing rod through the first transverse moving part, so that winding is carried out at different positions in the length direction of the fishing rod; Fishing rod feeding conveying mechanism, set up on the rack and at one side of the first transverse moving drive part driving path, for pushing a fishing rod to the supporting mechanism every time; Guide ring grabbing mechanism, set up on the rack and at one side of the winding mechanism away from the supporting mechanism, for grabbing the guide ring and placing the guide ring on the fishing rod, and the guide ring grabbing mechanism is connected with the second transverse moving drive part, and the guide ring grabbing mechanism is driven to move along the length direction of the fishing rod through the second transverse moving drive part, so that the guide ring is placed on different positions in the length direction of the fishing rod; Guide ring positioning jig, placed on the rack and at the grabbing area of the guide ring grabbing mechanism, for positioning the guide ring; Fishing rod discharging conveying mechanism, set up on the rack and at one side of the supporting mechanism away from the winding mechanism, for discharging and conveying the finished product fishing rod from the supporting mechanism; Control system, the supporting mechanism, winding mechanism, fishing rod feeding conveying mechanism, guide ring grabbing mechanism, fishing rod discharging conveying mechanism are electrically connected with the control system.

2. The full-automatic equipment for mounting a guide ring on a fishing rod according to claim 1, characterized in that: The supporting mechanism includes a plurality of interval arrangement support, the support is provided with first pneumatic cylinder, the first pneumatic cylinder is connected with first clamping jaw, the driving direction of first transverse moving drive part is parallel with the arrangement direction of support, the first clamping jaw is driven to approach or away from winding mechanism through first pneumatic cylinder, and the first clamping jaw realizes the clamping or unclamping of fishing rod, and the clamping arm of first clamping jaw is transversely arranged.

3. The full automatic equipment for mounting the guide ring of a fishing rod around the line according to claim 1, characterized in that: The winding mechanism comprises a base connected to the first horizontal movement driving member, the base is provided with a rotating shaft, the axial direction of the rotating shaft is parallel to the driving direction of the first horizontal movement driving member, both ends of the rotating shaft are provided with mounting discs, the center of the mounting disc is in the same straight line with the shaft core of the rotating shaft, both the mounting discs and the rotating shaft are provided with penetrating holes penetrating through the center thereof, the penetrating holes are used for penetrating the fishing rod, the base is provided with a first rotating driving member, the rotating shaft is connected to the first rotating driving member for driving the rotating shaft to rotate, both the mounting discs are provided with wire racks, the wire racks are rotatably provided with wire barrels, the wire barrels are provided with wire holes at one side, the wire barrels are wound with wires, the wires are guided to the penetrating holes through the wire holes, the guide ring grabbing mechanism is provided with a second clamping jaw, the second clamping jaw is driven by the guide ring grabbing mechanism to move to the position of the wire hole of the wire rack, the wire passing out of the wire hole is clamped by the second clamping jaw, the guide ring grabbing mechanism is connected with a second air cylinder, the second air cylinder is connected with an air cutter, the air cutter is driven by the second air cylinder to move close to or away from the wire hole of the wire rack, the wire is cut by the air cutter, the air cutter is connected with an igniter, the igniter is used for igniting and heating the wire when the air cutter cuts the wire, the base is provided with a third air cylinder, the third air cylinder is connected with a pressing head, the pressing head is between the wire hole of the wire rack and the fishing rod, the pressing head is driven by the third air cylinder to move to press the heated wire to the fishing rod.

4. The full automatic equipment for mounting the guide ring of a fishing rod around the line according to claim 3, characterized in that: The fishing rod feeding conveying mechanism comprises a feeding conveying frame and a grabbing and pushing assembly, the feeding conveying frame comprises a feeding frame body connected to a rack and two feeding support rods arranged on the feeding frame body, the two feeding support rods are arranged in parallel and symmetrically, the arrangement direction is parallel to the driving direction of the first horizontal movement driving member, and the length direction of the two feeding support rods is perpendicular to the driving direction of the first horizontal movement driving member, the feeding support rods are arranged obliquely, both ends of each feeding support rod are rotatably provided with feeding support wheels, and the two feeding support wheels are sleeved with a feeding conveying belt, the feeding support wheels on the same side of the two feeding support rods are jointly connected with a feeding linkage shaft, the feeding linkage shaft is connected with a second rotating driving member, the feeding linkage shaft is driven by the second rotating driving member to rotate to synchronously drive the two feeding conveying belts, the fishing rod is conveyed by the feeding conveying belts, the oblique low ends of the two feeding support rods are provided with receiving arms, the top surface of each receiving arm is provided with a V-shaped groove, and the end of each receiving arm away from the feeding support rod is provided with a limiting portion extending into the V-shaped groove, the feeding frame body is provided with a material blocking assembly at the oblique low ends of the two feeding support rods, the material blocking assembly is between the two feeding support rods, and the material blocking assembly is used for limiting the fishing rod conveyed by the feeding conveying belt, so that only one fishing rod falls into the V-shaped groove each time, and the grabbing and pushing assembly is used for grabbing the fishing rod falling into the V-shaped groove and pushing the fishing rod to the supporting mechanism.

5. The full automatic equipment for mounting the guide ring of a fishing rod around the line according to claim 4, characterized in that: The grabbing and pushing assembly comprises a third transverse movement driving element arranged on the rack, a mounting seat is drivingly connected to the third transverse movement driving element, a fourth cylinder is connected to the mounting seat, a mounting plate is connected to the driving shaft of the fourth cylinder, a fifth cylinder is connected to the mounting plate, a connecting element is connected to the driving shaft of the fifth cylinder, a rotary jaw cylinder is connected to the connecting element, the driving direction of the third transverse movement driving element is parallel to the driving direction of the first transverse movement driving element, the fourth cylinder is used to drive the rotary jaw cylinder to move close to or away from the feeding conveying frame, the fifth cylinder is used to drive the rotary jaw cylinder to ascend and descend, and the rotary jaw cylinder is used to grab the fishing rod and drive the fishing rod to rotate around the axial center thereof.

6. The full automatic equipment for mounting the guide ring of a fishing rod around the line according to claim 4, characterized in that: The material blocking assembly comprises L-shaped arms arranged transversely on the feeding frame body, the L-shaped arms are above the feeding support rods, the horizontal rods of the L-shaped arms extend between the two feeding support rods, and a sixth cylinder with a driving shaft downward is arranged on the opposite sides of the horizontal rods, the driving shafts of the two sixth cylinders are connected with blocking pieces, and the spacing between the two blocking pieces is matched with the radial dimension of the fishing rod to allow only one fishing rod to be accommodated.

7. The full automatic equipment for mounting a guide ring on a fishing rod according to claim 3, characterized in that: The guide ring grabbing mechanism comprises a mounting column connected to the second transverse movement driving element, a fourth transverse movement driving element is arranged on the top of the mounting column, the driving direction of the fourth transverse movement driving element is perpendicular to the driving direction of the second transverse movement driving element, an ascending and descending driving element is drivingly connected to the fourth transverse movement driving element, a swing driving element is drivingly connected to the ascending and descending driving element, the swing driving element is driven by the ascending and descending driving element to ascend and descend, a connecting seat is connected to the swing driving element, a third jaw and a seventh cylinder are arranged on the connecting seat on the two sides of the swing center of the swing driving element, the connecting seat is driven by the swing driving element to swing, the third jaw is used to clamp the guide ring, the driving shaft of the seventh cylinder is connected to the second jaw, the mounting height of the second jaw is higher than that of the third jaw, the second jaw is driven by the seventh cylinder to ascend and descend so as to be lowered to the position of the third jaw, and the second cylinder is connected to the side wall of the mounting column and makes the gas shears align below the wire rack.

8. The full automatic equipment for mounting a guide ring on a fishing rod according to claim 7, characterized in that: A positioning pin is arranged on the rack, a positioning hole matched with the positioning pin is arranged on the bottom of the guide ring positioning jig, the positioning pin and the positioning hole are inserted and matched to position and fix the guide ring positioning jig on the rack, and a plurality of positioning grooves arranged in an array are arranged on the top surface of the guide ring positioning jig, and the positioning grooves are matched with the guide ring.

9. The full automatic equipment for mounting a guide ring on a fishing rod according to claim 2, characterized in that: The fish rod blank conveying mechanism comprises a blank conveying frame and a blank grabbing assembly, the blank conveying frame comprises a blank frame body, two blank support rods are arranged on the blank frame body in parallel and symmetrically, the two blank support rods are arranged at intervals along the driving direction of the first transverse driving element and are arranged horizontally, the length direction of each blank support rod is perpendicular to the driving direction of the first transverse driving element, blank support wheels are rotatably arranged at the two ends of each blank support rod, blank conveying belts are sleeved on the two blank support wheels, the blank support wheels on the same side of the two blank support rods are connected with a blank linkage shaft, the blank linkage shaft is connected with a third rotary driving element, the blank linkage shaft is driven to rotate by the third rotary driving element to synchronously drive the two blank conveying belts, the fish rod is driven and conveyed by the blank conveying belts, and the blank grabbing assembly is arranged on one side of the blank frame body close to the supporting mechanism and is used for grabbing and horizontally placing the fish rod supported by the supporting mechanism on the two blank support rods.

10. The full automatic equipment for mounting a guide ring on a fishing rod according to claim 9, characterized in that: The blank grabbing assembly comprises an L-shaped frame arranged vertically, the cross bar of the L-shaped frame extends between the two blank support rods, an eighth cylinder is arranged on the cross bar of the L-shaped frame, a ninth cylinder is connected with the driving shaft of the eighth cylinder, the ninth cylinder is driven to reciprocate between the blank conveying frame and the supporting mechanism by the eighth cylinder, a tenth cylinder is connected with the driving shaft of the ninth cylinder, the tenth cylinder is driven to approach or move away from the blank support rod by the ninth cylinder, a fourth jaw is connected with the tenth cylinder, the fourth jaw is driven to approach or move away from the first jaw by the tenth cylinder, and the fourth jaw is used for clamping the fish rod clamped by the first jaw.

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