Stator performance testing machine

Abstract

The invention provides a stator performance testing machine, which is applied to the technical field of motor equipment processing and comprises a machine table, the top surface of the machine table is a processing surface, and a stator is carried and processed on the processing surface; the stator feeding and carrying assembly is arranged on the machining face, and the stator feeding and carrying assembly is used for carrying the stator; the stator performance testing assembly is arranged on the processing surface, and the stator performance testing assembly is used for testing the performance of the stator; the stator blanking assembly is arranged on the processing surface, and the stator blanking assembly is used for blanking qualified stators after the performance test; the technical problems that in the prior art, full-process automatic connection of stators from feeding to testing is difficult to achieve, key procedures such as terminal welding, bridge line detection and EOL electrical performance testing need to be operated step by step, a single vibration or blowing mode is mostly adopted in the cleaning link, and the cleaning effect on residues such as oil stains and metal filings is limited are solved.

Description

Technical Field

[0001] This application relates to the field of motor processing technology, and in particular to a stator performance testing machine. Background Technology

[0002] In the processing of motor parts, stator feeding and subsequent performance testing and vibration cleaning have long faced technical bottlenecks. Traditional feeding methods rely on manual or semi-automatic equipment, which can lead to problems such as the stator surface being easily scratched and insufficient positioning accuracy. Furthermore, due to the single function or scattered layout of testing equipment, independent feeding mechanisms or manual turnover are required for different testing stages, resulting in low production efficiency and high labor costs. As the motor industry increases its requirements for product consistency, existing technologies struggle to automate the entire process of stator installation from material loading to testing. For example, key processes such as terminal welding, bridge wire testing, and EOL electrical performance testing require separate operations. Furthermore, the cleaning process often uses a single vibration or blowing method, which has limited effectiveness in removing residues such as oil and metal shavings. In addition, traditional handling devices often use rigid clamping structures, which can easily cause stator deformation due to contact stress. Vibration cleaning equipment, on the other hand, lacks multi-dimensional motion control and cannot meet the deep cleaning needs of stators with complex structures. Summary of the Invention

[0003] This application aims to solve the technical problem that existing technologies cannot achieve full automation of the stator from material feeding to testing. For example, key processes such as terminal welding, bridge wire testing, and EOL electrical performance testing need to be carried out in steps, and the cleaning process often uses a single vibration or blowing method, which has limited effect on removing oil stains, metal shavings and other residues. The application provides a stator performance testing machine.

[0004] This application employs the following technical means to solve the technical problem: A stator performance testing machine, comprising: The machine tool has a top surface that serves as a machining surface, on which the stator is transported and processed. A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports the stator. A stator performance testing component is disposed on the machining surface, and the stator performance testing component tests the performance of the stator; A stator blanking assembly is disposed on the processing surface, and the stator blanking assembly blanks stators that have passed the performance test.

[0005] Furthermore, the stator feeding and conveying assembly comprises a double-speed chain and a carrier. The double-speed chain spans across the processing surface, the carrier is disposed on the double-speed chain, and the stator is mounted on the carrier and moves with the double-speed chain.

[0006] Furthermore, the stator performance testing assembly includes a first YZ transport module and a performance testing machine; One end of the first YZ transport module is connected to the stator feeding and transport assembly, and the other end of the first YZ transport module is connected to the performance testing machine.

[0007] Furthermore, the stator unloading assembly is an aerial transport mechanism that picks up the stator from the carrier and transports it to the next piece of equipment.

[0008] Furthermore, it also includes a second YZ handling module and a vibrating dust extraction component; The second YZ transport module and the vibrating dust collector are disposed on the processing surface. One end of the second YZ transport module is connected to the stator feeding and transport assembly, and the other end of the second YZ transport module is connected to the vibrating dust collector.

[0009] This application provides a stator performance testing machine, which has the following advantages: A machine tool, the top surface of which is a processing surface, is used for transporting and processing the stator; a stator loading and transporting assembly is located on the processing surface and transports the stator; a stator performance testing assembly is located on the processing surface and tests the stator's performance; and a stator unloading assembly is located on the processing surface and unloads the stator that has passed the performance test. This solution addresses the technical problem of existing technologies failing to achieve fully automated connection of the stator from loading to testing. For example, key processes such as terminal welding, bridge wire testing, and EOL electrical performance testing require step-by-step operation, and the cleaning process often uses a single vibration or blowing method, which has limited effectiveness in removing oil stains, metal shavings, and other residues. Attached Figure Description

[0010] Figure 1 This is a top view of the overall structure of an embodiment of the stator performance testing machine of this application; Figure 2 This is a schematic diagram of the structure of the first YZ transport module in one embodiment of the stator performance testing machine of this application; Figure 3 This is a schematic diagram of the performance testing machine structure of one embodiment of the stator performance testing machine of this application.

[0011] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0012] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0013] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0014] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0015] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0016] Reference Appendix Figures 1-3 This is a top view of the overall structure of the stator performance testing machine in one embodiment of this application; Example 1 A stator performance testing machine, comprising: Machine base 1, the top surface of which is the processing surface, and the stator is transported and processed on the processing surface; A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports the stator. A stator performance testing component is disposed on the machining surface, and the stator performance testing component tests the performance of the stator; A stator blanking assembly is disposed on the processing surface, and the stator blanking assembly blanks stators that have passed the performance test.

[0017] In this embodiment, the stator loading and conveying assembly consists of a double-speed chain 2 and a carrier 5. The double-speed chain 2 spans across the processing surface, and the carrier 5 is disposed on the double-speed chain 2. The stator is mounted on the carrier 5 and moves with the double-speed chain 2.

[0018] The stator performance testing assembly includes a first YZ transport module 3 and a performance testing machine 4; One end of the first YZ transport module 3 is connected to the stator feeding and transport assembly, and the other end of the first YZ transport module 3 is connected to the performance testing machine 4.

[0019] Specifically, First, the stator is transported from the previous machine to the current processing surface via the carrier 5 of the double-speed chain 2. After the carrier 5 carrying the stator enters the processing surface with the double-speed chain 2, it is transported to the area below the first YZ transport module 3. One end of the first YZ transport module 3 grips the stator on the carrier 5. Since the stator on the carrier 5 of the double-speed chain 2 has copper wires facing upwards, the pneumatic gripper 302 on the first YZ transport module 3 has a flipping mechanism 301. The pneumatic gripper 302 drives the stator to flip so that the copper wires of the stator face downwards. Then, it is placed on the performance testing machine 4 at the other end of the first YZ transport module 3 to test the stator. If the stator passes the test, it is transported back to the carrier 5 from the performance testing machine 4 via the first YZ transport module 3. When transporting it back to the carrier 5, it also needs to be rotated so that the copper wires face upwards.

[0020] In this embodiment, the stator unloading assembly is a high-altitude transport mechanism 8, which picks up the stator from the carrier 5 and transports it to the next device.

[0021] It also includes the second YZ handling module 6 and the vibration dust collection component 7; The second YZ transport module 6 and the vibration dust collection component 7 are disposed on the processing surface. One end of the second YZ transport module 6 is connected to the stator feeding and transport assembly, and the other end of the second YZ transport module 6 is connected to the vibration dust collection component 7.

[0022] Specifically, The second YZ transport module 6 takes the stator products that have passed the test on the stator performance tester 4 and moves them along the double-speed chain 2 to the bottom of the second YZ transport module 6. One end of the second YZ transport module 6 grabs the stator on the carrier 5 and then places it on the vibrating dust suction component 7 at the other end of the second YZ transport module 6 to perform vibration dust suction cleaning. Finally, the stator on the carrier 5 moves along the double-speed chain 2 into the high-altitude transport mechanism 8 and is moved to the next equipment for processing.

[0023] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0024] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0025] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0026] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0027] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stator performance testing machine, characterized in that, include: The machine tool has a top surface that serves as a machining surface, on which the stator is transported and processed. A stator loading and transporting assembly is disposed on the processing surface, and the stator loading and transporting assembly transports the stator. A stator performance testing component is disposed on the machining surface, and the stator performance testing component tests the performance of the stator; A stator blanking assembly is disposed on the processing surface, and the stator blanking assembly blanks stators that have passed the performance test.

2. The stator performance testing machine according to claim 1, characterized in that, The stator feeding and conveying assembly consists of a double-speed chain and a carrier. The double-speed chain spans across the processing surface, and the carrier is mounted on the double-speed chain. The stator is mounted on the carrier and moves with the double-speed chain.

3. The stator performance testing machine according to claim 1, characterized in that, The stator performance testing assembly includes a first YZ transport module and a performance testing machine; One end of the first YZ transport module is connected to the stator feeding and transport assembly, and the other end of the first YZ transport module is connected to the performance testing machine.

4. The stator performance testing machine according to claim 1, characterized in that, The stator unloading assembly is a high-altitude transport mechanism that picks up the stator from the carrier and transports it to the next piece of equipment.

5. The stator performance testing machine according to claim 1, characterized in that, It also includes a second YZ handling module and a vibrating dust extraction component; The second YZ transport module and the vibrating dust collector are disposed on the processing surface. One end of the second YZ transport module is connected to the stator feeding and transport assembly, and the other end of the second YZ transport module is connected to the vibrating dust collector.

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