Starch raw material continuous crushing device
The continuous crushing device for starch raw materials, which combines multi-stage crushing and heat conduction dehydration, solves the problems of high equipment cost and low efficiency in the processing of starch raw materials such as corn, potatoes and sweet potatoes, and achieves efficient crushing and the recovery and utilization of steam resources.
Patent Information
- Application Number
- CN202610043825.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-14
- Publication Date
- 2026-04-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing technologies, starch raw materials such as corn, potatoes, and sweet potatoes require different crushing equipment for processing, resulting in high equipment costs and low crushing efficiency.
The process combines spiral extrusion crushing, centrifugal impact crushing, and reciprocating extrusion crushing. The starch raw material is crushed in multiple stages through crushing, dehydration, chopping, impacting, and extrusion components. The heat conduction dehydration component is used for evaporation dehydration, and the steam is recovered by a negative pressure collection component.
It achieves efficient crushing of corn, potato and sweet potato starch raw materials, improves the fineness of crushing, reduces equipment costs, and recycles steam resources.
Smart Images

Figure CN121775972A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of starch processing technology, and in particular relates to a continuous crushing device for starch raw materials. Background Technology
[0002] Starch is a high-molecular-weight carbohydrate, a polysaccharide formed by the polymerization of glucose molecules. The main raw materials for starch include plants such as corn, potatoes, wheat, sweet potatoes, and cassava. Among them, corn, potatoes, and sweet potatoes are the most frequently used as raw materials for starch, and they also contain a relatively high amount of starch.
[0003] The existing technology (patent application CN108160279B, entitled "A Sweet Potato Crushing Device for Sweet Potato Starch Production") is highly practical and very convenient to use. It can quickly and easily crush sweet potatoes for sweet potato starch production and processing, and accurately crush them into pieces suitable for subsequent processing, greatly improving the daily production efficiency and development of sweet potato starch production enterprises. However, in the process of implementing this technical solution, at least the following problems were found in the existing technology: In the process of processing starch raw materials such as corn, potatoes and sweet potatoes into starch, it is necessary to crush these three starch raw materials in advance. Since their shapes, diameters and other characteristics are different, three different crushing equipment are usually used for corresponding crushing operations. This not only increases the cost of crushing equipment, but also prolongs the transportation time of starch raw materials and reduces the crushing efficiency of starch raw materials. Summary of the Invention
[0004] This application aims to at least solve the technical problem existing in the prior art that it is impossible to achieve efficient crushing of three different starch raw materials using a combination of spiral extrusion crushing, centrifugal impact crushing, and reciprocating extrusion crushing under heat conduction dehydration conditions. To this end, this application proposes a continuous crushing device for starch raw materials.
[0005] To achieve the above objectives, the specific technical solution of the present invention is as follows: A continuous crushing device for starch raw materials includes a top cover shell. The bottom of the top cover shell is fixed with feeding cylinders with feed inlet sealing covers at triangular intervals. The bottom ends of the three sets of feeding cylinders are connected to the crushing end. Centrifuge cylinders rotate at the bottom of the three sets of crushing ends. The bottom ends of the three sets of centrifuge cylinders are connected to the extrusion end. The bottom cover shell is fixed at the bottom of the three sets of extrusion ends. In addition, the top cover is equipped with a crushing component for primary crushing of different types of starch raw materials in the cloth cylinder, and a dehydration component for heat steaming of different types of starch raw materials through heat conduction of the crushing component is provided on the top cover. The three sets of chopping ends are equipped with chopping components for secondary crushing of different types of starch raw materials. Furthermore, the three centrifuge drums are equipped with impact crushing components for three-stage crushing of different types of starch raw materials, and the bottom cover is equipped with reciprocating components and crushing components for four-stage crushing of different types of starch raw materials in the three crushing ends.
[0006] Preferably, the crushing component includes a servo motor fixed in the middle of the top cover, a central gear sleeved on the output shaft of the servo motor, a differential gear meshing on the outside of the central gear, a spiral extrusion frame embedded in the differential gear, and a shredding blade fixed on the spiral extrusion frame.
[0007] Preferably, the dehydration assembly includes an electric heater fixed on the top cover, and the bottom of the three sets of electric heaters is fixed with a rotating seat, and a rotating head that is connected to the three spiral extrusion frames rotates in the rotating seat, as well as a heat conduction cavity opened in the three spiral extrusion frames, and heating rods that pass through the rotating seat and rotating head and reach the heat conduction cavity are longitudinally arranged at the bottom of the three sets of electric heaters.
[0008] Preferably, the three sets of shredding blades are designed in an alternating symmetrical manner along the longitudinal axis of the spiral extrusion frame, and the outer sides of the three sets of material cylinders are provided with heat insulation grooves, and heat insulation sleeves are installed inside the heat insulation grooves.
[0009] Preferably, the inner sides of the three sets of fabric cylinders are connected to a negative pressure frame that is fixedly fitted to the top cover, and a flow equalization plate is embedded at the connection between the negative pressure frame and the three sets of fabric cylinders.
[0010] Preferably, the chopping assembly includes a first chopping plate, a second chopping plate, and a third chopping plate embedded in three sets of chopping ends. The mesh shape and density of the first chopping plate, the second chopping plate, and the third chopping plate are different according to the crushing requirements of different types of starch raw materials. The assembly also includes a guide strip fixed to the bottom of three spiral extruders and fixed by a rotating rod for guiding the first chopping plate, the second chopping plate, and the third chopping plate.
[0011] Preferably, the crushing assembly includes a connecting shaft fixed to the bottom of three rotating rods, and impact balls are filled in the three centrifuge cylinders. The upper and lower sides of the three centrifuge cylinders are provided with rotating recesses, and rotating protrusions that are fixedly engaged with the chopping end and the crushing end are rotated in the three rotating recesses, as well as a sieve plate embedded in the bottom of the three centrifuge cylinders.
[0012] Preferably, the reciprocating assembly includes annular toothed grooves opened on the outer side of three sets of centrifuge cylinders, and drive gears meshing on the inner side of the three sets of annular toothed grooves. The bottom of the drive gear is fixed with a main bevel gear that rotates with the bottom cover through a fixed shaft. A bevel gear frame that rotates with the bottom cover meshes on the outer side of the main bevel gear, and a secondary bevel gear meshes on the outer side of the three bevel gear frames.
[0013] Preferably, the crushing assembly includes reciprocating screws longitudinally arranged on three sets of secondary bevel gears, extending through the bottom cover to the crushing end. The outer sides of the three reciprocating screws are threadedly connected to reciprocating screw cylinders, and a pressing seat that slides with the crushing end is provided on the top of the three reciprocating screw cylinders. A crushing head is circumferentially fixed on the pressing seat, and a fixing seat is embedded on the top of the three sets of crushing ends.
[0014] Preferably, the fixed seat has a crushing groove that cooperates with the crushing head on the side near the extrusion seat, and the fixed seat has material leakage holes that are staggered with the crushing groove.
[0015] The continuous crushing device for starch raw materials of the present invention has the following advantages: 1. This continuous crushing device for starch raw materials achieves a primary spiral extrusion crushing effect on corn, potato, and sweet potato starch raw materials entering three sets of feeding cylinders through a crushing component. During this process, a dehydration component first performs heat conduction evaporation dehydration treatment on the starch raw materials in the spiral extrusion crushing state in the three sets of feeding cylinders, which is conducive to the precipitation of starch substances and avoids the moisture in the starch raw materials affecting subsequent crushing operations and causing adhesion. A collection component collects the steam generated during the dehydration of starch raw materials in the three sets of feeding cylinders so as to recover and utilize the steam substances precipitated from corn, potato, and sweet potato starch raw materials.
[0016] 2. This continuous crushing device for starch raw materials uses a chopping component to further refine and crush corn, potato, and sweet potato starch raw materials according to their shape and diameter characteristics, while simultaneously achieving a material guiding and anti-blocking effect. Then, a crushing component centrifuges three sets of centrifugal drums. Under the action of centrifugal force, the impact balls filled inside the three sets of centrifugal drums are forced to impact and crush the starch raw material fragments in the three sets of centrifugal drums, achieving a continuous and efficient crushing effect for corn, potato, and sweet potato starch raw materials and improving the fineness of the crushed starch raw materials.
[0017] 3. This continuous crushing device for starch raw materials drives the extrusion seats on three reciprocating screws to move up and down repeatedly through the reciprocating components and the extrusion components. With the cooperation of the extrusion grooves on the three sets of fixed seats in a fixed state, the crushing effect of starch raw material fragments falling into the three sets of extrusion ends is further refined, so that corn, potato and sweet potato starch raw materials are crushed more thoroughly and finely. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of a continuous starch raw material crushing device according to the present invention; Figure 2 This is a cross-sectional view of the structure of a continuous starch raw material crushing device according to the present invention; Figure 3 This is a side view of the structure of a continuous starch raw material crushing device according to the present invention; Figure 4 This is a bottom view of the structure of a continuous starch raw material crushing device according to the present invention; Figure 5 This is a side cross-sectional view of the structure of the top cover, cloth cylinder, crushing component, dewatering component and shredding component of the present invention. Figure 6 This is a partial front view of the structure of the crushing and shredding components of the present invention; Figure 7 This is a bottom cross-sectional view of the spiral extrusion frame and dewatering assembly structure of the present invention; Figure 8 This is a side cross-sectional view of the structure of the chopping end, centrifuge cylinder, crushing end, chopping assembly, and crushing assembly of the present invention. Figure 9 This is a partial anatomical view of the structure of the chopping end, centrifuge cylinder, crushing end, chopping assembly, and crushing assembly of the present invention. Figure 10 This is a partial side view of the centrifuge cylinder, crushing end, reciprocating assembly, and crushing assembly structure of the present invention; Figure 11 This is a top view of the reciprocating assembly and crushing assembly structure of the present invention; Figure 12 This is a bottom view of the fixed base structure of the present invention; Figure 13 This is an anatomical view of the negative pressure frame and collection assembly structure of the present invention.
[0020] Explanation of markings in the diagram: 1. Top cover; 2. Feeding cylinder; 3. Shredding end; 4. Centrifuge cylinder; 5. Crushing end; 6. Bottom cover; 71. Servo motor; 72. Central gear; 73. Differential gear; 74. Spiral extruder; 75. Shredding blade; 81. Electric heater; 82. Rotating seat; 83. Rotating head; 84. Heat conduction chamber; 85. Heating rod; 91. First shredding plate; 92. Second shredding plate; 93. Third shredding plate; 94. Rotating rod; 95. Guide bar; 101. Connecting shaft; 102. Impact ball; 103. Rotation. 104. Notch; 105. Rotating convex end; 116. Screening plate; 117. Annular toothed groove; 118. Drive gear; 119. Main bevel gear; 110. Bevel gear frame; 111. Secondary bevel gear; 121. Reciprocating screw; 122. Reciprocating screw barrel; 123. Extrusion seat; 124. Crushing head; 125. Crushing trough; 126. Fixed seat; 131. Suction fan; 132. Electrically controlled valve; 133. Collection container; 134. Container lid; 135. Liquid level probe; 14. Insulation sleeve; 15. Negative pressure frame; 16. Flow equalization plate; 17. Protective frame. Detailed Implementation
[0021] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments: like Figures 1-13 As shown, a continuous starch raw material crushing device of the present invention includes a top cover 1. The bottom of the top cover 1 is fixed with a feeding cylinder 2 with a feeding port sealing cover at a triangular distance. The bottom of the three feeding cylinders 2 is connected to a chopping end 3. The bottom of the three chopping ends 3 is rotated with a centrifuge cylinder 4. The bottom of the three centrifuge cylinders 4 is connected to a crushing end 5. The bottom of the three crushing ends 5 is fixed with a bottom cover 6. A protective frame 17 is fixed on the bottom cover 6 for protecting the three centrifuge cylinders 4 and the crushing end 5. The protective frame 17 provides safety protection for the three centrifuge cylinders 4 in the rotating state to prevent injury. The protective frame 17 is provided with hollow holes to facilitate heat dissipation. The top cover 1 is equipped with a crushing component for primary crushing of different types of starch raw materials in the feeding cylinder 2. The crushing component includes a servo motor 71 fixed in the middle of the top cover 1, a central gear 72 sleeved on the output shaft of the servo motor 71, a differential gear 73 meshing on the outside of the central gear 72, and a spiral extrusion frame 74 embedded in the differential gear 73. A shredding blade 75 is fixed on the spiral extrusion frame 74. The central gear 72 on the servo motor 71 drives the three spiral extrusion frames 74 and the shredding blade 75 to rotate synchronously through the three sets of differential gears 73, so as to achieve a primary spiral extrusion and shredding effect on the corn, potato and sweet potato starch raw materials that arrive in the three sets of feeding cylinders 2. A dehydration assembly for heat-steaming different types of starch raw materials via heat conduction from the crushing component is provided on the top cover 1. The dehydration assembly includes electric heaters 81 fixed on the top cover 1, and rotating seats 82 are fixed to the bottom of the three sets of electric heaters 81. Rotating heads 83, which are connected to three spiral extrusion frames 74, rotate within the rotating seats 82. Heat-conducting cavities 84 are opened within the three spiral extrusion frames 74. Heating rods 85 are longitudinally arranged at the bottom ends of the three sets of electric heaters 81, passing through the rotating seats 82 and rotating heads 83 to reach the heat-conducting cavities 84. Three sets of electric heaters 81 provide heat to the heating rods 85. The three sets of rotating seats 82 and rotating heads 83 provide rotational support between the three spiral extrusion frames 74 and the heating rods 85. The heat generated by the three heating rods 85 is conducted through the heat conduction chambers 84 in the three spiral extrusion frames 74 to the three sets of feeding cylinders 2. This achieves heat conduction, evaporation and dehydration treatment of the starch raw material in the spiral extrusion and crushing state in the three sets of feeding cylinders 2, which is conducive to the precipitation of starch substances and avoids the moisture in the starch raw material from affecting the subsequent crushing operation and causing adhesion. The three sets of shredding blades 75 are designed in an alternating symmetrical manner along the longitudinal axis of the spiral extrusion frame 74. They are used to symmetrically and alternately extrude and shred different types of starch raw materials in the three sets of feeding cylinders 2. The outer side of the three sets of feeding cylinders 2 is provided with a heat preservation groove, and a heat preservation sleeve 14 is installed inside the heat preservation groove to keep the three sets of feeding cylinders 2 warm and delay heat loss.
[0022] The three sets of chopping ends 3 are equipped with chopping components for secondary crushing of different types of starch raw materials. Each chopping component includes a first chopping plate 91, a second chopping plate 92, and a third chopping plate 93 embedded within the three sets of chopping ends 3. The starch raw material fragments in the three sets of feeding cylinders 2, which are compressed by the three spiral extruders 74, are further refined and crushed by the first chopping plate 91, the second chopping plate 92, and the third chopping plate 93. The mesh shape and... The materials have different densities, and guide strips 95 are fixed to the bottom of the three spiral extrusion frames 74 via rotating rods 94 for guiding the first chopping plate 91, the second chopping plate 92, and the third chopping plate 93. The three spiral extrusion frames 74 simultaneously drive the guide strips 95 on the three rotating rods 94 to guide the starch raw material fragments on the first chopping plate 91, the second chopping plate 92, and the third chopping plate 93 to prevent clogging. According to the shape and diameter characteristics of the corn, potato, and sweet potato starch raw materials, they are further refined, extruded, and chopped, and the guiding and anti-clogging effect is achieved simultaneously. Furthermore, each of the three centrifuge cylinders 4 is equipped with a crushing assembly for three-stage crushing of different types of starch raw materials. The crushing assembly includes a connecting shaft 101 fixed to the bottom of three rotating rods 94, and impact balls 102 are filled inside the three centrifuge cylinders 4. Rotating recesses 103 are annularly opened on both the upper and lower sides of each of the three centrifuge cylinders 4, and rotating protrusions 104 are fixedly engaged with the chopping end 3 and the extrusion end 5 within the three rotating recesses 103. With the three rotating recesses 103 and rotating protrusions 104 providing rotational support for the three chopping ends 3 and the extrusion ends 5 and the centrifuge cylinders 4, the materials are simultaneously extruded by the three spirals. The frame 74 drives three sets of centrifuge cylinders 4 to rotate centrifugally at the junction of the three sets of chopping ends 3 and crushing ends 5 via three connecting shafts 101. This rotation causes the impact balls 102 filled inside the cylinders to follow the rotation. Under the action of centrifugal force, the three sets of impact balls 102 are forced to impact and crush the starch raw material fragments inside the three sets of centrifuge cylinders 4. The three sets of screening plates 105 embedded at the bottom of the three sets of centrifuge cylinders 4 screen and feed the crushed starch raw material, thereby achieving continuous and efficient crushing of corn, potato and sweet potato starch raw materials and improving the fineness of the crushed starch raw materials.
[0023] like Figures 10-12 As shown, a reciprocating assembly and a crushing assembly for four-stage crushing of different types of starch raw materials in three sets of crushing ends 5 are provided inside the bottom cover 6. The reciprocating assembly includes annular toothed grooves 111 opened on the outside of the three sets of centrifuge cylinders 4, and a drive gear 112 meshing on the inside of the three sets of annular toothed grooves 111. The bottom of the drive gear 112 is fixed with a main bevel gear 113 that rotates with the bottom cover 6 through a fixed shaft. The annular toothed grooves 111 on the three sets of centrifuge cylinders 4 rotate linearly through the drive gear 112. A bevel gear frame 114 that rotates with the bottom cover 6 meshes on the outside of the main bevel gear 113, and a secondary bevel gear 115 meshes on the outside of the three bevel gear frames 114. The crushing assembly includes reciprocating screws 121 longitudinally mounted on three sets of secondary bevel gears 115. The main bevel gear 113 drives the reciprocating screws 121 on the three sets of secondary bevel gears 115 to rotate via three bevel gear supports 114, and the screws penetrate the bottom cover 6 to the crushing end 5. The outer sides of the three reciprocating screws 121 are threadedly connected to reciprocating screw cylinders 122. A crushing seat 123 that slides with the crushing end 5 is provided on the top of the three reciprocating screw cylinders 122, and a crushing head 124 is circumferentially fixed on the crushing seat 123. A fixing seat 126 is embedded on the top of the three sets of crushing ends 5. The fixing seat 126 has a crushing groove 125 that engages with the crushing head 124 on the side near the crushing seat 123. The fixed base 126 is provided with material leakage holes that are staggered with the crushing trough 125. The starch raw material fragments after being screened by the three sets of sieve plates 105 are fed into the three sets of crushing ends 5 through the material leakage holes on the three sets of fixed bases 126 and are located between the three sets of extrusion seats 123 and the fixed base 126. The three reciprocating screws 121 drive the extrusion seats 123 on the three reciprocating screw barrels 122 to move up and down. The three sets of extrusion seats 123 drive the crushing head 124 to reciprocate and squeeze the crushing trough 125 on the three sets of fixed bases 126 in a fixed state, so as to achieve a further fine crushing effect on the starch raw material fragments falling into the three sets of crushing ends 5, so that the corn, potato and sweet potato starch raw materials are crushed more thoroughly and finely.
[0024] like Figure 13 As shown, during the crushing of corn, potato and sweet potato starch raw materials in the three sets of feeding cylinders 2, in order to better retain the starch, the water in the starch raw materials needs to be removed. The removed water also contains the essence of the starch raw materials, and most of it is directly discharged without negative pressure collection function, so the water essence cannot be recycled. The inner side of the three sets of feeding cylinders 2 is connected to a negative pressure frame 15 that is fixedly matched with the top cover 1. A flow equalization plate 16 is embedded at the connection between the negative pressure frame 15 and the three sets of feeding cylinders 2. The negative pressure frame 15 is equipped with a collection component for the evaporation and recovery of water in the three sets of feeding cylinders 2. The collection component includes a suction fan 131 fixed to the output shaft of the servo motor 71 through a coupling. The servo motor 71 drives the suction fan 131 to rotate in the negative pressure frame 15. Under the action of negative pressure suction, the steam generated by the heat conduction dehydration of the starch raw materials is forced to pass through the flow equalization plate 16 to the negative pressure frame 15. A collection vessel 133 is threadedly connected to the bottom of the negative pressure frame 15 via an electrically controlled valve 132, and a lid 134 is threadedly connected to the bottom of the collection vessel 133. A level probe 135 is vertically placed on the lid 134 to monitor the level of the condensate in the collection vessel 133. The condensate flows down from the opened electrically controlled valve 132 and is collected in the collection vessel 133. The level probe 135 on the lid 134 monitors the level of the condensate in the collection vessel 133 in real time, so that the collection vessel 133 can be unscrewed and the lid 134 can be opened in time to clean the condensate. The steam generated during the dehydration of starch raw materials in the three sets of cloth cylinders 2 is collected so as to recover and reuse the steam substances released from corn, potato and sweet potato starch raw materials and avoid wasting the water essence.
[0025] The working principle of a continuous starch raw material crushing device is as follows: First, the central gear 72 on the servo motor 71 drives three spiral extrusion frames 74 and the shredding blades 75 to rotate synchronously through three sets of differential gears 73, achieving a primary extrusion and shredding effect on the corn, potato, and sweet potato starch raw materials entering the three sets of feeding cylinders 2. During this process, three sets of electric heaters 81 provide heat to the heating rods 85, and the three sets of rotating seats 82 and rotating heads 83 provide rotational support between the three spiral extrusion frames 74 and the heating rods 85. Then, the heat generated by the three heating rods 85 is conducted through the heat conduction chambers 84 in the three spiral extrusion frames 74 to the three sets of feeding cylinders 2, thus crushing the starch raw materials in the spiral extrusion and shredding state within the three sets of feeding cylinders 2. The heat conduction evaporation dehydration process facilitates the precipitation of starch substances within the raw materials, preventing moisture in the starch raw materials from affecting subsequent crushing operations and causing adhesion. During the dehydration of the starch raw materials in the three sets of feeding cylinders 2, the servo motor 71 drives the suction fan 131 to rotate within the negative pressure frame 15. Under the action of negative pressure suction, the steam generated by the heat conduction dehydration of the starch raw materials is forced to pass through the flow equalization plate 16 to reach the negative pressure frame 15, and then flows down through the opened electronic control valve 132 to collect in the collection pot 133. The liquid level probe 135 on the pot cover 134 monitors the liquid level of the steam condensate collected in the collection pot 133 in real time, so that the collection pot 133 can be unscrewed and the pot cover 134 can be opened in time to clean the collected condensate. Next, based on the shape and diameter characteristics of the corn, potato, and sweet potato starch raw materials, the starch raw material fragments in the three sets of feeding cylinders 2, which are being squeezed by the three spiral extruders 74, are further refined and crushed by the first crushing plate 91, the second crushing plate 92, and the third crushing plate 93. Simultaneously, the guide strips 95 on the three rotating rods 94 guide the starch raw material fragments on the first crushing plate 91, the second crushing plate 92, and the third crushing plate 93 to prevent clogging. Then, the three sets of rotating notches 103 and rotating convex ends 104 guide the three sets of crushing ends 3 and the extruders... With the crushing end 5 and the centrifuge cylinder 4 providing rotational support, three spiral extrusion frames 74 drive three sets of centrifuge cylinders 4 through three connecting shafts 101 to centrifuge at the junction of the three sets of crushing ends 3 and extrusion ends 5. This also drives the impact balls 102 filled inside to rotate. Under the action of centrifugal force, the three sets of impact balls 102 are forced to impact and crush the starch raw material fragments in the three sets of centrifuge cylinders 4. The material is then screened and discharged through three sets of sieve plates 105, achieving continuous and efficient crushing of corn, potato and sweet potato starch raw materials and improving the fineness of the crushed starch raw materials. Finally, the starch raw material fragments, after being screened and discharged by the three sets of sieve plates 105, are discharged through the discharge holes on the three sets of fixed seats 126 into the three sets of crushing ends 5, and are located between the three sets of extrusion seats 123 and the fixed seats 126. At the same time, the annular toothed grooves 111 on the three sets of centrifugal cylinders 4, which rotate centrifugally, drive the main bevel gear 113 to rotate linearly through the drive gear 112. The main bevel gear 113 drives the reciprocating screws 121 on the three sets of secondary bevel gears 115 to rotate through the three bevel gear frames 114. The three reciprocating screws 121 drive the three reciprocating screw cylinders 12 The extrusion seat 123 on the 2nd reciprocates and moves up and down. The three sets of extrusion seats 123 drive the crushing head 124 to reciprocate and squeeze the crushing groove 125 on the three sets of fixed seats 126 in a fixed state, so as to achieve further fine crushing of starch raw material fragments falling into the three sets of crushing ends 5, making the corn, potato and sweet potato starch raw materials crushed more thoroughly and finely. After the corn, potato and sweet potato starch raw materials in the three sets of crushing ends 5 are crushed, the feeding cover on the outside of the three sets of crushing ends 5 is opened to take out the starch raw material fragments inside for the next grinding and processing operation.
[0026] It should be noted that the specific models and specifications of the servo motor 71, electric heater 81, heating rod 85, electric control valve 132 and liquid level probe 135 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0027] The power supply circuits for the servo motor 71, electric heater 81, heating rod 85, electric control valve 132, and liquid level probe 135 are clear to those skilled in the art and will not be described in detail here.
[0028] It is understood that the present invention has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. Furthermore, under the teachings of the present invention, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of the present invention.
Claims
1. A continuous crushing device for starch raw materials, comprising a top cover (1), characterized in that: The bottom of the top cover (1) is fixed with a material cylinder (2) with a feeding port sealing cover at a triangular distance. The bottom of the three sets of material cylinders (2) is connected to a shredding end (3). The bottom of the three sets of shredding ends (3) is connected to a centrifuge cylinder (4). The bottom of the three sets of centrifuge cylinders (4) is connected to a crushing end (5). The bottom of the three sets of crushing ends (5) is fixed with a bottom cover (6). In addition, the top cover (1) is provided with a crushing component for primary crushing of different types of starch raw materials in the cloth cylinder (2), and the top cover (1) is provided with a dehydration component for heat steaming of different types of starch raw materials through heat conduction of the crushing component. The three sets of chopping ends (3) are provided with chopping components for secondary crushing of different types of starch raw materials. Furthermore, the three centrifuge tubes (4) are equipped with crushing components for three-stage crushing of different types of starch raw materials, and the bottom cover (6) is equipped with reciprocating components and crushing components for four-stage crushing of different types of starch raw materials in the three crushing ends (5).
2. The continuous crushing device for starch raw materials according to claim 1, characterized in that: The crushing assembly includes a servo motor (71) fixed in the middle of the top cover (1), a central gear (72) sleeved on the output shaft of the servo motor (71), a differential gear (73) meshing on the outside of the central gear (72), a spiral extrusion frame (74) embedded in the differential gear (73), and a shredding blade (75) fixed on the spiral extrusion frame (74).
3. The continuous crushing device for starch raw materials according to claim 2, characterized in that: The dehydration assembly includes an electric heater (81) fixed on the top cover (1), and a rotating seat (82) is fixed at the bottom of the three sets of electric heaters (81). A rotating head (83) that is connected to the three spiral extrusion racks (74) rotates in the rotating seat (82), and a heat-conducting cavity (84) is opened in the three spiral extrusion racks (74). A heating rod (85) that passes through the rotating seat (82) and the rotating head (83) and reaches the heat-conducting cavity (84) is placed vertically at the bottom of the three sets of electric heaters (81).
4. The continuous crushing device for starch raw materials according to claim 3, characterized in that: The three sets of shredding blades (75) are designed in an alternating symmetrical manner along the longitudinal axis of the spiral extrusion frame (74), and the outer side of the three sets of material cylinders (2) is provided with a heat insulation groove, and a heat insulation sleeve (14) is provided inside the heat insulation groove.
5. The continuous crushing device for starch raw materials according to claim 4, characterized in that: The inner side of the three sets of fabric cylinders (2) is connected to a negative pressure frame (15) that is fixedly matched with the top cover (1), and a flow equalization plate (16) is embedded at the connection between the negative pressure frame (15) and the three sets of fabric cylinders (2).
6. The continuous crushing device for starch raw materials according to claim 5, characterized in that: The chopping assembly includes a first chopping plate (91), a second chopping plate (92), and a third chopping plate (93) embedded in three sets of chopping ends (3). The mesh shape and density of the first chopping plate (91), the second chopping plate (92), and the third chopping plate (93) are different according to the crushing requirements of different types of starch raw materials. A guide strip (95) for guiding the first chopping plate (91), the second chopping plate (92), and the third chopping plate (93) is fixed at the bottom of the three spiral extrusion racks (74) by a rotating rod (94).
7. The continuous crushing device for starch raw materials according to claim 6, characterized in that: The crushing assembly includes a connecting shaft (101) fixed to the bottom of three rotating rods (94), and impact balls (102) filled in the three centrifuge cylinders (4). The upper and lower sides of the three centrifuge cylinders (4) are provided with rotating recesses (103), and rotating protrusions (104) that are fixedly engaged with the chopping end (3) and the crushing end (5) are rotated in the three rotating recesses (103), as well as a sieve plate (105) embedded in the bottom of the three centrifuge cylinders (4).
8. The continuous crushing device for starch raw materials according to claim 7, characterized in that: The reciprocating assembly includes annular toothed grooves (111) opened on the outside of three sets of centrifuge cylinders (4), and a drive gear (112) meshing on the inside of the three sets of annular toothed grooves (111). The bottom of the drive gear (112) is fixed with a main bevel gear (113) that rotates with the bottom cover (6) through a fixed shaft. A bevel gear frame (114) that rotates with the bottom cover (6) meshes on the outside of the main bevel gear (113), and a secondary bevel gear (115) meshes on the outside of the three bevel gear frames (114).
9. A continuous starch raw material crushing device according to claim 8, characterized in that: The crushing assembly includes reciprocating screws (121) longitudinally mounted on three sets of secondary bevel gears (115), which penetrate the bottom cover (6) to the crushing end (5). The outer sides of the three reciprocating screws (121) are threaded with reciprocating screw barrels (122). A pressing seat (123) that slides with the crushing end (5) is provided on the top of the three reciprocating screw barrels (122), and a crushing head (124) is circumferentially fixed on the pressing seat (123). A fixing seat (126) is embedded on the top of the three sets of crushing ends (5).
10. A continuous starch raw material crushing device according to claim 9, characterized in that: The fixed seat (126) has a crushing groove (125) that is circumferentially opened on the side near the extrusion seat (123) to cooperate with the crushing head (124) for crushing, and the fixed seat (126) has material leakage holes that are staggered with the crushing groove (125).
Citation Information
Patent Citations
A sweet potato crushing device for sweet potato starch production
CN108160279B