Giant generator set cleaning device and using method thereof

Abstract

The giant generator set cleaning device comprises a node rail, a rod type rotating tower, a clamping mechanism, a node guide mechanism and a transfer platform, the rod type rotating tower is located in the node rail, an overturning arm of the clamping mechanism is hinged to a ball cup of the rod type rotating tower, one end of the node guide mechanism is connected with the overturning arm, and the other end of the node guide mechanism is connected with the transfer platform. And the other end of the transfer platform is clamped with the node rail, slides and rotates along the node rail and is positioned on one side of the node rail. By the adoption of the structure, full-automatic feeding, water injection, cleaning, water drainage and discharging of container bottles are achieved, the cleaning efficiency is improved, filling leakage and filling delay are avoided, and meanwhile the adaptability of equipment to containers of different specifications is enhanced.

Description

Technical Field

[0001] This invention relates to the field of generator set cleaning technology, and in particular to a giant generator set cleaning device and its usage method. Background Technology

[0002] During long-term operation, giant generator sets require not only external cleaning but also internal cleaning. For example, wind turbine generator sets, whose nacelles and blades are usually tens or even three hundred meters above the ground, will experience surface erosion and corrosion due to various factors such as sunlight, wind, and rain after a period of operation. The various containers used with them will also become contaminated due to media residue and impurity deposition. If they are not cleaned in time, it will affect the purity of the media, thereby aggravating the wear of the internal components of the generator set and reducing the operational stability and service life of the unit.

[0003] Existing container cleaning methods are mostly manual or semi-automatic. Manual cleaning is extremely inefficient, labor-intensive, and the cleaning effect is uneven, making it difficult to completely remove residues from the inner wall. Semi-automatic cleaning equipment often has problems such as complex structure, poor connection between feeding and unloading, and easy leakage or filling delay during the cleaning process. In addition, it cannot achieve continuous cleaning of containers, making it difficult to meet the batch cleaning needs of containers for giant generator sets.

[0004] Furthermore, the containers used with giant generator sets come in various sizes, and existing cleaning equipment has poor adaptability. Frequent adjustments to equipment parameters are required for containers of different sizes, further reducing cleaning efficiency. Therefore, there is an urgent need for a cleaning device and method for giant generator sets that is structurally sound, highly automated, efficient, and adaptable. Summary of the Invention The technical problem to be solved by the present invention is to provide a giant generator set cleaning device and its usage method, so as to realize the fully automatic feeding, water injection, cleaning, drainage and unloading of containers, improve cleaning efficiency, avoid leakage and filling delay, and enhance the adaptability of the equipment to containers of different specifications.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a giant generator set cleaning device, including a node rail, a rod-type turret, a clamping mechanism, a node guiding mechanism, and a transfer platform. The rod-type turret is located inside the node rail. The flipping arm of the clamping mechanism is hinged to the ball head seat of the rod-type turret. One end of the node guiding mechanism is connected to the flipping arm, and the other end is clamped to the node rail and slides and rotates along it. The transfer platform is located on one side of the node rail.

[0006] In a preferred embodiment, the node rail is a closed circular structure, consisting of at least two node segments that are not on the same horizontal plane, and the cross-section of each node segment is a circular structure.

[0007] In a preferred embodiment, the node track includes a semi-circular segment, with the two ends of the semi-circular segment connected to an up segment and a down segment, respectively. The ends of the up segment and the down segment away from the semi-circular segment are connected to a transition segment, and the semi-circular segment and the transition segment are located on two different horizontal planes.

[0008] In a preferred embodiment, a feeding section recessed into the node rail is provided between the ascending section and the transition section, and a discharging section recessed into the node rail is provided between the descending section and the transition section.

[0009] In a preferred embodiment, the rod-type turret includes a rotary cylinder, the output end of which is connected to a gear disk. The tooth grooves on the edge of the gear disk are connected by pins to multiple radially distributed disc rods. The end of the disc rod away from the gear disk is connected to a ball head seat, which hangs around the lower part of the gear disk. In a preferred embodiment, the clamping mechanism includes a flipping arm with an opening groove. Clamps are slidably fitted on both sides of the opening groove, and a rubber band connects the two clamps. A hinge shaft is provided inside the opening groove and is connected to a node guide mechanism.

[0010] In a preferred embodiment, the clamp is a block-shaped body with a groove on one side, and a guide hole is provided on the upper side of the clamp, which cooperates with the limiting posts on both sides of the opening groove; the corresponding ends of the two clamps are provided with concave arc grooves.

[0011] In a preferred embodiment, the node guiding mechanism includes a gravity seat, a retaining ball rotatably fitted in the groove at the lower end of the gravity seat, and a ball-head rod connected to the limiting hole at the upper end of the gravity seat; the retaining ball is a sphere with a retaining hole penetrating its center, and the retaining ball has a clearance groove communicating with the retaining hole, which engages with the node rail for sliding rotation; the lower end of the ball-head rod has a sliding post, which engages with the limiting hole at the upper end of the gravity seat, and the upper end of the ball-head rod is hinged to the hinge shaft of the clamping mechanism.

[0012] In a preferred embodiment, the transfer platform includes a platform with arc-shaped slots on both sides. An upper plate and an lower plate are respectively provided in the arc-shaped slots. Both the upper plate and the lower plate are circular plates with multiple concave clamping openings along their edges. Transfer channels are formed between the upper plate and the arc-shaped slots, and between the lower plate and the arc-shaped slots.

[0013] The giant generator set cleaning device and its usage method provided by the present invention, by adopting the above-described structure, have the following beneficial effects: (1) The container bottle is inverted and drained by utilizing the height difference of the node rails. Combined with the vibration of the tapping mechanism, the residual medium and impurities on the inner wall of the container bottle can be thoroughly removed, avoiding residual pollution. (2) By using a closed circular node rail design with high and low surfaces, and a connection method with multiple active nodes, the node guide mechanism can be ensured to move along the rail without jamming. (3) Through the coordinated operation of the rod-type turret, clamping mechanism, node guiding mechanism and transfer platform, the container bottles can be automatically fed, watered, cleaned, drained and unloaded without manual intervention, greatly reducing labor intensity and improving work efficiency. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 This is a front view of the overall structure of the present invention.

[0016] Figure 3 This is a top view of the overall structure of the present invention.

[0017] Figure 4 This is a schematic diagram of the node rail structure of the present invention.

[0018] Figure 5 This is the main view of the node rail structure of the present invention.

[0019] Figure 6 This is a left view of the node rail structure of the present invention.

[0020] Figure 7 This is a top view of the node rail structure of the present invention.

[0021] Figure 8 This is a schematic diagram of the connection between the rod-type turret and the clamping mechanism of the present invention.

[0022] Figure 9 This is a schematic diagram of the clamping mechanism of the present invention.

[0023] Figure 10 This is a top view of the clamping mechanism structure of the present invention.

[0024] Figure 11 This is a schematic diagram of the node guidance mechanism of the present invention.

[0025] Figure 12 This is a front view of the node guidance mechanism of the present invention.

[0026] In the diagram: Node rail 1, semi-circular section 11, upward section 12, downward section 13, transition section 14, loading section 15, unloading section 16, rod-type turret 2, rotary cylinder 21, gear plate 22, disc rod 23, ball head seat 24, clamping mechanism 3, flipping arm 31, chuck 32, rubber belt 33, hinge shaft 34, guide hole 35, limiting post 36, node guide mechanism 4, gravity seat 41, ball clamp 42, ball head rod 43, clamping hole 44, clearance groove 45, sliding column 46, transfer platform 5, table plate 51, loading plate 52, unloading plate 53, clamping port 54. Detailed Implementation

[0027] Example 1: like Figure 1-12 The giant generator set cleaning device includes a node rail 1, a rod-type turret 2, a clamping mechanism 3, a node guiding mechanism 4, and a transfer platform 5. The rod-type turret 2 is adapted to be installed in the node rail 1 and can move along the extension trajectory of the node rail 1. The flipping arm 31 of the clamping mechanism 3 is movably connected to the ball head seat 24 of the rod-type turret 2 by a hinge, ensuring that the clamping mechanism 3 can be flipped and adjusted relative to the rod-type turret 2. One end of the node guiding mechanism 4 is fixedly connected to the flipping arm 31, and the other end is engaged with the node rail 1 and can slide and rotate along the extension direction of the node rail 1, thereby guiding the clamping mechanism 3 to move synchronously with the rod-type turret 2. The transfer platform 5 is correspondingly set on one side of the node rail 1 and is used to realize the feeding and conveying of the container to be cleaned and the unloading and transfer of the container after cleaning.

[0028] In the preferred embodiment, the node rail 1 is a closed circular structure, which is composed of at least two node segments that are not on the same horizontal plane. The cross-section of each node segment is a circular structure to ensure the smooth sliding and rotation of the node guide mechanism 4 on it.

[0029] In a preferred embodiment, the node track 1 includes a semi-circular segment 11, with both ends of the semi-circular segment 11 smoothly connected to the ascending segment 12 and the descending segment 13, respectively. The ends of the ascending segment 12 and the descending segment 13 away from the semi-circular segment 11 are both connected to the transition segment 14, forming a complete closed track. The semi-circular segment 11 and the transition segment 14 are located on two different horizontal planes, and the height difference enables the transfer of the container between different workstations, meeting the posture adjustment requirements during the cleaning process.

[0030] In a preferred embodiment, a feeding section 15 recessed into the node rail 1 is provided between the upward section 12 and the transition section 14. The recessed structure of the feeding section 15 can limit and guide the container feeding process, making it convenient for the clamping mechanism 3 to accurately clamp the container to be cleaned. A discharging section 16 recessed into the node rail 1 is provided between the downward section 13 and the transition section 14. The recessed structure of the discharging section 16 can guide the cleaned container to accurately fall into the discharging area of ​​the transfer platform 5, ensuring the stability of the discharging process.

[0031] In a preferred embodiment, the rod-type turret 2 includes a rotary cylinder 21. The output end of the rotary cylinder 21 is fixedly connected to the gear disk 22, which can drive the gear disk 22 to rotate in a circular motion. The tooth grooves on the edge of the gear disk 22 are movably connected to multiple radially evenly distributed disc rods 23 through pins. The end of the disc rod 23 away from the gear disk 22 is fixedly connected to a ball head seat 24. The ball head seat 24 is suspended around the lower part of the gear disk 22. Driven by the rotary cylinder 21, multiple ball head seats 24 can be driven to perform synchronous circular motion, thereby realizing the cyclic operation of multiple clamping mechanisms 3.

[0032] In a preferred embodiment, the clamping mechanism 3 includes a flipping arm 31, which has an opening slot. The two sides of the opening slot are slidably engaged with the clamps 32 through a sliding structure, so that the two clamps 32 can move closer or further apart. An elastic element is connected between the two clamps 32. A hinge shaft 34 is provided in the opening slot. The hinge shaft 34 is connected to the node guide mechanism 4. The flipping arm 31 can be adjusted in posture by the drive of the node guide mechanism 4.

[0033] In a preferred embodiment, the clamp 32 is a block-shaped body with a groove on one side. The upper side of the clamp 32 is provided with a guide hole 35, which cooperates with the limiting posts 36 on both sides of the opening groove. The sliding cooperation between the guide hole 35 and the limiting posts 36 ensures the smoothness of the sliding process of the clamp 32. The corresponding ends of the two clamps 32 are provided with concave arc grooves. The arc groove structure can adapt to containers of different sizes and improve the stability of clamping.

[0034] In a preferred embodiment, the node guiding mechanism 4 includes a gravity seat 41. A rotating structure within the lower slot of the gravity seat 41 engages with a retaining ball 42, allowing the retaining ball 42 to rotate relative to the gravity seat 41. A limiting hole at the upper end of the gravity seat 41 connects to a ball-head rod 43. The retaining ball 42 is a sphere with a retaining hole 44 penetrating its center. The retaining ball 42 also has a clearance groove 45 communicating with the retaining hole 44, preventing interference with the node rail 1. The retaining hole 44 engages with the node rail 1, allowing it to slide and rotate along the node rail 1. The lower end of the ball-head rod 43 has a sliding post 46, which engages with the limiting hole at the upper end of the gravity seat 41, allowing the ball-head rod 43 to slide and rotate within a certain range relative to the gravity seat 41. The upper end of the ball-head rod 43 is hinged to the hinge shaft 34 of the clamping mechanism 3, thereby enabling the clamping mechanism 3 to adaptively adjust its posture along the trajectory of the node rail 1.

[0035] In a preferred embodiment, the transfer platform 5 includes a platform 51 with arc-shaped slots on both sides. A loading plate 52 and a unloading plate 53 are respectively provided in the arc-shaped slots. Both the loading plate 52 and the unloading plate 53 are circular plates with multiple concave clamping openings 54 along their edges. The clamping openings 54 are used to position the container, facilitating precise gripping and placement by the clamping mechanism 3. Transfer channels are formed between the loading plate 52 and the arc-shaped slots, and between the unloading plate 53 and the arc-shaped slots. These transfer channels are used for the transitional transport of the container between the transfer platform 5 and the clamping mechanism 3.

[0036] Example 2: like Figure 1-12A giant generator set cleaning device includes a node rail 1, a rod-type turret 2, a clamping mechanism 3, a node guiding mechanism 4, and a transfer platform 5. The rod-type turret 2 is located inside the node rail 1. The flipping arm 31 of the clamping mechanism 3 is hinged to the ball head seat 24 of the rod-type turret 2. One end of the node guiding mechanism 4 is connected to the flipping arm 31, and the other end is engaged with the node rail 1 and slides and rotates along it. The transfer platform 5 is located on one side of the node rail 1. In use, the rotation of the rod-type turret 2 drives the clamping mechanism 3 to rotate synchronously. As the node guiding mechanism 4 connected to the clamping mechanism 3 moves along the node rail 1, it drives the clamping mechanism 3 to clamp the container bottle on one side of the transfer platform 5, causing the water-filled container bottle to gradually invert to drain water and then flip upwards before being transferred from the transfer platform 5 to the filling line. This achieves fully automatic feeding, water injection, cleaning, drainage, and unloading, resulting in high cleaning efficiency and avoiding missed filling and filling delays.

[0037] In a preferred embodiment, the node rail 1 is a closed circular structure, composed of at least two nodes that are not on the same horizontal plane, and the cross-sections of the nodes are all circular. In use, the circular cross-section of the node rail 1 makes the transition at the joints of each node segment smoother, which facilitates the smooth sliding of the node guide mechanism 4.

[0038] In a preferred embodiment, the node rail 1 includes an upward segment 12 and a downward segment 13 connected to both ends of a semicircular segment 11, and a transition segment 14 connected to the upward segment 12 and the downward segment 13. The semicircular segment 11 and the transition segment 14 are located on two different horizontal planes. During manufacturing, the semicircular segment 11 is located on the horizontal plane above the transition segment 14, forming a height difference, and is connected to the upward segment 12 and the downward segment 13 to form a closed structure.

[0039] Preferably, the transition between the upward segment 12 and the semi-circular segment 11 and the transition segment 14 is relatively smooth, which is beneficial for the node guiding mechanism 4 to work with the clamping mechanism 3 to slowly tilt the container bottle towards the inside of the node rail 1 when the segment is running.

[0040] Preferably, the downward segment 13 tends to transition abruptly at the junction with the semi-circular segment 11, and the downward segment 13 tends to transition smoothly at the junction with the transition segment 14. This is beneficial for the node guiding mechanism 4 to work with the clamping mechanism 3 to quickly tilt the container to the outside of the node rail 1 when the segment is in operation.

[0041] Preferably, the node rail 1 is circular in shape when viewed from above, with its transition section 14 slightly protruding out of the circle. The purpose of this is to restrict the clamping mechanism 3 and the node guide mechanism 4, so that the chuck 32 remains horizontal to facilitate clamping the bottle mouth.

[0042] In a preferred embodiment, a loading section 15 is provided between the ascending section 12 and the transition section 14, and a discharging section 16 is provided between the descending section 13 and the transition section 14. Both the loading section 15 and the discharging section 16 are recessed into the node rail 1. In use, the loading section 15 and the discharging section 16 at both ends of the transition section 14 are recessed into the node rail 1. The purpose of this is to allow the node guide mechanism 4 to perform a push-pull action under restricted conditions when passing through this point, that is, to push the clamp 32 forward and then quickly retract it. This ensures that the container bottle can couple with the clamping port 54 on the transfer platform 5 during loading and unloading, so that the container bottle can smoothly disengage from the clamping port 54 during loading and smoothly enter the clamping port 54 during unloading.

[0043] In a preferred embodiment, the rod-type turret 2 includes a geared disc 22 connected to the output end of a rotary cylinder 21, and a plurality of radially arranged disc rods 23 connected to toothed pins along the edge of the geared disc 22. A ball head seat 24 is connected to the other end of the disc rods 23 and hangs around the lower part of the geared disc 22. In use, the rotary cylinder 21 drives the geared disc 22 to rotate, which in turn drives the disc rods 23 to rotate, and the ball head seat 24 rotates synchronously with it.

[0044] Preferably, a rotating ball joint is connected to the upper end of the rotating cylinder 21. The pin hole at the upper end of the rotating ball joint is used to connect with the suspension arm. The purpose is to form two movable nodes between the rotating ball joint and the rotating cylinder 21, and between the body of the rotating ball joint and the suspension arm, which is beneficial for adaptive fine-tuning of deviations during the rotation of the rod-type turret 2.

[0045] Preferably, the toothed disc 22 is a circular flat plate with multiple tooth grooves along its edge. An annular ring passes through each tooth groove, and one end of the disc rod 23 is located inside the tooth groove and engages with the annular ring, allowing one end of the disc rod 23 to move around the annular ring.

[0046] Preferably, the disc rod 23 includes a vertical rod connected to one end of the inclined rod, and the vertical rod is connected to the ball head seat 24. During manufacturing, attention should be paid to the fact that the vertical rod and the flipping arm 31 have a certain length ratio so that when the flipping arm 31 flips to the inside of the node rail 1, the bottle mouth of the clamped container bottle is located above the connection between the vertical rod and the inclined rod when it is upside down, so as to avoid interference to the container bottle.

[0047] Preferably, the ball head seat 24 includes a ball head connected to the upper side of the plate, and the ball head is connected to the vertical rod to form a movable node, which is beneficial for the ball head seat 24 to maintain flexible rotation when the rod-type turret 2 is rotating.

[0048] In a preferred embodiment, the clamping mechanism 3 includes clamps 32 that slide and engage with both sides of the opening slot of the flip arm 31, and a rubber band 33 connecting the two clamps 32. The hinge shaft 34 within the opening slot is connected to the node guide mechanism 4. In use, under the tension of the rubber band 33, the two clamps 32 slide closer to each other along both sides of the opening slot of the flip arm 31.

[0049] In a preferred embodiment, the clamp 32 is a block-shaped body with a sliding groove on one side, and the guide hole 35 on the upper side cooperates with the limiting posts 36 on both sides of the opening groove; the corresponding ends of the two clamps 32 are provided with concave arc grooves. In use, when the clamps 32 slide, they are limited and guided by the cooperation of the guide hole 35 and the limiting posts 36; during the loading process, when the two clamps 32 are pushed by the bottle mouth, the two clamps 32 slide in opposite directions and then slide relative to each other, clamping the bottle mouth in the arc groove of the two clamps 32. During the unloading process, the bottle is clamped by the transfer channel and clamping port 54 on one side of the unloading plate 53, and under the rotation of the unloading plate 53, the bottle mouth is subjected to an outward pulling force, and disengages from the arc groove of the two clamps 32.

[0050] In a preferred embodiment, the node guiding mechanism 4 includes a retaining ball 42 that rotates within a groove at the lower end of a gravity seat 41, and a ball-head rod 43 connected to a limiting hole at the upper end of the gravity seat 41. The retaining ball 42 is a sphere with a retaining hole 44 penetrating its center. A clearance groove 45 communicates with the retaining hole 44, and the retaining hole 44 engages with the node rail 1 for sliding rotation. A sliding post 46 at the lower end of the ball-head rod 43 engages with the limiting hole at the upper end of the gravity seat 41, and the upper end of the rod 43 is hinged to the hinge shaft 34 of the clamping mechanism 3. In use, the retaining hole 44 on the retaining ball 42 engages with the node rail 1, preventing the node guiding mechanism 4 from disengaging from the node rail 1. The gravity seat 41 is used to increase the inertia of the node guiding mechanism 4 during its movement along the node rail 1, allowing it to smoothly pass over each joint of the node rail 1.

[0051] Preferably, the ball 42 is rotatably engaged with the lower end slot of the gravity seat 41, so that the ball 42 can rotate around the gravity seat 41 under the restraint of the clamping mechanism 3, thereby still being able to slide along the node rail 1.

[0052] Preferably, the sliding post 46 at the lower end of the ball of the ball head 43 cooperates with the limiting hole at the upper end of the gravity seat 41 to form a movable node. This movable node is conducive to creating a movable margin when the ball head 43 is pushed or pulled, so that the ball head 43 moves relatively smoothly when pushing or pulling the flipping arm 31.

[0053] Preferably, the upper end of the ball head rod 43 is hinged to the hinge shaft 34 of the clamping mechanism 3 to form a movable node. When the node guide mechanism 4 runs along the node rail 1, the ball head rod 43 drives the flipping arm 31 to flip around the hinge shaft 34.

[0054] Preferably, the node rail 1 needs to be fixed during the actual installation process. When fixing, a rod or thin plate can be used to connect to the node rail 1 from the outside. The fixing point can be set in the semi-circular section 11. Because the node guide mechanism 4 is relatively stable when it moves in the semi-circular section 11, it is beneficial for the lower end slot of the gravity seat 41 and the avoidance groove 45 on the ball 42 to avoid the rod or thin plate, so as to prevent the node guide mechanism 4 from getting stuck and unable to cross the fixing point of the node rail 1.

[0055] In a preferred embodiment, the transfer platform 5 includes a loading plate 52 and a unloading plate 53 located in arc-shaped slots on both sides of a platform 51. Both the loading plate 52 and the unloading plate 53 are circular plates, with multiple recessed clamping openings 54 along their edges. Transfer channels are located between the loading plate 52 and the arc-shaped slots, and between the unloading plate 53 and the arc-shaped slots. In use, the loading plate 52 and the unloading plate 53 rotate in opposite directions. The transfer channel on one side of the loading plate 52 is used for transferring containers before cleaning, and the transfer channel on one side of the unloading plate 53 is used for transferring containers after cleaning.

[0056] Preferably, both the feed plate 52 and the discharge plate 53 are driven to rotate by a drive motor. The motor is not shown in the figure.

[0057] Preferably, the container bottle is gradually conveyed by the feeding conveyor line into the entrance of the transfer channel on one side of the feeding plate 52 with the bottle mouth facing upward, and gradually cooperates with the clamping port 54 to be brought into the transfer channel. During this process, the water injection device located on the upper part of the platform 51 injects water into the container bottle.

[0058] Preferably, after the container bottle is cleaned, it gradually enters the entrance of the transfer channel on one side of the feeding plate 53. As the feeding plate 53 rotates, the clamping port 54 cooperates with the transfer channel to clamp the container bottle, and the container bottle enters the filling line from the outlet side of the transfer channel.

[0059] Example 3: like Figure 1-12 The working principle of this invention is as follows: Step 1: During the feeding stage, multiple containers are conveyed to the entrance of the transfer channel on one side of the feeding plate 52 via the feeding conveyor line. The feeding plate 52 rotates and drives the lower end of the bottle mouth of the container to cooperate with the clamping port 54, and moves along the transfer channel toward the transition section 14 of the node rail 1. During this process, the bottle mouth of the container faces upward, and the water injection device on the upper part of the transfer platform 5 injects cleaning water into the container. Step 2: Before cleaning, the turret 2 rotates, which drives the clamping mechanism 3 to rotate synchronously. The node guide mechanism 4 moves along the node rail 1. When the node guide mechanism 4 is running in the transition section 14, the container bottle approaches the clamping mechanism 3 under the drive of the feeding plate 52 and pushes the chuck 32 to open. Then the chuck 32 resets to clamp the bottle mouth of the container bottle. At this time, the container bottle after water filling is located outside the node rail 1. Step 3: Upward and side-tilting stage, the node guide mechanism 4 crosses the transition section 14 and enters the feeding section 15. The ball head rod 43 pushes and pulls the flipping arm 31 to tilt to the inside of the node rail 1, and the container bottle tilts to the side simultaneously. Then the node guide mechanism 4 moves along the upward section 12, and the bottle wall of the container bottle contacts the outside of the node rail 1. Step 4: Inverted drainage stage, the node guide mechanism 4 enters the semi-circular section 11 along the upward section 12. Utilizing the height difference between the semi-circular section 11 and the transition section 14, during the movement from the low position to the high position, the ball head rod 43 pushes the flipping arm 31 to continue to flip sideways, the container bottle is inverted, and the opening faces downward to drain the cleaning water. Step 5: Drainage stage, the tapping mechanism on the outside of the semi-circular section 11 drives the tapping component to rotate, tapping the bottle body and discharging the residual water on the inner wall through vibration. Step 6: In the flipping and resetting stage, the node guide mechanism 4 crosses the semi-circular section 11 and enters the descending section 13. It moves from the high position to the low position by utilizing the height difference. The ball head rod 43 pulls the flipping arm 31 to flip to the outside of the node rail 1. The container bottle flips and resets, with the bottle mouth facing upward and the bottle wall in contact with the outside of the node rail 1. Step 7: After cleaning, the transfer stage begins. The node guide mechanism 4 enters the unloading section 16. The container bottle approaches the rotating unloading plate 53, and its body engages with the clamping port 54 of the unloading plate 53. The bottle is then transferred along the transfer channel to the filling conveyor line. During this process, the container bottle is freed from the clamping of the chuck 32 under the action of the transfer force, thus completing the unloading.

[0060] The beneficial effects of the present invention are: the node rail is a closed circular structure with a circular cross-section, and the node rail is located on two horizontal planes of different heights; The semi-circular section of the node rail is higher than the transition section. The semi-circular section and the transition section are connected by an upward section and a downward section, so that the node guide mechanism moves from a low position to a high position during the movement along the node rail, thereby causing the node guide mechanism to drive the flipping arm of the clamping mechanism to flip to the inside of the node rail. The clamping mechanism clamps the bottle mouth of the container in the transition section, drains the water inside the container during the side-tilting process, and forms an inverted state in the semi-circular section, using the tapping mechanism to further drain the residual water from the inner wall of the container. During the movement of the node guide mechanism from high to low position, the flipping arm of the drive clamping mechanism flips to the outside of the node rail and moves from the transfer platform to the filling line during the transition section. The connection between the rod-type turret and the clamping mechanism, as well as the connection between the node guide mechanism and the clamping mechanism, employs multiple movable nodes to ensure that the node guide mechanism can move along the node rail without jamming during operation. Through the coordinated operation of the turret, clamping mechanism, node guiding mechanism and transfer platform, the fully automated feeding, water injection, cleaning, drainage and unloading of containers and bottles can be achieved without manual intervention, greatly reducing labor intensity and improving work efficiency.

Claims

1. A giant generator set cleaning device, characterized in that: The system includes a node rail (1), a rod-type turret (2), a clamping mechanism (3), a node guiding mechanism (4), and a transfer platform (5). The rod-type turret (2) is located inside the node rail (1). The flipping arm (31) of the clamping mechanism (3) is hinged to the ball head seat (24) of the rod-type turret (2). One end of the node guiding mechanism (4) is connected to the flipping arm (31), and the other end is clamped to the node rail (1) and slides and rotates along it. The transfer platform (5) is located on one side of the node rail (1).

2. The giant generator set cleaning device according to claim 1, characterized in that: The node rail (1) is a closed circular structure, consisting of at least two node segments that are not on the same horizontal plane, and the cross-section of each node segment is a circular structure.

3. The giant generator set cleaning device according to claim 1, characterized in that: The node rail (1) includes a semi-circular segment (11), with the two ends of the semi-circular segment (11) connected to the upper segment (12) and the lower segment (13) respectively. The ends of the upper segment (12) and the lower segment (13) away from the semi-circular segment (11) are connected to the transition segment (14). The semi-circular segment (11) and the transition segment (14) are located on two different horizontal planes.

4. The giant generator set cleaning device according to claim 1, characterized in that: The upper section (12) and the transition section (14) are provided with a feeding section (15) that is recessed into the node rail (1), and the lower section (13) and the transition section (14) are provided with a feeding section (16) that is recessed into the node rail (1).

5. The giant generator set cleaning device according to claim 1, characterized in that: The rod-type turret (2) includes a rotary cylinder (21), the output end of which is connected to a gear plate (22). The tooth grooves on the edge of the gear plate (22) are connected by pins to a plurality of radially distributed disc rods (23). The end of the disc rod (23) away from the gear plate (22) is connected to a ball head seat (24), which is suspended around the lower part of the gear plate (22).

6. The giant generator set cleaning device according to claim 1, characterized in that: The clamping mechanism (3) includes a flipping arm (31), which has an opening groove. Clamps (32) are slidably fitted on both sides of the opening groove. A rubber belt (33) is connected between the two clamps (32). A hinge shaft (34) is provided in the opening groove. The hinge shaft (34) is connected to the node guide mechanism (4).

7. The giant generator set cleaning device according to claim 1, characterized in that: The clamp (32) is a block-shaped body with a groove on one side. The upper side of the clamp (32) is provided with a guide hole (35), which cooperates with the limiting post (36) on both sides of the opening groove. The corresponding ends of the two clamps (32) are provided with concave arc grooves.

8. The giant generator set cleaning device according to claim 1, characterized in that: The node guiding mechanism (4) includes a gravity seat (41), a ball (42) is rotatably fitted in the slot at the lower end of the gravity seat (41), and a ball head rod (43) is connected to the limiting hole at the upper end of the gravity seat (41). The ball (42) is a sphere with a locking hole (44) through its center. The ball (42) has a relief groove (45) that communicates with the locking hole (44). The locking hole (44) engages with the node rail (1) and slides and rotates. The ball head rod (43) has a sliding column (46) at the lower end of its sphere. The sliding column (46) engages with the limiting hole at the upper end of the gravity seat (41), and the upper end of the ball head rod (43) is hinged to the hinge shaft (34) of the clamping mechanism (3).

9. The giant generator set cleaning device according to claim 1, characterized in that: The transfer platform (5) includes a table (51), with arc-shaped slots on both sides of the table (51). A loading plate (52) and a unloading plate (53) are respectively provided in the arc-shaped slots. Both the loading plate (52) and the unloading plate (53) are circular plates with multiple concave clamping openings (54) along their edges. Transfer channels are formed between the loading plate (52) and the arc-shaped slots, and between the unloading plate (53) and the arc-shaped slots.

10. The method of using the giant generator set cleaning device according to any one of claims 1-9, characterized in that... Includes the following steps: Step 1: During the feeding stage, multiple container bottles are conveyed to the entrance of the transfer channel on one side of the feeding plate (52) via the feeding conveyor line. The feeding plate (52) rotates and drives the lower end of the bottle mouth of the container bottle to cooperate with the clamping port (54) and move closer to the transition section (14) of the node rail (1) along the transfer channel. During this process, the bottle mouth of the container bottle faces upward, and the water injection device on the upper part of the transfer platform (5) injects cleaning water into the container bottle. Step 2: Before cleaning, the rod turret (2) rotates and drives the clamping mechanism (3) to rotate synchronously. The node guide mechanism (4) moves along the node rail (1). When the node guide mechanism (4) is running in the transition section (14), the container bottle approaches the clamping mechanism (3) under the drive of the feeding plate (52) and pushes the chuck (32) to open. Then the chuck (32) resets and clamps the bottle mouth of the container bottle. At this time, the container bottle after water filling is located outside the node rail (1). Step 3: Upward and side-flipping stage, the node guide mechanism (4) crosses the transition section (14) and enters the feeding section (15). The ball head rod (43) pushes and pulls the flipping arm (31) to flip to the inside of the node rail (1). The container bottle flips simultaneously. Then the node guide mechanism (4) moves along the upward section (12). The bottle wall of the container bottle contacts the outside of the node rail (1). Step 4: Inverted drainage stage, the node guide mechanism (4) enters the semi-circular section (11) along the upward section (12). Utilizing the height difference between the semi-circular section (11) and the transition section (14), during the movement from the low position to the high position, the ball head rod (43) pushes the flipping arm (31) to continue to flip sideways, the container bottle is inverted, and the opening faces downward to drain the cleaning water; Step 5: Drainage stage, the tapping mechanism on the outside of the semi-circular section (11) drives the tapping component to rotate, tapping the bottle body and discharging the residual water on the inner wall through vibration; Step 6: In the flipping and resetting stage, the node guide mechanism (4) crosses the semi-circular section (11) and enters the descending section (13). It moves from the high position to the low position by utilizing the height difference. The ball head rod (43) pulls the flipping arm (31) to flip to the outside of the node rail (1). The container bottle flips and resets, with the bottle mouth facing upward and the bottle wall in contact with the outside of the node rail (1). Step 7: After cleaning, the transfer stage begins. The node guide mechanism (4) enters the unloading section (16). The container bottle approaches the rotating unloading plate (53), and its body cooperates with the clamping port (54) of the unloading plate (53). It is transferred along the transfer channel to the filling conveyor line. During this process, the container bottle gets rid of the clamp (32) under the action of the transfer force, and the unloading is completed.

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