Multi-layer membrane assembling mechanism and method

Abstract

The invention discloses a multi-layer membrane assembling mechanism and method. The multi-layer membrane assembling mechanism comprises a first membrane carrying module, a main material carrying module arranged on the right side of the first membrane carrying module, a second membrane carrying module arranged on the right side of the main material carrying module, an assembling clamp arranged on the right side of the second membrane carrying module and an assembling device arranged on the front side or the rear side of the assembling clamp. The clamp moving track is arranged below the first diaphragm carrying module, the main material carrying module, the second diaphragm carrying module and the assembling clamp, the detection clamp is arranged on the right side of the assembling clamp, the detection device is arranged on the rear side or the front side of the detection clamp, and the assembly line module is arranged on the right side of the detection clamp. The assembling clamp is connected to the clamp moving track in a sliding mode. The device has the beneficial effects that the release film and the main material are simultaneously carried by a machine, and mechanical assembly combination and detection are performed, so that the speed is high, the processing efficiency is greatly improved, automatic production is realized, and the error rate is reduced.

Description

Technical Field

[0001] This invention relates to the field of automation technology, and specifically to a multilayer diaphragm assembly mechanism and method. Background Technology

[0002] Almost everyone needs to use a mobile phone nowadays, and the demand for mobile phones is huge, which puts forward high requirements for the production efficiency of mobile phones.

[0003] In the production of mobile phone back covers, a layer of release film needs to be added to both the top and bottom of the main material (which can be polypropylene (PP)). This is because the PP material tends to stick to the mold during molding, necessitating the addition of release films for demolding. The release films are larger than the PP material and must be centered and aligned. Conventionally, these layers are manually placed one by one into a fixture and then stapled together. This process is not only slow and significantly impacts labor productivity, but also exhausts employees, and the excessive manual labor and stiff staples can damage the mold. Furthermore, sometimes incomplete parts are found in the finished products, requiring an additional manual quality inspection process, further increasing production time and costs.

[0004] Therefore, there is an urgent need to develop a multilayer film assembly mechanism and method that can automatically assemble release films and inspect the finished products. Summary of the Invention

[0005] The present invention aims to at least partially solve one of the above-mentioned technical problems.

[0006] Therefore, the first objective of this invention is to provide a multilayer film assembly mechanism that can automatically assemble release films and inspect the finished products.

[0007] The second objective of this application is to provide a method for assembling multilayer films.

[0008] To achieve the above objectives, a first aspect of this application discloses a multilayer diaphragm assembly mechanism, including a first diaphragm transport module, a main material transport module disposed to the right of the first diaphragm transport module, a second diaphragm transport module disposed to the right of the main material transport module, an assembly fixture disposed to the right of the second diaphragm transport module, an assembly device disposed to the front or rear of the assembly fixture, a fixture moving track disposed below the first diaphragm transport module, the main material transport module, the second diaphragm transport module and the assembly fixture, a detection fixture disposed to the right of the assembly fixture, a detection device disposed to the rear or front of the detection fixture, and a production line module disposed to the right of the detection fixture; wherein the assembly fixture is slidably connected to the fixture moving track.

[0009] In addition, the multilayer film assembly mechanism according to the above-described technical solution of this application may also have the following additional technical features: Optionally, it also includes a main material handling module located on the left side of the first diaphragm handling module.

[0010] Optionally, the first film transport module and the second film transport module include a release film hopper disposed on the front side, a stacking clamp disposed on the rear side of the release film hopper, a picking shaft disposed on the left or right side of the release film hopper and the stacking clamp, and a picking device disposed on the picking shaft facing the right or left side; wherein the stacking clamp is slidably connected to the clamp moving track.

[0011] Optionally, it also includes an intermediate positioning clamp disposed between the release film hopper and the stacking clamp, and a feeding device disposed on the rear side of the picking shaft and facing to the right or left; wherein the picking device, the intermediate positioning clamp and the feeding device are vacuum adsorption devices.

[0012] Optionally, the main material picking module includes a main material hopper on the left, a first main material robotic arm above the main material hopper, and a main material picking shaft slidably connected to and in front of the main material robotic arm; the main material handling module includes a main material handling shaft, a main material placement platform slidably connected to the main material handling shaft, a main material feeding shaft on the right side of the main material placement platform, a second main material robotic arm slidably connected to the left side of the main material feeding shaft, and a main material clamp on the front side of the main material placement platform; wherein, the main material clamp is slidably connected to the clamp moving track; the main material handling shaft and the main material picking shaft partially overlap in the lateral direction; a placement platform is provided below the assembly clamp, the stacking clamp, the main material clamp, and the detection clamp.

[0013] To achieve the above objectives, a second aspect of this application provides a method for assembling multilayer diaphragms, comprising: a multilayer diaphragm assembly mechanism as described in the first aspect of this application, and assembly via the following steps: Step S010: placing the main material in the main material hopper and placing the diaphragm into the hoppers of the first diaphragm handling module and the second diaphragm handling module, and controlling operation after pressing the start button; Step S020: the robotic arm of the first diaphragm handling module moves to the hopper and transports the diaphragm into the fixture of the first diaphragm handling module; Step S030: the main material handling module transports the main material to the fixture; Step S040: the robotic arm of the second diaphragm handling module moves to the hopper and transports the diaphragm into the fixture of the second diaphragm handling module; Step S050: the fixture in the first diaphragm handling module clamps the diaphragm and moves it along... The clamping track moves to the right; the clamp in the first diaphragm handling module moves to the initial position of the clamp in the main material handling module, so that the diaphragm is stacked on the main material here; Step S060: The clamp in the main material handling module is unloaded for the first operation, and clamps the material therefore for the second and subsequent operations, and moves to the right simultaneously with the clamp in the first diaphragm handling module in step S050, moving to the initial position of the clamp in the second diaphragm handling module, so that the diaphragm and the main material are stacked on the diaphragm there; Step S070: The clamp in the second diaphragm handling module is unloaded for the first operation, and clamps the material therefore for the second and subsequent operations, and moves to the right simultaneously with the clamp in the main material handling module in step S060, moving to the initial position of the assembly clamp, so that the diaphragm-main material-diaphragm is placed there; Step S080: The fixtures in the first diaphragm transport module, the main material transport module, the second diaphragm transport module, the assembly fixture, and the testing fixture simultaneously move to the left to reset; Step S090: The assembly fixture clamps the diaphragm-main material-diaphragm, and the assembly device assembles and connects the diaphragm-main material-diaphragm together to form the product; Step S100: The assembly fixture operates unloaded for the first time. During the second and subsequent operations, it clamps the product and moves simultaneously to the right with the fixture in the second diaphragm transport module (step S070), moving to the testing fixture and placing the product there; Step S110: The testing device is activated to test the product. If the product is qualified, proceed to the next step; Step S120: The inspection fixture operates unloaded for the first time. For the second and subsequent operations, the product clamped within it moves to the right simultaneously with the assembly fixture from step S090, moving to the production line module and placing the product there. Step S130: Start the production line module to transport the product outside the mechanism. Step S140: Return to step S020, and the mechanism performs the second assembly process until the stop button is pressed or the main material bin is used up.

[0014] Optionally, step S030 is step S031: the main material picking module takes out the main material from the main material silo on the outside and transports it to the main material handling module on the right, and the main material handling module handles it to the fixture of the main material handling module.

[0015] Optionally, step S020 is step S021: the picking device of the first film transport module takes out the film at the release film hopper, and then the picking device moves along the picking axis to the stacking fixture to put down the film; step S040 is step S041: the picking device of the second film transport module takes out the film at the release film hopper, and then the picking device moves along the picking axis to the stacking fixture to put down the film.

[0016] Optionally, step S021 is S022: the picking device of the first film conveying module picks up the film at the release film hopper, then the picking device moves along the picking axis to the intermediate positioning fixture to put down the film, then the dispensing device moves along the picking axis to the intermediate positioning fixture to pick up the film, and then moves to the stacking fixture to put down the film; step S041 is step S042: the picking device of the second film conveying module picks up the film at the release film hopper, then the picking device moves along the picking axis to the intermediate positioning fixture to put down the film, then the dispensing device moves along the picking axis to the intermediate positioning fixture to pick up the film, and then moves to the stacking fixture to put down the film.

[0017] Optionally, step S031 includes steps S032 and S033; wherein, step S032: the first main material robotic arm takes out the main material from the main material hopper, and then the first main material robotic arm moves to the right side along the main material picking axis and places the main material on the main material placement table; step S033: the main material placement table moves to the right side, and then the second main material robotic arm takes out the main material from the main material placement table, moves to the front along the main material feeding axis, and then puts the main material into the main material fixture.

[0018] The beneficial effects of this application are as follows: 1. Due to the simultaneous mechanical transport of release film and main material, and the mechanical assembly, the speed is fast, greatly improving the processing efficiency, realizing automated production, and reducing the error rate; 2. After processing, the quality is automatically inspected, and defective products are automatically eliminated to ensure product quality. Attached Figure Description

[0019] Figure 1 This is a top view of a multilayer diaphragm assembly mechanism provided in one embodiment of this application; Figure 2 This is a perspective view of a multilayer diaphragm assembly mechanism provided in one embodiment of this application; Figure 3 This is a top view of a multilayer diaphragm assembly mechanism provided in another embodiment of this application.

[0020] Figure label: 1-Main material picking module, 101-Main material bin, 103-First main material robotic arm, 104-Main material picking shaft, 2-First film handling module, 3-Main material handling module, 301-Main material handling shaft, 302-Main material placement platform, 303-Main material feeding shaft, 304-Main material fixture, 305-Second main material robotic arm, 4-Second film handling module, 5-Assembly fixture, 6-Assembly device, 7-Fixer moving track, 8-Release film bin, 9-Stacking fixture, 10-Picking shaft, 11-Picking device, 12-Intermediate positioning fixture, 13-Discharging device, 14-Placement platform, 15-Detection fixture, 16-Detection device, 17-Production line module. Detailed Implementation

[0021] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or parts / elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.

[0022] The following describes the molding method of the multilayer diaphragm assembly mechanism according to an embodiment of this application, with reference to the accompanying drawings.

[0023] Figure 1 This is a top view of a multilayer diaphragm assembly mechanism provided in one embodiment of this application; Figure 2 This is a perspective view of a multilayer diaphragm assembly mechanism provided in one embodiment of this application. Figure 1-2 As shown: The multilayer membrane assembly mechanism includes a main material handling module 1, a first membrane transport module 2 located to the right of the main material handling module 1, a main material transport module 3 located to the right of the first membrane transport module 2, a second membrane transport module 4 located to the right of the main material transport module 3, an assembly fixture 5 located to the right of the second membrane transport module 4, an assembly device 6 located to the front or rear of the assembly fixture 5, a fixture moving track 7 located below the first membrane transport module 2, the main material transport module 3, the second membrane transport module 4 and the assembly fixture 5, a detection fixture 15 located to the right of the assembly fixture 5, a detection device 16 located to the rear or front of the detection fixture 15, and a production line module 17 located to the right of the detection fixture 15; wherein, the assembly fixture 5 and the detection fixture 15 are both slidably connected to the fixture moving track 7.

[0024] According to the present application, a multilayer diaphragm assembly mechanism further includes a main material handling module 1 disposed on the left side of the first diaphragm handling module 2.

[0025] Specifically, this device uses assembly device 6 to assemble and connect the release film and the PP main material together. The main material handling module 1, the first film handling module 2, the main material handling module 3, the second film handling module 4, and the assembly fixture 5 are all controlled by a programmable logic controller (PLC) to control all machine operations. Inside the device, a servo motor drives the lead screw module to move precisely. The detection device 16 can be a visual inspection device such as an image acquisition device, or a weighing detection device; in this embodiment, a weighing detection device is used, which is fast and accurate, and the equipment price is relatively low.

[0026] The specific operating steps are as follows: First, place the PP main material in the main material hopper, and place the release film into the hoppers of the first film handling module 2 and the second film handling module 4. After pressing the start button, the subsequent operation is automatically controlled by the PLC. The robotic arm of the first film handling module 2 moves to the hopper and transports the material to the upper clamp. The upper clamp is driven by a cylinder to fix the material in a fixed position, and then the feeding shaft picks it up and transports it to the stacking clamp. The main material picking module 1 takes out the PP main material from the outer main material hopper and transports it to the clamp by the main material handling module 3. The second film handling module 4 operates in the same way as the first film handling module 2. Then, the clamp in the first film handling module 2 clamps the material and moves to the right along the clamp moving track 7 (at this time, in order to avoid collision, the main material handling module 3, the second film handling module 4 and the assembly clamp 5 also need to move to the right), and moves to the main material handling module 3. At the clamp, the PP main material is stacked on top of it, and then the clamp moves to the left. After the clamp of the main material transport module 3 clamps the PP main material and the first release film, the clamp moves to the right, placing the PP main material and the first release film on the second release film. At this time, the product structure is "second release film - PP main material - first release film", thus successfully covering both sides of the PP main material with release film. After the clamp returns to its original position, the clamp of the second film transport module 4 clamps the "second release film - PP main material - first release film", and then the clamp moves to the right again, placing the "second release film - PP main material - first release film" on the assembly clamp 5 and resetting the clamp. Then the assembly clamp 5 clamps the "second release film - PP main material - first release film". Finally, the assembly device 6 assembles and connects the "second release film - PP main material - first release film" together to form the product.

[0027] Then, assembly fixture 5 clamps the product to the inspection fixture 15, and the inspection device 16 performs quality inspection on the product. This inspection can be done quickly by weighing, and defective products are eliminated. After passing inspection, the product is clamped by inspection fixture 15 to the production line module 15, and then transported by the production line module 15 to the external shipping location. Since the main material and membrane sheets can be stored in stacked hoppers, multiple finished products can be shipped together at once, thereby improving labor productivity.

[0028] It should be noted that the operation steps described above are for the first run. In subsequent runs, the main material picking module 1 can perform the previous steps to avoid the equipment running idle. The fixture moves while holding the material, ensuring high production efficiency.

[0029] It should also be noted that since the main material picking module 1 is equipped with a main material hopper, and the main material hopper is relatively large, in order to reduce the longitudinal dimension of the mechanism and prevent the mechanism from being too deep, making it difficult to maintain and place, the main material picking module 1 can be set on the far left, and a gripping device can be set to grip the main material to the right side, and then the main material transport module 3 can transport it to the fixture.

[0030] According to the present application, a multi-layer film assembly mechanism only requires manual feeding into the hopper, and can automatically feed the material onto the production line through the simultaneous operation of multiple modular robotic arms. It adopts an assembly device for automatic assembly, thereby realizing fully automated production. Moreover, after the product is manufactured, it can be directly tested, and it can be shipped out after passing the test, ensuring product quality and improving production efficiency.

[0031] According to one embodiment of this application, the assembly device 6 is a sewing machine or an adhesive device.

[0032] Specifically, this application Figure 1 , 2 In the embodiments, a sewing machine is used. Since the assembly device 6 is used to assemble and connect the main material PP and the release film, a bonding device such as UV glue or adhesive can also be used.

[0033] According to one embodiment of this application, the first film transport module 2 and the second film transport module 4 include a release film hopper 8 disposed on the front side, a stacking clamp 9 disposed on the rear side of the release film hopper 8, a picking shaft 10 disposed on the left or right side of the release film hopper 8 and the stacking clamp 9, and a picking device 11 disposed on the picking shaft 10 facing the right or left side; wherein the stacking clamp 9 is slidably connected to the clamp moving track 7.

[0034] Specifically, the release film hopper 8 is used to store the release film, which is manually added. The picking device 11 slides within the picking shaft 10 to remove the release film from the release film hopper 8, slides it to the rear, and finally places it in the stacking clamp 9. The stacking clamp 9 is the main clamp for both the first film transport module 2 and the second film transport module 4. The stacking clamp 9 of the first film transport module 2 is used to clamp the first release film and move it to the right for transport. The stacking clamp 9 of the second film transport module 4 is used to clamp the "second release film - PP main material - first release film" and move it to the right for transport.

[0035] According to one embodiment of this application, an intermediate positioning clamp 12 is disposed between the release film hopper 8 and the stacking clamp 9, and a feeding device 13 is disposed on the rear side of the feeding shaft 10 and facing the right or left side.

[0036] Specifically, the intermediate positioning clamp 12 serves as a buffer position. The material picking device 11 first removes the release film and places it in the intermediate positioning clamp 12, waiting for subsequent removal and use. The material dispensing device 13 performs the function of the aforementioned material picking device 11. After removing the release film from the intermediate positioning clamp 12, it slides along the material picking axis 10 to the rear and places the release film in the stacking clamp 9.

[0037] According to one embodiment of this application, the material handling device 11, the intermediate positioning fixture 12, and the material dispensing device 13 are vacuum adsorption devices.

[0038] Specifically, the material handling device 11 and the material dispensing device 13 can remove or place the release film by vacuum adsorption. The removal or placement can be conveniently controlled by controlling the vacuum in the pipeline through the control of the solenoid valve. When placing the release film, in order to prevent the release film from falling due to external forces (such as wind), a vacuum adsorption device can be added to the intermediate positioning fixture 12 to ensure that the release film is in the intermediate positioning fixture 12.

[0039] Figure 3 This is a top view of a multilayer diaphragm assembly mechanism provided in another embodiment of this application, as shown below. Figure 3As shown, according to one embodiment of this application, the main material picking module 1 includes a main material hopper 101 disposed on the left side, a first main material robotic arm 103 disposed above the main material hopper 101, and a main material picking shaft 104 disposed in front of and slidably connected to the main material robotic arm 103; the main material conveying module 3 includes a main material conveying shaft 301, a main material placement platform 302 slidably connected to the main material conveying shaft 301, a main material feeding shaft 303 disposed on the right side of the main material placement platform 302, a second main material robotic arm 305 slidably connected to the left side of the main material feeding shaft 303, and a main material clamp 304 disposed in front of the main material placement platform 302; wherein, the main material clamp 304 is slidably connected to the clamp moving track 7; the main material conveying shaft 301 and the main material picking shaft 104 partially overlap in the lateral direction.

[0040] Specifically, the main material hopper 101 is used to store PP main materials, which are also placed manually, and a stack can be placed at a time. The first main material robotic arm 103 is used to take out the PP main materials from the main material hopper 101 and slide along the main material picking axis 104 to the right. At the same time, the main material placement table 302 slides to the left. Since the main material conveying axis 301 and the main material picking axis 104 partially overlap in the lateral direction, after the first main material robotic arm 103 puts down the PP main materials, the PP main materials are placed at the main material placement table 302; then the main material placement table 302 returns to the right. The second main material robotic arm 305 takes out the PP main materials from the main material placement table 302, moves along the main material feeding axis 303 to the bottom, and then puts the PP main materials into the main material clamp 304.

[0041] It should be noted that the main material silo 101 is in Figure 2 Although not shown in the diagram, the operation procedure specifies the need to remove the main material, and the robotic arm itself should inform those skilled in the art that the main material hopper 101 is located in... Figure 1 , 2 It is positioned below the first main material robotic arm 103. The specific structure of the main material hopper 101 can be referenced from the release film hopper 8, and it can be a stackable hopper.

[0042] It should also be noted that the main material placement table 302 here is designed according to... Figure 1-3 The location shown in the diagram is explained for ease of reading and understanding. Specifically, "reset" here refers to the position of the main material placement platform 302 in the diagram. However, in actual operation, the initial position of the main material placement platform 302 should be to the left of the main material transport axis 301. The main material placement platform 302 needs to wait in this left-side position for the arrival of the main material.

[0043] According to one embodiment of this application, a placement platform 14 is provided below the assembly fixture 5, the stacking fixture 9, the main material fixture 304, and the detection fixture 15.

[0044] Specifically, to ensure the continuity of the fixture's operation, it is necessary to ensure that after each fixture is in place, there is material below that can be clamped and immediately moved to the right for transport. A placement platform 14 can be added. The placement platform 14 is used to temporarily place the material from the previous fixture.

[0045] It should be noted that, as Figure 1-3 As shown, the upper end of the assembly line module 17 can also be provided with a placement platform 14 for placing products. Then, the placement platform 14 with products is moved to the outside by a conveyor belt, thereby transporting the products out.

[0046] To achieve the above objectives, a second aspect of this application provides a multilayer diaphragm assembly method, including a multilayer diaphragm assembly mechanism as proposed in the first aspect of this application, and assembling the diaphragm using the following steps: Step S010: Place the main material in the main material hopper and place the diaphragm into the hoppers of the first diaphragm transport module 2 and the second diaphragm transport module 4, and control the operation after pressing the start button; Step S020: The robotic arm of the first diaphragm transport module 2 moves to the hopper and transports the diaphragm into the fixture of the first diaphragm transport module 2; Step S030: The main material transport module 3 transports the main material to the fixture; Step S040: The robotic arm of the second diaphragm transport module 4 moves to the hopper and transports the diaphragm into the fixture of the second diaphragm transport module 4; Step S050: The first diaphragm transport module 3... The clamp in block 2 clamps the diaphragm and moves to the right along the clamp moving track 7; the clamp in the first diaphragm conveying module 2 moves to the initial position of the clamp in the main material conveying module 3, so that the diaphragm is stacked on the main material here; Step S060: The clamp in the main material conveying module 3 is unloaded for the first operation, and clamps the material therein for the second and subsequent operations, and moves to the right simultaneously with the clamp in step S050 of the first diaphragm conveying module 2, moving to the initial position of the clamp in the second diaphragm conveying module 4, so that the diaphragm and the main material are stacked on the diaphragm here; Step S070: The clamp in the second diaphragm conveying module 4 is unloaded for the first operation, and clamps the material therein for the second and subsequent operations, and moves to the right simultaneously with the clamp in step S060 of the main material conveying module 3, moving to the initial position of the assembly clamp 5, so that the diaphragm-main material-diaphragm is placed there; Step S080: The clamps in the first diaphragm transport module 2, the clamps in the main material transport module 3, the clamps in the second diaphragm transport module 4, the assembly clamp 5, and the detection clamp 15 simultaneously move to the left to reset; Step S090: The assembly clamp 5 clamps the diaphragm-main material-diaphragm, and the assembly device 6 assembles and connects the diaphragm-main material-diaphragm together to form a product; Step S100: The assembly clamp 5 is initially unloaded, and during the second and subsequent operations, it clamps the product and moves to the right simultaneously with the clamps in the second diaphragm transport module 4 (step S070), moving to the detection clamp 15 and placing the product there; Step S110: The detection device 16 is activated to detect the product; if the product is qualified, the next step is initiated; Step S120: The inspection fixture 15 is unloaded during its first operation. During the second and subsequent operations, the product clamped in it moves to the right simultaneously with the assembly fixture 5 from step S090, moving to the assembly line module 15 and placing the product there. Step S130: Start the assembly line module 17 to transport the product outside the mechanism. Step S140: Return to step S020, and the mechanism performs the second assembly process until the stop button is pressed or the main material bin is used up.

[0047] According to one embodiment of this application, step S030 is step S031: the main material picking module 1 takes out the main material from the outer main material hopper and transports it to the main material handling module 3 on the right, and the main material handling module 3 handles it to the fixture of the main material handling module 3.

[0048] According to one embodiment of this application, step S020 is step S021: the picking device 11 of the first film transport module 2 takes out the film at the release film hopper 8, and then the picking device 11 moves along the picking shaft 10 to the stacking clamp 9 to put down the film; step S040 is step S041: the picking device 11 of the second film transport module 4 takes out the film at the release film hopper 8, and then the picking device 11 moves along the picking shaft 10 to the stacking clamp 9 to put down the film.

[0049] According to one embodiment of this application, step S021 is S022: the picking device 11 of the first film conveying module 2 takes out the film at the release film hopper 8, then the picking device 11 moves along the picking shaft 10 to the intermediate positioning clamp 12 to put down the film, then the dispensing device 13 moves along the picking shaft 10 to the intermediate positioning clamp 12 to take out the film, and then moves to the stacking clamp 9 to put down the film; step S041 is step S042: the picking device 11 of the second film conveying module 4 takes out the film at the release film hopper 8, then the picking device 11 moves along the picking shaft 10 to the intermediate positioning clamp 12 to put down the film, then the dispensing device 13 moves along the picking shaft 10 to the intermediate positioning clamp 12 to take out the film, and then moves to the stacking clamp 9 to put down the film.

[0050] According to one embodiment of this application, step S031 includes steps S032 and S033; wherein, step S032: the first main material robotic arm 103 takes out the main material from the main material bin 101, and then the first main material robotic arm 103 moves to the right side along the main material picking axis 104 and places the main material on the main material placement table 302; step S033: the main material placement table 302 moves to the right side, and then the second main material robotic arm 305 takes out the main material from the main material placement table 302, moves to the front along the main material feeding axis 303, and then puts the main material into the main material clamp 304. Example

[0051] This embodiment includes all features, and the assembly device 6 is a sewing machine, while the detection device 16 is a weighing detection device. The specific operating steps are as follows: Step S010: Place the main material in the main material hopper, and place the membrane into the hoppers of the first membrane handling module 2 and the second membrane handling module 4. Press the start button to control the operation. Step S022: The picking device 11 of the first film conveying module 2 picks up the film at the release film hopper 8, and then the picking device 11 moves along the picking shaft 10 to the intermediate positioning clamp 12 to put down the film. Then the dispensing device 13 moves along the picking shaft 10 to the intermediate positioning clamp 12 to pick up the film, and then moves to the stacking clamp 9 to put down the film. Step S032: The first main material robotic arm 103 takes out the main material from the main material bin 101, and then the first main material robotic arm 103 moves to the right side along the main material picking axis 104 and places the main material on the main material placement platform 302; Step S033: The main material placement table 302 moves to the right side, and then the second main material robotic arm 305 takes out the main material from the main material placement table 302, moves along the main material feeding shaft 303 to the front, and then puts the main material into the main material fixture 304. Step S042: The picking device 11 of the second film conveying module 4 picks up the film at the release film hopper 8, and then the picking device 11 moves along the picking shaft 10 to the intermediate positioning clamp 12 to put down the film. Then the discharging device 13 moves along the picking shaft 10 to the intermediate positioning clamp 12 to pick up the film, and then moves to the stacking clamp 9 to put down the film. Step S050: The clamp in the first diaphragm transport module 2 clamps the diaphragm and moves to the right along the clamp moving track 7; the clamp in the first diaphragm transport module 2 moves to the initial position of the clamp in the main material transport module 3, so that the diaphragm is stacked on the main material here; Step S060: The clamp in the main material handling module 3 is unloaded during its first operation. During the second and subsequent operations, it clamps the material and moves to the right simultaneously with the clamp in the first diaphragm handling module 2 in step S050, moving to the initial position of the clamp in the second diaphragm handling module 4, so that the diaphragm and the main material are stacked on the diaphragm at this position. Step S070: The clamp in the second diaphragm transport module 4 is unloaded during the first operation, and clamps the material in it during the second and subsequent operations. It moves to the right at the same time as the clamp in the main material transport module 3 in step S060, and moves to the initial position of the assembly clamp 5, so that the diaphragm-main material-diaphragm is placed here. Step S080: The clamps in the first diaphragm transport module 2, the clamps in the main material transport module 3, the clamps in the second diaphragm transport module 4, the assembly clamp 5, and the detection clamp 15 simultaneously move to the left to reset. Step S090: The assembly fixture 5 clamps the diaphragm-main material-diaphragm together, and the assembly device 6 sews the diaphragm-main material-diaphragm together to form the product; Step S100: The assembly fixture 5 is unloaded during its first operation. During the second and subsequent operations, the product clamped in it moves to the right simultaneously with the fixture in the second diaphragm transport module 4 of step S070, moving to the detection fixture 15 and placing the product there. Step S110: Start the detection device 16 to detect the product by weighing. If the product meets the specified weight, it means that the product contains release film on both sides, main material, and sewing material, indicating that the product has completed the processing steps, and proceed to the next step; if the product does not meet the specified weight, for example, if the weight is insufficient, it means that the product is missing at least one of the above materials, indicating that the product has not completed all processing steps, and the product is directly discarded by the detection device 16. Step S120: The inspection fixture 15 is unloaded for the first time. For the second and subsequent operations, the product clamped in it moves to the right simultaneously with the assembly fixture 5 from step S090, moving to the assembly line module 15 and placing the product there. Step S130: Start the production line module 17 to transport the product outside the facility; Step S140: Return to step S022, the mechanism performs a second assembly process until the stop button is pressed, or until the main material hopper is used up.

[0052] According to the multilayer film assembly method of this application, only manual feeding is required to put the material into the hopper. The multi-module robotic arms can operate simultaneously to automatically feed the material onto the production line. The assembly device is used for automatic assembly, thereby realizing fully automated production. Moreover, the finished product can be directly tested, and it can be shipped after passing the test, which ensures the quality of the product and improves production efficiency.

[0053] The above embodiments are preferred implementations of this application. In addition, this application can be implemented in other ways. Any obvious substitutions without departing from the concept of this application are within the protection scope of this application.

Claims

1. A multilayer diaphragm assembly mechanism, characterized in that, include: A first diaphragm transport module (2), a main material transport module (3) located on the right side of the first diaphragm transport module (2), a second diaphragm transport module (4) located on the right side of the main material transport module (3), an assembly fixture (5) located on the right side of the second diaphragm transport module (4), an assembly device (6) located on the front or rear side of the assembly fixture (5), a fixture moving track (7) located below the first diaphragm transport module (2), the main material transport module (3), the second diaphragm transport module (4) and the assembly fixture (5), a detection fixture (15) located on the right side of the assembly fixture (5), a detection device (16) located on the rear or front side of the detection fixture (15), and a production line module (17) located on the right side of the detection fixture (15). The assembly fixture (5) and the testing fixture (15) are both slidably connected to the fixture moving track (7).

2. The multilayer diaphragm assembly mechanism according to claim 1, characterized in that: It also includes a main material handling module (1) located on the left side of the first diaphragm handling module (2).

3. The multilayer diaphragm assembly mechanism according to claim 2, characterized in that: The first film transport module (2) and the second film transport module (4) include a release film hopper (8) on the front side, a stacking clamp (9) on the rear side of the release film hopper (8), a picking shaft (10) on the left or right side of the release film hopper (8) and the stacking clamp (9), and a picking device (11) on the picking shaft (10) facing the right or left side; wherein the stacking clamp (9) is slidably connected to the clamp moving track (7).

4. The multilayer diaphragm assembly mechanism according to claim 3, characterized in that: It also includes an intermediate positioning clamp (12) disposed between the release film hopper (8) and the stacking clamp (9), and a feeding device (13) disposed on the rear side of the feeding shaft (10) and facing the right or left. Among them, the material handling device (11), the intermediate positioning clamp (12) and the material discharging device (13) are all vacuum adsorption devices.

5. The multilayer diaphragm assembly mechanism according to claim 3, characterized in that: The main material picking module (1) includes a main material hopper (101) located on the left side, a first main material robotic arm (103) located above the main material hopper (101), and a main material picking shaft (104) located in front of and slidably connected to the main material robotic arm (103); the main material handling module (3) includes a main material handling shaft (301), a main material placement platform (302) slidably connected to the main material handling shaft (301), a main material feeding shaft (303) located on the right side of the main material placement platform (302), and a sliding... A second main material robotic arm (305) is dynamically connected to the left side of the main material feeding shaft (303), and a main material clamp (304) is set in front of the main material placement table (302); wherein, the main material clamp (304) is slidably connected to the clamp moving track (7); the main material transport shaft (301) and the main material picking shaft (104) partially overlap in the lateral direction; a placement platform (14) is provided below the assembly clamp (5), the stacking clamp (9), the main material clamp (304), and the detection clamp (15).

6. A method for assembling multilayer films, characterized in that, include: A multilayer film assembly mechanism as described in any one of claims 1-5, and assembled using the following steps: Step S010: Place the main material in the main material hopper, and place the membrane into the hoppers of the first membrane handling module (2) and the second membrane handling module (4). Press the start button to control the operation. Step S020: The robotic arm of the first diaphragm handling module (2) moves to the hopper and transfers the diaphragm to the fixture of the first diaphragm handling module (2); Step S030: The main material handling module (3) handles the main material into the fixture; Step S040: The robotic arm of the second diaphragm handling module (4) moves to the hopper and transfers the diaphragm to the fixture of the second diaphragm handling module (4); Step S050: The clamp in the first diaphragm transport module (2) clamps the diaphragm and moves to the right along the clamp moving track (7); the clamp in the first diaphragm transport module (2) moves to the initial position of the clamp in the main material transport module (3) so that the diaphragm is stacked on the main material here; Step S060: The clamp in the main material handling module (3) is unloaded for the first time. When it works for the second time and thereafter, it clamps the material in it. At the same time as the clamp in the first membrane handling module (2) in step S050, it moves to the right and moves to the initial position of the clamp in the second membrane handling module (4), so that the membrane and the main material are stacked on the membrane here. Step S070: The clamp in the second diaphragm handling module (4) is unloaded during the first operation, and clamps the material in it during the second and subsequent operations. It moves to the right at the same time as the clamp in the main material handling module (3) of step S060, and moves to the initial position of the assembly clamp (5), so that the diaphragm-main material-diaphragm is placed here. Step S080: The clamps in the first diaphragm handling module (2), the clamps in the main material handling module (3), the clamps in the second diaphragm handling module (4), the assembly clamp (5), and the detection clamp (15) simultaneously move to the left to reset; Step S090: The assembly fixture (5) clamps the diaphragm-main material-diaphragm, and the assembly device (6) assembles and connects the diaphragm-main material-diaphragm together to form the product; Step S100: The assembly fixture (5) is unloaded for the first operation. For the second and subsequent operations, the product clamped in the fixture and the fixture in the second diaphragm transport module (4) of step S070 move to the right at the same time, move to the detection fixture (15), and place the product there. Step S110: Start the testing device (16) to test the product. If the product is qualified, proceed to the next step. Step S120: The inspection fixture (15) is unloaded for the first time. When it is used for the second and subsequent times, the product clamped in it and the assembly fixture (5) of step S090 move to the right at the same time, move to the assembly line module (15), and place the product there. Step S130: Start the production line module (17) to transport the product outside the facility; Step S140: Return to step S020, the mechanism performs a second assembly process until the stop button is pressed, or until the main material hopper is used up.

7. A multilayer film assembly method according to claim 6, characterized in that: Step S030 is step S031: The main material taking module (1) takes out the main material from the main material silo on the outside and transports it to the main material handling module (3) on the right, and the main material handling module (3) handles it to the fixture of the main material handling module (3).

8. The multilayer film assembly method according to claim 7, characterized in that: Step S020 is step S021: The material picking device (11) of the first film transport module (2) takes out the film at the release film hopper (8), and then the material picking device (11) moves along the material picking shaft (10) to the stacking clamp (9) to put down the film; Step S040 is step S041: The picking device (11) of the second film transport module (4) takes out the film at the release film hopper (8), and then the picking device (11) moves along the picking shaft (10) to the stacking clamp (9) to put down the film.

9. A multilayer film assembly method according to claim 8, characterized in that: Step S021 is S022: The picking device (11) of the first film conveying module (2) picks up the film at the release film hopper (8), and then the picking device (11) moves along the picking shaft (10) to the intermediate positioning clamp (12) to put down the film. Then the discharging device (13) moves along the picking shaft (10) to the intermediate positioning clamp (12) to pick up the film, and then moves to the stacking clamp (9) to put down the film. Step S041 is step S042: The picking device (11) of the second film transport module (4) takes out the film at the release film hopper (8), and then the picking device (11) moves along the picking shaft (10) to the intermediate positioning clamp (12) to put down the film. Then the discharging device (13) moves along the picking shaft (10) to the intermediate positioning clamp (12) to take out the film, and then moves to the stacking clamp (9) to put down the film.

10. A method for assembling a multilayer film according to claim 8, characterized in that: Step S031 includes steps S032 and S033; In step S032: the first main material robotic arm (103) takes out the main material from the main material bin (101), and then the first main material robotic arm (103) moves to the right side along the main material picking axis (104) and places the main material on the main material placement table (302); Step S033: The main material placement table (302) moves to the right side, and then the second main material robotic arm (305) takes out the main material from the main material placement table (302), moves along the main material feeding shaft (303) to the front, and then puts the main material into the main material fixture (304).

Images