Transfer device for gas turbine blade machining

Abstract

The invention discloses a transfer device for gas turbine blade machining, which is used for a machining part for gas turbine blade machining and comprises a conveying part, a conveying part, a conveying part, a conveying part and a conveying part, and is characterized in that the conveying part is used for conveying gas turbine blades into the machining part for batch machining; comprising conveying frames which are symmetrically arranged in a machining part and surround the outer side of the bottom of the machining part, and a driving part arranged on one conveying frame. The conveying part further comprises a power supplementing piece arranged at the feeding position of one conveying frame, a guide rail arranged on the other conveying frame and used for supporting the movable rod, and a movable piece arranged at the discharging end of the other conveying frame. And the discharging part is used for automatically discharging the gas turbine blades on the conveying part and comprises a transmission part arranged on the conveying frame, guiding pieces symmetrically arranged at the bottom of the transmission part and a plurality of clamping pieces arranged on the transmission part and used for automatically clamping and discharging. According to the gas turbine blade feeding device, the efficiency of batch feeding of gas turbine blades is achieved, direct clamping is avoided, and the gas turbine blades can be conveniently and automatically taken down.

Description

Technical Field

[0001] This invention relates to the field of gas turbine blade processing technology, and in particular to a transfer device for gas turbine blade processing. Background Technology

[0002] A gas turbine is a heat engine that uses gas as the working fluid to convert the internal energy of the gas into mechanical energy. A gas turbine typically consists of a compressor, a combustion chamber, and a turbine. The compressed air enters the combustion chamber and mixes with the fuel. The high-temperature and high-pressure gas after combustion impacts the turbine blades to drive the rotation of the shaft. The turbine blades need to work in harsh environments of high temperature, high pressure, and high speed for a long time. In order to ensure that the turbine blades can withstand the huge stresses caused by high temperature and high speed operation, the following measures are taken.

[0003] Currently, heat treatment improves the hardness and wear resistance of gas turbine blades and ensures that the blades maintain shape and size stability during use, thereby improving the operating efficiency of gas turbines. However, there are still some shortcomings. During heat treatment, gas turbine blades are processed in batches, and individual blade clamping is time-consuming and labor-intensive. After heat treatment, workers need to remove the gas turbine blades, which is inefficient and limits the throughput of production. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings mentioned above by providing a transfer device for gas turbine blade processing, which improves the efficiency of batch loading of gas turbine blades, avoids direct clamping, and facilitates automatic removal of gas turbine blades.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a transfer device for processing gas turbine blades, comprising a processing component for processing gas turbine blades, including: The conveying unit is used to transport gas turbine blades to the processing component for batch processing. It includes a conveying frame symmetrically arranged inside the processing component and surrounding the bottom outer side of the processing component, a drive unit arranged on a conveying frame, and multiple movable rods arranged on the drive unit, with two movable rods used to support and transport the blades. The conveying unit also includes a power supplement unit located at the feed inlet of the conveying frame, a guide rail located on another conveying frame to support the movable rod, and a movable component located at the discharge end on another conveying frame, with a notch provided on the conveying frame directly opposite the movable component. The unloading component, used to automatically discharge gas turbine blades from the conveyor section, includes: The transmission unit is set on the conveyor frame, the guide members are symmetrically arranged at the bottom of the transmission unit, and the multiple clamping members are set on the transmission unit for automatic clamping and unloading. The storage box is located below the feeding component, and the blades are used to slide into the storage box and collect the blades.

[0006] Furthermore, the drive unit includes drive wheels that are evenly distributed on a conveyor frame and a drive chain that is disposed on the drive wheels; It also includes a drive unit mounted on a conveyor frame to drive the transmission wheel to rotate.

[0007] Furthermore, the power supplement includes a support frame disposed on another conveyor frame and a drive component disposed on the support frame; It also includes multiple evenly distributed rotating rods mounted on the output shaft of the drive unit, and the rotating rods are used to supplement the power of the moving rod as it rises through the conveyor frame.

[0008] Furthermore, the guide rail includes a first slide rail disposed on the conveyor frame to support the movable rod located on its upper side and a second slide rail disposed on the conveyor frame to support the movable rod located on its lower side, wherein the first slide rail has a groove facing the movable part.

[0009] Furthermore, the movable component includes a movable slide rail disposed on the first slide rail and a connecting rod disposed between the first slide rail and the movable slide rail, wherein the connecting rod is provided with a torsion spring; It also includes a fixing plate at the bottom of the first slide rail and a baffle on the first slide rail.

[0010] Furthermore, the transmission unit includes a transmission frame disposed at the top of the conveying unit and a support column disposed at the bottom of the transmission frame, and a cavity is provided inside the transmission frame. It also includes a transmission belt located inside the transmission frame and a rack located on the transmission belt; It also includes a drive source mounted on the support column to drive the rack.

[0011] Furthermore, the longitudinal section of the transmission belt is T-shaped, and the cross-section of the transmission belt is elliptical.

[0012] Furthermore, the drive source includes a motor mounted on the support column and a rotating shaft mounted on the output shaft of the motor, the rotating shaft being provided with a gear for driving the rack to rotate.

[0013] Furthermore, there are two guide members, and both ends of the guide members are tapered to control the opening and closing of the clamping member.

[0014] Furthermore, the clamping component includes a movable frame symmetrically arranged on the transmission belt and clamping plates respectively arranged at the bottom of the movable frame; It also includes a spring placed between the two movable frames to pull the two clamping plates together.

[0015] The beneficial effects of this invention are reflected in: This invention involves placing a gas turbine blade between two movable rods. A drive unit propels the blade into a processing component for machining. A power supplement unit provides additional power to the movable rods at the loading end of the conveyor section. A guide rail supports the movable rods below, ensuring smooth entry into the processing component. A drive source on the unloading component rotates a gear, which meshes with a rack, causing the rack and transmission belt to rotate within a transmission frame. The bottom of the transmission belt drives a clamping component to rotate around the transmission frame. When the clamping component reaches the blade, it opens under the guidance of a guide component. As the clamping component approaches the blade... When the force of the guide disappears, the clamping plate on the clamping component clamps the blade under the action of the spring. The blade rotates on the transmission frame with the clamping plate, and the blade applies force to the movable slide rail. The movable slide rail rotates on the first guide rail and the connecting rod, and the blade disengages from the conveying component. Under the action of the connecting rod and the torsion spring, the movable slide rail resets on the first slide rail, the baffle, and the fixed plate. When the blade rotates with the transmission belt to the top of the collection box, the clamping component is acted upon by another guide, and the clamping plate on the clamping component opens, allowing the blade to slide into the collection box. This achieves efficient batch feeding of gas turbine blades, avoids direct clamping, and facilitates automatic removal of gas turbine blades. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the conveying section of the present invention; Figure 3 For the present invention Figure 2 A magnified view of the portion shown in section A; Figure 4 This is a three-dimensional structural view of the conveying section of the present invention from another perspective; Figure 5 This is a partial perspective view of the movable component of the present invention; Figure 6 This is a three-dimensional structural view of the material feeding component of the present invention; Figure 7 This is a three-dimensional sectional view of the material feeding component of the present invention; Figure 8 For the present invention Figure 7 A magnified view of the portion shown in section B; Figure 9 This is a three-dimensional structural view of the clamping component of the present invention.

[0017] In the picture: 1. Machining components; 2. Conveying section; 21. Conveying frame; 22. Drive wheel; 23. Drive chain; 24. Movable rod; 25. Power supplement component; 251. Support frame; 252. Drive component; 253. Rotating rod; 26. Guide rail; 261. First slide rail; 262. Second slide rail; 263. Groove; 27. Drive unit; 28. Movable component; 281. Movable slide rail; 282. Connecting rod; 283. Fixing plate; 284. Baffle; 3. Feeding components; 31. Transmission frame; 32. Support column; 33. Drive source; 34. Guide component; 35. Transmission belt; 36. Rack; 37. Gear; 38. Clamping component; 381. Movable frame; 382. Spring; 383. Clamping plate; 4. Storage box. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Please see Figure 1-9 This invention discloses a transfer device for gas turbine blade processing, comprising a processing component 1 for gas turbine blade processing, including: The conveying unit 2 is used to convey gas turbine blades to the processing component 1 for batch processing. It includes a conveying frame 21 symmetrically arranged inside the processing component 1 and surrounding the bottom outer side of the processing component 1, a drive unit arranged on one of the conveying frames 21, and a plurality of movable rods 24 arranged on the drive unit. Two movable rods 24 are used to support and transport the blades. There are two conveying frames 21. The conveying frames 21 are bolted to the processing component 1. The drive unit is used to drive the movable rods 24 to rotate on the conveying frame 21. The two movable rods 24 are used to support and transfer the blades. The conveying unit 2 also includes a power supplement 25 disposed at the feeding point of the conveying frame 21, a guide rail 26 disposed on another conveying frame 21 to support the movable rod 24, and a movable member 28 disposed on the unloading end of another conveying frame 21. A notch is provided on the conveying frame 21 opposite the movable member 28. The power supplement 25 is used to provide power to the corner of the feeding end of the conveying frame 21. The guide rail 26 is used to support and guide the movable rod 24. The movable member 28 is rotatably connected to the guide rail 26. The blade is used to automatically remove itself at the notch. The unloading component 3, used to automatically discharge the gas turbine blades from the conveyor section 2, includes: The transmission unit is mounted on the conveyor frame 21, the guide members 34 are symmetrically arranged at the bottom of the transmission unit, and multiple clamping members 38 are mounted on the transmission unit for automatic clamping and unloading. The unloading member 3 is located above the unloading end of the conveyor 2. The transmission unit drives the clamping members 38 through the unloading end of the conveyor frame 21. The clamping members 38 automatically clamp and unload the blades by the force applied to the clamping members 38 by the guide members 34. The storage box 4 is located below the unloading component 3. The blades are used to slide into the storage box 4 and to collect the blades. The bottom of the storage box 4 is missing, and a guide plate is provided on the storage box 4 for the blades to slide down and receive.

[0020] In use, the gas turbine blades are placed between two movable rods 24. The drive unit moves the movable rods 24 on the conveyor frame 21 and guide rail 26. Power is also supplied by the power supplement unit 25 at the corner of the loading end of the conveyor frame 21. Then, the transmission unit of the unloading component 3 drives the clamping component 38 to rotate. The clamping component 38 rotates to the unloading end of the conveyor frame 21 of the conveyor unit 2. Under the action of the guide member 34, the clamping component 38 opens when it is close to the blade. When it is facing the blade, the guide member 34 moves to the end, and the clamping component 38 clamps the blade. The transmission unit drives the clamping component 38 to continue to rotate, unloading the blades on the conveyor frame 21 and movable rods 24. When the clamping component 38 rotates to the top of the storage box 4, the guide member 34 guides the clamping component 38 to open. The blades on the clamping component 38 slide down the guide plate on the storage box 4 and into the storage box 4, thus automatically unloading the blades.

[0021] In a specific embodiment, the drive unit includes a drive wheel 22 evenly distributed on a conveyor frame 21 and a drive chain 23 disposed on the drive wheel 22. There are multiple drive wheels 22, the drive wheels 22 are rotatably connected to the conveyor frame 21, and the drive wheels 22 mesh with the drive chain 23. It also includes a drive unit 27 mounted on a conveyor frame 21 to drive the transmission wheel 22 to rotate. The drive unit 27 is fixedly installed with the conveyor frame 21 by bolts. The drive unit 27 is an electric motor or motor. The drive unit 27 drives the transmission wheel 22 and the transmission chain 23 to rotate. The transmission chain 23 drives the movable rod 24 to slide along another conveyor frame 21 and the guide rail 26.

[0022] In one embodiment, the power supplement 25 includes a support frame 251 disposed on another conveyor frame 21 and a drive component 252 disposed on the support frame 251. The support frame 251 and the conveyor frame 21 are fixedly installed by welding or bolts to a flange. The conveyor frame 21 and the drive component 252 are fixedly installed by bolts. The drive component 252 is an electric motor or motor. It also includes multiple evenly distributed rotating rods 253 disposed on the output shaft of the drive unit 252, and the rotating rods 253 are used to supplement the power of the movable rod 24 as it rises through the conveyor frame 21. There are multiple rotating rods 253. The rotating rods 253 are fixedly installed to the output shaft of the drive unit 252 by bolts and flanges. The drive unit 252 is used to drive the rotating rods 253 to rotate, and the rotating rods 253 are used to push the movable rod 24 to rotate along the end of the conveyor frame 21.

[0023] In a specific embodiment, the guide rail 26 includes a first slide rail 261 mounted on the conveyor frame 21 to support the movable rod 24 located on its upper side and a second slide rail 262 mounted on the conveyor frame 21 to support the movable rod 24 located on its lower side. The first slide rail 261 has a groove 263 facing the movable member 28. Both the first slide rail 261 and the second slide rail 262 are fixedly installed to the conveyor frame 21 by bolts. The movable rod 24 rotates along the first slide rail 261 and the second slide rail 262 to provide support force for the movable rod 24.

[0024] In one embodiment, the movable component 28 includes a movable slide rail 281 disposed on the first slide rail 261 and a connecting rod 282 disposed between the first slide rail 261 and the movable slide rail 281. The connecting rod 282 is provided with a torsion spring. The first slide rail 261 and the movable slide rail 281 are rotatably connected through the connecting rod 282, and the ends of the torsion springs are respectively fixedly connected to the first slide rail 261 and the movable slide rail 281. It also includes a fixing plate 283 disposed at the bottom of the first slide rail 261 and a baffle 284 disposed on the first slide rail 261. The first slide rail 261 is fixedly installed to the fixing plate 283 and the baffle 284 by welding or bolts.

[0025] In a specific embodiment, the transmission unit includes a transmission frame 31 disposed on the top of the conveying unit 2 and a support column 32 disposed on the bottom of the transmission frame 31. A cavity is provided inside the transmission frame 31. The transmission frame 31 and the support column 32 are fixedly installed by welding or bolts. The transmission frame 31 is elliptical. It also includes a transmission belt 35 disposed inside the transmission frame 31 and a rack 36 disposed on the transmission belt 35. The transmission belt 35 rotates inside the transmission frame 31 and the transmission belt 35 is fixedly connected to the rack 36. It also includes a drive source 33 mounted on the support column 32 to drive the rack 36. The drive source 33 is an electric motor or motor and is used to drive the rack 36 and the transmission belt 35 to rotate within the transmission frame 31.

[0026] In one embodiment, the longitudinal section of the transmission belt 35 is T-shaped, and the cross section of the transmission belt 35 is elliptical.

[0027] In a specific embodiment, the drive source 33 includes a motor mounted on the support column 32 and a rotating shaft mounted on the output shaft of the motor. The rotating shaft is provided with a gear 37 for driving the rack 36 to rotate. The motor on the drive source 33 drives the rotating shaft and the gear 37 to rotate. The gear 37 meshes with the rack 36, and the gear 37 drives the rack 36 and the transmission belt 35 to rotate along the transmission frame 31.

[0028] In one embodiment, there are two guide members 34, and both ends of the guide members 34 are tapered to control the opening and closing of the clamping member 38. The bottom of the guide member 34 is provided with a support column to support the guide member 34.

[0029] In a specific embodiment, the clamping member 38 includes a movable frame 381 symmetrically arranged on the transmission belt 35 and clamping plates 383 respectively arranged at the bottom of the movable frame 381. The transmission belt 35 has a sliding groove for mounting the movable frame 381. Under the action of the guide member 34, the movable frame 381 slides on the transmission belt 35 and moves away from each other. It also includes a spring 382 disposed between the two movable frames 381 for pulling the two clamping plates 383 to clamp together. The movable frames 381 and the clamping plates 383 are fixedly installed by welding or bolts. The spring 382 is used to pull the two movable frames 381 and the two clamping plates 383 closer to each other.

[0030] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0031] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0032] Additionally, "multiple" refers to two or more.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A transfer device for processing gas turbine blades, comprising a processing component (1) for processing gas turbine blades, characterized in that, include: The conveying unit (2) is used to convey gas turbine blades to the processing component (1) for batch processing. It includes a conveying frame (21) symmetrically arranged in the processing component (1) and surrounding the bottom outside of the processing component (1), a drive unit arranged on a conveying frame (21), and multiple movable rods (24) arranged on the drive unit. The two movable rods (24) are used to support and transport the blades. The conveying unit (2) also includes a power supplement (25) provided at the feed point of the conveying frame (21), a guide rail (26) provided on another conveying frame (21) to support the movable rod (24), and a movable part (28) provided on the unloading end of another conveying frame (21), and a notch is provided on the conveying frame (21) directly opposite the movable part (28); The unloading component (3), used to automatically discharge the gas turbine blades from the conveyor section (2), includes: The transmission unit is mounted on the conveyor frame (21), the guide members (34) are symmetrically arranged at the bottom of the transmission unit, and the multiple clamping members (38) are mounted on the transmission unit for automatic clamping and unloading. The storage box (4) is located below the feeding component (3), and the blades are used to slide into the storage box (4) and to collect the blades.

2. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The drive unit includes a drive wheel (22) evenly distributed on a conveyor frame (21) and a drive chain (23) on the drive wheel (22). It also includes a drive unit (27) mounted on a conveyor frame (21) for driving the transmission wheel (22) to rotate.

3. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The power supplement (25) includes a support frame (251) disposed on another conveyor frame (21) and a drive member (252) disposed on the support frame (251). It also includes a plurality of evenly distributed rotating rods (253) disposed on the output shaft of the drive unit (252), and the rotating rods (253) are used to supplement the power of the movable rod (24) rising through the conveyor frame (21).

4. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The guide rail (26) includes a first slide rail (261) provided on the conveyor frame (21) to support the movable rod (24) located on the upper side and a second slide rail (262) provided on the conveyor frame (21) to support the movable rod (24) located on the lower side. The first slide rail (261) has a groove (263) facing the movable part (28).

5. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The movable component (28) includes a movable slide rail (281) disposed on the first slide rail (261) and a connecting rod (282) disposed between the first slide rail (261) and the movable slide rail (281), wherein a torsion spring is provided on the connecting rod (282); It also includes a fixing plate (283) disposed at the bottom of the first slide rail (261) and a baffle (284) disposed on the first slide rail (261).

6. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The transmission unit includes a transmission frame (31) disposed on the top of the conveying unit (2) and a support column (32) disposed on the bottom of the transmission frame (31), and a cavity is provided inside the transmission frame (31). It also includes a transmission belt (35) disposed inside the transmission frame (31) and a rack (36) disposed on the transmission belt (35). It also includes a drive source (33) mounted on the support (32) for driving the rack (36).

7. The transfer device for processing gas turbine blades according to claim 6, characterized in that: The longitudinal section of the transmission belt (35) is T-shaped, and the cross section of the transmission belt (35) is elliptical.

8. The transfer device for processing gas turbine blades according to claim 6, characterized in that: The drive source (33) includes a motor mounted on a support column (32) and a rotating shaft mounted on the output shaft of the motor. The rotating shaft is provided with a gear (37) for driving the rack (36) to rotate.

9. The transfer device for processing gas turbine blades according to claim 1, characterized in that: The number of guide members (34) is two, and both ends of the guide members (34) are tapered, which are used to control the opening and closing of the clamping member (38).

10. The transfer device for processing gas turbine blades according to claim 6, characterized in that: The clamping component (38) includes a movable frame (381) symmetrically arranged on the transmission belt (35) and clamping plates (383) respectively arranged at the bottom of the movable frame (381). It also includes a spring (382) placed between the two movable frames (381) to pull the two clamping plates (383) to clamp together.

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