Rapid detection device for sealing element

Abstract

The invention discloses a rapid detection device for a sealing element. The rapid detection device comprises a camera shooting detection device, a movable cross beam used for hanging the camera shooting detection device and a sealing element detection cabinet body used for bearing a to-be-detected sealing element, the movable cross beam can move back and forth, one side of the sealing element detection cabinet body is connected with a system operation terminal, and the system operation terminal comprises a computer screen, a keyboard and a mouse and is used for controlling the detection device and displaying a detection result; the system operation terminal is connected with the sealing element detection cabinet body through a connecting rod; a storage cabinet for storing a to-be-detected sealing element and a computer host is arranged below the sealing element detection cabinet body so as to store related articles; moving wheel sets are arranged at the bottom of the detection device, so that the device can move flexibly; according to the device, by integrating the optical detection module and the intelligent analysis system, efficient, accurate and automatic detection of the sealing element is achieved, the detection efficiency and accuracy can be improved, the influence of human factors on the detection result can be reduced, and the detection cost can also be reduced.

Description

Technical Field

[0001] This invention belongs to the field of sealing component testing technology, and in particular relates to a rapid sealing component testing device. Background Technology

[0002] In warehouse material management, the inspection and acceptance processes for critical components such as seals face challenges of inefficiency and inaccuracy. As core components ensuring the normal operation of machinery and preventing liquid or gas leaks, the accuracy of seal specifications directly impacts equipment performance and safety. However, traditional manual inspection methods are not only time-consuming and labor-intensive but also susceptible to human error, leading to significant errors in results and failing to meet the demands of modern industry for efficient and precise inspection.

[0003] Currently, during the inspection of seals upon entry and exit from the warehouse, warehouse management personnel must use calipers, measuring tapes, and other tools to measure the critical dimensions of each seal, such as its diameter, outer diameter, and inner diameter. Due to the irregular shape of the seals, the diversity of materials, and the limitations of the measuring tools, manual measurement is difficult to guarantee accuracy and consistency. Differences in measurement between different operators, deviations in the selection of measurement positions, and fatigue caused by prolonged high-intensity work all affect the reliability of the inspection results. Furthermore, traditional inspection methods are insufficient for comprehensive and detailed inspection of seals. Because of the complex structure of seals, some defects or dimensional deviations may be hidden in hard-to-observe areas, making it difficult for traditional manual inspection methods to detect these problems, thus posing a potential hazard to the safe operation of equipment. Therefore, a rapid seal inspection device is needed to solve these problems. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a rapid inspection device for sealing components. By integrating an optical inspection module and an intelligent analysis system, it can achieve efficient, accurate and automated inspection of sealing components. This not only improves inspection efficiency and accuracy and reduces the impact of human factors on the inspection results, but also reduces inspection costs, saves human resources and optimizes the production process.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A rapid sealing component testing device includes a camera testing device, a movable crossbeam for mounting the camera testing device, and a sealing component testing cabinet for carrying the sealing components to be tested. The movable crossbeam can move back and forth to adjust the testing position of the camera testing device. A system operation terminal is connected to one side of the sealing component testing cabinet. The system operation terminal includes a computer screen, keyboard, and mouse for controlling the testing device and displaying the testing results. The system operation terminal is connected to the sealing component testing cabinet via a connecting rod. A storage cabinet for storing the sealing components to be tested and the computer host is provided below the sealing component testing cabinet to store related items. The bottom of the testing device is equipped with a set of casters for easy movement of the device.

[0006] Preferably, the camera inspection device is equipped with dual cameras, which are adapted to the inspection of large and small seals respectively, and support up, down, left and right movement for precise focusing; the camera inspection device is connected to a movable crossbeam, which can be adjusted back and forth to improve the flexibility of inspection.

[0007] Preferably, the system operation terminal is connected to the sealing component detection cabinet via an adjustable connecting rod, supporting adjustments to height, front and rear position, and angle to accommodate different operating habits.

[0008] Preferably, the connecting rod is equipped with a locking device to maintain operational stability.

[0009] Preferably, the sealing component inspection cabinet adopts a fully enclosed, opaque structure design, with a white backlight panel at the bottom of the cabinet. During inspection, the backlight panel is powered on and emits light, illuminating the sealing component under inspection through a uniform surface light source, providing high-contrast, low-shadow inspection lighting conditions for the camera inspection device.

[0010] Preferably, a modular storage cabinet is provided below the sealing component testing cabinet to store the sealing components to be tested, computer host and tools in categories.

[0011] Preferably, the host storage area is equipped with a shock-absorbing and heat dissipation device, and the sealing component storage area supports classification labeling for easy access.

[0012] Preferably, the movable wheel set adopts a lockable swivel wheel structure, which supports free movement and stable locking; the wheels are made of high-strength wear-resistant rubber material, which has both shock absorption and quiet performance, ensuring that the device moves smoothly.

[0013] Preferably, the camera inspection device is equipped with dual cameras, which are adapted to the inspection needs of large and small seals respectively; the device uses a locking control rod to fix and release the camera position, ensuring inspection stability in the locked state, and the camera can move up and down along the longitudinal support column after unlocking to adjust the vertical inspection focal length; at the same time, the camera is mounted on a stable connector and supports horizontal sliding.

[0014] Preferably, a detection method for a device for rapid detection of seals includes the following steps: S1. Move the detection device to the warehouse unloading area, connect the external power supply and start the equipment; close the detection device door to ensure that an opaque detection environment is formed inside, and the white backlight panel at the bottom is powered on to provide uniform detection illumination. S2. Select the camera according to the size of the seal to be inspected: Switch to the large or small seal-specific camera through the system operation terminal; operate the locking control lever to unlock the camera, adjust the vertical height along the longitudinal support column, and slide the camera laterally to the detection focus area through the stabilizing connector. After completing the position calibration, lock it again. S3. Start the camera inspection device to scan and inspect the sealing component to be inspected, and acquire the sealing component's diameter, inner diameter, outer diameter, and defect data in real time. During the inspection process, the camera position can be finely adjusted through the system operation terminal to optimize the inspection accuracy. S4. After the test is completed, store the qualified seals in the designated area of ​​the storage cabinet below; if retesting or data retention is required, export the test records through the system operation terminal; turn off the power to the equipment.

[0015] The beneficial effects of this invention are as follows: This device integrates an optical inspection module with an intelligent analysis system to achieve efficient, accurate, and automated inspection of sealed components. It not only improves inspection efficiency and accuracy, reduces the impact of human factors on inspection results, but also lowers inspection costs, saves human resources, and optimizes production processes. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present invention; Figure 2 This is a camera detection device according to an embodiment of the present invention; In the diagram: 1. System operation terminal; 2. Connecting rod; 3. Camera detection device; 301. Locking control rod; 302. Longitudinal support column; 303. Connecting piece; 304. Camera; 305. Stabilizing connecting rod; 4. Movable crossbeam; 5. Sealing component detection cabinet; 6. Storage cabinet; 7. Movable wheel set. Detailed Implementation

[0017] Example 1: like Figures 1-2As shown, a rapid sealing component testing device includes a camera testing device 3, a movable crossbeam 4 for mounting the camera testing device, and a sealing component testing cabinet 5 for carrying the sealing components to be tested. The movable crossbeam 4 can move back and forth to adjust the testing position of the camera testing device 3. A system operation terminal 1 is connected to one side of the sealing component testing cabinet 5. The system operation terminal 1 includes a computer screen, keyboard, and mouse for controlling the testing device and displaying the testing results. The system operation terminal 1 is connected to the sealing component testing cabinet 5 via a connecting rod 2. A storage cabinet 6 is provided below the sealing component testing cabinet 5 to store the sealing components to be tested and the computer host for storing related items. The bottom of the testing device is equipped with a set of casters 7 for easy movement of the device.

[0018] Preferably, the camera inspection device 3 is equipped with dual cameras, which are adapted to the inspection of large and small seals respectively, and support up, down, left and right movement for precise focusing; the camera inspection device 3 is connected to the movable crossbeam 4, and its position can be adjusted back and forth to improve the flexibility of inspection.

[0019] Preferably, the system operation terminal 1 is connected to the sealing component detection cabinet 5 via an adjustable connecting rod 2, supporting adjustments to height, front and rear position, and angle to accommodate different operating habits.

[0020] Preferably, the connecting rod 2 is equipped with a locking device to maintain operational stability.

[0021] Preferably, the sealing component inspection cabinet 5 adopts a fully enclosed, opaque structure design, with a white backlight panel at the bottom of the cabinet. During inspection, the backlight panel is powered on and emits light, illuminating the sealing component under inspection through a uniform surface light source, providing high-contrast, low-shadow inspection lighting conditions for the camera inspection device 3.

[0022] Preferably, a modular storage cabinet 6 is provided below the sealing component testing cabinet 5 to store the sealing components to be tested, computer host and tools in categories.

[0023] Preferably, the host storage area is equipped with a shock-absorbing and heat dissipation device, and the sealing component storage area supports classification labeling for easy access.

[0024] Preferably, the movable wheel set 7 adopts a lockable universal wheel structure, which supports free movement and stable locking; the wheels are made of high-strength wear-resistant rubber material, which has both shock absorption and quiet performance, ensuring that the device moves smoothly.

[0025] Preferably, the camera detection device 3 is equipped with dual cameras 304, which are adapted to the detection needs of large and small seals respectively; the device uses a locking control lever 301 to fix and release the camera position. In the locked state, the detection stability is guaranteed. After unlocking, the camera can move up and down along the longitudinal support column 302 to adjust the vertical detection focal length; at the same time, the camera is mounted on the stabilizing connector 305, which supports horizontal sliding.

[0026] Preferably, a detection method for a device for rapid detection of seals includes the following steps: S1. Move the detection device to the warehouse unloading area, connect the external power supply and start the equipment; close the detection device door to ensure that an opaque detection environment is formed inside, and the white backlight panel at the bottom is powered on to provide uniform detection illumination. S2. Select the camera according to the size of the seal to be inspected: Switch to the large or small seal-specific camera 304 through the system operation terminal 1; operate the locking control lever 301 to unlock the camera, adjust the vertical height along the longitudinal support column 302, and slide the camera laterally to the detection focus area through the stabilizing connector 305. After completing the position calibration, lock it again. S3. Start the camera inspection device 3 to scan and inspect the seal to be inspected, and acquire the seal diameter, inner diameter, outer diameter and defect data in real time. During the inspection, the camera position can be finely adjusted through the system operation terminal 1 to optimize the inspection accuracy. S4. After the test is completed, the qualified seals are classified and stored in the designated area of ​​the storage cabinet 6 below; if retesting or data retention is required, the test records are exported through the system operation terminal 1; turn off the power of the equipment.

Claims

1. A rapid testing device for seals, characterized in that, The device includes a camera inspection device (3), a movable crossbeam (4) for mounting the camera inspection device, and a sealing component inspection cabinet (5) for carrying the sealing component to be inspected. The movable crossbeam (4) can move back and forth to adjust the inspection position of the camera inspection device (3). A system operation terminal (1) is connected to one side of the sealing component inspection cabinet (5). The system operation terminal (1) includes a computer screen, keyboard, and mouse for controlling the inspection device and displaying the inspection results. The system operation terminal (1) is connected to the sealing component inspection cabinet (5) via a connecting rod (2). A storage cabinet (6) is provided below the sealing component inspection cabinet (5) to store the sealing component to be inspected and the computer host for storing related items. The bottom of the inspection device is equipped with a set of movable wheels (7) to facilitate the flexible movement of the device.

2. The rapid testing device for seals according to claim 1, characterized in that: The camera detection device (3) is equipped with dual cameras, which are adapted to the detection of large and small sealing parts respectively, and support up, down, left and right movement for precise focusing; the camera detection device (3) is connected to the movable crossbeam (4), and its position can be adjusted back and forth to improve the flexibility of detection.

3. The rapid testing device for seals according to claim 1, characterized in that: The system operation terminal (1) is connected to the sealing component detection cabinet (5) via an adjustable connecting rod (2), supporting height, front and rear position and angle adjustment to adapt to different operating habits.

4. The rapid testing device for seals according to claim 3, characterized in that: The connecting rod (2) is equipped with a locking device to maintain operational stability.

5. The rapid testing device for seals according to claim 1, characterized in that: The sealing component inspection cabinet (5) adopts a fully enclosed, opaque structure design. The bottom of the cabinet is a white backlight panel. During inspection, the backlight panel is powered on and emits light, illuminating the sealing component under inspection through a uniform surface light source, providing high-contrast, low-shadow inspection lighting conditions for the camera inspection device (3).

6. The rapid testing device for seals according to claim 1, characterized in that: The sealing component testing cabinet (5) is equipped with a modular storage cabinet (6) below it, which is used to store the sealing components to be tested, computer host and tools in categories.

7. The rapid testing device for seals according to claim 6, characterized in that: The main unit storage area is equipped with a shock-absorbing and heat dissipation device, and the sealed parts storage area supports classification and labeling for easy access.

8. The rapid testing device for seals according to claim 2, characterized in that: The movable wheel set (7) adopts a lockable universal wheel structure, which supports free movement and stable locking; the wheels are made of high-strength wear-resistant rubber material, which has both shock absorption and noise reduction performance, ensuring that the device moves smoothly.

9. A rapid testing device for seals according to claim 2, characterized in that: The camera detection device (3) is equipped with dual cameras (304) to adapt to the detection requirements of large and small seals respectively; the device uses the locking control rod (301) to fix and release the camera position. In the locked state, the detection stability is guaranteed. After unlocking, the camera can move up and down along the longitudinal support column (302) to adjust the vertical detection focal length; at the same time, the camera is mounted on the stable connector (305) and supports horizontal left and right sliding.

10. A detection method for a device for rapid detection of seals according to any one of claims 1-9, characterized in that, Includes the following steps: S1. Move the detection device to the warehouse unloading area, connect the external power supply and start the equipment; close the detection device door to ensure that an opaque detection environment is formed inside, and the white backlight panel at the bottom is powered on to provide uniform detection illumination. S2. Select a camera according to the size of the seal to be inspected: switch to a large or small seal-specific camera (304) through the system operation terminal (1); unlock the camera by operating the locking control lever (301), adjust the vertical height along the longitudinal support column (302), and slide the camera laterally to the detection focus area through the stabilizing connector (305). After completing the position calibration, lock it again. S3. Start the camera inspection device (3) to scan and inspect the seal to be inspected, and obtain the seal diameter, inner diameter, outer diameter and defect data in real time; during the inspection process, the camera position can be finely adjusted through the system operation terminal (1) to optimize the inspection accuracy; S4. After the test is completed, the qualified seals are classified and stored in the designated area of ​​the storage cabinet (6) below; if retesting or data retention is required, the test record is exported through the system operation terminal (1); turn off the power of the equipment.

Images