Prunus salicina petal opening and kernel removing integrated equipment with flexible adaptive module

Abstract

The invention relates to the field of Napu plum processing, and discloses Napu plum petal opening and kernel removing integrated equipment with a flexible adaptive module, which comprises a machine body, a petal opening and kernel removing module is arranged in the left side of the machine body, a cleaning module is arranged on the right side surface of the machine body, and a kernel discharge port is formed in the surface of the front end of the machine body. The side wall of the inner side of the machine body is rotationally connected with two sets of conveying rollers, the surfaces of the two sets of conveying rollers are provided with self-clamping and righting assemblies, and the petal opening and kernel removing module is used for conducting petal opening and kernel removing operation on Napi plums conveyed on the surfaces of the self-clamping and righting assemblies. Through a spring elastic clamping structure of the self-clamping righting assembly and a contact block trigger type clamping design, the device can be automatically adapted to Napi plums of different sizes, and pulp is prevented from being damaged by clamping or positioning is prevented from being loosened; and in cooperation with a linkage structure of an electric telescopic rod, a waveform groove and a convex rod, the vibration frequency of the lower plate can be adjusted according to the softness and hardness of the Napu plums, and it is ensured that the Napu plums are always accurately aligned with the petal opening and kernel removing module.

Description

Technical Field

[0001] This invention relates to the field of plum processing technology, specifically to an integrated plum petaling and pitting device with a flexible adapting module. Background Technology

[0002] The integrated petaling and pitting equipment for Nai Li is an automated processing equipment designed specifically for Nai Li plants (especially Golden Nai Li) belonging to the genus Prunus of the Rosaceae family. It can simultaneously complete the positioning, petaling (usually divided into two or four petals), and pitting processes of Nai Li, solving problems such as low efficiency, large loss of fruit pulp, and poor hygiene conditions of manual processing. It is widely used in the deep processing fields of Nai Li dried fruit, preserved fruit, canned goods, juice, etc.

[0003] However, most of the plum splitting and pitting equipment currently on the market is designed for a single specification, which can only be adapted to plums of a fixed size. It has poor adaptability to plums of different sizes and firmness, and is prone to problems such as clamping too tightly and damaging the flesh or clamping too loosely and inaccurate positioning, resulting in a low processing qualification rate. At the same time, when straightening plums, multiple modules need to work together, and it is impossible to achieve automatic clamping and straightening in a single device. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an integrated device for splitting and pitting plums with a flexible adaptation module. This device solves the problem that it can only adapt to plums of a fixed size, and has poor adaptability to plums of different sizes and firmness. It also solves the problems of clamping too tightly and damaging the flesh or clamping too loosely and making inaccurate positioning, resulting in a low processing qualification rate.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solution: a Nali petal opening and core removal integrated device with a flexible adaptation module, comprising a body, wherein a petal opening and core removal module is provided inside the left side of the body, a cleaning module is provided on the right side surface of the body, a core discharge outlet is provided on the front surface of the body, and two sets of transmission rollers are rotatably connected to the inner sidewall of the body, and self-clamping and straightening components are provided on the surfaces of the two sets of transmission rollers; The petal opening and core removal module is used for the petal opening and core removal operation of Nali plums transported on the surface of the self-clamping and straightening component; The self-clamping straightening component is used to straighten and fix Nali. The cleaning module is used to perform preliminary cleaning of the surface of Nali to remove pebbles.

[0006] Preferably, the self-clamping and straightening assembly further includes a convex plate, which is fixedly connected to the side wall at the top of the machine body. An electric telescopic rod is fixedly connected to the top of the outer wall of the convex plate. A U-shaped frame is fixedly connected to the telescopic end of the electric telescopic rod. Connecting plates are fixedly connected to the bottom ends of both sides of the U-shaped frame. A wave groove is formed on the inner side wall of the connecting plate, and a convex rod is slidably connected to the inner side wall of the wave groove.

[0007] Preferably, the self-clamping and straightening assembly further includes an upper plate, with two sets of hinge blocks b fixedly connected to the left side of the upper plate and two sets of hinge blocks a fixedly connected to the right side of the upper plate. A sliding rod is slidably connected through the inner sidewall of the upper plate, and a lower plate is fixedly connected to the bottom end of the outer wall of the sliding rod. A clamping block b is elastically connected to the inner sidewall of the lower plate via a spring. A connecting column is fixedly connected to the rear end of the clamping block b, and a clamping block a is fixedly connected to the rear end of the connecting column. A contact block is fixedly connected to the rear end of the clamping block a.

[0008] Preferably, multiple sets of hinge block a, hinge block b, and upper plate are provided, and multiple sets of hinge block a and hinge block b are hinged together.

[0009] Preferably, the transfer roller is hexagonal, and the surface of the transfer roller is in contact with the surface of the lower plate.

[0010] Preferably, the inner sidewall of the machine body is provided with a vertical groove, and the outer wall of the connecting plate is in contact with the inner sidewall of the vertical groove of the machine body.

[0011] Preferably, one end of the spring is fixedly connected to the rear end of the clamping block b, and the other end of the spring is fixedly connected to the inner sidewall of the lower plate.

[0012] Preferably, the clamping block b is slidably connected to the inner sidewall of the lower plate, and the connecting column is slidably connected to the inner sidewall of the lower plate.

[0013] Preferably, the clamping block a is slidably connected to the inner sidewall of the lower plate, the contact block is slidably connected to the inner wall of the front end of the lower plate, the head end of the contact block is provided with a rounded chamfer, and the front end of the contact block is in contact with the inner sidewall of the machine body.

[0014] Preferably, the protruding rod is fixedly connected to the outer sidewall of the lower plate, and three sets of the wave groove are provided, with the protruding rod slidably connected to the inner sidewall of the wave groove.

[0015] Working Principle: Step 1, Feeding, Cleaning, and Conveying Preparation. The plums to be processed enter the equipment from the right side of the machine body. First, they pass through the cleaning module on the right side surface of the machine body. The cleaning module performs preliminary cleaning of impurities such as stones attached to the surface of the plums to prevent impurities from affecting the subsequent clamping stability and processing hygiene. At the same time, two sets of hexagonal transmission rollers rotatably connected to the inner side wall of the machine body start to operate, driving the self-clamping and straightening components on the surface to move synchronously, preparing for the conveying and positioning of the plums. Multiple sets of upper plates are hinged to each other through hinge block a and hinge block b to form a complete conveyor belt, realizing the automatic integrated conveying operation of the plums.

[0016] The second step is flexible clamping and precise alignment. When the nylon falls onto the lower plate of the self-clamping and alignment assembly, the transmission roller drives the lower plate to move. The contact block at the front end of the lower plate is squeezed by the inner side wall of the machine body, and the clamping block a and clamping block b are driven to close synchronously through the connecting column. With the elastic force of the spring, the nylon is automatically clamped and can be adapted to different sizes of nylon. At the same time, the electric telescopic rod on the convex plate drives the U-shaped frame to move the connecting plate. The three sets of wave grooves on the inner side of the connecting plate slide and cooperate with the convex rod on the lower plate. The vibration frequency of the lower plate is adjusted according to the softness and hardness of the nylon. The sliding rod provides guidance for the lower plate to ensure that the top of the nylon is always aligned with the opening and core removal module.

[0017] The third step is the pitting and de-pitting of the plums. After being clamped and straightened, the plums are conveyed by the self-clamping and straightening assembly to the pitting and de-pitting module inside the left side of the machine. The pitting and de-pitting module completes the pitting and de-pitting of the plums. The resulting pits are discharged through the pit discharge outlet on the front surface of the machine, completing the entire pitting and de-pitting process of the plums. The hexagonal transmission roller can automatically bend when it reaches the edge to ensure smooth transmission of the conveyor belt.

[0018] This invention provides an integrated device for Nali lobe opening and core removal with a flexible adapter module. It has the following advantages: 1. This invention utilizes the spring-elastic clamping structure and contact block-triggered clamping design of the self-clamping and straightening component to automatically adapt to plums of different sizes, avoiding damage to the fruit flesh or loosening of the positioning. In conjunction with the linkage structure of the electric telescopic rod, the wave groove and the convex rod, the vibration frequency of the lower plate can be adjusted according to the softness and hardness of the plum, ensuring that the plum and the pitting module are always accurately aligned, effectively improving the processing qualification rate of plums of different qualities.

[0019] 2. The equipment of this invention integrates a cleaning module, a self-clamping and straightening component, a petal opening and pitting module, and a pit discharge outlet, realizing fully automated operation of cleaning, clamping and straightening, petal opening and pitting, and pit discharge. No manual transfer is required, which greatly improves processing efficiency. Multiple sets of upper plates are hinged to form a conveyor belt, which is equipped with hexagonal transmission rollers to achieve smooth transmission and automatic bending at the edges, avoiding material jamming and fruit wear, and reducing processing losses.

[0020] 3. The connection plate and the vertical groove of the machine body provide guidance and limit for the clamping mechanism. The slide bar ensures the accurate movement trajectory of the lower plate and improves the stability of the mechanism. The spring can drive the clamping blocks a and b to quickly reset after the contact block is separated from the inner wall of the machine body, ensuring smooth continuous operation. The overall structure is compact and easy to adjust, which can meet the precision and efficiency requirements of large-scale Nail processing. Attached Figure Description

[0021] Figure 1 This is an overall perspective view of the present invention; Figure 2This is a schematic side view of the entire invention; Figure 3 This is a schematic diagram of the self-clamping and straightening component of the present invention in the separated state from the machine body; Figure 4 This is a schematic diagram of the three-dimensional structure of the waveform groove of the present invention; Figure 5 This is a three-dimensional structural diagram of the upper and lower plates of the present invention; Figure 6 This is a partial cross-sectional view of the lower plate of the present invention.

[0022] The components are as follows: 1. Body; 2. Cleaning module; 3. Nucleus discharge outlet; 4. Nucleus removal module; 6. Transfer roller; 7. Self-clamping and straightening assembly; 71. Convex plate; 72. Electric telescopic rod; 73. U-shaped frame; 74. Connecting plate; 75. Upper plate; 76. Wave groove; 77. Hinge block a; 78. Hinge block b; 79. Lower plate; 710. Slide rod; 711. Convex rod; 712. Contact block; 713. Clamping block a; 714. Connecting column; 715. Spring; 716. Clamping block b. Detailed Implementation

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0024] Please see the appendix Figure 1 -Appendix Figure 6 This invention provides an integrated device for opening and removing the core of a nautilus with a flexible adapter module, including a body 1. The left side of the body 1 is provided with an opening and core removal module 4, the right side of the body 1 is provided with a cleaning module 2, the front end of the body 1 is provided with a core discharge outlet 3, and the inner side wall of the body 1 is rotatably connected with two sets of transmission rollers 6. The surfaces of the two sets of transmission rollers 6 are provided with self-clamping and straightening components 7. The petal opening and core removal module 4 is used for the petal opening and core removal operation of the Nali plum conveyed on the surface of the self-clamping and straightening component 7; The self-clamping and straightening component 7 is used to straighten and fix Nali; Cleaning module 2 is used to perform preliminary cleaning of the surface of Nali to remove pebbles.

[0025] The self-clamping and straightening assembly 7 also includes a protruding plate 71, which is fixedly connected to the side wall at the top of the machine body 1. An electric telescopic rod 72 is fixedly connected to the top of the outer wall of the protruding plate 71. A U-shaped frame 73 is fixedly connected to the telescopic end of the electric telescopic rod 72. Connecting plates 74 are fixedly connected to the bottom ends of both sides of the U-shaped frame 73. A vertical groove is formed on the inner side wall of the machine body 1. The outer wall of the connecting plate 74 contacts the inner side wall of the vertical groove of the machine body 1. The vertical groove provides guidance and limitation for the connecting plate 74, ensuring that the connecting plate 74 moves only in the vertical direction, thus improving the stability of the mechanism. The inner side wall of the connecting plate 74... The side wall is provided with a wave groove 76, and a protruding rod 711 is slidably connected to the inner side wall of the wave groove 76. The protruding rod 711 is fixedly connected to the outer side wall of the lower plate 79. There are three sets of wave grooves 76. The protruding rod 711 is slidably connected to the inner side wall of the wave groove 76. The U-shaped frame 73 is driven by the electric telescopic rod 72, which drives the connecting plate 74 and the three sets of wave grooves 76 on the inner side to switch. This allows the lower plate 79 to adjust the vibration frequency according to different soft, hard and moderate fruits, so as to always keep the upper part of the plum aligned with the pitting and splitting module 4.

[0026] Furthermore, the self-clamping and straightening assembly 7 also includes an upper plate 75. Two sets of hinge blocks b78 are fixedly connected to the left side of the upper plate 75. Multiple sets of hinge blocks a77 are provided with both the hinge blocks b78 and the upper plate 75, and these multiple sets of hinge blocks a77 are hinged to the hinge blocks b78. Two sets of hinge blocks a77 are fixedly connected to the right side of the upper plate 75. Through the mutual hinges between the multiple sets of upper plates 75, a complete conveyor belt is formed to achieve automatic integrated conveying of the Naili. In the chemical processing, a slide rod 710 is slidably connected through the inner sidewall of the upper plate 75. The slide rod 710 guides the up-and-down movement of the lower plate 79, ensuring that the lower plate 79 moves only along the axis of the slide rod 710. The lower plate 79 is fixedly connected to the bottom end of the outer wall of the slide rod 710. The transmission roller 6 is hexagonal, and its surface is in contact with the surface of the lower plate 79. By setting the hexagonal transmission roller 6, multiple sets can automatically bend when they reach the edge. Specifically, a clamping block b716 is elastically connected to the inner sidewall of the lower plate 79 via a spring 715. The clamping block b716 is slidably connected to the inner sidewall of the lower plate 79. A connecting post 714 passes through and is slidably connected to the inner sidewall of the lower plate 79. One end of the spring 715 is fixedly connected to the rear end of the clamping block b716, and the other end of the spring 715 is fixedly connected to the inner sidewall of the lower plate 79. The function of the spring 715 is to drive the clamping block b716 and the clamping block a713 to reset synchronously when the contact block 712 is released from contact with the inner side of the body 1. The rear end of the clamping block b716 is fixedly connected to... A connecting column 714 is connected to a clamping block a713 at its rear end. A contact block 712 is also connected to the rear end of the clamping block a713. The clamping block a713 is slidably connected to the inner side wall of the lower plate 79. The contact block 712 passes through and is slidably connected to the inner wall of the front end of the lower plate 79. The head end of the contact block 712 has a rounded chamfer. The front end of the contact block 712 contacts the inner side wall of the machine body 1. When the transmission roller 6 moves the lower plate 79, the contact block 712 is squeezed by the side wall of the machine body. The connecting column 714 drives the clamping blocks a713 and b716 to close, thereby realizing the automatic clamping of the Nali.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A Nali lobe-opening and kernel-removing integrated device with a flexible adapter module, comprising a body (1), characterized in that, The left side of the machine body (1) is provided with a petal opening and core removal module (4), the right side surface of the machine body (1) is provided with a cleaning module (2), the front end surface of the machine body (1) is provided with a core discharge outlet (3), the inner side wall of the machine body (1) is rotatably connected with two sets of transmission rollers (6), and the surfaces of the two sets of transmission rollers (6) are provided with self-clamping and straightening components (7). The petal opening and core removal module (4) is used for the petal opening and core removal operation of Nali delivered to the surface of the self-clamping and straightening component (7); The self-clamping and straightening assembly (7) is used to straighten and fix Nali; The cleaning module (2) is used to perform preliminary cleaning of the surface of Nali with stones.

2. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 1, characterized in that, The self-clamping and straightening assembly (7) also includes a convex plate (71), which is fixedly connected to the side wall at the top of the machine body (1). An electric telescopic rod (72) is fixedly connected to the top of the outer wall of the convex plate (71). A U-shaped frame (73) is fixedly connected to the telescopic end of the electric telescopic rod (72). A connecting plate (74) is fixedly connected to the bottom of both sides of the U-shaped frame (73). A wave groove (76) is opened on the inner side wall of the connecting plate (74). A convex rod (711) is slidably connected to the inner side wall of the wave groove (76).

3. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 1, characterized in that, The self-clamping and straightening assembly (7) also includes an upper plate (75). Two sets of hinge blocks b (78) are fixedly connected to the left side of the upper plate (75), and two sets of hinge blocks a (77) are fixedly connected to the right side of the upper plate (75). A slide rod (710) is slidably connected through the inner side wall of the upper plate (75). A lower plate (79) is fixedly connected to the bottom end of the outer wall of the slide rod (710). A clamping block b (716) is elastically connected to the inner side wall of the lower plate (79) through a spring (715). A connecting column (714) is fixedly connected to the rear end of the clamping block b (716). A clamping block a (713) is fixedly connected to the rear end of the connecting column (714). A contact block (712) is fixedly connected to the rear end of the clamping block a (713).

4. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 3, characterized in that, The hinge block a (77), hinge block b (78) and upper plate (75) are provided in multiple sets, and the multiple sets of hinge block a (77) and hinge block b (78) are hinged together.

5. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 3, characterized in that, The transmission roller (6) is hexagonal, and the surface of the transmission roller (6) is in contact with the surface of the lower plate (79).

6. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 2, characterized in that, The inner sidewall of the body (1) is provided with a vertical groove, and the outer wall of the connecting plate (74) is in contact with the inner sidewall of the vertical groove of the body (1).

7. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 3, characterized in that, One end of the spring (715) is fixedly connected to the rear end of the clamping block b (716), and the other end of the spring (715) is fixedly connected to the inner sidewall of the lower plate (79).

8. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 3, characterized in that, The clamping block b (716) is slidably connected to the inner sidewall of the lower plate (79), and the connecting column (714) is slidably connected to the inner sidewall of the lower plate (79).

9. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 3, characterized in that, The clamping block a (713) is slidably connected to the inner side wall of the lower plate (79), the contact block (712) is slidably connected to the inner wall of the front end of the lower plate (79), the head end of the contact block (712) is provided with a rounded chamfer, and the front end of the contact block (712) is in contact with the inner side wall of the body (1).

10. The integrated device for lobe opening and pitting of Nali with a flexible adapter module according to claim 2, characterized in that, The protruding rod (711) is fixedly connected to the outer sidewall of the lower plate (79), and the wave groove (76) is provided in three sets. The protruding rod (711) is slidably connected to the inner sidewall of the wave groove (76).

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