Paint and processing system and processing method thereof

By using a converter cylinder and bevel gear transmission system in the paint processing system, the rapid proportional addition and mixing of paint raw materials is achieved, solving the problem of low mixing efficiency in existing technologies and improving the efficiency and quality of paint processing.

CN121819656APending Publication Date: 2026-04-10程家敏
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-08
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing technology cannot quickly add paint raw materials in the correct proportions according to different usage needs, resulting in low mixing efficiency.

Method used

A paint processing system is adopted, including a mixing drum, a conversion drum, a raw material chamber, a drive mechanism, and a grinding roller. The conversion drum is driven to rotate by a servo motor to realize the automatic addition of raw materials in proportion, and the bevel gear transmission system is used for stirring and crushing to ensure uniform mixing.

Benefits of technology

It enables rapid and accurate addition of paint raw materials, improves mixing efficiency, ensures paint quality, removes bubbles and particles, and enhances processing efficiency.

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Abstract

The invention relates to the field of paint, in particular to paint as well as a processing system and a processing method thereof, and the method comprises the following steps: step 1, respectively placing various raw materials of the paint in a plurality of raw material cavities; step 2, driving a plurality of raw material cavities to pass through a communicating cavity in sequence by driving a conversion cylinder; 3, the paint raw materials in the raw material cavity enter the mixing barrel through the communicating cavity; the paint is prepared from the following raw materials in parts by weight: 20-25 parts of stearic acid; 16 to 20 parts of glacial acetic acid; 4-5 parts of organic fluorine epoxy resin; 12 to 15 parts of linseed oil; 6 to 8 parts of diacetone alcohol; 1 to 2 parts of alcohol-soluble resin; 2 to 3 parts of triethanolamine; 1 to 2 parts of polysiloxane; 8 to 10 parts of toluene diisocynate; 2 to 6 parts of diphenyl polysiloxane; 10 to 12 parts of benzophenone; the raw materials of the paint can be rapidly added in proportion according to different use requirements.
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Description

Technical Field

[0001] This invention relates to the field of paints, and more specifically to a paint and its processing system and method. Background Technology

[0002] Paint is a chemical mixture coating that can firmly cover the surface of an object, serving protective, decorative, marking, and other special purposes. The preparation of paint requires mixing different raw materials in specific proportions according to different usage requirements. The mixed materials are then ground to remove air bubbles, etc. For example, patent number CN208229746U, entitled "An Automatic Paint Color Matching Device," discloses a method of clamping a paint cylinder using a clamping device, selecting multiple colors of paint according to color matching needs, and precisely feeding the paint into the color matching tank via a flow control valve. The mixed paint is then discharged through a feeding pipe. However, the drawback of this patent is that it cannot quickly add paint raw materials in the correct proportions according to different usage requirements. Summary of the Invention

[0003] The purpose of this invention is to provide a paint and its processing system and method, which can quickly add paint raw materials in proportion according to different usage requirements.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] A paint processing system includes a mixing cylinder, with side supports fixedly connected to both the left and right sides of the mixing cylinder, a retaining ring fixedly connected to the mixing cylinder, and a communicating cavity fixedly connected to the retaining ring, the communicating cavity being connected to the mixing cylinder through a connecting pipe;

[0006] A conversion cylinder is rotatably connected between two side supports. A power mechanism I for driving the conversion cylinder to rotate is fixedly connected to one of the side supports. The power mechanism I is preferably a servo motor. Multiple raw material cavities are fixedly connected to the conversion cylinder. Two arc-shaped slide rails are fixedly connected to each raw material cavity. An arc-shaped pressure plate is slidably connected to each arc-shaped slide rail. A positioning pin is threaded onto the arc-shaped pressure plate. The inner end of the positioning pin can press against the arc-shaped slide rail to position the arc-shaped pressure plate. A connecting pipe II is fixedly connected to each raw material cavity. A one-way mechanism I is installed in the connecting pipe II. Two injection pressure plates are slidably connected to each raw material cavity. A compression spring is fixedly connected between the injection pressure plate and the raw material cavity. A connecting hole is provided at the lower end of each raw material cavity. A one-way mechanism II is installed in the connecting hole. The connecting hole can communicate with the connecting cavity. A retaining ring can block the connecting hole.

[0007] Control brackets are fixedly connected to both side brackets, and telescopic mechanism I is fixedly connected to each control bracket. The telescopic end of telescopic mechanism I can contact the injection pressure plate. A sensor is fixedly connected to each control bracket. The sensor is connected to telescopic mechanism I and can contact the arc pressure plate.

[0008] Both ends of the mixing drum are rotatably connected to rotating disks. A power mechanism II for driving the rotating disks to rotate is fixedly connected to the mixing drum. The power mechanism II is preferably a servo motor. Each rotating disk is fixedly connected to a telescopic mechanism II. Multiple connecting rods are hinged to the telescopic end of each telescopic mechanism II. Each connecting rod is hinged to a hinge seat. Each hinge seat is rotatably connected to a drive shaft. A power mechanism III for driving the drive shaft to rotate is fixedly connected to each hinge seat. The power mechanism III is preferably a servo motor. Each drive shaft is fixedly connected to a bevel gear I. A rotating sleeve is rotatably connected to the lower end of each bevel gear I.

[0009] Each drive shaft is rotatably connected to a sliding sleeve, and multiple sliding sleeves are slidably connected to two rotating disks respectively. The inner ends of multiple drive shafts extend into the two rotating disks respectively.

[0010] Each rotating sleeve is fixedly connected to a fixed shaft, and each fixed shaft is fixedly connected to a fixed disc. Multiple grinding rollers are rotatably connected between two fixed discs at corresponding positions on both sides. Each fixed shaft is rotatably connected to a bevel gear II, and a transmission gear is fixedly connected to bevel gear II. Bevel gear II and bevel gear I mesh and drive each other. Multiple grinding rollers on the same fixed disc mesh and their corresponding transmission gears.

[0011] A method for painting, the method comprising the following steps:

[0012] Step 1: Place the various paint ingredients into separate material chambers;

[0013] Step 2: The driving converter drum drives multiple raw material chambers to pass through the connecting chamber in sequence;

[0014] Step 3: The paint material in the raw material chamber enters the mixing cylinder through the connecting chamber.

[0015] A paint, wherein the raw materials of the paint are formulated in the following weight proportions: 20 to 25 parts stearic acid; 16 to 20 parts glacial acetic acid; 4 to 5 parts organic fluorine epoxy resin; 12 to 15 parts linseed oil; 6 to 8 parts diacetone alcohol; 1 to 2 parts alcohol-soluble resin; 2 to 3 parts triethanolamine; 1 to 2 parts polysiloxane; 8 to 10 parts toluene diisocyanate; 2 to 6 parts diphenyl polysiloxane; and 10 to 12 parts benzophenone. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a schematic diagram of the paint processing method of the present invention;

[0018] Figure 2 This is a schematic diagram of the paint processing system of the present invention;

[0019] Figure 3 This is a schematic diagram of the side support structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the mixing cylinder structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the control bracket structure of the present invention;

[0022] Figure 6 This is a schematic diagram of the conversion cylinder structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the raw material cavity structure of the present invention;

[0024] Figure 8 This is a schematic diagram of the rotating disk structure of the present invention;

[0025] Figure 9 This is a schematic diagram of the rotating disk structure of the present invention;

[0026] Figure 10 This is a schematic diagram of the grinding roller structure of the present invention.

[0027] In the picture:

[0028] Side support 11; mixing cylinder 12; retaining ring 13; connecting cavity 14; connecting pipe 15;

[0029] 21; 22; 23; 24; 25; 26; 27; 28; 29; 20; 21; 22; 23 ...4; 25; 26; 27; 28; 29; 20; 20; 21; 22; 20; 21; 22; 23; 20

[0030] 31. Converter cylinder; 32. Raw material chamber; 33. Arc-shaped pressure plate; 34. Connecting pipe II; 35. Injection pressure plate; 36. Connecting hole;

[0031] 41. Rotating disk; 42. Telescopic mechanism II; 43. Connecting rod; 44. Hinge seat; 45. Drive shaft; 46. Bevel gear I; 47. Rotating sleeve;

[0032] Fixed shaft 51; fixed disc 52; bevel gear II 53; transmission gear 54; grinding roller 55. Detailed Implementation

[0033] The present invention will now be described in further detail with reference to the accompanying drawings.

[0034] like Figures 2 to 9 As shown below, the structure and function of a paint processing system will be described in detail.

[0035] A paint processing system includes a mixing cylinder 12, with side supports 11 fixedly connected to both the left and right sides of the mixing cylinder 12, a retaining ring 13 fixedly connected to the mixing cylinder 12, and a communicating cavity 14 fixedly connected to the retaining ring 13. The communicating cavity 14 is connected to the mixing cylinder 12 through a connecting pipe 15.

[0036] A conversion cylinder 31 is rotatably connected between two side supports 11. A power mechanism I for driving the conversion cylinder 31 to rotate is fixedly connected to one of the side supports 11. The power mechanism I is preferably a servo motor. Multiple raw material cavities 32 are fixedly connected to the conversion cylinder 31. Two arc-shaped slide rails are fixedly connected to each raw material cavity 32. An arc-shaped pressure plate 33 is slidably connected to each arc-shaped slide rail. A positioning pin is threaded onto the arc-shaped pressure plate 33. The inner end of the positioning pin can press against the arc-shaped slide rail and the arc-shaped pressure plate. Positioning is performed by 33. Each raw material cavity 32 is fixedly connected to a connecting pipe II 34. A one-way mechanism I is installed inside the connecting pipe II 34. Two injection pressure plates 35 are slidably connected inside each raw material cavity 32. A compression spring is fixedly connected between the injection pressure plate 35 and the raw material cavity 32. A connecting hole 36 is provided at the lower end of each raw material cavity 32. A one-way mechanism II is installed inside the connecting hole 36. The connecting hole 36 can communicate with the connecting cavity 14. The retaining ring 13 can block the connecting hole 36.

[0037] In use, various raw materials for paint are placed in multiple raw material cavities 32. The power mechanism I is started, and the output shaft of the power mechanism I begins to rotate. The output shaft of the power mechanism I drives the conversion cylinder 31 to rotate, and the conversion cylinder 31 drives the multiple raw material cavities 32 to move, so that the multiple raw material cavities 32 pass through the connecting cavity 14 in sequence. The bottom of the raw material cavity 32 is provided with a connecting hole 36, which is connected to the connecting cavity 14. The raw materials in the raw material cavity 32 fall into the connecting cavity 14, enter the connecting pipe 15 through the connecting cavity 14, and then enter the mixing cylinder 12. The multiple raw material cavities 32 pass through the connecting cavity 14 in sequence, and the raw materials in the multiple raw material cavities 32 enter the mixing cylinder 12 in sequence.

[0038] Furthermore, in order to automatically control the amount of raw material injected into the mixing cylinder 12 from each raw material cavity 32, control brackets 21 are fixedly connected to both side brackets 11, and telescopic mechanism I 22 is fixedly connected to each control bracket 21. The telescopic end of telescopic mechanism I 22 can contact the injection pressure plate 35. A sensor 23 is fixedly connected to each control bracket 21. The sensor 23 is connected to the telescopic mechanism I 22 and can contact the arc pressure plate 33.

[0039] When the raw material cavity 32 moves to the upper side of the connecting cavity 14, the two arc-shaped pressure plates 33 on the raw material cavity 32 contact the two sensors 23 respectively. The sensors 23 are preferably contact sensors or compression sensors. The sensors 23 are connected to the telescopic mechanism I 22 through the electronic control means commonly used in the art. It should be noted that the telescopic ends of the two telescopic mechanisms I 22 can only extend when both sensors 23 are compressed by the arc-shaped pressure plates 33. Thus, according to different usage requirements, the common length of the intersection of the two arc-shaped pressure plates 33 can be adjusted, thereby controlling the length of the extension of the telescopic end of the telescopic mechanism I 22. Thus, the common length of the intersection of the two arc-shaped pressure plates 33 on each raw material cavity 32 is different, thereby controlling the length of the extension of the telescopic end of the telescopic mechanism I 22 when the raw material cavity 32 passes through the connecting cavity 14, thereby controlling the amount of raw material injected into the raw material cavity 32, and thus controlling the injection amount of different raw materials.

[0040] The telescopic mechanism I22 can be a hydraulic cylinder or an electric push rod. When the sensor 23 is squeezed, the sensor 23 controls the telescopic end of the telescopic mechanism I22 to extend. An arc plate is fixedly connected to the telescopic end of the telescopic mechanism I22 (not shown in the figure). Those skilled in the art can set it themselves, as long as it can contact the injection pressure plate 35 and is arc-shaped. This ensures that the arc plate can always contact the injection pressure plate 35 and push the injection pressure plate 35 to move during the movement of the raw material cavity 32 through the connecting cavity 14. Then, when the telescopic end of the telescopic mechanism I22 extends, the telescopic end of the telescopic mechanism I22 pushes the injection pressure plate 35 to move. The injection pressure plate 35 slides in the raw material cavity 32 and squeezes the raw material in the raw material cavity 32, thereby squeezing the raw material in the raw material cavity 32 into the connecting cavity 14.

[0041] Furthermore, a one-way mechanism I is installed inside the connecting pipe II 34, and a compression spring is fixedly connected between the injection pressure plate 35 and the raw material cavity 32. A one-way mechanism II is installed inside the connecting hole 36. The connecting pipe II 34 is pre-connected to the external raw material pipe. The one-way mechanism I ensures that the raw material can only flow into the pipe II 34 from the outside, and the one-way mechanism II ensures that the raw material can only flow out from the connecting hole 36. Then, when the arc plate on the telescopic end of the telescopic mechanism I 22 no longer squeezes the injection pressure plate 35, the injection pressure plate 35 is reset under the elastic force of the compression spring. The injection pressure plate 35 automatically draws the raw material in the raw material pipe into the raw material cavity 32 through the one-way mechanism II and the one-way mechanism I. Thus, each rotation of multiple raw material cavities 32 completes one round of paint mixing and preparation. Each raw material cavity 32 still contains raw material, so it can be cyclically processed and processed multiple times.

[0042] Furthermore, the traditional method of mixing raw materials involves using rotation for mixing. However, the mixed paint raw materials still need to be crushed to remove air bubbles or particles. If the mixing and crushing can be carried out simultaneously, the processing efficiency can be improved.

[0043] Both ends of the mixing cylinder 12 are rotatably connected to a rotating disk 41. A power mechanism II for driving the rotating disk 41 to rotate is fixedly connected to the mixing cylinder 12. The power mechanism II is preferably a servo motor. Each rotating disk 41 is fixedly connected to a telescopic mechanism II 42. Multiple connecting rods 43 are hinged to the telescopic end of each telescopic mechanism II 42. Each connecting rod 43 is hinged to a hinge seat 44. Each hinge seat 44 is rotatably connected to a drive shaft 45. Each hinge seat 44 is fixedly connected to a power mechanism III for driving the drive shaft 45 to rotate. The power mechanism III is preferably a servo motor. Each drive shaft 45 is fixedly connected to a bevel gear I 46. The lower end of each bevel gear I 46 is rotatably connected to a rotating sleeve 47.

[0044] Each drive shaft 45 is rotatably connected to a sliding sleeve, and multiple sliding sleeves are slidably connected to two rotating disks 41 respectively. The inner ends of multiple drive shafts 45 extend into the two rotating disks 41 respectively.

[0045] Each rotating sleeve 47 is fixedly connected to a fixed shaft 51, and each fixed shaft 51 is fixedly connected to a fixed disk 52. Multiple grinding rollers 55 are rotatably connected between two fixed disks 52 at corresponding positions on both sides. Each fixed shaft 51 is rotatably connected to a bevel gear II 53, and a transmission gear 54 is fixedly connected to the bevel gear II 53. The bevel gear II 53 and the bevel gear I 46 mesh and drive each other. Multiple grinding rollers 55 on the same fixed disk 52 mesh and drive each other with the corresponding transmission gear 54.

[0046] In use, power mechanism II and power mechanism III are started. The output shaft of power mechanism II begins to rotate, driving the rotating disk 41 to rotate. The rotating disk 41 drives the telescopic mechanism II 42, connecting rod 43, hinge seat 44, drive shaft 45, bevel gear I 46, rotating sleeve 47, fixed shaft 51, fixed disk 52, bevel gear II 53, transmission gear 54, and grinding roller 55 to revolve together. Figure 8 As shown, multiple grinding rollers 55 rotate together to mix and stir the various raw materials in the mixing cylinder 12;

[0047] Furthermore, the power mechanism III is activated. The output shaft of the power mechanism III drives the drive shaft 45 to rotate, the drive shaft 45 drives the bevel gear I 46 to rotate, the bevel gear I 46 drives the bevel gear II 53 to rotate, the bevel gear II 53 drives the transmission gear 54 to rotate, and the transmission gear 54 drives multiple grinding rollers 55 to rotate, that is, the grinding rollers 55 rotate on their own axis. Figure 10As shown, the multiple grinding rollers 55 on each fixed disk 52 both revolve around the central axis and rotate on their own axis. In turn, the multiple grinding rollers 55 on each fixed disk 52 rotate on their own axis to crush the raw materials on the path, so that mixing and crushing are carried out at the same time, thereby removing air bubbles or particles and improving processing efficiency.

[0048] Furthermore, to improve the mixing and compaction effect, the telescopic mechanism II 42 can be activated. The telescopic mechanism II 42 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II 42 drives multiple connecting rods 43 to move. The connecting rods 43 drive the hinge seat 44 to move. The hinge seat 44 drives the drive shaft 45 to move. The drive shaft 45 drives the bevel gear I 46 to move. The bevel gear I 46 drives the rotating sleeve 47 to move. The rotating sleeve 47 drives the fixed shaft 51, fixed disk 52, bevel gear II 53, transmission gear 54 and grinding roller 55 to move, thereby continuously adjusting the revolution radius of the grinding roller 55, thereby improving the mixing and compaction effect.

[0049] like Figure 1 As shown below, the steps and functions of a painting process are explained in detail.

[0050] A method for painting, the method comprising the following steps:

[0051] Step 1: Place the various raw materials of the paint into the multiple raw material cavities 32 respectively;

[0052] Step 2: Drive the conversion cylinder 31 to drive multiple raw material chambers 32 to pass through the connecting chamber 14 in sequence;

[0053] Step 3: The paint material in the raw material chamber 32 enters the mixing cylinder 12 through the connecting chamber 14.

[0054] A paint, wherein the raw materials of the paint are formulated in the following weight proportions: 20 to 25 parts stearic acid; 16 to 20 parts glacial acetic acid; 4 to 5 parts organic fluorine epoxy resin; 12 to 15 parts linseed oil; 6 to 8 parts diacetone alcohol; 1 to 2 parts alcohol-soluble resin; 2 to 3 parts triethanolamine; 1 to 2 parts polysiloxane; 8 to 10 parts toluene diisocyanate; 2 to 6 parts diphenyl polysiloxane; and 10 to 12 parts benzophenone.

Claims

1. A paint processing system, comprising a mixing cylinder (12), characterized in that: The mixing cylinder (12) shown is fixedly connected to the left and right sides with side brackets (11). A retaining ring (13) is fixedly connected to the mixing cylinder (12). A connecting cavity (14) is fixedly connected to the retaining ring (13). The connecting cavity (14) is connected to the mixing cylinder (12) through a connecting pipe (15). A conversion cylinder (31) is rotatably connected between the two side brackets (11). A plurality of raw material cavities (32) are fixed on the conversion cylinder (31). A connecting hole (36) is provided at the lower end of each raw material cavity (32). A one-way mechanism II is provided in the connecting hole (36). The connecting hole (36) can communicate with the connecting cavity (14). The retaining ring (13) can block the connecting hole (36).

2. The paint processing system according to claim 1, characterized in that: Two arc slide rails are fixedly connected to each raw material cavity (32), and an arc pressure plate (33) is slidably connected to each arc slide rail. A positioning pin is threaded onto the arc pressure plate (33), and the inner end of the positioning pin can press against the arc slide rail to position the arc pressure plate (33).

3. The paint processing system according to claim 2, characterized in that: Each raw material cavity (32) is fixedly connected to a connecting pipe II (34), and a one-way mechanism I is provided inside the connecting pipe II (34). Each raw material cavity (32) is provided with a connecting hole (36) at its lower end, and a one-way mechanism II is provided inside the connecting hole (36).

4. The paint processing system according to claim 3, characterized in that: Two injection pressure plates (35) are slidably connected inside each raw material cavity (32), and a compression spring is fixedly connected between the injection pressure plate (35) and the raw material cavity (32).

5. A paint processing system according to claim 4, characterized in that: Control brackets (21) are fixedly connected to both side brackets (11). Each control bracket (21) is fixedly connected to a telescopic mechanism I (22). The telescopic end of the telescopic mechanism I (22) can contact the injection pressure plate (35). Each control bracket (21) is fixedly connected to a sensor (23). The sensor (23) is connected to the telescopic mechanism I (22). The sensor (23) can contact the arc pressure plate (33).

6. A paint processing system according to claim 5, characterized in that: The mixing cylinder (12) is rotatably connected to both ends of a rotating disk (41). Each rotating disk (41) is fixedly connected to a telescopic mechanism II (42). Each telescopic mechanism II (42) has multiple connecting rods (43) hinged to its telescopic end. Each connecting rod (43) has a hinge seat (44) hinged to its hinge seat (44). Each hinge seat (44) has a drive shaft (45) rotatably connected to its drive shaft (45). Each drive shaft (45) has a bevel gear I (46) fixedly connected to its drive shaft (45). Each bevel gear I (46) has a rotating sleeve (47) rotatably connected to its lower end.

7. A paint processing system according to claim 6, characterized in that: Each drive shaft (45) is rotatably connected to a sliding sleeve, and multiple sliding sleeves are slidably connected to two rotating disks (41) respectively. The inner ends of multiple drive shafts (45) extend into the two rotating disks (41) respectively.

8. A paint processing system according to claim 7, characterized in that: Each rotating sleeve (47) is fixedly connected to a fixed shaft (51), and each fixed shaft (51) is fixedly connected to a fixed disk (52). Multiple grinding rollers (55) are rotatably connected between two fixed disks (52) at corresponding positions on both sides. Each fixed shaft (51) is rotatably connected to a bevel gear II (53), and a transmission gear (54) is fixedly connected to the bevel gear II (53). The bevel gear II (53) and the bevel gear I (46) mesh and drive each other. Multiple grinding rollers (55) on the same fixed disk (52) mesh and drive each other with the corresponding transmission gear (54).

9. A method for processing paint using the paint processing system according to claim 1, characterized in that: The method includes the following steps: Step 1: Place the various raw materials of the paint into multiple raw material cavities (32); Step 2: Drive the conversion cylinder (31) to drive multiple raw material chambers (32) through the connecting chamber (14) in sequence; Step 3: The paint material in the raw material chamber (32) enters the mixing cylinder (12) through the connecting chamber (14).

10. Paint processed using the paint processing system according to claim 1, characterized in that: The raw materials for this paint are formulated in the following weight proportions: 20 to 25 parts stearic acid; 16 to 20 parts glacial acetic acid; 4 to 5 parts organic fluorine epoxy resin; 12 to 15 parts linseed oil; 6 to 8 parts diacetone alcohol; 1 to 2 parts alcohol-soluble resin; 2 to 3 parts triethanolamine; 1 to 2 parts polysiloxane; 8 to 10 parts toluene diisocyanate; 2 to 6 parts diphenyl polysiloxane; and 10 to 12 parts benzophenone.

Citation Information

Patent Citations

  • Automatic device of matching colors of paint

    CN208229746U