Aluminum alloy accessory forging equipment
By introducing an automatic release agent spraying and spraying direction control mechanism into aluminum alloy parts forging equipment, the problems of difficult demolding in traditional equipment and prolonged cycle due to manual spraying have been solved, achieving efficient continuous operation of the equipment and stable product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-10
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional aluminum alloy parts forging equipment is prone to demolding difficulties due to adhesion characteristics after forging, which affects production efficiency. Furthermore, the manual spraying of release agent prolongs the production cycle and makes continuous operation impossible, resulting in the underutilization of equipment capacity.
An aluminum alloy parts forging equipment was designed, equipped with an automatic release agent spraying mechanism and a spraying direction control mechanism. The release agent is automatically sprayed by a motor-driven nozzle, and the nozzle is reciprocated and its position is adjusted during the forging process to ensure uniform coverage of the release agent.
It improves production efficiency, ensures the continuity of the production process and the stability of product quality, reduces reliance on manual operation, avoids uneven spraying caused by individual differences and fatigue, and improves demolding effect and equipment utilization.
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Figure CN121820518A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of aluminum alloy fitting forging technology, in particular to an aluminum alloy fitting forging equipment. BACKGROUND
[0002] In the forging production process of aluminum alloy fittings, the forging equipment is the key equipment. After the traditional aluminum alloy fitting forging equipment is forged, the forging plate and the forging die are prone to adhesion due to the adhesion characteristics of aluminum alloy, which causes demolding difficulty, affects production efficiency, and also causes damage to the forged parts and the die.
[0003] In order to solve the demolding problem, the current method is to manually spray the release agent in each forging interval. Manual spraying not only requires the operator to take the spraying tool, adjust the spraying position and angle, and each step takes a certain amount of time. Completing these operations in the forging interval will prolong the overall production cycle, reduce the production rhythm, and reduce the number of forgings that can be completed per unit of time, thereby affecting production efficiency. Moreover, manual operation cannot achieve continuous and uninterrupted work like automated equipment. In the forging process, the next forging cannot be performed until the manual spraying operation is completed, which will cause the production process to be interrupted, cannot fully utilize the equipment capacity, and reduce the overall operation efficiency of the production line.
[0004] Therefore, the present application provides an aluminum alloy fitting forging equipment to solve the above problems. SUMMARY
[0005] (I) Technical problems solved
[0006] In view of the deficiencies of the prior art, the present application provides an aluminum alloy fitting forging equipment which can effectively solve the problems in the prior art.
[0007] (II) Technical solutions
[0008] To achieve the above purpose, the purpose of the present application can be realized by the following technical solutions:
[0009] The application discloses an aluminum alloy accessory forging equipment, which comprises a forging frame, a forging plate vertically and slidingly connected to the forging frame, a forging die arranged below the forging plate and fixedly connected to the forging frame, a mounting frame fixedly connected to the side wall of the forging frame, a release agent spraying mechanism and a release agent spraying direction control mechanism.
[0010] As a further scheme of the application, the mounting frame is fixedly connected with a horizontal plate on the side close to the moving frame, the horizontal plate is rotatably connected with a rotating shaft at the upper end, the rotating shaft is fixedly connected with a linkage plate at the lower end, the linkage plate is fixedly connected with a linkage rod at the lower end away from the rotating shaft, and the upper end of the moving frame is provided with a sliding groove, and the linkage rod is slidingly connected in the sliding groove.
[0011] As a further scheme of the application, the upper end of the horizontal plate is fixedly connected with a supporting frame, the upper end of the supporting frame is fixedly connected with a first driving motor, the output end of the first driving motor is fixedly connected with a driving shaft, the driving shaft is rotatably connected with the supporting frame, the lower end of the driving shaft is fixedly connected with a sector gear, one side of the sector gear is meshingly connected with a transmission gear, and the transmission gear is fixedly connected with the rotating shaft.
[0012] As a further scheme of the application, the upper end of the transmission gear is symmetrically provided with a positioning hole, a positioning column is arranged above the transmission gear, the positioning column and the positioning hole are clamped with each other, the upper end of the positioning column is fixedly connected with a connecting block, the upper end of the connecting block is fixedly connected with a lifting column, and the lifting column is slidingly connected with the supporting frame.
[0013] As a further scheme of the application, the lower end of the connecting block is fixedly connected with a moving column away from the positioning column, the moving column is arranged above the sector gear, the upper end of the sector gear is fixedly connected with an arc-shaped convex plate, and the lower end of the moving column is attached to the upper end of the arc-shaped convex plate.
[0014] As a further scheme of the application, the upper end of the lifting column is fixedly connected with a disc, the lower end of the disc is fixedly connected with a spring, the lower end of the spring is fixedly connected with the upper end of the supporting frame, and the spring is sleeved on the outer surface of the lifting column.
[0015] As a further scheme of the present application: the release agent spraying direction control mechanism comprises symmetrically arranged connecting shafts, the connecting shafts are fixedly connected to the two sides of the connecting plate respectively, the connecting shafts are all rotationally connected to the moving frame, one outer surface of one of the connecting shafts is fixedly connected with a fixed ring, the outer surface of the fixed ring is fixedly connected with a slide column, a limiting groove is formed in the side of the moving frame close to the slide column, the slide column is slidingly connected in the limiting groove, a torsional spring is fixedly connected between the fixed ring and the moving frame, and the torsional spring is sleeved on the outer surface of the connecting shaft.
[0016] As a further scheme of the present application: the fixed plate is provided below with a dial plate, the dial plate is fixedly connected with a transmission shaft, the transmission shaft penetrates through and is rotationally connected to the moving frame, the transmission shaft is fixedly connected with a second driving motor at the end away from the dial plate, and the second driving motor is fixedly connected to the side wall of the moving frame.
[0017] As a further scheme of the present application: the second driving motor is electrically connected with a control button, the control button is fixedly connected to the side wall of the mounting frame, the control button is provided on the side away from the mounting frame with a pressing plate, and the pressing plate is fixedly connected to the lower end face of the moving frame.
[0018] (Three) beneficial effects
[0019] Compared with the prior art, the present application provides an aluminum alloy fitting forging equipment, which has the following beneficial effects:
[0020] 1. The release agent spraying mechanism is provided, which can automatically drive the spray head to spray the release agent between the forging plate and the forging die before forging the aluminum alloy, and automatically withdraw the spray head from between the forging plate and the forging die after the spraying is completed, thereby saving the operation steps and time of manually taking tools and adjusting the position angle, shortening the forging interval time, speeding up the overall production rhythm, completing more forging times in unit time, improving the production efficiency, and eliminating the dependence on manual operation, without waiting for the manual spraying to be completed, so that the release agent spraying can be automatically carried out rapidly after the previous forging is completed and the next forging is carried out, ensuring the continuous and uninterrupted production process, fully utilizing the equipment capacity, improving the overall operation efficiency of the production line, and ensuring that the position, angle and amount parameters of each spraying are highly consistent through the automatic operation, avoiding the problems of uneven or missed spraying caused by individual differences and fatigue factors in manual operation, and improving the release effect and product quality stability.
[0021] 2. Through the cooperation of the arc-shaped convex plate and the spring, the spraying position and initial position of the nozzle can be limited and fixed. Limiting and fixing the spraying position of the nozzle not only ensures that the nozzle is in the accurate position each time it sprays, so that the release agent is evenly and accurately covered in the designated area of the forging plate and forging die, improving the demolding effect and ensuring forging quality, but also fixes the initial position of the nozzle to prevent the nozzle from shifting due to equipment vibration and external collisions when not in operation, thus avoiding obstruction of the descent path of the forging plate. This ensures that the pressing action in the forging process is completed smoothly, prevents forging interruption or abnormality caused by obstruction, and ensures the continuity of the entire forging process.
[0022] 3. Through the set release agent spraying direction control mechanism, the nozzle is driven to oscillate back and forth during the spraying of release agent. This not only allows for a more dispersed and comprehensive spraying on the surface of the forging plate and forging die, avoiding excessive or insufficient spraying in certain areas, but also ensures uniform coverage of the release agent, thereby improving the demolding effect and reducing mold wear and product defects caused by incomplete demolding. Furthermore, by oscillating, the nozzle can spray release agent over a larger area, covering more parts of the mold and forging plate without moving the overall position of the nozzle. This is especially suitable for molds with complex shapes or large areas, improving spraying efficiency.
[0023] 4. Through the set press plate and control buttons, the oscillation effect of the nozzle can be automatically turned on and off according to the movement position of the nozzle. This not only makes the spraying, oscillation and movement of the nozzle closely coordinated to form a smooth production process, but also eliminates the need for manual intervention to adjust the oscillation state, reducing downtime and waiting time in the production process and improving the continuity and overall efficiency of the production process. Moreover, when the nozzle returns to the initial position and stops spraying, the oscillation is turned off simultaneously. The oscillation function is precisely controlled to be activated only during spraying, avoiding malfunction of the oscillation function during non-spraying phases and ensuring the accuracy and effectiveness of the release agent spraying. Attached Figure Description
[0024] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 This is a schematic diagram of the mounting bracket connection structure of the present invention;
[0027] Figure 3 For the present invention Figure 2 Enlarged structural diagram of region A in the middle;
[0028] Figure 4 For the present invention Figure 2 Another perspective structural diagram;
[0029] Figure 5 For the application Figure 4 The schematic diagram of the B area amplification structure in the application is shown in the figure.
[0030] Figure 6 For the application The schematic diagram of the first driving motor and the connecting structure of the shaft is shown in the figure.
[0031] Figure 7 The schematic diagram of the connecting structure of the moving frame and the connecting plate is shown in the figure.
[0032] Figure 8 For the application Figure 7 The schematic diagram of the C area amplification structure in the application is shown in the figure.
[0033] In the figure: 1, forging frame; 2, forging plate; 3, forging die; 4, mounting frame;
[0034] 501, moving frame; 502, conveying pipe; 503, hose; 504, connecting plate; 505, spray head; 506, sliding groove; 507, linkage plate; 508, support frame; 509, first driving motor; 510, linkage rod; 511, driving shaft; 512, sector gear; 513, cross plate; 514, arc convex plate; 515, moving column; 516, connecting block; 517, positioning column; 518, disc; 519, lifting column; 520, spring; 521, transmission gear; 522, rotating shaft; 523, positioning hole;
[0035] 601, second driving motor; 602, connecting shaft; 603, fixed ring; 604, control button; 605, pressing plate; 606, transmission shaft; 607, push plate; 608, fixed plate; 609, sliding column; 610, limiting groove; 611, torsional spring. DETAILED DESCRIPTION
[0036] The technical solutions of the application will be described clearly and completely below in combination with the embodiments. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.
[0037] An aluminum alloy fitting forging equipment of the embodiment is shown in the figure. Figure 1 - Figure 8As shown, including forging frame 1, vertical sliding connection on the forging frame 1 is connected with the forging plate 2, the lower part of the forging plate 2 is provided with the forging die 3, the forging die 3 is fixedly connected on the forging frame 1, the side wall of the forging frame 1 is fixedly connected with the mounting frame 4, and the demolding agent spraying mechanism and the demolding agent spraying direction control mechanism are further included, the demolding agent spraying mechanism includes the moving frame 501, the moving frame 501 is slidably connected on the mounting frame 4, the moving frame 501 is fixedly connected with the conveying pipe 502 at the center, the conveying pipe 502 is slidably connected on the mounting frame 4, the conveying pipe 502 is fixedly connected with the hose 503 at the end away from the mounting frame 4, the hose 503 is fixedly connected with the connecting plate 504 at the end away from the conveying pipe 502, the connecting plate 504 is fixedly connected with the spray head 505 on the upper end face and the lower end face, and the demolding agent spraying mechanism is used for automatically spraying the demolding agent on the surface of the forging plate 2 and the forging die 3.
[0038] As shown in the embodiment, Figure 3 and Figure 5 The mounting frame 4 is fixedly connected with the horizontal plate 513 on the side close to the moving frame 501, the horizontal plate 513 is rotatably connected with the rotating shaft 522 at the upper end face, the rotating shaft 522 is fixedly connected with the linkage plate 507 at the lower end, the linkage plate 507 is fixedly connected with the linkage rod 510 at the lower end face on the side away from the rotating shaft 522, the upper end face of the moving frame 501 is provided with the sliding groove 506, and the linkage rod 510 is slidably connected in the sliding groove 506; when the rotating shaft 522 rotates, the linkage rod 510 is driven to slide in the sliding groove 506 through the linkage plate 507, and the moving frame 501 is driven to move horizontally on the mounting frame 4 through the sliding groove 506.
[0039] As shown in the embodiment, Figure 2 and Figure 5 The upper end face of the horizontal plate 513 is fixedly connected with the support frame 508, the upper end face of the support frame 508 is fixedly connected with the first driving motor 509, the output end of the first driving motor 509 is fixedly connected with the driving shaft 511, the driving shaft 511 is rotatably connected on the support frame 508, the lower end of the driving shaft 511 is fixedly connected with the sector gear 512, one side of the sector gear 512 is meshingly connected with the transmission gear 521, and the transmission gear 521 is fixedly connected on the rotating shaft 522; when the first driving motor 509 drives the driving shaft 511 to rotate, the sector gear 512 connected with the lower end is driven to rotate, and the transmission gear 521 is intermittently driven to rotate half a circle through the sector gear 512.
[0040] As shown in the embodiment, Figure 5As shown, the upper end face of the transmission gear 521 is symmetrically provided with a positioning hole 523, and the upper side of the transmission gear 521 is provided with a positioning column 517, the positioning column 517 and the positioning hole 523 are mutually clamped, the upper end of the positioning column 517 is fixedly connected with a connecting block 516, the upper end face of the connecting block 516 is fixedly connected with a lifting column 519, the lifting column 519 is slidingly connected to the support frame 508, when the lifting column 519 slides up and down on the support frame 508, the connecting block 516 will drive the positioning column 517 to move synchronously, drive the positioning column 517 to be clamped into the positioning hole 523 or slide out of the positioning hole 523.
[0041] In this embodiment, as shown in the figure, Figure 5 The lower end face of the connecting block 516 is fixedly connected with a moving column 515 away from the positioning column 517, the moving column 515 is located above the sector gear 512, the upper end face of the sector gear 512 is fixedly connected with an arc-shaped flange plate 514, the lower end of the moving column 515 is attached to the upper end face of the arc-shaped flange plate 514, during the rotation of the sector gear 512, the arc-shaped flange plate 514 will move synchronously, after the arc-shaped flange plate 514 and the moving column 515 are in contact, the moving column 515 will be pushed from the upper end face of the sector gear 512 to the upper end face of the arc-shaped flange plate 514, and the connecting block 516 connected to the upper end face of the moving column 515 will be lifted.
[0042] In this embodiment, as shown in the figure, Figure 5 The upper end of the lifting column 519 is fixedly connected with a disc 518, the lower end face of the disc 518 is fixedly connected with a spring 520, the lower end of the spring 520 is fixedly connected to the upper end face of the support frame 508, the spring 520 is sleeved on the outer surface of the lifting column 519, when the lifting column 519 is forced to rise, the lifting column 519 will push the disc 518 away from the support frame 508, and at the same time, the spring 520 connected between the disc 518 and the support frame 508 will be extruded, when the force acting on the lifting column 519 disappears, the disc 518 will be pulled by the rebound force of the spring 520 to automatically descend the lifting column 519.
[0043] In the prior art, in order to solve the demolding problem, the current common method is to manually spray the demolding agent, and the manual spraying needs the operator to take the spraying tool, adjust the spraying position and angle, and each step needs a certain time, so that the overall production cycle is prolonged, the production rhythm is reduced, the number of forgings that can be completed per unit time is reduced, and the production efficiency is affected. Moreover, manual operation cannot realize continuous and uninterrupted work like automatic equipment, and the next forging cannot be carried out until the manual spraying is completed, which causes the production process to be interrupted, the equipment capacity cannot be fully utilized, and the overall operation efficiency of the production line is reduced. Compared with the prior art, the nozzle 505 can be automatically driven to spray the demolding agent between the forging plate 2 and the forging die 3 before the aluminum alloy is forged, and the nozzle 505 can be automatically withdrawn from between the forging plate 2 and the forging die 3 after the spraying is completed. Not only is the operation step and time of manually taking the tool and adjusting the position and angle saved, but also the forging interval time is shortened, the overall production rhythm is accelerated, more forgings can be completed per unit time, the production efficiency is improved, the dependence on manual operation is eliminated, the spraying does not need to wait for the manual operation to be completed, the demolding agent can be sprayed and the next forging can be carried out automatically after the previous forging is completed, the production process is continuous and uninterrupted, the equipment capacity is fully utilized, the overall operation efficiency of the production line is improved, and the automatic operation can ensure that the position, angle and amount of each spraying are highly consistent, the uneven spraying or omission caused by individual differences and fatigue factors in manual operation is avoided, the demolding effect is improved, and the product quality stability is improved.
[0044] In other aspects, the embodiment also provides a demolding agent spraying direction control mechanism for improving the uniformity of demolding agent spraying, as shown in Figure 2 、 Figure 4 、 Figure 7 and Figure 8 , the demolding agent spraying direction control mechanism comprises symmetrically arranged connecting shafts 602, the connecting shafts 602 are fixedly connected to the two sides of the connecting plate 504 respectively, and the connecting shafts 602 are rotationally connected to the moving frame 501. One of the connecting shafts 602 is fixedly connected with a fixed ring 603 on the outer surface, the fixed ring 603 is fixedly connected with a sliding column 609 on the outer surface, a limiting groove 610 is formed on the side of the moving frame 501 close to the sliding column 609, the sliding column 609 is slidingly connected in the limiting groove 610, a torsional spring 611 is fixedly connected between the fixed ring 603 and the moving frame 501, and the torsional spring 611 is sleeved on the outer surface of the connecting shaft 602.
[0045] In the embodiment, as shown in Figure 7 and Figure 8As shown, the fixed plate 608 is provided below the push plate 607, the push plate 607 is fixedly connected with the transmission shaft 606, the transmission shaft 606 penetrates and is rotatably connected to the moving frame 501, the transmission shaft 606 is fixedly connected with the second driving motor 601 at the end away from the push plate 607, the second driving motor 601 is fixedly connected to the side wall of the moving frame 501, when the second driving motor 601 is rotated through the transmission shaft 606, the push plate 607 connected to the outer surface of the transmission shaft 606 is rotated to the lower end face of the fixed plate 608, and the fixed plate 608 is pushed upward from below.
[0046] In this embodiment, as shown in the figure, Figure 4 As shown, the second driving motor 601 is electrically connected with the control button 604, the control button 604 is fixedly connected to the side wall of the mounting frame 4, the control button 604 is provided with the pressing plate 605 away from the mounting frame 4, the pressing plate 605 is fixedly connected to the lower end face of the moving frame 501, and the pressing plate 605 can open or close the second driving motor 601 by pressing the control button 604.
[0047] Compared with the prior art, in the process of spraying the release agent by the spray head 505, the spray head 505 is driven to reciprocate, which not only can be sprayed on the surface of the forging plate 2 and the forging die 3 in a more dispersed and comprehensive manner, avoids the situation that some parts are sprayed too much or too little, ensures that the release agent is evenly covered, thereby improves the release effect and reduces the die wear and product defects caused by incomplete release, and through the swing, the spray head 505 can spray the release agent in a larger area, without moving the whole position of the spray head 505, more parts of the die and the forging plate 2 can be covered, which is especially suitable for complex-shaped or large-area dies, and improves the spraying efficiency.
[0048] The working process and principle involved in the whole content of the above embodiment are as follows:
[0049] It should be noted that the first driving motor 509 cooperates with the lifting of the forging plate 2 to move alternately, and the first driving motor 509 drives the driving shaft 511 to rotate intermittently for two turns each time;
[0050] When the staff needs to forge the aluminum alloy, first open the first drive motor 509 drives the drive shaft 511 to rotate two weeks, drive the drive shaft 511 lower end surface connected to the sector gear 512 synchronous rotation, in the process of sector rotation a week, sector gear 512 will be connected through and one side of the transmission gear 521 meshing, drive transmission gear 521 first rotate half a week, when the sector gear 512 rotates the second week, in the process of sector gear 512 outer surface connected to the rack and transmission gear 521 contact, transmission gear 521 can be prompted to continue to rotate a week, before the sector gear 512 prompted transmission gear 521 rotation, the sector gear 512 upper end surface connected to the arc convex plate 514 will preferentially and moving column 515 contact, push the moving column 515 from the sector gear 512 upper end surface to the arc convex plate 514 upper end surface, and synchronous rising, because the moving column 515 upper end fixedly connected with the connecting block 516, the connecting block 516 upper end connected with the lifting column 519, the lifting column 519 through the sliding connection in the support frame 508, and the connecting block 516 lower end away from the moving column 515 side fixedly connected with the positioning column 517, the positioning column 517 and the transmission gear 521 upper end surface of the positioning hole 523 symmetrically opened are mutually connected, therefore, with the rising of the moving column 515, the moving column 515 will push the lifting column 519 through the connecting block 516 in the support frame 508 synchronous upward movement, and drive the connecting block 516 lower end connected with the positioning column 517 from the transmission gear 521 on the positioning hole 523 slide out, remove the limit of the transmission gear 521, at the same time, the lifting column 519 in the process of rising, will push the upper end connected with the disc 518 synchronous upward movement, so that the disc 518 away from the support frame 508, pull the spring 520 connected between the disc 518 and the support frame 508, after the positioning column 517 is completely separated from the positioning hole 523, the moving column 515 will always be located in the arc convex plate 514 upper end surface, the rack connected to the outer surface of the sector gear 512 will be in contact with the transmission gear 521, and with the continuous rotation of the upper and lower gear, prompt transmission gear 521 rotate half a week movement;
[0051] During the half rotation of the transmission gear 521, since the lower end of the transmission gear 521 is connected with the rotating shaft 522, the lower end of the rotating shaft 522 is connected with the linkage plate 507, the lower end face of the linkage plate 507 away from the side of the rotating shaft 522 is connected with the linkage rod 510, and the linkage rod 510 is slidingly connected in the sliding groove 506 opened in the upper end face of the moving frame 501, therefore, with the rotation of the transmission gear 521, the transmission gear 521 will drive the linkage rod 510 to slide in the sliding groove 506 through the rotating shaft 522 and the linkage plate 507, so that the linkage rod 510 drives the moving frame 501 to slide horizontally on the mounting frame 4 through the sliding groove 506, and the connecting plate 504 and the spray head 505 connected between the moving frames 501 are transported to between the forging plate 2 and the forging die 3, so that the spray head 505 sprays the release agent on the forging plate 2 and the forging die 3, which not only saves the operation steps and time of manually taking tools and adjusting the position angle, shortens the forging interval time, speeds up the overall production rhythm, completes more forging times in unit time, improves the production efficiency, but also eliminates the dependence on manual operation, does not need to wait for manual spraying, can quickly and automatically spray the release agent after the completion of the previous forging and carry out the next forging, ensures the continuous and uninterrupted production process, fully utilizes the equipment capacity, improves the overall operation efficiency of the production line, and the automatic operation can ensure that the position, angle and amount parameters of each spraying are highly consistent, avoids the problems of uneven or missed spraying caused by individual differences and fatigue factors in manual operation, improves the release effect and product quality stability;
[0052] After the sector gear 512 drives the transmission gear 521 to rotate half a circle, the arc-shaped convex plate 514 will be separated from the moving column 515 synchronously, and will push the lifting column 519 to slide vertically downward on the support frame 508 automatically under the influence of the rebounding force of the spring 520 connected between the disc 518 and the support frame 508, and will push the positioning column 517 to be clamped into the positioning hole 523 opened in the upper end of the transmission gear 521 again through the connecting block 516, so as to fix the transmission gear 521, avoid the possibility of self-rotation of the transmission gear 521 caused by external factors, and thus ensure that the spray head 505 is always located at the specified position between the forging plate 2 and the forging die 3 during the spraying of the release agent, so as to ensure that the spray head 505 is in the accurate position during each spraying, so that the release agent uniformly and accurately covers the specified area of the forging plate 2 and the forging die 3, improves the release effect, guarantees the forging quality, and fixes the initial position of the spray head 505;
[0053] In the process of moving the mobile frame 501 horizontally to drive the spray head 505 to move between the forged plate 2 and the forging die 3, the mobile frame 501 will drive the pressing plate 605 connected to the lower end face to move synchronously close to the mounting frame 4, and after the mobile frame 501 moves, the pressing plate 605 will press the control button 604 connected to the side wall of the mounting frame 4 synchronously, through the electrical connection of the control button 604 and the second driving motor 601, the second driving motor 601 is turned on to drive the transmission shaft 606 to rotate, so that the transmission shaft 606 away from the end of the second driving motor 601 The turning plate 607 connected to it rotates synchronously, and in the process of rotating the turning plate 607, the turning plate 607 will gradually come into contact with the lower end face of the fixed plate 608, and with the continuous rotation of the turning plate 607, the turning plate 607 will exert an upward pushing force on the lower end face of the fixed plate 608, pushing the fixed plate 608 to drive the fixed ring 603 to rotate upward, the connecting shaft 602 connected to the fixed ring 603 rotates on the side wall of the mobile frame 501, driving the connecting plate 504 to rotate synchronously, changing the direction of the spray head 505 connected to the connecting plate 504 Spraying the release agent, at the same time, in the process of rotating the fixed ring 603, it will press the torsional spring 611 synchronously, and when the turning plate 607 continues to rotate and the lower end face of the fixed plate 608 separates, through the rebound force of the torsional spring 611, the fixed ring 603 connected to the connecting shaft 602 will be actuated, the connecting plate 504 will move synchronously, and the position of the spray head 505 connected to the connecting plate 504 will change again. During the reverse rotation of the connecting shaft 602 actuated by the torsional spring 611, since the fixed plate 608 has a slide column 609 connected to the side wall, and the slide column 609 is slidingly connected in the limiting groove 610 formed in the side wall of the mobile frame 501, the slide column 609 is affected by the limiting groove 610, and the fixed plate 608 is returned to the initial position through the fixed ring 603. In order to repeatedly push the fixed plate 608 during the continuous rotation of the turning plate 607, the connecting shaft 602 is driven to rotate reciprocatingly through the cooperation of the turning plate 607 and the torsional spring 611, so as to change the position of the spray head 505 connected to the connecting plate 504, so that the spray head 505 can uniformly spray the release agent on the forged plate 2 and the forging die 3. Not only can it be sprayed on the surface of the forged plate 2 and the forging die 3 in a more dispersed and comprehensive manner, but also can avoid the situation that some parts are sprayed too much or too little, so as to ensure uniform coverage, thereby improving the release effect and reducing the mold wear and product defects caused by incomplete release. Moreover, through swinging, the spray head 505 can spray the release agent in a larger area without moving the whole position of the spray head 505, so as to cover more parts of the die and the forged plate 2, especially for complex-shaped or large-area dies, which improves the spraying efficiency.
[0054] Wherein, by setting the pressing plate 605 and control button 604, can follow the moving position of the nozzle 505, automatically open and close the swing effect of the nozzle 505, not only makes the nozzle 505 spray, swing and move closely cooperate, form a smooth production link, without manual intervention to adjust the swing state, reduce the downtime and waiting time in the production process, improve the coherence and overall efficiency of the production process, but also when the nozzle 505 returns to the initial position to close the spray, synchronous closing swing, precise control swing function only during spraying, avoid swing function in non spraying stage misoperation, guarantee the precision and effectiveness of the release agent spraying;
[0055] In the first drive motor 509 through the drive shaft 511 driven sector gear 512 rotation second week, still is the upper end surface of sector gear 512 connected with the arc convex plate 514 and the moving column 515 contact, push the moving column 515 to rise, through the connecting block 516 and the lifting column 519 drive positioning column 517 and positioning hole 523 again separate, then the outer surface of sector gear 512 connected with the rack will again and transmission gear 521 contact, dial transmission gear 521 again rotate half a week, through the shaft 522, linkage plate 507, linkage rod 510, sliding slot 506 and moving frame 501, drive connecting plate 504 and nozzle 505 again reverse movement, from the forging frame 1 and forging plate 2 between sliding, nozzle 505 slide to the initial position, through the spring 520 rebound force between the disc 518 and the support frame 508 can be connected again make the positioning column 517 into the transmission gear 521, limit the transmission gear 521, so as to fix the position of the nozzle 505 again, can avoid in non working state nozzle 505 due to equipment vibration and external collision factors occur position deviation, the way to the forging plate 2 to cause the situation of obstruction, make the pressing action in the forging process smoothly, prevent the forging interruption or abnormal due to obstruction, guarantee the coherence of the whole forging process, at the same time drive moving frame 501 lower end surface connected with the pressing plate 605 and control button 604 separate, close the second drive motor 601 operation, stop the swing of the nozzle 505, in moving frame 501 drive nozzle 505 to the initial position, the first drive motor 509 will be automatically closed, the staff can put the aluminum alloy on the forging die 3 above, then drive the forging plate 2 on the forging frame 1 vertically downward sliding, the aluminum alloy on the forging die 3 above is formed by forging.
[0056] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application and get the best results from the application. The application is only limited by the claims and their full scope and equivalents.
Claims
1. An aluminum alloy parts forging equipment, comprising a forging frame (1), a forging plate (2) vertically slidably connected to the forging frame (1), a forging die (3) disposed below the forging plate (2), the forging die (3) being fixedly connected to the forging frame (1), and a mounting bracket (4) fixedly connected to the side wall of the forging frame (1), characterized in that, It also includes a release agent spraying mechanism and a release agent spraying direction control mechanism; The release agent spraying mechanism includes a movable frame (501), which is slidably connected to the mounting frame (4). A delivery pipe (502) is fixedly connected through the center of the movable frame (501). The delivery pipe (502) is slidably connected to the mounting frame (4). A hose (503) is fixedly connected to one end of the delivery pipe (502) away from the mounting frame (4). A connecting plate (504) is fixedly connected to one end of the hose (503) away from the delivery pipe (502). A nozzle (505) is fixedly connected to both the upper and lower surfaces of the connecting plate (504).
2. The aluminum alloy parts forging equipment according to claim 1, characterized in that, The mounting frame (4) is fixedly connected to a horizontal plate (513) on the side near the movable frame (501). A rotating shaft (522) is rotatably connected through the upper end of the horizontal plate (513). A linkage plate (507) is fixedly connected to the lower end of the rotating shaft (522). A linkage rod (510) is fixedly connected to the lower end of the linkage plate (507) on the side away from the rotating shaft (522). A sliding groove (506) is opened on the upper end of the movable frame (501). The linkage rod (510) is slidably connected in the sliding groove (506).
3. The aluminum alloy parts forging equipment according to claim 2, characterized in that, A support frame (508) is fixedly connected to the upper end face of the horizontal plate (513). A first drive motor (509) is fixedly connected to the upper end face of the support frame (508). A drive shaft (511) is fixedly connected to the output end of the first drive motor (509). The drive shaft (511) is rotatably connected to the support frame (508). A sector gear (512) is fixedly connected to the lower end of the drive shaft (511). A transmission gear (521) is meshed on one side of the sector gear (512). The transmission gear (521) is fixedly connected to the rotating shaft (522).
4. The aluminum alloy parts forging equipment according to claim 3, characterized in that, The transmission gear (521) has a symmetrically arranged positioning hole (523) on its upper end. A positioning column (517) is arranged above the transmission gear (521). The positioning column (517) and the positioning hole (523) are engaged with each other. A connecting block (516) is fixedly connected to the upper end of the positioning column (517). A lifting column (519) is fixedly connected to the upper end of the connecting block (516). The lifting column (519) is slidably connected to the support frame (508).
5. The aluminum alloy parts forging equipment according to claim 4, characterized in that, A movable column (515) is fixedly connected to the lower end face of the connecting block (516) away from the positioning column (517). The movable column (515) is located above the sector gear (512). An arc-shaped convex plate (514) is fixedly connected to the upper end face of the sector gear (512). The lower end of the movable column (515) is attached to the upper end face of the arc-shaped convex plate (514).
6. The aluminum alloy parts forging equipment according to claim 5, characterized in that, The upper end of the lifting column (519) is fixedly connected to a disc (518), and the lower end of the disc (518) is fixedly connected to a spring (520). The lower end of the spring (520) is fixedly connected to the upper end of the support frame (508), and the spring (520) is sleeved on the outer surface of the lifting column (519).
7. The aluminum alloy parts forging equipment according to claim 1, characterized in that, The release agent spraying direction control mechanism includes symmetrically arranged connecting shafts (602). The connecting shafts (602) are fixedly connected to both sides of the connecting plate (504). The connecting shafts (602) are rotatably connected to the moving frame (501). A fixing ring (603) is fixedly connected to the outer surface of one of the connecting shafts (602). A sliding column (609) is fixedly connected to the outer surface of the fixing ring (603). A limiting groove (610) is opened on the side of the moving frame (501) near the sliding column (609). The sliding column (609) is slidably connected in the limiting groove (610). A torsion spring (611) is fixedly connected between the fixing ring (603) and the moving frame (501). The torsion spring (611) is sleeved on the outer surface of the connecting shaft (602).
8. The aluminum alloy parts forging equipment according to claim 7, characterized in that, A lever plate (607) is provided below the fixed plate (608). A drive shaft (606) is fixedly connected to the lever plate (607). The drive shaft (606) is rotatably connected to the movable frame (501). A second drive motor (601) is fixedly connected to the end of the drive shaft (606) away from the lever plate (607). The second drive motor (601) is fixedly connected to the side wall of the movable frame (501).
9. The aluminum alloy parts forging equipment according to claim 8, characterized in that, The second drive motor (601) is electrically connected to a control button (604), the control button (604) is fixedly connected to the side wall of the mounting frame (4), and a pressing plate (605) is provided on the side of the control button (604) away from the mounting frame (4), the pressing plate (605) is fixedly connected to the lower end face of the movable frame (501).
Citation Information
Patent Citations
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