Die casting machine with material collecting function

By introducing hot chamber die casting, synchronous limit vibration reduction, and automatic cooling unloading mechanism into the die casting machine, the problems of low efficiency, high risk, and large mold impact of the die casting machine have been solved. This has enabled continuous filling of molten metal, mold fixing, and automated processing of workpieces, thereby improving the quality and safety of die casting.

CN121820583AInactive Publication Date: 2026-04-10XUZHOU PENGAO CRANE MACHINERY LEASING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2026-04-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing die-casting machines require separate filling of molten metal before each die-casting, which is inefficient. After die-casting, the workpiece needs to be removed manually, which is dangerous. The impact force of the mold is large, which affects the quality of the workpiece.

Method used

A die-casting machine with material collection function was designed, including a hot chamber die-casting mechanism, a synchronous limiting and vibration damping mechanism, and an automatic cooling and unloading mechanism, to realize continuous filling of molten metal, mold limiting and fixing, and automatic removal and cooling of workpieces.

Benefits of technology

It improves die-casting efficiency, reduces mold vibration, ensures workpiece quality, and enables automated operation and cooling of workpieces, reducing operational hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of die-casting, and discloses a die-casting machine with a material collecting function, which comprises a main body, a hot chamber die-casting mechanism, a synchronous limiting and damping mechanism and an automatic cooling and discharging mechanism, a workbench is fixedly arranged at the top of the main body, a hot melting bin is fixedly arranged on the right side of the main body, bases are fixedly arranged at the bottoms of the main body and the hot melting bin, a left fixing table is fixedly arranged at the top of the left side of the workbench, and a right fixing table is fixedly arranged at the top of the right side of the workbench. According to the die-casting machine with the material collecting function, a metal solution in the hot melting bin can be subjected to die-casting through the hot chamber die-casting mechanism during die-casting, meanwhile, continuous filling of the metal solution is achieved, a die is limited and fixed through the synchronous limiting and damping mechanism during die-casting, impact on the die during die-casting is reduced, and the die-casting efficiency is improved. After die casting is completed, the workpieces can be automatically taken down through the automatic cooling discharging mechanism and cooled.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of die casting, in particular to a die casting machine with material collecting function. BACKGROUND

[0002] The die casting machine is a kind of casting equipment, which is used for filling metal liquid into a mold by high pressure to manufacture parts. Its basic principle is to use high pressure to fill and solidify the molten metal through the cavity of the mold to obtain the required parts. The die casting machine is widely used in the manufacturing industry of automobiles, motorcycles, motors, electronics, communications, hardware, etc. According to different classification standards, the die casting machine can be divided into different types. For example, according to the working position of the pressure chamber, it can be divided into vertical die casting machine and horizontal die casting machine; according to the degree of automation of the machine, it can be divided into manual die casting machine and semi-automatic die casting machine, etc.

[0003] The existing die casting machine usually needs to be filled with metal solution separately before each die casting, which is low in efficiency. After die casting, the workpiece needs to be taken out manually, which is dangerous in operation. In addition, the impact force between the molds during die casting is large, which affects the quality of the workpiece. Therefore, a die casting machine with material collecting function is proposed. SUMMARY

[0004] The present application solves the technical problem that the existing die casting machine usually needs to be filled with metal solution separately before each die casting, which is low in efficiency. After die casting, the workpiece needs to be taken out manually, which is dangerous in operation. In addition, the impact force between the molds during die casting is large, which affects the quality of the workpiece. Therefore, a die casting machine with material collecting function is proposed.

[0005] The technical solution adopted by the present application to solve its technical problems is: A die casting machine with material collecting function, comprising a main body, a hot chamber die casting mechanism, a synchronous limiting damping mechanism and an automatic cooling and discharging mechanism. The top of the main body is fixedly provided with a workbench, the right side of the main body is fixedly provided with a hot melt bin, the bottom of the main body and the hot melt bin is fixedly provided with a base, the left side top of the workbench is fixedly provided with a left fixed table, the right side top of the workbench is fixedly provided with a right fixed table, the shape and size of the left fixed table and the right fixed table are matched, the left fixed table and the right fixed table are vertically arranged with the workbench, the hot chamber die casting mechanism is arranged between the left fixed table and the right fixed table, the synchronous limiting damping mechanism is arranged between the hot chamber die casting mechanism, the inside of the main body is provided with an inner groove, and the automatic cooling and discharging mechanism is arranged in the inner groove. When die casting, the metal solution in the hot melt bin is die cast by the hot chamber die casting mechanism, the mold is fixed and limited by the synchronous limiting damping mechanism at the same time of die casting, the impact on the mold during die casting is reduced, and after die casting is completed, the workpiece can be taken down and cooled by the automatic cooling and discharging mechanism.

[0006] Further, the hot chamber die casting mechanism comprises a plurality of guide rods, a plurality of guide rods are arranged in parallel between the four corners of the left fixed table and the right fixed table, the guide rods are vertically arranged with the side walls of the left fixed table and the right fixed table, the middle part of the guide rod is slidably provided with a movable table, the bottom of the movable table is slidably connected with the workbench through a sliding block, the sliding block extends through the workbench to the inside of the inner groove, the left side of the rear wall of the inner groove is rotatably provided with a rotating disc, the center of the rotating disc is connected with a driving motor, the front side edge of the rotating disc is rotatably connected with a rotating rod, the other end of the rotating rod is rotatably connected with a movable rod, the movable rod is arranged in parallel with the guide rod, the other end of the movable rod is fixedly provided with an upper sliding rod on the upper side, and the top end of the upper sliding rod is fixedly connected with the sliding block. When die casting, the rotating disc starts to rotate by driving the driving motor, so that the rotating rod rotatably connected with the rotating disc edge rotates, and the movable rod moves periodically left and right in the horizontal direction when the rotating rod rotates, and the sliding block on the top moves right when the movable rod moves right, so that the movable rod moves right along the guide rod.

[0007] Further, the left side wall of the right fixed table is centrally fixedly provided with a fixed mold, the side wall of the right fixed table is vertically provided with a plurality of connecting rods, the outer side of the right side of the connecting rod is sleeved with an outer sleeve ring, the first spring is arranged between the outer sleeve ring and the movable table, the outer sleeve ring is fixedly connected with a movable mold through a fixed block, the movable mold is matched with the fixed mold in position and size, the movable mold and the fixed mold surround a die casting groove, the outer edges of the movable mold and the fixed mold are fixedly provided with protrusions, the right end of the connecting rod is fixedly provided with a driving rack, the outer edge of the fixed mold is provided with a slot, the right end of the driving rack extends to the inside of the slot through the outer edge of the movable mold, the top inside of the slot is provided with a trigger button, and the position of the trigger button is matched with the driving rack. When the movable table moves to the right, the connecting rod and the movable mold move to the right, until the movable mold abuts against the fixed mold, at this time, the movable mold continuously moves to the right, so that the relative motion is generated between the connecting rod and the outer sleeve ring, the first spring is compressed, the thrust is generated on the movable mold, so that the movable mold and the fixed mold always keep close contact, the connecting rod moves, the driving rack moves to the direction of the fixed mold, until the driving rack deeply extends to the inside of the slot, when the driving rack moves to the deepest part of the slot, the trigger button is extruded, at this time, the movable mold is subjected to the maximum thrust.

[0008] Further, the right side center of the fixed mold is provided with a spray hole, the center of the right fixed table is provided with a liquid delivery hole, the output end of the liquid delivery hole is in communication with the input end of the spray hole, the input end pipeline of the liquid delivery hole is connected with a liquid inlet pipe, the inside of the hot melting bin is provided with an inner liquid groove, the outside of the hot melting bin is provided with a heater, the inside of the inner liquid groove is filled with a metal solution, the inside of the inner liquid groove is provided with a hydraulic cavity, the inside of the hydraulic cavity is movably provided with a piston, the top of the piston is connected with an electric hydraulic rod, the electric hydraulic rod and the top of the hot melting bin are fixedly connected through a mounting bracket, the electric hydraulic rod is electrically connected with the trigger button, the bottom of the hydraulic cavity is provided with a liquid outlet, the liquid outlet is connected with the input end pipeline of the liquid inlet pipe, the outside of the liquid inlet pipe and the hydraulic cavity is fixedly provided with a heat insulation layer, and the right side middle part of the hydraulic cavity is provided with a liquid inlet. When the trigger button is pressed, the electric hydraulic rod is elongated, the piston at the bottom of the electric hydraulic rod moves to the bottom of the hydraulic cavity, high pressure is generated on the metal solution in the hydraulic cavity, the metal solution is sprayed out along the liquid outlet, then flows into the liquid delivery hole through the liquid inlet pipe, and finally is sprayed into the inside of the die casting groove along the spray hole, so that the workpiece is subjected to die casting work, after the die casting is completed, the movable mold moves reversely, at this time, the driving rack is separated from the trigger button, the electric hydraulic rod is reset, the piston moves upward, negative pressure is generated in the inside of the hydraulic cavity, when the piston moves above the liquid inlet, the metal solution in the inside of the inner liquid groove is filled into the inside of the hydraulic cavity again under the action of the negative pressure, through the above steps, continuous automatic filling of the metal solution can be realized, and the die casting efficiency is effectively improved.

[0009] Further, the synchronous limiting damping mechanism comprises a transmission gear, the transmission gear is arranged in the slot, the transmission gear is rotatably connected with the rear side wall of the slot, the transmission gear is arranged on the side of the driving rack facing the die casting groove, the transmission gear is meshingly connected with the driving rack, a driven rack is arranged on the lower side of the transmission gear and is meshingly connected with the transmission gear, the driven rack is slidably connected with the bottom of the slot, and the driving rack and the driven rack are arranged in parallel. When the driving rack moves to the right, the transmission gear meshingly connected with the driving rack starts to rotate, so that the driven rack meshingly connected with the other side of the transmission gear moves in the opposite direction.

[0010] Further, the left end of the driven rack is connected with a connecting rod away from the side of the driving rack, the connecting rod is arranged perpendicularly to the driven rack, the other end of the connecting rod is fixedly provided with a limiting rod, the limiting rod is arranged in parallel to the driven rack, a limiting hole is formed at the connecting position of the movable mold and the limiting rod, the diameter and depth of the limiting hole are matched with the diameter and length of the limiting rod. When the driving rack moves, the connecting rod moves, the limiting rod moves, the limiting rod is clamped into the limiting slot during the die casting, thereby reducing the vibration between the movable mold and the fixed mold during the die casting, avoiding the deformation of the workpiece during the die casting, and improving the die casting quality.

[0011] Further, a sealing groove is arranged at the connecting position of the movable mold and the fixed mold, a sealing strip is arranged in the sealing groove, and the sealing strip surrounds the die casting groove. The sealing groove can improve the sealing performance of the movable mold and the fixed mold during the die casting, and avoid the overflow of the metal solution under high pressure.

[0012] Further, the automatic cooling and discharging mechanism comprises a ejector rod, the ejector rod is fixedly arranged at the top right side of the movable table, the ejector rod is arranged in parallel to the guide rod, the right end bottom of the ejector rod is fixedly provided with a mounting rod, the bottom of the mounting rod is symmetrically provided with clamping jaws on both sides, the top of the clamping jaws is connected with a second spring, the left side top center of the right fixed table is fixedly provided with a wedge-shaped top block, and the bottom end of the clamping jaws is provided with an elastic clamping block on the side facing the fixed mold. When the movable table moves to the right, the ejector rod moves to the right, the mounting rod moves, the clamping jaws on both sides of the bottom move, when the clamping jaws move to contact the wedge-shaped top block, the clamping jaws are pushed outward, the second spring is elongated, and a pulling force in the opposite direction is generated. When the die casting is completed, the mounting rod is reset, at this time, the clamping jaws are closed under the action of the pulling force of the second spring, the clamping block moves to the workpiece formed in the die casting groove, and the workpiece is taken out.

[0013] Further, the lower side of the fixed mold is provided with a discharging port, the bottom edge of the discharging port is vertically provided with a guide strip, the inner side of the guide strip is slidably provided with a discharging plate, the bottom of the discharging plate is vertically provided with a lifting rod, the top movable end of the lifting rod is rotationally connected with the bottom of the discharging plate, the outer side wall of the top movable end of the lifting rod is provided with a plurality of clamping teeth, the top movable end of the lifting rod is threadedly connected with the bottom fixed end, the rear side wall of the inner groove is movably provided with a top plate, the top plate is located directly below the guide strip, the top plate and the rear side wall of the inner groove are connected through an electric telescopic rod, the telescopic frequency of the electric telescopic rod matches the rotation speed of the rotating disc, the right end of the movable rod is vertically connected with a downward sliding rod, the right end of the downward sliding rod is vertically provided with a movable rack, the movable rack is meshingly connected with the top movable end of the lifting rod through the clamping teeth. After the die casting is completed, the movable rod moves left, drives the downward sliding rod to move left, so that the movable rack connected therewith starts to move, when the movable rack moves left, the movable end of the lifting rod meshed therewith starts to rotate, when the movable end of the lifting rod rotates, it moves upward along the threadedly connected fixed end, so that the discharging plate moves upward along the guide strip, until the discharging plate moves through the discharging port to the lower side of the fixed mold, at this time the workpiece is taken out by the clamping jaw and falls on the surface of the discharging plate under the action of gravity, when the movable rack moves right again, the lifting rod shortens, drives the discharging plate and the workpiece to move to the bottom of the inner groove, when the discharging plate moves to the bottom of the top plate, the electric telescopic rod extends, unloads the workpiece on the surface of the discharging plate, through the above steps, the automatic discharging of the workpiece can be realized, and the workpiece can be prevented from being damaged due to the too high height when falling.

[0014] Further, the outer side edge of the rotating disc is provided with a driving bevel gear in a ring shape, the left side of the driving bevel gear is engaged with a driven bevel gear, the left side of the driven bevel gear is connected with a rotating shaft, the left upper part of the main body is provided with a heat dissipation hole, the left end of the rotating shaft extends to the inside of the heat dissipation hole, the left end side wall of the rotating shaft is provided with a plurality of blades, the rear side wall center of the rotating disc is provided with a driving wheel, the bottoms of the inner grooves are provided with transmission rollers, the center of the left transmission roller is provided with a driven wheel, the driving wheel and the driven wheel are engaged with a transmission chain, the transmission rollers are engaged with a conveying belt, and the conveying belt is located below the top plate. When the rotating disc rotates, the driving wheel starts to rotate, the driving wheel drives the driven wheel to start to rotate through the transmission chain engaged therewith, the driven wheel drives the transmission roller to start to rotate, so that the conveying belt engaged therewith starts to move, the workpiece on the surface of the conveying belt is conveyed to the outside of the main body, the driving bevel gear on the outer edge of the rotating disc starts to rotate when the rotating disc rotates, so that the driven bevel gear engaged therewith starts to rotate, the rotating shaft starts to rotate when the driven bevel gear rotates, so that the blades in the heat dissipation hole start to rotate, wind power is generated, the workpiece is cooled, so that automatic cooling during conveying of the workpiece is realized, and the workpiece is conveniently processed in the next step.

[0015] The beneficial effects of the present application are as follows: 1. The die casting machine with material collecting function can realize continuous filling of the metal solution in the hot melting bin through the hot chamber die casting mechanism during die casting, limit and fix the mold through the synchronous limiting and damping mechanism during die casting, reduce the impact of the mold during die casting, and automatically take down the workpiece and cool it after die casting is completed.

[0016] 2. The die casting machine with material collecting function can drive the connecting rod to move when the transmission rack moves through the limiting rod, drive the limiting rod to move when the connecting rod moves, make the limiting rod be clamped into the limiting slot during die casting, reduce the vibration between the movable mold and the fixed mold during die casting, avoid deformation of the workpiece during die casting, and improve the die casting quality.

[0017] 3. The die casting machine with material collecting function of the present application, through the setting of the blanking plate, the movable rod can move left after the die casting is completed, driving the left movement of the slide rod, so that the movable rack connected therewith starts to move, when the movable rack moves left, the movable end of the lifting rod engaged therewith starts to rotate, when the movable end of the lifting rod rotates, the fixed end connected therewith moves upward along the screw, so that the blanking plate moves upward along the guide bar until the blanking plate moves through the blanking port to the bottom of the fixed mold, at this time the workpiece is taken out by the clamping jaw and falls on the surface of the blanking plate under the action of gravity, when the movable rack moves right again, the lifting rod shortens, driving the blanking plate and the workpiece to move to the bottom of the inner groove, when the blanking plate moves to the bottom of the top plate, the electric telescopic rod extends, unloading the workpiece on the surface of the blanking plate, through the above steps, the automatic blanking of the workpiece can be realized, and the damage of the workpiece caused by the too high height when falling can be avoided.

[0018] 4. The die casting machine with material collecting function of the present application, through the setting of the blade, when the rotating disc rotates, the driving wheel starts to rotate, when the driving wheel rotates, the driven wheel starts to rotate through the transmission chain engaged therewith, when the driven wheel rotates, the transmission roller starts to rotate, so that the conveyor belt engaged therewith starts to move, conveying the workpiece on the surface of the conveyor belt to the outside of the main body, when the rotating disc rotates, the driving bevel gear on the outer edge thereof starts to rotate, so that the driven bevel gear engaged therewith starts to rotate, when the driven bevel gear rotates, the rotating shaft starts to rotate, so that the blade inside the heat dissipation hole starts to rotate, wind power is generated, the workpiece is cooled, so that the automatic cooling of the workpiece during the conveying process is realized, facilitating the next step of processing of the workpiece. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 is the overall structure schematic diagram of the die casting machine with material collecting function of the present application; Fig. 2 is the synchronous limiting damping mechanism schematic diagram of the die casting machine with material collecting function of the present application; Fig. 3 is the clamping jaw side view structure schematic diagram of the die casting machine with material collecting function of the present application.

[0020] Explanation of reference numerals in the attached drawings: 1. Main body; 2. Worktable; 3. Base; 4. Hot melt chamber; 5. Left fixed platform; 6. Movable platform; 7. Right fixed platform; 8. Guide rod; 9. Moving mold; 10. Fixed mold; 11. Connecting rod; 12. Ejector rod; 13. Rotating disk; 14. Driving bevel gear; 15. Driven bevel gear; 16. Blade; 17. Rotating rod; 18. Movable rod; 19. Upper sliding rod; 20. Lower sliding rod; 21. Movable rack; 22. Lifting rod; 23. Transmission roller; 24. Driven wheel; 25. Transmission chain; 26. Die-casting tank; 27. Spraying... 28. Infusion port; 29. ​​Inlet pipe; 30. Insulation layer; 31. Electro-hydraulic rod; 32. Inner liquid tank; 33. Hydraulic chamber; 34. Piston; 35. Inlet; 36. Outlet; 37. Discharge port; 38. Top plate; 39. Guide bar; 40. First spring; 41. Outer ring; 42. Drive rack; 43. Slot; 44. Trigger button; 45. Transmission gear; 46. Driven rack; 47. Limiting rod; 48. Sealing groove; 49. Mounting rod; 50. Gripper; 51. Second spring; 52. Clamping block; 53. Wedge-shaped top block. Detailed Implementation

[0021] The following will describe the concept and technical effects of the present invention clearly and completely with reference to the embodiments, so as to fully understand the purpose, features and effects of the present invention.

[0022] like Figs. 1-3 As shown, a die-casting machine with material collection function includes a main body 1, a hot chamber die-casting mechanism, a synchronous limiting and vibration damping mechanism, and an automatic cooling and unloading mechanism. A workbench 2 is fixedly mounted on the top of the main body 1, and a hot melt chamber 4 is fixedly mounted on the right side of the main body 1. Bases 3 are fixedly mounted on the bottom of both the main body 1 and the hot melt chamber 4. A left fixed platform 5 is fixedly mounted on the top left side of the workbench 2, and a right fixed platform 7 is fixedly mounted on the top right side of the workbench 2. The shapes and sizes of the left and right fixed platforms 5 and 7 are matched, and both are perpendicular to the workbench 2. A hot chamber die-casting mechanism is positioned between the left and right fixed platforms 5 and 7, and a synchronous limiting and vibration damping mechanism is positioned between the hot chamber die-casting mechanism. An inner groove is formed inside the main body 1, and an automatic cooling and unloading mechanism is located inside the inner groove. During die casting, the molten metal inside the hot melt chamber 4 is die-cast using the hot chamber die-casting mechanism. Simultaneously, the mold is limited and fixed by the synchronous limiting and vibration damping mechanism to reduce the impact on the mold during die casting. After die casting is completed, the workpiece can be removed and cooled by the automatic cooling and unloading mechanism.

[0023] The hot chamber die casting mechanism comprises a plurality of guide rods 8, the guide rods 8 are arranged in parallel between the four corners of the left fixed table 5 and the right fixed table 7 respectively, the guide rods 8 are arranged perpendicularly to the side walls of the left fixed table 5 and the right fixed table 7, the middle part of the guide rods 8 is slidably provided with a movable table 6, the bottom of the movable table 6 is slidably connected with the workbench 2 through a sliding block, the sliding block extends through the workbench 2 to the inside of the inner groove, the left side of the rear side wall of the inner groove is rotatably provided with a rotating disc 13, the center of the rotating disc 13 is connected with a driving motor, the front side edge of the rotating disc 13 is rotatably connected with a rotating rod 17, the other end of the rotating rod 17 is rotatably connected with a movable rod 18, the movable rod 18 is arranged in parallel with the guide rod 8, the other end of the movable rod 18 is fixedly provided with an upper sliding rod 19 on the upper side, and the top end of the upper sliding rod 19 is fixedly connected with the sliding block. When die casting, the rotating disc 13 starts to rotate by driving the driving motor, so that the rotating rod 17 rotatably connected with the rotating disc 13 rotates, the movable rod 18 moves periodically left and right in the horizontal direction when the rotating rod 17 rotates, the sliding block at the top moves right when the movable rod 18 moves right, so that the movable rod moves right along the guide rod 8.

[0024] The left side wall of the right fixed table 7 is fixedly provided with a fixed mold 10 at the center, the side wall of the side of the movable table 6 facing the right fixed table 7 is perpendicularly provided with a plurality of connecting rods 11, the right outer part of the connecting rods 11 is sleeved with a sleeve ring 41, the first spring 40 is arranged between the sleeve ring 41 and the movable table 6, the dynamic mold 9 is fixedly connected with the sleeve ring 41 through the fixed block, the dynamic mold 9 is matched with the fixed mold 10 in position and size, the dynamic mold 9 and the fixed mold 10 surround to form a die casting groove 26, the outer edge of the connection between the dynamic mold 9 and the fixed mold 10 is fixedly provided with a protruding block, the right end of the connecting rod 11 is fixedly provided with a driving rack 42, the outer edge of the fixed mold 10 is provided with a slot 43, the right end of the driving rack 42 extends through the outer edge of the dynamic mold 9 to the inside of the slot 43, the inside of the top of the slot 43 is provided with a trigger button 44, and the position of the trigger button 44 is matched with the driving rack 42. The connecting rod 11 and the dynamic mold 9 move right when the movable table 6 moves right, until the dynamic mold 9 abuts against the fixed mold 10, at this time, the dynamic mold 9 continuously moves right, so that the relative motion between the connecting rod 11 and the sleeve ring 41 is generated, the first spring 40 is compressed, the pushing force is generated on the dynamic mold 9, so that the dynamic mold 9 and the fixed mold 10 always keep close contact, the driving rack 42 moves to the direction of the fixed mold 10 when the connecting rod 11 moves, until the driving rack 42 deeply extends into the inside of the slot 43, when the driving rack 42 moves to the deepest part of the inner groove, the trigger button 44 is extruded, at this time, the pushing force on the dynamic mold 9 is the largest.

[0025] The right side center of the fixed mold 10 is provided with a spray hole 27, the center of the right fixed table 7 is provided with a liquid delivery hole 28, the output end of the liquid delivery hole 28 is communicated with the input end of the spray hole 27, the input end pipeline of the liquid delivery hole 28 is connected with a liquid inlet pipe 29, the inside of the hot melting bin 4 is provided with an inner liquid groove 32, the outside of the hot melting bin 4 is provided with a heater, the inside of the inner liquid groove 32 is filled with a metal solution, the inside of the inner liquid groove 32 is provided with a hydraulic cavity 33, the inside of the hydraulic cavity 33 is movably provided with a piston 34, the top of the piston 34 is connected with an electric hydraulic rod 31, the electric hydraulic rod 31 and the top of the hot melting bin 4 are fixedly connected through a mounting frame, the electric hydraulic rod 31 is electrically connected with the trigger button 44, the bottom of the hydraulic cavity 33 is provided with a liquid outlet 36, the liquid outlet 36 is connected with the input end pipeline of the liquid inlet pipe 29, the outside of the liquid inlet pipe 29 and the hydraulic cavity 33 is fixedly provided with a heat insulation layer 30, the right side middle part of the hydraulic cavity 33 is provided with a liquid inlet 35. When the trigger button 44 is pressed, the electric hydraulic rod 31 is elongated, driving the piston 34 at the bottom thereof to move towards the bottom of the hydraulic cavity 33, generating high pressure on the metal solution in the hydraulic cavity 33, so that the metal solution is sprayed out along the liquid outlet 36, then flows into the liquid delivery hole 28 through the liquid inlet pipe 29, and finally is sprayed into the inside of the die casting groove 26 along the spray hole 27, to perform die casting work on the workpiece. After die casting is completed, the movable mold 9 moves reversely, at this time the driving rack 42 is separated from the trigger button 44, so that the electric hydraulic rod 31 is reset, driving the piston 34 to move upwards, generating negative pressure in the inside of the hydraulic cavity 33. When the piston 34 moves above the liquid inlet 35, the metal solution in the inside of the inner liquid groove 32 is again filled into the inside of the hydraulic cavity 33 under the action of the negative pressure. Through the above steps, continuous automatic filling of the metal solution can be realized, and the die casting efficiency is effectively improved.

[0026] The synchronous limiting damping mechanism comprises a transmission gear 45, the transmission gear 45 is arranged in the inside of the slot 43, the transmission gear 45 is rotatably connected with the rear side wall of the slot 43, the transmission gear 45 is arranged on the side of the driving rack 42 facing the die casting groove 26, the transmission gear 45 is meshingly connected with the driving rack 42, a driven rack 46 is meshingly arranged on the lower side of the transmission gear 45, the driven rack 46 is slidingly connected with the bottom of the slot 43, and the driven rack 46 is arranged in parallel with the driving rack 42. When the driving rack 42 moves to the right, the transmission gear 45 meshingly connected with the driving rack 42 starts to rotate, so that the driven rack 46 meshingly connected with the other side of the transmission gear 45 moves in the opposite direction.

[0027] The left end of the driven rack 46 is connected with a connecting rod away from the side of the driving rack 42, the connecting rod is arranged vertically with the driven rack 46, the other end of the connecting rod is fixedly provided with a limiting rod 47, the limiting rod 47 is arranged parallel with the driven rack 46, a limiting hole is formed at the connecting position of the movable mold 9 and the limiting rod 47, the diameter and depth of the limiting hole match the diameter and length of the limiting rod 47. When the transmission rack moves, the connecting rod moves, and the limiting rod 47 moves, so that the limiting rod 47 is clamped into the limiting groove during die casting, thereby reducing the vibration between the movable mold 9 and the fixed mold 10 during die casting, avoiding the deformation of the workpiece during die casting, and improving the die casting quality.

[0028] The connecting position of the movable mold 9 and the fixed mold 10 is provided with a sealing groove 48, the inside of the sealing groove 48 is provided with a sealing strip, and the sealing strip is arranged around the die casting groove 26. By arranging the sealing groove 48, the sealing property of the movable mold 9 and the fixed mold 10 during die casting can be improved, and the metal solution can be prevented from overflowing under high pressure.

[0029] The automatic cooling and discharging mechanism includes a ejector rod 12 fixedly arranged at the top right side of the movable table 6, the ejector rod 12 is arranged parallel with the guide rod 8, the right end bottom of the ejector rod 12 is fixedly provided with a mounting rod 49, the bottom of the mounting rod 49 is symmetrically provided with a clamping jaw 50 on both sides, the top of the clamping jaw 50 is connected with a second spring 51, the left side top center of the right fixed table 7 is fixedly provided with a wedge-shaped top block 53, and the bottom end of the clamping jaw 50 is provided with an elastic clamping block 52 on the side facing the fixed mold 10. When the movable table 6 moves to the right, the ejector rod 12 moves to the right, the mounting rod 49 moves when the ejector rod 12 moves, the clamping jaw 50 on both sides of the bottom moves when the mounting rod 49 moves, the clamping jaw 50 is pushed outward when the clamping jaw 50 moves in contact with the wedge-shaped top block 53, so that the clamping jaw 50 is separated during die casting, the second spring 51 is elongated, and a pulling force in the opposite direction is generated. When the die casting is completed, the mounting rod 49 is reset, at this time, the clamping jaw 50 is closed under the action of the pulling force of the second spring 51, the clamping block 52 is moved to the workpiece formed in the die casting groove 26, and the workpiece is taken out.

[0030] The lower side of the fixed mold 10 is provided with a discharging port 37, the bottom edge of the discharging port 37 is vertically provided with a guide strip 39, the inner side of the guide strip 39 is slidably provided with a discharging plate, the bottom of the discharging plate is vertically provided with a lifting rod 22, the top movable end of the lifting rod 22 is rotationally connected with the bottom of the discharging plate, the outer side wall of the top movable end of the lifting rod 22 is provided with a plurality of clamping teeth, the top movable end of the lifting rod 22 is threadedly connected with the bottom fixed end, the rear side wall of the inner groove is movably provided with a top plate 38, the top plate 38 is located directly below the guide strip 39, the top plate 38 and the rear side wall of the inner groove are connected through an electric telescopic rod, the telescopic frequency of the electric telescopic rod matches the rotation speed of the rotating disc 13, the right end of the movable rod 18 is vertically connected with a downward sliding rod 20, the right end of the downward sliding rod 20 is vertically provided with a movable rack 21, the movable rack 21 is meshingly connected with the top movable end of the lifting rod 22 through the clamping teeth. After the die casting is completed, the movable rod 18 moves to the left, driving the downward sliding rod 20 to move to the left, so that the movable rack 21 connected therewith starts to move, when the movable rack 21 moves to the left, the movable end of the lifting rod 22 meshed therewith starts to rotate, when the movable end of the lifting rod 22 rotates, the fixed end threadedly connected therewith moves upward, so that the discharging plate moves upward along the guide strip 39, until the discharging plate moves through the discharging port 37 to the lower side of the fixed mold 10, at this time the workpiece is taken out by the clamping jaw 50 and falls on the surface of the discharging plate under the action of gravity, when the movable rack 21 moves to the right again, the lifting rod 22 shortens, driving the discharging plate and the workpiece to move to the bottom of the inner groove, when the discharging plate moves to the bottom of the top plate 38, the electric telescopic rod extends, unloading the workpiece on the surface of the discharging plate, through the above steps, the automatic discharging of the workpiece can be realized, and the damage of the workpiece caused by the too high height when falling can be avoided.

[0031] The outer side of the rotating disc 13 is provided with a driving bevel gear 14, the left side of the driving bevel gear 14 is engaged with a driven bevel gear 15, the left side of the driven bevel gear 15 is connected with a rotating shaft, the left upper part of the main body 1 is provided with a heat dissipation hole, the left end of the rotating shaft extends to the inside of the heat dissipation hole, the left end side wall of the rotating shaft is provided with a plurality of blades 16, the rear side wall of the rotating disc 13 is provided with a driving wheel in the center, the bottom of the inner groove is provided with a transmission roller 23 on both sides, the center of the left transmission roller 23 is provided with a driven wheel 24, the driving wheel and the driven wheel 24 are engaged with a transmission chain 25, the transmission rollers 23 are engaged with a conveying belt, and the conveying belt is located below the top plate 38. The workpiece is pushed out of the blanking plate and falls on the surface of the conveying belt. When the rotating disc 13 rotates, the driving wheel starts to rotate, the driving wheel rotates and drives the driven wheel 24 to start rotating through the transmission chain 25 engaged with the driving wheel, the driven wheel 24 rotates and drives the transmission roller 23 to start rotating, so that the conveying belt engaged with the transmission roller 23 starts to move, the workpiece on the surface of the conveying belt is conveyed to the outside of the main body 1, the rotating disc 13 rotates and drives the driving bevel gear 14 on the outer edge to start rotating, so that the driven bevel gear 15 engaged with the driving bevel gear 14 starts to rotate, the driven bevel gear 15 rotates and drives the rotating shaft to start rotating, so that the blades 16 in the heat dissipation hole start to rotate, wind power is generated, the workpiece is cooled, so that automatic cooling during conveying of the workpiece is realized, and the workpiece is convenient for next step processing.

[0032] Working principle: when die casting, the driving motor drives the rotating disc 13 to start rotating, so that the rotating rod 17 connected to the edge of the rotating disc 13 rotates, and when the rotating rod 17 rotates, it drives the movable rod 18 to move periodically left and right in the horizontal direction. When the movable rod 18 moves to the right, the slider at the top moves to the right, so that the movable bar moves to the right along the guide rod 8. When the movable table 6 moves to the right, it drives the connecting rod 11 and the movable die 9 to move to the right, until the movable die 9 abuts against the fixed die 10. At this time, the movable die 9 continuously moves to the right, so that the relative motion between the connecting rod 11 and the outer sleeve ring 41 occurs, the first spring 40 is compressed, and a thrust is generated on the movable die 9, so that the movable die 9 and the fixed die 10 always maintain close contact. When the connecting rod 11 moves, the driving rack 42 moves in the direction of the fixed die 10, until the driving rack 42 is deeply inserted into the inside of the slot 43. When the driving rack 42 moves to the deepest part of the inner slot, the trigger button 44 is extruded, at this time the movable die 9 receives the maximum thrust, and when the trigger button 44 is extruded, the electric hydraulic rod 31 is elongated, driving the piston 34 at the bottom to move to the bottom of the hydraulic chamber 33, generating high pressure on the metal solution inside the hydraulic chamber 33, so that the metal solution is sprayed out of the liquid outlet 36, then flows into the infusion hole 28 through the liquid inlet pipe 29, and finally sprays into the inside of the die casting slot 26 through the spray hole 27, and performs die casting work on the workpiece. After die casting is completed, the movable die 9 moves reversely, at this time the driving rack 42 is separated from the trigger button 44, so that the electric hydraulic rod 31 resets, driving the piston 34 to move upward, generating negative pressure in the inside of the hydraulic chamber 33. When the piston 34 moves above the liquid inlet 35, the metal solution in the inner liquid groove 32 is again filled into the inside of the hydraulic chamber 33 under the action of negative pressure. Through the above steps, continuous automatic filling of the metal solution can be realized, and the die casting efficiency is effectively improved.

[0033] When the driving rack 42 moves to the right, the transmission gear 45 meshing with it starts to rotate, so that the driven rack 46 meshing with the other side of the transmission gear 45 moves in the opposite direction. When the transmission rack moves, the connecting rod moves, and when the connecting rod moves, the limiting rod 47 moves, so that the limiting rod 47 is clamped into the inside of the limiting slot during die casting, thereby reducing the vibration between the movable die 9 and the fixed die 10 during die casting, avoiding deformation of the workpiece during die casting, and improving the die casting quality. By providing the sealing groove 48, the sealing property of the movable die 9 and the fixed die 10 during die casting can be improved, and the overflow of the metal solution under high pressure can be avoided.

[0034] When the movable table 6 moves right, the top rod 12 moves right, the mounting rod 49 moves, the clamping jaw 50 on the bottom moves, when the clamping jaw 50 moves and contacts the wedge-shaped top block 53, the clamping jaw 50 is pushed outward, the second spring 51 is stretched, when the clamping jaw 50 is closed, the clamping block 52 moves to the workpiece in the die casting groove 26, the workpiece is taken out, the movable rod 18 moves left, the lower slide rod 20 moves left, the movable rack 21 moves, the movable end of the lifting rod 22 rotates, the fixed end of the lifting rod 22 moves upward, the blanking plate moves upward along the guide bar 39, the workpiece is taken out by the clamping jaw 50, the workpiece falls on the surface of the blanking plate under the action of gravity, when the movable rack 21 moves right again, the lifting rod 22 shortens, the blanking plate and the workpiece move to the bottom of the inner groove, when the blanking plate moves to the bottom of the top plate 38, the electric telescopic rod is stretched, the workpiece on the surface of the blanking plate is unloaded, through the above steps, the automatic blanking of the workpiece can be realized, and the workpiece can be prevented from being damaged due to the high height when falling.

[0035] When the workpiece is pushed out of the blanking plate and falls on the surface of the conveyor belt, the driving wheel starts to rotate when the rotating disc 13 rotates, the driven wheel 24 starts to rotate through the transmission chain 25, the transmission roller 23 starts to rotate, the conveyor belt starts to move, the workpiece on the surface of the conveyor belt is conveyed to the outside of the main body 1, the driving bevel gear 14 starts to rotate when the rotating disc 13 rotates, the driven bevel gear 15 starts to rotate, the rotating shaft starts to rotate, the blade 16 in the heat dissipation hole starts to rotate, wind power is generated, the workpiece is cooled, and automatic cooling during the conveying of the workpiece is realized, so that the workpiece is conveniently machined in the next step.

[0036] The above embodiments are only part of the embodiments of the application, not all the embodiments, other embodiments obtained by those skilled in the art based on the embodiments of the application without creative labor belong to the protection scope of the application.

Claims

1. A die-casting machine with material collection function, characterized in that: It include main body (1), hot chamber die casting mechanism, synchronous limit damping mechanism and automatic cooling unloading mechanism; The top of the main body (1) is fixedly provided with a workbench (2), the right side of the main body (1) is fixedly provided with a hot melting bin (4), and the bottom of the main body (1) and the hot melting bin (4) is fixedly provided with a base (3), the top of the left side of the workbench (2) is fixedly provided with a left fixed table (5), the top of the right side of the workbench (2) is fixedly provided with a right fixed table (7), the shape and size of the left fixed table (5) and the right fixed table (7) are matched, the left fixed table (5) and the right fixed table (7) are vertically arranged with the workbench (2), the hot chamber die casting mechanism is arranged between the left fixed table (5) and the right fixed table (7), the synchronous limit damping mechanism is arranged between the hot chamber die casting mechanism, and the inside of the main body (1) is provided with an inner groove, and the automatic cooling unloading mechanism is arranged in the inner groove. The left side wall center of the right fixed table (7) is fixedly provided with a fixed mold (10), the side wall of the movable table (6) facing the right fixed table (7) is vertically provided with a plurality of connecting rods (11), the right outer part of the connecting rod (11) is provided with an outer sleeve (41), the outer sleeve (41) and the movable table (6) are provided with a first spring (40), the outer sleeve (41) is fixedly connected with a movable mold (9) through a fixed block, the movable mold (9) and the fixed mold (10) are matched in position and size, the movable mold (9) and the fixed mold (10) are surrounded to form a die casting groove (26), the connecting part of the movable mold (9) and the fixed mold (10) is fixedly provided with a protruding block, the right end of the connecting rod (11) is fixedly provided with a driving rack (42), the outer edge of the fixed mold (10) is provided with a slot (43), the right end of the driving rack (42) extends to the inside of the slot (43) through the outer edge of the movable mold (9), and the top inside of the slot (43) is provided with a trigger button (44), the position of the trigger button (44) is matched with the driving rack (42). The automatic cooling unloading mechanism comprises a top rod (12), the top rod (12) is fixedly arranged on the top right side of the movable table (6), the top rod (12) is arranged in parallel with the guide rod (8), the right end of the top rod (12) is fixedly provided with a mounting rod (49), the bottom of the mounting rod (49) is provided with a clamping jaw (50) on both sides, the second spring (51) is connected between the top of the clamping jaw (50), the left top center of the right fixed table (7) is fixedly provided with a wedge-shaped top block (53), and the bottom end of the clamping jaw (50) is provided with an elastic clamping block (52) towards one side of the fixed mold (10).

2. The die casting machine with material collecting function according to claim 1, characterized in that The hot chamber die casting mechanism comprises a plurality of guide rods (8), the guide rods (8) are respectively arranged in parallel between the four corners of the left fixed table (5) and the right fixed table (7), the guide rods (8) are arranged perpendicularly to the side walls of the left fixed table (5) and the right fixed table (7), the middle part of the guide rod (8) is slidably provided with a movable table (6), the bottom of the movable table (6) is slidably connected with the workbench (2) through a sliding block, the sliding block extends through the workbench (2) to the inside of the inner groove, the left side of the rear side wall of the inner groove is rotatably provided with a rotating disc (13), the center of the rotating disc (13) is connected with a driving motor, the front side edge of the rotating disc (13) is rotatably connected with a rotating rod (17), the other end of the rotating rod (17) is rotatably connected with a movable rod (18), the movable rod (18) is arranged in parallel with the guide rod (8), the other end of the movable rod (18) is fixedly provided with an upper sliding rod (19) on the upper side, and the top end of the upper sliding rod (19) is fixedly connected with the sliding block.

3. The die casting machine with material collecting function according to claim 2, characterized in that The connecting part of the movable die (9) and the fixed die (10) is provided with a sealing groove (48), and the inside of the sealing groove (48) is provided with a sealing strip, and the sealing strip is arranged around the die casting groove (26).

4. The die casting machine with a material collecting function according to claim 3, characterized in that The lower side of the fixed die (10) is provided with a discharging port (37), the bottom edge of the discharging port (37) is vertically provided with a guide strip (39), the inner side of the guide strip (39) is slidably provided with a discharging plate, the bottom of the discharging plate is vertically provided with a lifting rod (22), the top movable end of the lifting rod (22) is rotatably connected with the bottom of the discharging plate, a plurality of clamping teeth are arranged on the outer side wall of the top movable end of the lifting rod (22), the top movable end of the lifting rod (22) is threadedly connected between the bottom fixed end, the rear side wall of the inner groove is movably provided with a top plate (38), the top plate (38) is located directly below the guide strip (39), the top plate (38) and the rear side wall of the inner groove are connected through an electric telescopic rod, the telescopic frequency of the electric telescopic rod matches the rotating speed of the rotating disc (13), the right end of the movable rod (18) is vertically connected with a lower sliding rod (20), the right end of the lower sliding rod (20) is vertically provided with a movable rack (21), and the movable rack (21) is engagedly connected with the top movable end of the lifting rod (22) through the clamping teeth.

5. The die casting machine with material collecting function according to claim 4, characterized in that The outer side of the rotating disc (13) is provided with a driving bevel gear (14) in a ring shape, the left side of the driving bevel gear (14) is provided with a driven bevel gear (15), the left side of the driven bevel gear (15) is connected with a rotating shaft, the left upper portion of the main body (1) is provided with a heat dissipation hole, the left end of the rotating shaft extends to the inside of the heat dissipation hole, the left end side wall of the rotating shaft is provided with a plurality of blades (16), the rear side wall of the rotating disc (13) is provided with a driving wheel in the center, the two sides of the bottom of the inner groove are provided with transmission rollers (23), the center of the left transmission roller (23) is provided with a driven wheel (24), the driving wheel and the driven wheel (24) are engaged with a transmission chain (25), the transmission rollers (23) are engaged with a conveyor belt, and the conveyor belt is located below the top plate (38).