Metal shaft bar machining device
By employing circulating cooling water and multiple mechanisms in the metal shaft processing device, automated processing is achieved, solving the problems of applicability and chip splashing of existing devices, and improving processing efficiency and applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHEJIANG ZHITING INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2026-01-12
- Publication Date
- 2026-04-10
AI Technical Summary
Existing metal shaft processing equipment requires changing to different sized sealed housings when processing longer shafts, which reduces the applicability and practicality of the equipment, and the chips are easily splashed during the processing.
A metal shaft processing device was designed, which uses circulating cooling water for milling, drilling and cutting. It combines multiple mechanisms to achieve automated processing, including feeding, sealing, cleaning and cooling, and is suitable for shafts of different lengths and outer diameters, avoiding debris splashing.
This technology achieves tool cooling, extends tool life, prevents chip splashing, improves the applicability and production efficiency of the device, and meets the needs of automated mass production.
Smart Images

Figure CN121821134A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal processing, in particular to a metal shaft rod processing device. BACKGROUND
[0002] The pin shaft is a kind of standardized fastener, which can be statically fixedly connected or relatively moved with the connected part, mainly used for the hinge connection of two parts. The pin shaft is usually locked by a split pin, and the work is reliable and easy to disassemble. During production and processing, the pin shaft is usually produced by taking metal shaft rods as raw materials, and the main processing methods usually include turning, milling, drilling and cutting.
[0003] In the existing processing device, in order to avoid the splashing of the generated debris, the turning, milling, drilling and cutting operations of the metal shaft rod are all carried out in a closed box, and the closed box has a certain size, which is usually not convenient to adjust and is fixed, so that the metal shaft rod needs to be replaced with a closed box of appropriate size for processing, which is more troublesome and reduces the applicability and practicality of the device, and it is difficult to meet the needs of workers. SUMMARY
[0004] To solve the above technical problems, a metal shaft rod processing device is provided, which solves the problems in the background art.
[0005] To achieve the above purposes, the technical scheme adopted by the present application is as follows: A metal shaft rod processing device, comprising a machine body, a conveyor for conveying the metal shaft rod to be processed is arranged on the right side of the machine body, a cooling box is installed on the top left side of the machine body, a feeding port is arranged on the right side of the cooling box, a feeding mechanism is connected to the top rear side of the machine body, a sealing mechanism is installed on the top of the cooling box, a first processing mechanism, a first cleaning mechanism, a second processing mechanism and a third processing mechanism are arranged in the cooling box, a second cleaning mechanism is installed on the back of the cooling box and the top of the cooling box, and an auxiliary mechanism is further connected to the front side of the feeding mechanism.
[0006] Preferably, the feeding mechanism comprises a fixed frame welded on the top rear side of the machine body, a first lead screw is rotatably connected in the fixed frame, a moving plate is threadedly connected on the first lead screw, the moving plate is slidably connected to the outer wall of a first guide rod, the first guide rod is fixedly installed in the fixed frame, a first stepper motor is arranged on the outer wall of the fixed frame to drive the first lead screw to rotate, a first electric push rod is rotatably connected in the moving plate, and a first mounting plate is fixedly connected to the output end of the first electric push rod.
[0007] Preferably, a first motor is arranged on the outer wall of the moving plate, the output end of the first motor is fixedly connected with a driving wheel, a driven wheel is fixedly installed on the outer wall of the first electric push rod, the driving wheel is in transmission connection with the driven wheel through a belt, a first rotating ring is rotatably connected in the first mounting plate, a second motor is arranged on the outer wall of the first mounting plate, the output end of the second motor is fixedly connected with a first gear, the first rotating ring is connected with a gear in mesh with the first gear, two groups of second electric push rods are fixedly installed on the first rotating ring, and the output end of the second electric push rod is fixedly connected with the clamping plate.
[0008] Preferably, the sealing mechanism comprises a fixed block and a movable plate, the fixed block is provided with two groups of fixed blocks welded on the top of the cooling box, a threaded rod is rotatably connected between the two groups of fixed blocks, the threads on the two ends of the threaded rod are opposite in rotation direction, a servo motor for driving the threaded rod to rotate is installed on the outer wall of one of the fixed blocks, the movable plate is also provided with two groups of movable plates and is threadedly connected to the outer walls of the two ends of the threaded rod, respectively, and a fixed rod is welded between the two groups of fixed blocks, the movable plate is in sliding connection with the fixed rod, and the two groups of movable plates are detachably connected with sealing pads on the sides close to each other.
[0009] Preferably, the first processing mechanism comprises a third electric push rod fixedly connected to the bottom end of the front side of the cooling box, the output end of the third electric push rod extends into the cooling box and is fixedly connected with a second mounting plate, a third motor is fixedly installed on the outer side of the second mounting plate, the output end of the third motor is fixedly connected with a first driving gear, a first hydraulic rod is rotatably connected in the second mounting plate, a first driven gear meshing with the first driving gear is fixedly installed on the outer surface of the first hydraulic rod, and a first drilling head is fixedly connected to the output end of the first hydraulic rod.
[0010] Preferably, the first cleaning mechanism comprises a fourth electric push rod and a second rotating ring, the fourth electric push rod is fixedly connected to the back of the cooling box, the output end of the fourth electric push rod extends into the cooling box and is fixedly connected with a third mounting plate, the second rotating ring is rotatably connected in the third mounting plate, a fourth motor is further arranged on the outer side of the third mounting plate, the output end of the fourth motor is fixedly connected with a second gear, the second rotating ring is connected with a gear meshing with the second gear, and a hot air blower is arranged on the inner wall of the second rotating ring.
[0011] Preferably, the second processing mechanism comprises a fifth electric push rod fixedly installed on the right side of the cooling box, the output end of the fifth electric push rod penetrates through the right side wall of the cooling box and is fixedly connected with the fourth mounting plate, a second hydraulic rod is arranged on the outer wall of the fourth mounting plate, the output end of the second hydraulic rod is fixedly connected with the milling cutter, a third hydraulic rod is further rotatably connected in the fourth mounting plate, a second drilling head is fixedly installed on the output end of the third hydraulic rod, a fifth motor is further installed on the outer wall of the fourth mounting plate, and a second driven gear is fixedly connected on the outer wall of the third hydraulic rod, and the output end of the fifth motor is provided with a second driving gear engaged with the second driven gear.
[0012] Preferably, the third processing mechanism comprises a sixth electric push rod, a fifth mounting plate and a sixth motor, the sixth electric push rod is also fixedly installed on the right side of the cooling box, the fifth mounting plate is located in the cooling box and is fixedly connected with the output end of the sixth electric push rod, a fourth hydraulic rod is connected on the outer wall of the fifth mounting plate, the output end of the fourth hydraulic rod is fixedly connected with the sixth mounting plate, the sixth motor is arranged on the outer wall of the sixth mounting plate, the output end of the sixth motor is fixedly connected with the third gear, a third rotating ring is rotatably connected in the sixth mounting plate, the third rotating ring is provided with teeth engaged with the third gear, a fifth hydraulic rod is fixedly installed on the outer wall of the third rotating ring, the output end of the fifth hydraulic rod is connected with the tool holder, and a cutting knife is rotatably connected in the tool holder.
[0013] Preferably, the second cleaning mechanism comprises an L-shaped plate fixedly installed on the top rear side of the machine body, a seventh electric push rod is arranged on the top of the horizontal plate of the L-shaped plate, the output end of the seventh electric push rod is fixedly connected with the pressing plate, an eighth electric push rod is fixedly installed on the top of the pressing plate, the output end of the eighth electric push rod is fixedly connected with the lifting frame, a rotating shaft is rotatably connected in the lifting frame, a first double-shaft hydraulic rod is fixedly installed in the rotating shaft, the two output ends of the first double-shaft hydraulic rod are fixedly connected with the clamping blocks, a seventh motor is installed on the outer wall of the lifting frame and drives the rotating shaft to rotate, a strip-shaped groove is formed through the top of the cooling box, a hot air frame is fixedly installed on the top of the cooling box and corresponds to the strip-shaped groove, a plurality of groups of nozzles are arranged on the inner front wall and the inner rear wall of the hot air frame, a sixth hydraulic rod is installed on the right side of the hot air frame, the output end of the sixth hydraulic rod extends into the hot air frame and is fixedly installed with a second double-shaft hydraulic rod through a connecting piece, and the two output ends of the second double-shaft hydraulic rod are fixedly installed with clamping pieces.
[0014] Preferably, the auxiliary mechanism comprises a ninth electric push rod, a cover plate and a third double-shaft hydraulic rod, the ninth electric push rod is fixedly installed at the top of the machine body, the output end of the ninth electric push rod is fixedly connected with a moving piece, the top of the moving piece is provided with a tenth electric push rod, the cover plate is fixedly installed on the output end of the tenth electric push rod, and the top of the cover plate is provided with a seventh hydraulic rod, and the third double-shaft hydraulic rod is also fixedly connected on the output end of the seventh hydraulic rod through a connecting piece, and the two output ends of the third double-shaft hydraulic rod are fixedly connected with abutting pieces.
[0015] Compared with the prior art, the metal shaft rod machining device has the following beneficial effects: The machining device has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the structure of the feeding mechanism in the present application; Figure 3 It is a schematic diagram of the structure of the moving plate in the present application; Figure 4 It is a schematic diagram of the structure of the sealing mechanism in the present application; Figure 5 It is a schematic diagram of the internal structure of the cooling box in the present application; Figure 6 It is a schematic diagram of the structure of the second machining mechanism in the present application; Figure 7 It is a schematic diagram of the structure of the first cleaning mechanism in the present application; Figure 8 It is a schematic diagram of the structure of the third machining mechanism in the present application; Figure 9 It is a schematic diagram of the structure of the first machining mechanism in the present application; Figure 10 It is a schematic diagram of the structure of the second cleaning mechanism in the present application; Figure 11 It is a schematic diagram of the internal structure of the hot air frame in the present application; Figure 12 The structure of the pin shaft produced by the device is shown in the schematic diagram of the application. Figure 2 The schematic diagram of the amplification structure proposed in A is shown in the figure. Figure 13 The structure of the pin shaft produced by the device is shown in the schematic diagram of the application.
[0017] The figure numbers are as follows: 1. Machine body; 101. Conveyor; 102. Cooling box; 103. Feeding port; 2. Feeding mechanism; 201. Fixed frame; 202. First lead screw; 203. First guide rod; 204. First stepper motor; 205. Moving plate; 206. First electric push rod; 207. First electric motor; 208. Drive wheel; 209. Driven wheel; 210. First mounting plate; 211. Second electric motor; 212. First gear; 213. First rotating ring; 214. Second electric push rod; 215. Clamping plate; 3. Sealing mechanism; 301. Fixed block; 302. Threaded rod; 303. Fixed rod; 304. Servo motor; 305. Movable plate; 306. Sealing gasket; 4. First processing mechanism; 401. Third electric push rod; 402. Second mounting plate; 403. First hydraulic rod; 404. Third electric motor; 405. First drive gear; 406. First driven gear; 407. First drilling head; 5. First cleaning mechanism; 501. Fourth electric push rod; 502. Third mounting plate; 503. Fourth electric motor; 504. Second gear; 505. Second rotating ring; 506. Hot air blower; 6. Second processing mechanism; 601. Fifth electric push rod; 602. Fourth mounting plate; 603. Second hydraulic rod; 604. Milling cutter; 605. Fifth electric motor; 606. Second drive gear; 607. Third hydraulic rod; 608. Second driven gear; 609. Second drilling head; 7. Third processing mechanism; 701. Sixth electric push rod; 702. Fifth mounting plate; 703. Fourth hydraulic rod; 704. Sixth mounting plate; 705. Sixth electric motor; 706. Third gear; 707. Third rotating ring; 708. Fifth hydraulic rod; 709. Cutting knife; 8. Second cleaning mechanism; 801. L-shaped plate; 802. Seventh electric push rod; 803. Pressing plate; 804. Eighth electric push rod; 805. Lifting frame; 806. Rotation shaft; 807. Seventh electric motor; 808. First double-shaft hydraulic rod; 809. Clamping block; 810. Hot air frame; 811. Nozzle; 812. Sixth hydraulic rod; 813. Second double-shaft hydraulic rod; 814. Clamping piece; 9, auxiliary mechanism; 901, ninth electric push rod; 902, moving piece; 903, tenth electric push rod; 904, cover plate; 905, seventh hydraulic rod; 906, third double-shaft hydraulic rod; 907, abutting piece. DETAILED DESCRIPTION
[0018] The following description is provided to enable those skilled in the art to practice the present application. The preferred embodiments described below are only examples of the present application and one skilled in the art could make other obvious modifications.
[0019] Example 1 Please refer to Figures 1-13 A metal shaft bar machining device, comprising a machine body 1, the right side of the machine body 1 is provided with a conveyor 101 for conveying the metal shaft bar to be machined, the top left side of the machine body 1 is provided with a cooling box 102, the right side of the cooling box 102 is provided with a feeding port 103, the top rear side of the machine body 1 is connected with a feeding mechanism 2, the top of the cooling box 102 is provided with a sealing mechanism 3, the inside of the cooling box 102 is provided with a first machining mechanism 4, a first cleaning mechanism 5, a second machining mechanism 6 and a third machining mechanism 7, and the back of the cooling box 102 and the top of the cooling box 102 are both provided with a second cleaning mechanism 8, and the front side of the feeding mechanism 2 is also connected with an auxiliary mechanism 9.
[0020] Example 2 Please refer to Figure 2 and Figure 3 The feeding mechanism 2 comprises a fixed frame 201 welded on the top rear side of the machine body 1, the inside of the fixed frame 201 is rotatably connected with a first lead screw 202, the first lead screw 202 is threadedly connected with a moving plate 205, the moving plate 205 is slidably connected on the outer wall of a first guide rod 203, the first guide rod 203 is fixedly installed in the inside of the fixed frame 201, the outer wall of the fixed frame 201 is provided with a first stepper motor 204 for driving the first lead screw 202 to rotate, and the inside of the moving plate 205 is rotatably connected with a first electric push rod 206, and the output end of the first electric push rod 206 is fixedly connected with a first mounting plate 210.
[0021] Please refer to Figure 3As shown, a first motor 207 is provided on the outer wall of the movable plate 205. A drive wheel 208 is fixedly connected to the output end of the first motor 207. A driven wheel 209 is fixedly installed on the outer wall of the first electric push rod 206. The drive wheel 208 is connected to the driven wheel 209 via a belt. A first rotating ring 213 is rotatably connected inside the first mounting plate 210. A second motor 211 is provided on the outer wall of the first mounting plate 210. The output end of the second motor 211 is fixedly connected to the first gear 212. Teeth that mesh with the first gear 212 are connected to the first rotating ring 213. Two sets of second electric push rods 214 are fixedly installed on the first rotating ring 213. The output ends of the second electric push rods 214 are fixedly connected to the clamping plate 215.
[0022] Those skilled in the art will understand that the output of the first stepper motor 204 drives the first lead screw 202 to rotate, causing the moving plate 205 to reciprocate up and down along the outer wall of the first guide rod 203, thereby enabling the first mounting plate 210 and the two sets of clamping plates 215 to move together with the moving plate 205; the output of the first motor 207 drives the drive wheel 208 to rotate, and under the action of the belt, the driven wheel 209 and the first electric push rod 206 rotate together, driving the first mounting plate 210 and the two sets of clamping plates 215 to rotate together; by controlling the output of the first electric push rod 206 to extend or retract, the first mounting plate 210 and the two sets of clamping plates 215 can be moved forward or backward together. In summary, under the action of the output end of the first motor 207, the first mounting plate 210 is made to be in a vertical state. Then, under the action of the output end of the first stepper motor 204, the first mounting plate 210 moves to a height position compatible with the conveyor 101. Next, under the action of the output end of the first electric push rod 206, the first mounting plate 210 reciprocates back and forth, so that the center of the first rotating ring 213 and the center of the metal shaft to be processed conveyed on the conveyor 101 are on the same horizontal line. This allows the metal shaft to accurately enter the first rotating ring 213. Finally, the output of the two sets of second electric push rods 214... Under the action of the end, the two sets of clamping plates 215 are brought closer to each other to clamp and fix the metal shaft. Then, under the action of the output end of the first motor 207, the first mounting plate 210 is driven to rotate, causing the clamped metal shaft to be in an inclined state. Then, under the action of the output end of the first electric push rod 206, the center of the inclined metal shaft and the center of the inclined feed port 103 are on the same straight line. Then, under the action of the output end of the first step motor 204, the clamped metal shaft is driven to move downward along the outer wall of the first guide rod 203 and extend into the interior of the cooling box 102 through the feed port 103.
[0023] Example 3 Please refer to Figure 4 As shown in the sealing mechanism 3, the fixed block 301 is provided with two groups of fixed blocks 301 welded on the top of the cooling box 102, and the threaded rods 302 are rotatably connected between the two groups of fixed blocks 301. The threaded rods 302 are oppositely threaded at both ends. One of the fixed blocks 301 is provided with a servo motor 304 mounted on the outer wall of the fixed block 301 for driving the threaded rod 302 to rotate. The movable plate 305 is also provided with two groups of movable plates 305 and is threadedly connected to the outer wall of the threaded rod 302 at both ends. The two groups of fixed blocks 301 are also welded with a fixed rod 303, and the movable plate 305 is slidably connected with the fixed rod 303. The two groups of movable plates 305 are detachably connected with the sealing gasket 306 on the side close to each other.
[0024] As can be understood by those skilled in the art, the threaded rod 302 is driven to rotate by the output end of the servo motor 304, so that the two groups of movable plates 305 move closer to or away from each other along the outer wall of the fixed rod 303, thereby driving the two groups of sealing gaskets 306 to move closer to or away from each other. The sealing gasket 306 is detachable on the movable plate 305, so that the appropriate sealing gasket 306 can be selected and installed when processing metal shaft rods with different outer diameters.
[0025] Example 4 Please refer to Figure 9 As shown in the first processing mechanism 4, the third electric push rod 401 is fixedly connected to the bottom end of the front side of the cooling box 102. The output end of the third electric push rod 401 extends into the cooling box 102 and is fixedly connected with the second mounting plate 402. The second mounting plate 402 is fixedly installed with the third motor 404 on the outer side. The output end of the third motor 404 is fixedly connected with the first drive gear 405. The inside of the second mounting plate 402 is rotatably connected with the first hydraulic rod 403. The first hydraulic rod 403 is fixedly installed with the first driven gear 406 which is engaged with the first drive gear 405 on the outer surface. The output end of the first hydraulic rod 403 is fixedly connected with the first drilling head 407.
[0026] As can be understood by those skilled in the art, the output end of the third electric push rod 401 is controlled to extend or shrink, so that the second mounting plate 402 moves to the rear side or to the front side, thereby driving the first drilling head 407 to move to the rear side or to the front side. The output end of the third motor 404 is controlled to rotate, thereby driving the first drive gear 405 to rotate, and driving the first driven gear 406 and the first hydraulic rod 403 to rotate as a whole, thereby driving the first drilling head 407 to rotate. During the rotation of the first drilling head 407, the first drilling head 407 is further pushed by the output end of the first hydraulic rod 403, thereby realizing drilling of the workpiece.
[0027] Example 5 Please refer to Figure 6 and Figure 7 As shown in the figure, the first cleaning mechanism 5 includes a fourth electric push rod 501 and a second rotating ring 505, the fourth electric push rod 501 is fixedly connected to the back of the cooling box 102, the output end of the fourth electric push rod 501 extends into the cooling box 102 and is fixedly connected with a third mounting plate 502, the second rotating ring 505 is rotatably connected to the inside of the third mounting plate 502, a fourth motor 503 is further arranged on the outside of the third mounting plate 502, the output end of the fourth motor 503 is fixedly connected with a second gear 504, the second rotating ring 505 is connected with a gear meshing with the second gear 504, and a hot air blower 506 is arranged on the inner wall of the second rotating ring 505.
[0028] Those skilled in the art can understand that by controlling the output end of the fourth electric push rod 501 to extend or contract, the third mounting plate 502 is driven to move forward or backward; and by driving the second gear 504 to rotate through the output end of the fourth motor 503, the second rotating ring 505 is rotated, driving the hot air blower 506 to rotate around the center of the second rotating ring 505, and the hot air blown out by the hot air blower 506 can dry the workpiece.
[0029] Example 6 Please refer to Figure 5 and Figure 6 As shown in the figure, the second machining mechanism 6 includes a fifth electric push rod 601 fixedly installed on the right side of the cooling box 102, the output end of the fifth electric push rod 601 penetrates through the right side wall of the cooling box 102 and is fixedly connected with a fourth mounting plate 602, a second hydraulic rod 603 is arranged on the outer wall of the fourth mounting plate 602, the output end of the second hydraulic rod 603 is fixedly connected with a milling cutter 604, and a third hydraulic rod 607 is further rotatably connected to the inside of the fourth mounting plate 602, the output end of the third hydraulic rod 607 is fixedly installed with a second drilling head 609, a fifth motor 605 is further installed on the outer wall of the fourth mounting plate 602, a second driven gear 608 is fixedly connected to the outer wall of the third hydraulic rod 607, and a second driving gear 606 meshing with the second driven gear 608 is installed on the output end of the fifth motor 605.
[0030] The skilled in the art can understand that, by controlling the output end of the fifth electric push rod 601 to extend or contract, the fourth mounting plate 602 moves downward or upward, thereby realizing the downward or upward movement of the milling cutter 604 and the second drilling head 609 as a whole; by controlling the output end of the second hydraulic rod 603 to extend or contract, the milling cutter 604 moves to the rear side or the front side; and by driving the second drive gear 606 to rotate through the output end of the fifth electric motor 605, the second driven gear 608 and the third hydraulic rod 607 rotate as a whole, thereby driving the second drilling head 609 to rotate, and in the process of rotating the second drilling head 609, the second drilling head 609 drills the workpiece by cooperating with the output end of the third hydraulic rod 607 to push the second drilling head 609.
[0031] Embodiment 7 Please refer to Figure 8 As shown in FIG. 7, the third machining mechanism 7 comprises a sixth electric push rod 701, a fifth mounting plate 702 and a sixth electric motor 705. The sixth electric push rod 701 is also fixedly installed on the right side of the cooling box 102. The fifth mounting plate 702 is located in the cooling box 102 and is fixedly connected to the output end of the sixth electric push rod 701. The fourth hydraulic rod 703 is connected to the outer wall of the fifth mounting plate 702. The output end of the fourth hydraulic rod 703 is fixedly connected to the sixth mounting plate 704. The sixth electric motor 705 is arranged on the outer wall of the sixth mounting plate 704. The output end of the sixth electric motor 705 is fixedly connected to the third gear 706. The third rotating ring 707 is rotatably connected in the sixth mounting plate 704. The third rotating ring 707 is provided with teeth meshing with the third gear 706. The fifth hydraulic rod 708 is fixedly installed on the outer wall of the third rotating ring 707. The output end of the fifth hydraulic rod 708 is connected to a tool holder. The cutting knife 709 is rotatably connected in the tool holder.
[0032] The skilled in the art can understand that, by controlling the output end of the sixth electric push rod 701 to extend or contract, the fifth mounting plate 702 moves downward or upward, thereby realizing the downward or upward movement of the sixth mounting plate 704. By controlling the output end of the fourth hydraulic rod 703 to extend or contract, the sixth mounting plate 704 moves to the front side or the rear side. By driving the third gear 706 to rotate through the output end of the sixth electric motor 705, the third rotating ring 707 rotates, thereby driving the cutting knife 709 to rotate around the center of the third rotating ring 707. In addition, by cooperating with the extension of the output end of the fifth hydraulic rod 708, the cutting knife 709 moves towards the position close to the center of the third rotating ring 707.
[0033] Embodiment 8 Please refer to Figure 9 andFigure 10 As shown, the second cleaning mechanism 8 comprises an L-shaped plate 801 fixedly installed at the top rear side of the machine body 1, the top of the horizontal plate of the L-shaped plate 801 is provided with a seventh electric push rod 802, the output end of the seventh electric push rod 802 is fixedly connected with a pressing plate 803, the top of the pressing plate 803 is fixedly installed with an eighth electric push rod 804, the output end of the eighth electric push rod 804 is fixedly connected with a lifting frame 805, the inside of the lifting frame 805 is rotatably connected with a rotating shaft 806, the inside of the rotating shaft 806 is fixedly installed with a first double-shaft hydraulic rod 808, the two output ends of the first double-shaft hydraulic rod 808 are both fixedly connected with clamping blocks 809, the outer wall of the lifting frame 805 is installed with a seventh motor 807 for driving the rotating shaft 806 to rotate, a strip-shaped groove is penetratingly arranged at the top of the cooling box 102, a hot air frame 810 is fixedly installed at the top of the cooling box 102 and the position corresponding to the strip-shaped groove, a plurality of groups of nozzles 811 are arranged on the inner front wall and the inner rear wall of the hot air frame 810, and a sixth hydraulic rod 812 is installed at the right side of the hot air frame 810, the output end of the sixth hydraulic rod 812 extends into the hot air frame 810 and is fixedly installed with a second double-shaft hydraulic rod 813 through a connecting piece, and the two output ends of the second double-shaft hydraulic rod 813 are both fixedly installed with clamping pieces 814.
[0034] Those skilled in the art can understand that by controlling the output end of the seventh electric push rod 802 to elongate, the pressing plate 803 is driven to move downward to cover the top of the hot air frame 810, and by controlling the output end of the eighth electric push rod 804 to elongate or contract, the lifting frame 805 and the two groups of clamping blocks 809 are driven to move downward or upward as a whole, and by controlling the output end of the seventh motor 807 to rotate, the rotating shaft 806, the first double-shaft hydraulic rod 808 and the two groups of clamping blocks 809 are driven to rotate as a whole, so that the two groups of clamping blocks 809 can be ensured to be in an inclined state. And by controlling the output end of the sixth hydraulic rod 812 to elongate or contract, the second double-shaft hydraulic rod 813 and the two groups of clamping pieces 814 are driven to move to the left side or the right side as a whole, and by controlling the two output ends of the second double-shaft hydraulic rod 813 to elongate or contract synchronously, the two groups of clamping pieces 814 are driven to move away from each other or move close to each other.
[0035] Embodiment 9 Please refer to Figure 12As shown, the auxiliary mechanism 9 comprises a ninth electric push rod 901, a cover plate 904 and a third double-shaft hydraulic rod 906, the ninth electric push rod 901 is fixedly installed on the top of the machine body 1, the output end of the ninth electric push rod 901 is fixedly connected with a moving piece 902, the top of the moving piece 902 is provided with a tenth electric push rod 903, the cover plate 904 is fixedly installed on the output end of the tenth electric push rod 903, and the top of the cover plate 904 is provided with a seventh hydraulic rod 905, the third double-shaft hydraulic rod 906 is also fixedly connected with the output end of the seventh hydraulic rod 905 through a connecting piece, and the two output ends of the third double-shaft hydraulic rod 906 are both fixedly connected with abutting pieces 907.
[0036] As can be understood by those skilled in the art, by controlling the output end of the ninth electric push rod 901 to extend or contract, the cover plate 904 is made to reciprocate forward and backward, so that the center of the inclined cover plate 904 and the center of the inclined feed inlet 103 are located on the same inclined straight line, and then under the extension effect of the output end of the tenth electric push rod 903, the cover plate 904 is driven to move downward and cover the feed inlet 103; and by controlling the output end of the seventh hydraulic rod 905 to extend or contract, the two groups of abutting pieces 907 are driven to move downward or upward.
[0037] In order to clearly describe the working principle of the present application, we take Figure 1 as the orientation angle for elaboration, which refers to "up, down, left, right, front and back" appearing below, which is as follows: S1, the conveyor 101 conveys the metal shaft rod to be processed, under the action of the output end of the first motor 207, the first mounting plate 210 can be in a vertical state, then under the action of the output end of the first stepper motor 204, the first mounting plate 210 is moved to a height position matched with the conveyor 101, then under the action of the output end of the first electric push rod 206, the first mounting plate 210 reciprocates forward and backward, so that the center of the first rotating ring 213 and the center of the metal shaft rod to be processed conveyed on the conveyor 101 are located on the same horizontal straight line, so that the metal shaft rod can accurately enter the inside of the first rotating ring 213, finally under the action of the output end of the two groups of second electric push rods 214, the two groups of clamping plates 215 are close to each other, and the metal shaft rod is clamped and fixed, then under the action of the output end of the first motor 207, the first mounting plate 210 is also driven to rotate, and the metal shaft rod in the clamped state is in an inclined state, then under the action of the output end of the first electric push rod 206, the center of the metal shaft rod in the inclined state and the center of the inclined feed inlet 103 are located on the same straight line, and then under the action of the output end of the first stepper motor 204, the metal shaft rod in the clamped state is driven to move downward along the outer wall of the first guide rod 203 and extend into the inside of the cooling box 102 through the feed inlet 103; S2, the inside storage of cooling box 102 has circulating flow cooling water, according to the metal shaft bar outer diameter to be processed, the sealing pad 306 is selected and installed, and the threaded rod 302 is driven to rotate by the output end of servo motor 304, so that the two sets of movable plates 305 are close to each other along the outer wall of the fixed rod 303, so as to drive the two sets of sealing pads 306 to be close to each other, the outer wall of the metal shaft bar and the position of the inlet 103 are sealed, so that the phenomenon of cooling water splashing out of the inlet 103 during subsequent processing is avoided; S3, by controlling the output end of the third electric push rod 401 to extend or shrink, the first drilling head 407 is inclined to the center position of the bottom end of the metal shaft bar, under the cooperation of the output end of the third electric motor 404 and the output end of the first hydraulic rod 403, the first drilling head 407 is driven to rotate while advancing, and the center position of the bottom end of the metal shaft bar is drilled, which becomes an "auxiliary hole"; S4, by controlling the output end of the fourth electric push rod 501 to extend, the third mounting plate 502 is driven to move forward, so that the center of the second rotating ring 505 is concentric with the center of the inclined metal shaft bar, the second gear 504 is driven to rotate by the output end of the fourth electric motor 503, so that the second rotating ring 505 rotates, and the hot air blower 506 rotates around the center of the second rotating ring 505, the hot air blower 506 blows hot air to dry the workpiece, and then under the action of the output end of the first step motor 204, the metal shaft bar in clamping state is pulled out upward, the hot air blower 506 blows and dries the part of the metal shaft bar immersed in cooling water during rotation, so as to avoid the phenomenon that the metal shaft bar is pulled out upward, and the debris and cooling water are splashed to the external environment, after the metal shaft bar is pulled out, under the action of the output end of the first electric motor 207, the metal shaft bar in clamping state is rotated by 180 degrees, the head is realized, and the metal shaft bar after turning is continued to be inserted into the inside of the cooling box 102 through the inlet 103, at this time, the drilled "auxiliary hole" is upward and located outside the cooling box 102; S5, the output end of the second motor 211 drives the first gear 212 to rotate, so that the first rotating ring 213 rotates, drives the metal shaft rod in the clamping state to rotate, and under the action of the second machining mechanism 6, the milling cutter 604 contacts the rotating metal shaft rod surface wall, realizes turning and milling on the bottom of the metal shaft rod, then the second drilling head 609 drills on the bottom surface of the metal shaft rod at the matching position, so as to form a pin shaft on the bottom of the metal shaft rod, the pressing plate 803 covers the top of the hot air frame 810, the output end of the seventh motor 807 is controlled to rotate, the rotating shaft 806, the first double shaft hydraulic rod 808 and the two groups of clamping blocks 809 are driven to rotate as a whole, so that the two groups of clamping blocks 809 are in an inclined state, and the output end of the eighth electric push rod 804 is controlled to extend, so as to drive the lifting frame 805 and the two groups of clamping blocks 809 to move downward as a whole, and under the synchronous contraction of the two output ends of the first double shaft hydraulic rod 808, the two groups of clamping blocks 809 clamp the surface of the pin shaft formed on the bottom of the metal shaft rod; S6, the output end of the sixth electric push rod 701 is controlled to extend, so that the fifth mounting plate 702 moves downward, and the output end of the fourth hydraulic rod 703 is controlled to extend, so that the center of the third rotating ring 707 is concentric with the center of the inclined metal shaft rod. Under the cooperation of the output end of the sixth motor 705 and the output end of the fifth hydraulic rod 708, the formed pin shaft is cut off, then the output end of the eighth electric push rod 804 is controlled to contract, so as to drive the lifting frame 805 and the two groups of clamping blocks 809 to move upward as a whole, pull the inclined pin shaft upward, and the nozzles 811 arranged on the front and rear walls of the hot air frame 810 blow the pulled pin shaft, dry it and blow off the debris attached to its surface. Because the clamping blocks 809 clamp the surface of the pin shaft, there is a blow-drying dead angle area on the surface of the pin shaft, therefore, under the cooperation of the sixth hydraulic rod 812 and the second double shaft hydraulic rod 813, the two groups of clamping pieces 814 are driven to clamp the blow-dried area, the nozzles 811 continue to blow, realizing the overall blowing of the surface of the pin shaft, and then the output end of the seventh electric push rod 802 is contracted, driving the pressing plate 803 to move upward, and the formed pin shaft is taken out by the external mechanical arm; S7, then in the first stepper motor 204 output end, drive clamping state metal shaft rod continues to move down, repeat the above steps continue to produce pin shaft, when the metal shaft rod length is too short, under the action of auxiliary mechanism 9, two groups of abutting member 907 to the "auxiliary hole" inside clamping, control cover plate 904 down to cover the feed inlet 103, and continue to the seventh hydraulic rod 905 output end under the elongation of the action, so that the shorter metal shaft rod clamped down, and repeat the production steps of pin shaft, the present application is fully automated batch production of pin shaft, do not need staff to operate, convenient and fast; It is worth mentioning that the present application sets the turning, drilling and cutting steps in the circulating cooling water, realizes the cooling of the tool in processing, prolongs the service life of the tool, and there is no phenomenon of debris splashing to the external environment, further meets the needs of the workers, the present application does not need to replace the cooling box 102 of different sizes to operate, is suitable for processing metal shaft rods of different lengths and outer diameters, improves the applicability and practicality of the device, the present application has substantial improvement, is conducive to popularization and use, to a certain extent, also improves the production efficiency of pin shaft.
[0038] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A metal shaft processing device, comprising a body (1), characterized in that, The machine body (1) is provided with a conveyor (101) for conveying the metal shaft bar to be processed on the right side. A cooling box (102) is installed on the top left side of the machine body (1). A feed inlet (103) is provided on the right side of the cooling box (102). A feeding mechanism (2) is connected to the top rear side of the machine body (1). A sealing mechanism (3) is installed on the top of the cooling box (102). A first processing mechanism (4), a first cleaning mechanism (5), a second processing mechanism (6) and a third processing mechanism (7) are provided inside the cooling box (102). A second cleaning mechanism (8) is installed on the back and top of the cooling box (102). An auxiliary mechanism (9) is also connected to the front side of the feeding mechanism (2).
2. The metal shaft processing device according to claim 1, characterized in that, The feeding mechanism (2) includes a fixed frame (201) welded to the rear top of the machine body (1). A first lead screw (202) is rotatably connected inside the fixed frame (201). A moving plate (205) is threaded onto the first lead screw (202). The moving plate (205) is slidably connected to the outer wall of the first guide rod (203). The first guide rod (203) is fixedly installed inside the fixed frame (201). A first stepper motor (204) for driving the first lead screw (202) to rotate is provided on the outer wall of the fixed frame (201). A first electric push rod (206) is rotatably connected inside the moving plate (205). A first mounting plate (210) is fixedly connected to the output end of the first electric push rod (206).
3. The metal shaft processing device according to claim 2, characterized in that, The outer wall of the movable plate (205) is provided with a first motor (207), the output end of the first motor (207) is fixedly connected to a drive wheel (208), the outer wall of the first electric push rod (206) is fixedly installed with a driven wheel (209), the drive wheel (208) is connected to the driven wheel (209) by a belt, and the interior of the first mounting plate (210) is rotatably connected with a first rotating ring (213). The outer wall of the first mounting plate (210) is provided with a second motor (211), the output end of the second motor (211) is fixedly connected to a first gear (212), the first rotating ring (213) is connected with teeth that mesh with the first gear (212), and two sets of second electric push rods (214) are fixedly installed on the first rotating ring (213). The output end of the second electric push rod (214) is fixedly connected to a clamping plate (215).
4. The metal shaft processing device according to claim 1, characterized in that, The sealing mechanism (3) includes a fixed block (301) and a movable plate (305). The fixed block (301) has two sets of fixed blocks welded to the top of the cooling box (102). A threaded rod (302) is rotatably connected between the two sets of fixed blocks (301). The threads at both ends of the threaded rod (302) are opposite in direction. A servo motor (304) for driving the threaded rod (302) to rotate is installed on the outer wall of one set of fixed blocks (301). The movable plate (305) also has two sets of fixed blocks and is threaded to both ends of the outer wall of the threaded rod (302). A fixed rod (303) is also welded between the two sets of fixed blocks (301). The movable plate (305) is slidably connected to the fixed rod (303). A sealing gasket (306) can be detachably connected to the side of the two sets of movable plates (305) that are close to each other.
5. The metal shaft processing device according to claim 1, characterized in that, The first processing mechanism (4) includes a third electric push rod (401) fixedly connected to the bottom front side of the cooling box (102). The output end of the third electric push rod (401) extends into the cooling box (102) and is fixedly connected to the second mounting plate (402). A third motor (404) is fixedly installed on the outside of the second mounting plate (402). The output end of the third motor (404) is fixedly connected to the first drive gear (405). A first hydraulic rod (403) is rotatably connected inside the second mounting plate (402). A first driven gear (406) meshing with the first drive gear (405) is fixedly installed on the outer surface of the first hydraulic rod (403). A first drill bit (407) is fixedly connected to the output end of the first hydraulic rod (403).
6. The metal shaft processing device according to claim 1, characterized in that, The first cleaning mechanism (5) includes a fourth electric push rod (501) and a second rotating ring (505). The fourth electric push rod (501) is fixedly connected to the back of the cooling box (102). The output end of the fourth electric push rod (501) extends into the cooling box (102) and is fixedly connected to the third mounting plate (502). The second rotating ring (505) is rotatably connected to the inside of the third mounting plate (502). A fourth motor (503) is also provided on the outside of the third mounting plate (502). A second gear (504) is fixedly connected to the output end of the fourth motor (503). A tooth that meshes with the second gear (504) is connected on the second rotating ring (505), and a hot air blower (506) is provided on the inner wall of the second rotating ring (505).
7. The metal shaft processing device according to claim 1, characterized in that, The second processing mechanism (6) includes a fifth electric push rod (601) fixedly installed on the right side of the cooling box (102). The output end of the fifth electric push rod (601) passes through the right side wall of the cooling box (102) and is fixedly connected to the fourth mounting plate (602). A second hydraulic rod (603) is provided on the outer wall of the fourth mounting plate (602). The output end of the second hydraulic rod (603) is fixedly connected to the milling cutter (604). A third hydraulic rod (607) is also rotatably connected inside the fourth mounting plate (602). A second drill bit (609) is fixedly installed on the output end of the third hydraulic rod (607). A fifth motor (605) is also installed on the outer wall of the fourth mounting plate (602). A second driven gear (608) is fixedly connected on the outer wall of the third hydraulic rod (607). A second drive gear (606) meshing with the second driven gear (608) is installed on the output end of the fifth motor (605).
8. The metal shaft processing device according to claim 1, characterized in that, The third processing mechanism (7) includes a sixth electric push rod (701), a fifth mounting plate (702), and a sixth electric motor (705). The sixth electric push rod (701) is also fixedly installed on the right side of the cooling box (102). The fifth mounting plate (702) is located inside the cooling box (102) and is fixedly connected to the output end of the sixth electric push rod (701). A fourth hydraulic rod (703) is connected to the outer wall of the fifth mounting plate (702). The output end of the fourth hydraulic rod (703) is fixedly connected to the sixth mounting plate (704). The motor (705) is mounted on the outer wall of the sixth mounting plate (704). The output end of the sixth motor (705) is fixedly connected to the third gear (706). The interior of the sixth mounting plate (704) is rotatably connected to the third rotating ring (707). The third rotating ring (707) is connected to the teeth that mesh with the third gear (706). The outer wall of the third rotating ring (707) is fixedly mounted to the fifth hydraulic rod (708). The output end of the fifth hydraulic rod (708) is connected to the tool holder. The interior of the tool holder is rotatably connected to the cutting blade (709).
9. A metal shaft processing device according to claim 1, characterized in that, The second cleaning mechanism (8) includes an L-shaped plate (801) fixedly installed on the rear side of the top of the machine body (1). A seventh electric push rod (802) is provided on the top of the horizontal plate of the L-shaped plate (801). The output end of the seventh electric push rod (802) is fixedly connected to the pressure plate (803). An eighth electric push rod (804) is fixedly installed on the top of the pressure plate (803). The output end of the eighth electric push rod (804) is fixedly connected to the lifting frame (805). A rotating shaft (806) is rotatably connected inside the lifting frame (805). A first dual-axis hydraulic rod (808) is fixedly installed inside the rotating shaft (806). Both output ends of the first dual-axis hydraulic rod (808) are fixedly connected to the clamping block (809). A seventh motor (807) for driving the rotating shaft (806) is installed on the outer wall of the lifting frame (805). A strip groove is opened through the top of the cooling box (102). A hot air frame (810) is fixedly installed at the position corresponding to the strip groove on the top of the cooling box (102). Several sets of nozzles (811) are provided on the front and rear walls of the hot air frame (810). A sixth hydraulic rod (812) is installed on the right side of the hot air frame (810). The output end of the sixth hydraulic rod (812) extends into the hot air frame (810) and is fixedly installed with a second dual-axis hydraulic rod (813) through a connector. Clamping parts (814) are fixedly installed on both output ends of the second dual-axis hydraulic rod (813).
10. A metal shaft processing device according to claim 1, characterized in that, The auxiliary mechanism (9) includes a ninth electric push rod (901), a cover plate (904), and a third dual-axis hydraulic rod (906). The ninth electric push rod (901) is fixedly installed on the top of the machine body (1). The output end of the ninth electric push rod (901) is fixedly connected to the moving part (902). The top of the moving part (902) is provided with a tenth electric push rod (903). The cover plate (904) is fixedly installed on the output end of the tenth electric push rod (903). The top of the cover plate (904) is provided with a seventh hydraulic rod (905). The third dual-axis hydraulic rod (906) is also fixedly connected to the output end of the seventh hydraulic rod (905) through a connecting part. Both output ends of the third dual-axis hydraulic rod (906) are fixedly connected to the clamping part (907).