Cloth guide roller polishing device for textile processing
The modularly designed clamping and grinding mechanism enables stable clamping and precise grinding of the guide roller, solving the problems of difficult positioning and eccentric rotation of the heavy guide roller, thus improving processing efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-27
- Publication Date
- 2026-04-10
AI Technical Summary
The existing clamping method for guide rollers requires positioning the central axis, which makes it difficult to accurately position heavy guide rollers. Furthermore, clamping at one end can easily lead to eccentric rotation, affecting processing stability and efficiency.
The modular clamping mechanism includes bottom clamping and matching clamping. It uses arc-shaped clamping blocks and hydraulic drive to achieve symmetrical clamping on both sides. Combined with hydraulic motor and transmission gear to drive the guide roller to rotate, and with linear motor and servo motor to control the grinding mechanism, it ensures stable clamping and accurate grinding.
It simplifies the positioning and clamping operation of the guide roller, avoids eccentric rotation, improves processing efficiency and grinding quality, and adapts to the stability and versatility of guide rollers of different specifications.
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Figure CN121821166A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of cloth guide roller polishing, and particularly relates to a cloth guide roller polishing device for textile processing. BACKGROUND
[0002] The existing cloth guide roller polishing related technology has initially realized the basic function of polishing the surface of the cloth guide roller, has basic clamping and polishing mechanisms, and can meet the minimum requirement of cloth guide roller processing in textile production; some technologies adopt motor-driven polishing components, which improve the processing efficiency compared with manual polishing, provide certain equipment support for the large-scale production of the textile industry, and have certain practicality in simple working conditions.
[0003] However, there are still some problems, the existing clamping mode of the cloth guide roller needs to position the central axis of the cloth guide roller first, and then clamp, but the cloth guide roller is thick and heavy, accurate positioning is difficult, and generally one end of the cloth guide roller is stably clamped, which leads to large stress and easy eccentricity in the rotation process, and therefore the cloth guide roller polishing device for textile processing is proposed. SUMMARY
[0004] This section aims to summarize some aspects of the embodiments of the application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification to avoid obscuring the purpose of this section, the abstract and the title, and such simplifications or omissions cannot be used to limit the scope of the application.
[0005] In view of the following technical problems in the prior art: the existing clamping mode of the cloth guide roller needs to position the central axis of the cloth guide roller first, and then clamp, but the cloth guide roller is thick and heavy, accurate positioning is difficult, and generally one end of the cloth guide roller is stably clamped, which leads to large stress and easy eccentricity in the rotation process.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a guide roller polishing device for textile processing, comprising a main body, a clamping mechanism, and a polishing mechanism. The main body includes a fixed base, a base plate, and a positioning component. A base plate is provided on one side of the fixed base, and a positioning component is provided on the upper side of the base plate. The positioning component includes a track, a movable plate, a slider, and a movable seat. Two parallel tracks are provided on the upper side of the base plate. Two sliders are provided on both sides of the lower side of the movable plate, and the sliders are slidably connected to the tracks. A movable seat is provided at the top of the movable plate. A clamping mechanism is rotatably connected to the side of the fixed base facing the movable seat, and a clamping mechanism is also rotatably connected to the side of the movable seat facing the fixed base. A polishing mechanism is provided on the back side of the upper side of the base plate. This design achieves modularity, facilitating maintenance and assembly; the symmetrical clamping on both sides ensures uniform force on the guide roller, avoiding eccentricity; the positioning component's spacing can be flexibly adjusted to adapt to guide rollers of different lengths, improving the device's versatility and polishing stability.
[0007] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism includes a bottom clamping mechanism, which comprises two clamping strips and two arc-shaped clamping blocks. Two limiting grooves are formed on the front of the clamping platform, with an included angle of 120 degrees between them. Clamping strips, shaped like the number 7, are movably inserted into the limiting grooves, and arc-shaped clamping blocks are mounted on the clamping strips. This lifting-type clamping eliminates the need for precise alignment with the axis, reducing operational difficulty; the 120-degree angle and arc-shaped clamping surface enhance the stability of the guide roller placement, preventing surface damage.
[0008] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism further includes a mating component, which comprises a movable long arm and a connecting bolt. A square groove is provided on the clamping platform, with the angle between the square groove and the two limiting grooves both being 120 degrees. The movable long arm is movably connected within the square groove, and a connecting bolt is provided at the top of the movable long arm. A mating clamping mechanism is provided on the connecting bolt. This forms a three-point clamping structure, improving clamping stability; the movable long arm can move flexibly, facilitating adaptation to guide rollers of different outer diameters.
[0009] As a preferred technical solution for a guide roller polishing device in textile processing, the bottom clamping mechanism further includes a rotating shaft, an oil pipe, a transmission gear, a hydraulic chamber, a connecting oil circuit, a connecting oil circuit, a movable groove, a movable rod, a push-pull column, a movable long arm, a movable hole, and a cooperating clamping mechanism. An oil pipe is provided on one side of the fixed base, and a rotating groove and an annular groove are provided on the inner side of the fixed base. The rotating groove and the drive gear are coaxial. One end of the oil pipe extends into the rotating groove. A rotating shaft is provided at one end of the clamping platform, and a hydraulic chamber is provided on the inner side of the rotating shaft. A movable groove is provided on the inner side of the clamping platform. The hydraulic chamber and the... A connecting channel is provided between the movable slots. A piston four is installed at the end of the piston rod one that extends into the hydraulic chamber one. A sealing ring is installed on piston four, and the sealing ring is interference-fitted with the hydraulic chamber one. Several connecting oil passages two are arranged annularly at one end of the hydraulic chamber one. An annular groove is formed on the circumferential wall of the rotating slot, corresponding to the connecting oil passages two. The diameter of piston four is larger than the diameter of piston rod one. A connecting ring is installed at the other end of piston rod one, and a push-pull column is installed at the top of the connecting ring. The top of the movable slot one connects to the square slot. A movable hole is provided at the end of the movable long arm that extends into the movable slot one, and the push-pull column is movably inserted into the movable hole. Hydraulic drive and mechanical transmission work together to achieve smooth and precise clamping action; the annular groove ensures uniform distribution of hydraulic oil, improving the working stability of the hydraulic system.
[0010] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism further includes a third hydraulic chamber, a second piston, and a second movable rod. Two third hydraulic chambers are provided on the clamping platform, and the second movable rod is movably connected to each third hydraulic chamber. A second piston is located at one end of the second movable rod in the third hydraulic chamber, and the piston is movably connected to the third hydraulic chamber. The end of the second movable rod away from the piston is connected to the clamping bar, and two nuts are threaded onto the second movable rod. The position of the clamping bar can be precisely adjusted by hydraulically driving the second movable rod to move; the double-nut design locks and fixes the second movable rod, improving the stability of the clamping position.
[0011] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism further includes a third connecting oil circuit, a fourth connecting oil circuit, a control rod, a piston, and a second hydraulic chamber. The second hydraulic chamber is located between the two third hydraulic chambers. The piston is movably inserted into the second hydraulic chamber. A control rod is rotatably connected to the lower side of the piston. The lower half of the control rod has a connecting thread. A connecting cylinder is located at the bottom of the clamping platform, and the control rod is threadedly connected to the connecting cylinder. A lever is inserted into the control rod. The threaded transmission, combined with the hydraulic circuit, enables precise adjustment of the clamping force; the lever design reduces operating effort and improves ease of operation.
[0012] As a preferred technical solution for a guide roller polishing device in textile processing, the polishing mechanism includes a second movable seat, a linear motor, a second track, a second slider, a servo motor, a polishing movable frame, a limit rod, a polishing wheel, and a polishing motor. The second track is located on the upper side of the base plate, and the second slider is located on the lower side of the second movable seat. The second track and the second slider are slidably connected. A servo motor is located at the top of the second movable seat, and the movable rod of the servo motor is connected to the polishing movable frame. A limit rod is installed on the polishing movable frame and is movably inserted into the second movable seat. The polishing motor is mounted on the polishing movable frame, and a polishing wheel is rotatably connected to the inner side of the frame. One end of the polishing wheel is connected to the power output end of the polishing motor. A linear motor is located between the two second tracks, and the movable end of the linear motor is fixedly connected to the lower side of the second movable seat. The linear motor drives the polishing mechanism to move smoothly along the axis of the guide roller, ensuring polishing uniformity; the servo motor precisely adjusts the polishing spacing, and the limit rod prevents the polishing movable frame from shifting, improving polishing accuracy.
[0013] As a preferred technical solution for a guide roller polishing device in textile processing, the main structure also includes a hydraulic motor and a drive gear, and the clamping mechanism includes a transmission gear. The hydraulic motor is located inside the fixed base, and the drive gear is located at the power output end of the hydraulic motor. The transmission gear is located on the outside of the rotating shaft, and the transmission gear meshes with the drive gear. The gear transmission has high efficiency and strong stability, driving the guide roller to rotate at a uniform speed, ensuring uniform polishing quality; the hydraulic motor has strong driving force, suitable for the rotation requirements of heavy guide rollers.
[0014] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism includes an arc-shaped clamping block two, a connecting seat, and a connecting groove. The top of the arc-shaped clamping block two is provided with a connecting seat, and the connecting seat has a connecting groove, which is inserted into a connecting bolt. The arc-shaped clamping block two has a high degree of fit with the guide roller, improving clamping stability; the plug-in connection facilitates the quick installation and disassembly of the clamping mechanism, improving operating efficiency.
[0015] As a preferred technical solution for a guide roller polishing device in textile processing, a spring is fitted onto the movable hole, with one end of the spring abutting against the connecting ring and the other end abutting against the inner wall of the movable groove. The spring enables the movable long arm to elastically return to its original position, ensuring smooth clamping action; at the same time, it buffers the impact force during clamping, avoiding rigid collision damage to components.
[0016] The beneficial effects of the present invention on the grinding device for guide rollers in textile processing are as follows: It eliminates the cumbersome process of aligning the guide roller's central axis before clamping it, as required by the prior art. The guide roller is initially positioned by the arc-shaped clamping block of the bottom clamping mechanism, and the final clamping is completed by the arc-shaped clamping block of the cooperating clamping mechanism. The operator can achieve stable clamping without precise calibration of the axis, which effectively solves the problem of positioning difficulties caused by the thickness of the guide roller, greatly simplifies the clamping operation process, and improves the efficiency of processing preparation.
[0017] The device adopts a symmetrical design with clamping mechanisms on both sides of the fixed and movable seats, simultaneously and securely clamping both ends of the guide roller, replacing the existing technology that only clamps one end. This double-sided clamping structure ensures uniform force on the guide roller, effectively dispersing the concentrated load of single-end clamping, fundamentally solving the problem of eccentricity during guide roller rotation, ensuring the stability of the grinding process, and improving the precision of the ground surface.
[0018] A three-point clamping structure is formed by arc-shaped clamping block one and arc-shaped clamping block two, which, together with the locking mechanism, firmly locks the connecting seat and the connecting bolt, ensuring stable and reliable clamping force. At the same time, the hydraulically driven clamping method can precisely adjust the clamping force according to the thickness characteristics of the guide roller, avoiding the deviation caused by excessively loose clamping or the damage to the guide roller caused by excessively tight clamping. It is suitable for the clamping needs of guide rollers of different specifications and thicknesses, and has greater versatility.
[0019] Based on stable clamping, a hydraulic motor drives the rotating shaft and clamping table to rotate smoothly via a drive gear and transmission gear, causing the guide roller to rotate synchronously and at a uniform speed. In conjunction with a linear motor controlling the movement of the movable seat along the axis of the guide roller, a servo motor adjusts the distance between the grinding wheel and the guide roller, and a grinding motor drives the grinding wheel to rotate at high speed. This achieves a synergistic effect of stable clamping and precise grinding. It avoids the impact of eccentric rotation on grinding quality and eliminates the need for frequent machine stops for adjustments, effectively improving overall processing efficiency and adapting to the needs of large-scale production. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the front structure of the present invention; Figure 3 This is a schematic cross-sectional view of the side of the present invention; Figure 4 For the present inventionFigure 2 A magnified schematic diagram of part A in the middle section; Figure 5 This is a three-dimensional structural diagram of the clamping mechanism of the present invention.
[0021] Reference numerals: 100. Main body mechanism; 101. Fixed seat; 102. Base plate; 103. Track 1; 104. Movable plate; 105. Slider 1; 106. Movable seat 1; 107. Oil pipe joint; 108. Rotating groove; 109. Hydraulic motor; 110. Annular groove; 111. Drive gear; 200. Clamping mechanism; 201. Clamping platform; 202. Rotating shaft; 203. Oil pipe 1; 204. Transmission gear; 207. Hydraulic chamber 1; 208. Connecting oil circuit 1; 209. Connecting oil circuit 2; 210. Movable groove 1; 211. Piston rod 1; 212. Control lever; 213. Actuating lever; 214. Hydraulic chamber 2; 215. Piston 1; 216. Arc-shaped clamping block 1; 217. Clamping bar; 218. Movable rod 2; 219. Push-pull column 220. Movable long arm; 221. Movable hole; 222. Square groove; 223. Piston II; 224. Hydraulic chamber III; 225. Connecting oil circuit III; 226. Connecting oil circuit IV; 227. Connecting bolt; 228. Locking groove; 229. Connecting ring; 300. Grinding mechanism; 301. Movable seat II; 302. Linear motor; 303. Track II; 304. Slider II; 305. Servo motor; 306. Grinding movable frame; 307. Limiting rod; 308. Grinding wheel; 309. Grinding motor; 400. Clamping mechanism; 401. Arc-shaped clamping block II; 402. Connecting seat; 403. Connecting groove; 404. Locking block; 405. Locking extrusion groove; 406. Locking plate; 407. Elastic block; 408. Hinge frame; 500. Guide roller. Detailed Implementation
[0022] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.
[0025] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.
[0026] like Figures 1-5 As shown, this invention proposes a guide roller polishing device for textile processing, including a main body 100, a clamping mechanism 200, and a polishing mechanism 300. The main body 100 includes a fixed base 101, a base plate 102, and positioning components. The base plate 102 is provided on one side of the fixed base 101, and the positioning components are provided on the upper side of the base plate 102. The positioning components include a track 103, a movable plate 104, a slider 105, and a movable seat 106. Two parallel... The track 103 has two sliders 105 on each side of the lower side of the movable plate 104. The sliders 105 are slidably connected to the track 103. The top of the movable plate 104 has a movable seat 106. A clamping mechanism 200 is rotatably connected to the side of the fixed seat 101 facing the movable seat 106. A clamping mechanism 200 is also rotatably connected to the side of the movable seat 106 facing the fixed seat 101. A grinding mechanism 300 is provided on the back of the upper side of the base plate 102. Beneficial effects: Modular design facilitates maintenance and assembly; symmetrical clamping on both sides ensures even force on the guide rollers, avoiding eccentricity; the positioning components can be flexibly adjusted in spacing to adapt to guide rollers of different lengths, improving the versatility of the device and the stability of grinding.
[0027] The clamping mechanism 200 includes a bottom-supporting clamping mechanism, which comprises two clamping bars 217 and two arc-shaped clamping blocks 216. The clamping platform 201 has two limiting grooves on its front side, with an included angle of 120 degrees between them. Clamping bars 217, which are L-shaped, are movably inserted into the limiting grooves. Arc-shaped clamping blocks 216 are mounted on the clamping bars 217. Beneficial effects: The lifting clamping method eliminates the need for precise alignment with the axis, reducing operational difficulty; the 120-degree angle and arc-shaped clamping surface improve the stability of the guide roller placement and prevent surface damage.
[0028] The clamping mechanism 200 also includes mating parts, including a movable long arm 220 and a connecting bolt 227. A square groove 222 is formed on the clamping platform 201, with an angle of 120 degrees between the square groove 222 and the two limiting channels. The movable long arm 220 is movably connected within the square groove 222, and a connecting bolt 227 is provided at the top of the movable long arm 220. A mating clamping mechanism 400 is provided on the connecting bolt 227. Beneficial effects: It forms a three-point clamping structure, improving clamping stability; the movable long arm can move flexibly, facilitating adaptation to guide rollers of different outer diameters.
[0029] The bottom-supporting clamping mechanism also includes a rotating shaft 202, an oil pipe 203, a transmission gear 204, a hydraulic chamber 207, a connecting oil passage 208, a connecting oil passage 209, a movable groove 210, a movable rod 218, a push-pull column 219, a movable long arm 220, a movable hole 221, and a cooperating clamping mechanism 400. An oil pipe 203 is provided on one side of the fixed base 101. A rotating groove 108 and an annular groove 110 are provided on the inner side of the fixed base 101. The rotating groove 108 and the drive gear 111 are coaxial. One end of the oil pipe 203 extends into the rotating groove 108. A rotating shaft 202 is provided at one end of the clamping platform 201. A hydraulic chamber 207 is provided on the inner side of the rotating shaft 202. A movable groove 210 is provided on the inner side of the clamping platform 201. A connecting channel is provided between the hydraulic chamber 207 and the movable groove 210. The inner wall of the channel is provided with a sealing ring, which is interference-fitted with the outer side of the piston rod 211. A piston 4 is provided at the end of the piston rod 211 that extends into the hydraulic chamber 207. A sealing ring is provided on the piston 4, which is interference-fitted with the hydraulic chamber 207. Several connecting oil passages 209 are arranged in a ring at one end of the hydraulic chamber 207. An annular groove 110 is opened on the peripheral wall of the rotating groove 108. The annular groove 110 corresponds to the connecting oil passages 209. The diameter of the piston 4 is larger than the diameter of the piston rod 211. A connecting ring 229 is provided at the other end of the piston rod 211. A push-pull column 219 is provided at the top of the connecting ring 229. The top of the movable groove 210 is connected to the square groove 222. A movable hole 221 is provided at the end of the movable long arm 220 that extends into the movable groove 210. The push-pull column 219 is movably inserted into the movable hole 221. The hydraulic drive and mechanical transmission work together to achieve smooth and precise clamping action; the annular groove ensures uniform distribution of hydraulic oil and improves the working stability of the hydraulic system.
[0030] The clamping mechanism 200 also includes a third hydraulic chamber 224, a second piston 223, and a second movable rod 218. Two third hydraulic chambers 224 are provided on the clamping table 201. The second movable rod 218 is movably connected to each third hydraulic chamber 224. A second piston 223 is located at one end of the second movable rod 218 within the third hydraulic chamber 224, and the piston 223 is movably connected to the third hydraulic chamber 224. The end of the second movable rod 218 away from the piston 223 is connected to the clamping bar 217. Two nuts are threaded onto the second movable rod 218. The position of the clamping bar can be precisely adjusted by hydraulically driving the second movable rod to move; the double-nut design locks and fixes the second movable rod, improving the stability of the clamping position.
[0031] As a preferred technical solution for a guide roller polishing device in textile processing, the clamping mechanism 200 further includes a connecting oil circuit three 225, a connecting oil circuit four 226, a control rod 212, a piston one 215, and a hydraulic chamber two 214. The hydraulic chamber two 214 is located between the two hydraulic chambers three 224. The piston one 215 is movably inserted into the hydraulic chamber two 214. The control rod 212 is rotatably connected to the lower side of the piston one 215. The lower half of the control rod 212 is provided with a connecting thread. A connecting cylinder is provided at the bottom of the clamping platform 201, and the control rod 212 is threadedly connected to the connecting cylinder. A lever 213 is inserted into the control rod 212. The threaded transmission, combined with the hydraulic circuit, enables precise adjustment of the clamping force; the lever design reduces operating effort and improves operational convenience.
[0032] The grinding mechanism 300 includes a second movable seat 301, a linear motor 302, a second track 303, a second slider 304, a servo motor 305, a grinding movable frame 306, a limiting rod 307, a grinding wheel 308, and a grinding motor 309. The second track 303 is located on the upper side of the base plate 102, and the second slider 304 is located on the lower side of the second movable seat 301. The second track 303 and the second slider 304 are slidably connected. The servo motor 305 is located at the top of the second movable seat 301, and the movable rod of the servo motor 305... A grinding movable frame 306 is provided, with a limit rod 307 on it. The limit rod 307 is movably connected to the movable seat 301. A grinding motor 309 is mounted on the grinding movable frame 306, and a grinding wheel 308 is rotatably connected to the inner side of the grinding movable frame 306. One end of the grinding wheel 308 is connected to the power output end of the grinding motor 309. A linear motor 302 is positioned between the two tracks 303, and the movable end of the linear motor 302 is fixedly connected to the lower side of the movable seat 301. The linear motor drives the grinding mechanism to move smoothly along the axis of the guide roller, ensuring grinding uniformity; the servo motor precisely adjusts the grinding spacing; and the limit rod prevents the grinding movable frame from shifting, improving grinding accuracy.
[0033] The main structure 100 also includes a hydraulic motor 109 and a drive gear 111, and the clamping mechanism 200 also includes a transmission gear 204. The hydraulic motor 109 is located inside the fixed base 101, and the drive gear 111 is located at the power output end of the hydraulic motor 109. The transmission gear 204 is located on the outer side of the rotating shaft 202, and the transmission gear 204 meshes with the drive gear 111. The gear transmission has high efficiency and strong stability, driving the guide roller to rotate at a uniform speed, ensuring uniform grinding quality; the hydraulic motor has strong driving force, adapting to the rotation requirements of heavy guide rollers.
[0034] The clamping mechanism 400 includes an arc-shaped clamping block 401, a connecting seat 402, and a connecting groove 403. The top of the arc-shaped clamping block 401 is provided with the connecting seat 402, and the connecting seat 402 has a connecting groove 403, which is inserted into the connecting bolt 227. The arc-shaped clamping block 401 has a high degree of fit with the guide roller, improving clamping stability; the plug-in connection facilitates the quick installation and disassembly of the clamping mechanism, improving operational efficiency.
[0035] A spring is fitted onto the movable hole 221, with one end of the spring abutting against the connecting ring 229 and the other end abutting against the inner wall of the movable groove 210. The spring enables the movable arm to elastically return to its original position, ensuring smooth clamping action; at the same time, it buffers the impact force during clamping, preventing rigid collision damage to the components.
[0036] The hydraulic pump pumps hydraulic oil into the annular groove 110 through the oil pipe joint 107, which in turn squeezes the annular groove 110. The annular groove 110 and the connecting oil passage 209 are used to pump the hydraulic oil into the gap between the hydraulic chamber 207 and the piston rod 211. The hydraulic oil squeezes the piston 215 of the piston rod 211 to move. The piston 215 pulls the piston rod 211 to move. The piston rod 211 pulls the movable long arm 220 to move through the connecting ring 229 and the push-pull column 219. The movable long arm 220 moves closer to the clamping table 201 with the cooperating clamping mechanism 400 through the connecting bolt 227. During the movement, the movable hole 221 moves relative to the push-pull column 219. The arc-shaped clamping block 401 on the cooperating clamping mechanism 400 squeezes the guide roller 500. The arc-shaped clamping block 401 and the two arc-shaped clamping blocks 216 clamp the guide roller 500.
[0037] Insert lever 213 into control lever 212, hold lever 213 to control lever 212 to rotate, causing control lever 212 and piston 1 215 to move in hydraulic chamber 214. Piston 1 215 pushes hydraulic oil in hydraulic chamber 214 (excluding control lever 212) through connecting oil circuit 3 225, squeezing piston 223 and movable lever 218 to move. Movable lever 218 expands outward with clamping bar 217 and arc-shaped clamping block 1 216, and hydraulic oil containing control lever 212 enters hydraulic chamber 214 through connecting oil circuit 4 226. Reverse rotation of control lever 212 can move piston 1 215 in another direction. Piston 1 215 squeezes hydraulic oil through connecting oil circuit 4 226 into one side of piston 223, and the other side of piston 223 squeezes hydraulic oil through connecting oil circuit 3 225 into hydraulic chamber 3 224.
[0038] The locking groove 228 is triangular in shape. An oil pipe connector 107 is provided on the fixing base 101, and one end of the oil pipe connector 107 is connected to the annular groove 110.
[0039] After the guide roller 500 is placed on the arc-shaped clamping block 216, the connecting seat 402 is sleeved on the connecting bolt 227. The control locking plate 406, along with the elastic block 407, hinge frame 408, locking extrusion groove 405, and locking block 404, is inserted into the locking extrusion groove 405. The locking extrusion groove 405 enters the locking groove 228, locking the connecting seat 402 with the connecting bolt 227. If the connecting seat 402 wants to disengage from the connecting bolt 227, it will be further inserted into the locking groove 228 by the locking plate 406 and the locking block 404, making the locking block 404 more tightly clamp the connecting bolt 227.
[0040] A locking groove 228 is provided on the upper side of the connecting bolt 227, a locking compression groove 405 is provided on the upper side of the connecting groove 403, a connecting channel is provided at the top of the connecting groove 403, a locking compression groove 405 is provided at the connection between the connecting channel and the connecting groove 403, the upper side of the locking compression groove 405 is inclined, and the inclined surface of the locking compression groove 405 is consistent with the inclination angle of the inner bottom wall of the locking groove 228.
[0041] A locking block 404 is inserted into the locking groove 228. The top of the locking block 404 is inserted into the locking compression groove 405. A locking plate 406 is movably inserted into the connecting channel. The bottom end of the locking plate 406 is connected to a hinge frame 408 through an elastic block 407. The hinge frame 408 is rotatably connected to one end of the locking block 404.
[0042] The specific implementation method is as follows: control and adjust the two bottom support clamping mechanisms, adjust the distance between the arc-shaped clamping block 216 on the two clamping bars 217 and the center of the clamping platform 201, determine the position of the arc-shaped clamping block 216 according to the outer diameter of the guide roller 500, the two bottom support clamping mechanisms can lift the guide roller 500, control the movable long arm 220 to retract into the square groove 222 to avoid obstructing the guide roller 500, control the distance between the movable seat 106 and the fixed seat 101, and then control the end of the guide roller 500 to be placed on the bottom support clamping mechanism, with one end placed on the two bottom support clamping mechanisms of the fixed seat 101 and the other end placed on the two bottom support clamping mechanisms of the movable seat 106; The guide roller 500 is very heavy and inconvenient to move. However, the above method is faster and simpler to position the guide roller 500. It does not require accurate positioning of the axis of the guide roller 500. Both ends of the guide roller 500 are lifted. Then, the ends of the guide roller 500 are clamped by the mating parts and the bottom clamping mechanism, so that both ends of the guide roller 500 are clamped. Linear motor 302 controls movable seat 301 to move along the axis of guide roller 500. Servo motor 305 drives grinding wheel 308 on grinding movable frame 306 to approach the outer side of guide roller 500. Grinding motor 309 controls grinding wheel 308 to rotate, so that grinding wheel 308 grinds the outer side of guide roller 500. The hydraulic motor 109 drives the rotating shaft 202 on the fixed base 101 and the clamping table 201 to rotate via the drive gear 111 and the transmission gear 204.
[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A guide roller abrasion device for textile processing, characterized in that: The system includes a main body (100), a clamping mechanism (200), and a grinding mechanism (300). The main body (100) includes a fixed base (101), a base plate (102), and positioning components. The base plate (102) is provided on one side of the fixed base (101), and positioning components are provided on the upper side of the base plate (102). The positioning components include a first track (103), a movable plate (104), a first slider (105), and a first movable seat (106). Two parallel first tracks (103) are provided on the upper side of the base plate (102). Two sliders (105) are respectively provided on both sides of the lower side of the plate (104). The sliders (105) are slidably connected to the track (103). The top of the movable plate (104) is provided with a movable seat (106). A clamping mechanism (200) is rotatably connected to the side of the fixed seat (101) facing the movable seat (106). A clamping mechanism (200) is also rotatably connected to the side of the movable seat (106) facing the fixed seat (101). A grinding mechanism (300) is provided on the back side of the upper side of the base plate (102).
2. The textile processing guide roller polishing device according to claim 1, characterized in that: The clamping mechanism (200) includes a bottom-supporting clamping mechanism, which includes two clamping bars (217) and two arc-shaped clamping blocks (216). The clamping platform (201) has two limiting grooves on its front side, and the included angle between the two limiting grooves is 120 degrees. The clamping bars (217) are movably inserted into the limiting grooves. The clamping bars (217) are 7-shaped, and the arc-shaped clamping blocks (216) are provided on the clamping bars (217).
3. The textile processing guide roller polishing device according to claim 2, characterized in that: The clamping mechanism (200) also includes a mating component, which includes a movable long arm (220) and a connecting bolt (227). A square groove (222) is provided on the clamping table (201). The angle between the square groove (222) and the two limiting channels is 120 degrees. The movable long arm (220) is movably connected in the square groove (222). A connecting bolt (227) is provided at the top of the movable long arm (220). A mating clamping mechanism (400) is provided on the connecting bolt (227).
4. The textile processing guide roller polishing device according to claim 2, characterized in that: The bottom-supporting clamping mechanism also includes a rotating shaft (202), an oil pipe (203), a transmission gear (204), a hydraulic chamber (207), a connecting oil circuit (208), a connecting oil circuit (209), a movable groove (210), a movable rod (218), a push-pull column (219), a movable long arm (220), a movable hole (221), and a cooperating clamping mechanism (400). An oil pipe (203) is provided on one side of the fixed base (101). The inner side of the fixed seat (101) is provided with a rotating groove (108) and an annular groove (110). The rotating groove (108) and the drive gear (111) are coaxial. One end of the oil pipe (203) extends into the rotating groove (108). One end of the clamping table (201) is provided with a rotating shaft (202). The inner side of the rotating shaft (202) is provided with a hydraulic chamber (207). The inner side of the clamping table (201) is provided with a movable groove (210). The hydraulic chamber (207) is provided with a movable groove (210). 7) A connecting channel is provided between the piston rod (211) and the hydraulic chamber (207). A piston (4) is provided at the end of the piston rod (211) that extends into the hydraulic chamber (207). A sealing ring is provided on the piston (4). The sealing ring is interference-fitted with the hydraulic chamber (207). Several connecting oil passages (209) are arranged in a ring at one end of the hydraulic chamber (207). An annular groove (110) is opened on the peripheral wall of the rotating groove (108). The annular groove (110) connects to the connecting oil passages (209). Correspondingly, the diameter of piston four is larger than that of piston rod one (211). A connecting ring (229) is provided at the other end of piston rod one (211). A push-pull column (219) is provided at the top of the connecting ring (229). The top of movable groove one (210) is connected to square groove (222). A movable hole (221) is provided at one end of movable long arm (220) that extends into movable groove one (210). The push-pull column (219) is movably inserted into the movable hole (221).
5. The textile processing guide roller polishing device according to claim 1, characterized in that: The clamping mechanism (200) also includes a hydraulic chamber three (224), a piston two (223) and a movable rod two (218). Two hydraulic chambers three (224) are provided on the clamping table (201). The movable rod two (218) is movably inserted into the hydraulic chamber three (224). The piston two (223) is provided at one end of the movable rod two (218) located in the hydraulic chamber three (224). The piston two (223) is movably connected to the hydraulic chamber three (224). The end of the movable rod two (218) away from the piston two (223) is connected to the clamping bar (217). Two nuts are threaded on the movable rod two (218).
6. The textile processing guide roller polishing device according to claim 5, characterized in that: The clamping mechanism (200) also includes connecting oil circuit three (225), connecting oil circuit four (226), control rod (212), piston one (215) and hydraulic chamber two (214). Hydraulic chamber two (214) is provided between the two hydraulic chamber three (224). Piston one (215) is movably inserted into hydraulic chamber two (214). Control rod (212) is rotatably connected to the lower side of piston one (215). The lower half of control rod (212) is provided with connecting thread. Connecting cylinder is provided at the bottom of clamping table (201). Control rod (212) is connected to the connecting cylinder with internal thread. A lever (213) is inserted into control rod (212).
7. The textile processing guide roller polishing device according to claim 1, characterized in that: The grinding mechanism (300) includes a second movable seat (301), a linear motor (302), a second track (303), a second slider (304), a servo motor (305), a grinding movable frame (306), a limit rod (307), a grinding wheel (308), and a grinding motor (309). The second track (303) is provided on the upper side of the base plate (102), and the second slider (304) is provided on the lower side of the second movable seat (301). The second track (303) and the second slider (304) are slidably connected. The servo motor (305) is provided at the top of the second movable seat (301). The movable rod is equipped with a grinding movable frame (306), and a limit rod (307) is provided on the grinding movable frame (306). The limit rod (307) is movably inserted into the movable seat (301). A grinding motor (309) is provided on the grinding movable frame (306). A grinding wheel (308) is rotatably connected to the inner side of the grinding movable frame (306). One end of the grinding wheel (308) is connected to the power output end of the grinding motor (309). A linear motor (302) is provided between the two tracks (303). The movable end of the linear motor (302) is fixedly connected to the lower side of the movable seat (301).
8. The textile processing guide roller polishing device according to claim 1, characterized in that: The main body (100) also includes a hydraulic motor (109) and a drive gear (111), and the clamping mechanism (200) also includes a transmission gear (204). The hydraulic motor (109) is provided on the inner side of the fixed base (101), the drive gear (111) is provided on the power output end of the hydraulic motor (109), and the transmission gear (204) is provided on the outer side of the rotating shaft (202). The transmission gear (204) meshes with the drive gear (111).
9. The textile processing guide roller polishing device according to claim 1, characterized in that: The clamping mechanism (400) includes an arc-shaped clamping block two (401), a connecting seat (402) and a connecting groove (403). The top of the arc-shaped clamping block two (401) is provided with a connecting seat (402), and a connecting groove (403) is provided on the connecting seat (402). The connecting groove (403) is inserted into the connecting bolt (227).
10. The textile processing guide roller polishing device according to claim 4, characterized in that: A spring is fitted onto the movable hole (221), with one end of the spring abutting against the connecting ring (229) and the other end of the spring abutting against the inner wall of the movable groove (210).