Lithium battery copper foil multi-layer composite compression molding device

By designing an automated lithium-ion battery copper foil multilayer composite pressing and molding device, the problem of low automation in existing equipment has been solved. This device enables fully automated peeling of the release film and precise stacking of copper foil and adhesive film, thereby improving production efficiency and product quality.

CN121821935APending Publication Date: 2026-04-10江苏兴虹科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
江苏兴虹科技有限公司
Filing Date
2026-03-13
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing lithium battery copper foil multilayer composite pressing and molding equipment has a low degree of automation, resulting in high manual labor intensity, low production efficiency, and difficulty in achieving precise layering and efficient connection of copper foil and adhesive film, which poses potential quality risks.

Method used

Design an automated device comprising a discharge mechanism, a pretreatment mechanism, a chain stacking component, and a pressing mechanism. Through technologies such as visual inspection, multi-axis suction cup handling, and vacuum pressing, achieve fully automated peeling of release film, precise stacking of copper foil and adhesive film, and efficient pressing.

Benefits of technology

It achieves fully automated peeling of release film, avoids damage to copper foil and adhesive film surfaces, ensures accurate interlayer positioning, improves production cycle and stability of multi-layer composite structures, and reduces manual labor intensity.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of lithium battery copper foil processing, and particularly discloses a lithium battery copper foil multi-layer composite pressing forming device which comprises a discharging mechanism, a pretreatment mechanism, a chain type stacking component, a pressing mechanism and a control operation table. The pretreatment mechanism is arranged on the left side of the exterior of the discharging mechanism and is parallel to the discharging mechanism left and right; the pressing mechanism is arranged at the rear ends of the inner sides of the exteriors of the discharging mechanism and the pretreatment mechanism; and the control operation table is arranged on the front side of the pressing mechanism. Full-automatic operation of release film stripping is achieved, damage such as scratches and wrinkles on the surfaces of copper foils and adhesive films is avoided, the surface cleanliness and flatness of pretreated materials are ensured, layered and ordered stacking of the copper foils and the adhesive films is achieved, accurate interlayer positioning and uniform spacing are ensured, the problems such as interlayer deviation and dislocation are effectively avoided, and the production efficiency is improved. And workpiece taking after pressing is completed, posture overturning and transferring are all automatic, workpiece damage can be effectively avoided, and meanwhile the taking efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of lithium battery copper foil processing, in particular to a lithium battery copper foil multilayer composite pressing forming device. BACKGROUND

[0002] Lithium battery copper foil is one of the core key materials of lithium ion batteries, mainly serving as a negative electrode current collector, and plays an important role in collecting electrons, conducting current and supporting negative active materials. Its performance directly affects the energy density, cycle life, charging and discharging efficiency and safety performance of lithium ion batteries. High-quality lithium battery copper foil has the characteristics of thin thickness, smooth surface, high tensile strength, excellent electrical conductivity and strong corrosion resistance, and can meet the production needs of different types of lithium ion batteries. It is widely used in new energy vehicles, energy storage equipment, portable electronic devices and other fields. It is an indispensable basic material for the development of new energy industry. Lithium battery copper foil multilayer composite pressing is a key processing technology developed for the demand of high-performance lithium ion batteries. Its core is to stack and press multiple lithium battery copper foils and functional adhesive films in a predetermined order under a specific temperature, pressure and vacuum environment to form a stable structure with excellent performance. This process can effectively compensate for the shortcomings of single-layer copper foil in thickness, strength, and uniformity of electrical conductivity. Through interlayer synergistic effect, the overall tensile strength, electrical conductivity and cycle resistance of the composite structure are improved. It is an important supporting process for promoting the performance upgrade of lithium ion batteries and realizing large-scale and efficient production. In the prior art field, the existing equipment in the current lithium battery copper foil multilayer composite pressing forming field has the problem of low automation degree, which is difficult to meet the production needs of large-scale and high-precision. In the material pretreatment link, the traditional process relies on manual stripping of release film, which not only has high labor intensity and high labor cost, but also is easy to cause scratches and wrinkles on the surface of copper foil or adhesive film due to uneven manual operation force and non-standard action, affecting the subsequent composite quality. At the same time, the speed of manual release film stripping is limited, which cannot form efficient connection with the subsequent process. In the material stacking link, the existing technology mainly adopts simple manual stacking or semi-automatic stacking method, which is difficult to realize precise layering and arrangement of copper foil and adhesive film, and is easy to cause interlayer deviation and misalignment, thereby causing uneven interlayer bonding force of the product after pressing, and quality problems such as bubbles and delamination. In the pressing and material taking link, the workpiece taking and posture after pressing rely on manual or simple mechanical structure, which is easy to cause workpiece damage, and the taking efficiency is low, which cannot realize full-process automatic closed-loop production. SUMMARY

[0003] The purpose of the present application is to provide a lithium battery copper foil multilayer composite pressing forming device to solve the problems mentioned in the background.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a multilayer composite pressing and forming device for lithium-ion battery copper foil, comprising: a feeding mechanism, a pretreatment mechanism, a chain stacking component, a pressing mechanism, and a control console; the pretreatment mechanism is disposed on the outer left side of the feeding mechanism and is arranged parallel to the feeding mechanism; the chain stacking component is disposed inside the pretreatment mechanism; the pressing mechanism is disposed on the outer inner rear end of the feeding mechanism and the pretreatment mechanism; and the control console is disposed on the front side of the pressing mechanism.

[0005] Preferably, the discharge mechanism includes: a first base shell, a first cover shell, a first conveyor belt, a vision inspection device, a first ground rail, and a suction cup robotic arm; the first base shell is disposed on the outer right side of the pretreatment mechanism along the front-rear direction; the first cover shell is fixedly installed on the outer side of the upper surface of the first base shell along the front-rear direction; the first conveyor belt is installed on the middle of the front front side of the top of the first base shell along the front-rear direction, and the front side of the first conveyor belt extends to the outside from the feed port opened on the front side of the first cover shell, and the first conveyor belt is electrically connected to the control console; the vision inspection device is fixedly installed on the top of the first base shell and located on the outer right side of the first conveyor belt, and the vision inspection device is electrically connected to the control console; the first ground rail is installed on the rear side of the upper surface of the first base shell along the left-right direction, and the left side of the first ground rail extends to the discharge port opened on the left rear side of the first cover shell, and the first ground rail is electrically connected to the control console; the suction cup robotic arm is fixedly installed on the top of the moving end of the first ground rail, and the suction cup robotic arm is electrically connected to the control console.

[0006] Preferably, the pretreatment mechanism includes: a second base housing, a second cover housing, a three-axis suction cup conveying device, a second conveyor belt, a stacking and unloading device, a horizontal moving platform, a lifting platform, and an electric suction cup; the second base housing is disposed on the outer left side of the first base housing in the front-rear direction; the second cover housing is fixedly installed on the outer side of the upper surface of the second base housing in the front-rear direction; the three-axis suction cup conveying device is fixedly installed on the inner top of the second cover housing, and the three-axis suction cup conveying device is electrically connected to the control console; the second conveyor belt is installed on the front left side of the top of the second base housing in the front-rear direction, and the front side of the second conveyor belt is fed by a feed opening on the front side of the second cover housing. The opening extends to the outside, and the second conveyor belt and control console are electrically connected; the stacking unloading device is embedded in the top right front of the second base housing, and the stacking unloading device and control console are electrically connected; the horizontal moving platform is installed on the upper surface of the second base housing in the left-right direction and is located behind the stacking unloading device, and the horizontal moving platform and control console are electrically connected; the lifting platform is fixedly installed on the top of the moving end of the horizontal moving platform, and the lifting platform and control console are electrically connected; the number of electric suction cups is four, and the four electric suction cups are respectively installed at the four corners of the top of the lifting end of the lifting platform, and the electric suction cups are electrically connected to the control console.

[0007] Preferably, the pretreatment mechanism further includes: a vertical frame, a rotating module, and an electric suction cup base; there are two vertical frames, which are respectively installed on the top of the second base housing and located in the middle of the left and right sides of the horizontal moving platform; there are two rotating modules, which are respectively installed on the top of the left and right vertical frames, and the rotating modules are electrically connected to the control console; there are two electric suction cup bases, which are respectively installed on the inner side of the rotating end of the left and right rotating modules, and the electric suction cup bases are electrically connected to the control console.

[0008] Preferably, the pretreatment mechanism further includes: a base frame, a horizontal moving module, a square sleeve, a first mounting base, a limiting telescopic assembly, a first electric telescopic rod, a pressure roller, and an air knife; the base frame is installed on the upper surface of the second base housing in the front-rear direction and is located behind the horizontal moving platform; the horizontal moving module is fixedly installed on the upper surface of the base frame, and the horizontal moving module is electrically connected to the control console; the square sleeve is fitted over the outside of the base frame, and the top of the inner side of the square sleeve is fixedly connected to the moving end of the horizontal moving module; there are two first mounting bases, which are respectively installed on the left and right sides of the lower surface of the square sleeve; there are two limiting telescopic assemblies, which are respectively installed on the left and right sides of the square sleeve. The bottom ends of the two right first mounting seats are located on both sides; there are two first electric telescopic rods, which are respectively installed at the bottom ends of the left and right first mounting seats and located inside the front and rear limiting telescopic components. The first electric telescopic rods are electrically connected to the control panel; there are two pressure rollers, which are respectively installed at the bottom of the limiting ends of the front left and right limiting telescopic components. The telescopic ends of the two front left and right first electric telescopic rods are respectively fixedly connected to the top of the left and right pressure rollers; there are two air knives, which are respectively installed at the bottom of the limiting ends of the rear left and right limiting telescopic components. The telescopic ends of the two rear left and right first electric telescopic rods are respectively fixedly connected to the top of the left and right air knives.

[0009] Preferably, the pretreatment mechanism further includes: a mounting bracket, a first limiting component, a linear movement module, a mounting plate, a first rotating seat, and a micro clamping module; the number of mounting brackets is two, and the two mounting brackets are respectively mounted on the left and right sides of the outer surface of the square sleeve; the number of first limiting components is two sets, with two first limiting components in each set, and the two sets of first limiting components are respectively mounted on the rear side of the outer surface of the left and right mounting brackets from top to bottom and inward; the number of linear movement modules is two, and the two linear movement modules are respectively mounted on the outer surface of the left and right mounting brackets from top to bottom and inward, and are located on the left and right sides. The linear motion module and the control console are electrically connected to the inner sides of the two sets of first limiting components; there are two mounting plates, which are respectively installed in the vertical direction on the rear side of the limiting ends of the left and right sets of first limiting components, and the moving ends of the left and right linear motion modules are respectively fixedly connected to the rear side of the left and right mounting plates; there are two first rotating seats, which are respectively installed on the bottom rear side of the left and right mounting plates; there are two micro clamping modules, which are respectively installed on the top of the rotating ends of the left and right first rotating seats, and the micro clamping modules are electrically connected to the control console.

[0010] Preferably, the pretreatment mechanism further includes: a second electric telescopic rod, a connecting rod, a second ground rail, and a clamping robotic arm; there are two second electric telescopic rods, each rotatably mounted on the rear top of the mounting plate via a pivot seat, and the second electric telescopic rods are electrically connected to the control console; there are two connecting rods, one end of each connecting rod is rotatably mounted on the outer side of the telescopic end of the left and right second electric telescopic rods via a pivot, and the other end of each connecting rod is fixedly connected to the outer side of the axis of two micro clamping modules, and the micro clamping modules are electrically connected to the control console; the second ground rail is fixedly mounted on the right rear side of the upper surface of the second base housing along the left-right direction, and the right side of the second ground rail extends to form a discharge port opened on the right rear side of the second housing housing, and the second ground rail is electrically connected to the control console; the clamping robotic arm is fixedly mounted on the top of the moving end of the second ground rail, and the clamping robotic arm is electrically connected to the control console.

[0011] Preferably, the chain stacking component includes: a mounting frame, a fixing bracket, a mounting shaft, a chain assembly, a bracket, a long shaft, a bevel gear set, and a first motor; the mounting frame is mounted on the upper surface of the second base housing in the front-rear direction and is located on the outer left side of the second ground rail; there are two fixing brackets, which are respectively fixedly mounted on the inner front and rear ends of the mounting frame in the vertical direction; there are two sets of mounting shafts, with two shafts in each set, and the two sets of mounting shafts are respectively rotatably mounted on the inner upper and lower ends of the front and rear fixing brackets in the left-right direction via bearing seats; there are two sets of chain assemblies, with two chain assemblies in each set, and the two sets of chain assemblies are respectively connected in the vertical direction. On the left and right sides of the outer wall of the front and rear sets of mounting shafts; there are four sets of brackets, each set containing several brackets, which are circumferentially mounted on the outer side of the chain assembly. The brackets are made of flexible material; the long shaft is mounted on the lower left side of the inner side of the mounting frame via a bearing seat in the front-rear direction; there are two sets of bevel gears, one gear of which is fixedly mounted on the left end of the shaft center of the lower mounting shaft in the front and rear sets, and the other gear of which is keyed to the front and rear sides of the outer wall of the long shaft; the first motor is mounted on the front side of the outer side of the mounting frame, and the rotating end of the first motor is fixedly connected to the front end of the shaft center of the long shaft. The first motor is electrically connected to the control console.

[0012] Preferably, the pressing mechanism includes: a third base housing, a third cover housing, a vacuum pressing device, an electric turntable, a vertical slot frame, a second limiting component, a lifting frame, a belt assembly, and a second motor; the third base housing is disposed in the left-right direction behind the inner side of the first base housing and the second base housing; the third cover housing is fixedly installed in the left-right direction on the outer side of the upper surface of the second base housing, and slots communicating with the first cover housing and the second cover housing are respectively opened on the left and right sides of the third cover housing; the left side of the first ground rail extends through the slot of the third cover housing to the top right side of the third base housing; the vacuum pressing device is fixedly installed on the rear side of the upper surface of the third base housing, and the right side of the second ground rail extends through the slot of the third cover housing to the front side of the vacuum pressing device; the vacuum pressing device and the control... The control panel is electrically connected; the electric turntable is fixedly installed on the upper surface of the third base housing and located in front of the vacuum pressing equipment, and the electric turntable and the control panel are electrically connected; the vertical slot frame is fixedly installed on the top of the rotating end of the electric turntable in the vertical direction, and the vertical slot frame and the control panel are electrically connected; the second limiting assembly is installed in the upper and lower direction on the inner front of the vertical slot frame; the lifting frame is fixedly installed in the upper and lower direction on the rear side of the limiting end of the second limiting assembly; the belt assembly is installed in the upper and lower direction on the outer left end of the vertical slot frame, and the belt of the belt assembly is connected to the lower rear side of the outer surface of the lifting frame through a connector; the second motor is installed on the lower left side of the outer side of the vertical slot frame, and the rotating end of the second motor is fixedly connected to the bottom pulley shaft of the belt assembly, and the second motor and the control panel are electrically connected.

[0013] Preferably, the pressing mechanism includes: a mounting base plate, a slot seat, a plug rod, a third electric telescopic rod, a fixed seat, a rotating rod, a cross-type telescopic frame, a U-shaped frame, a second mounting base, and a gear rod; the mounting base plate is fixedly installed on the top of the lifting frame in the front-to-back direction; the slot seat is installed on the top left front of the mounting base plate; the plug rod is inserted into the slot seat in the front-to-back direction; the third electric telescopic rod is fixedly installed on the right side of the upper surface of the mounting base plate in the front-to-back direction, the telescopic end of the third electric telescopic rod is connected to the front side of the plug rod through a connector, and the third electric telescopic rod is electrically connected to the control console; the fixed seat is fixedly installed on the upper surface of the mounting base plate and is located behind the slot seat; the number of rotating rods is two, and the two rotating rods are connected in a... The first mounting bracket has a V-shaped end that is rotatably connected to the upper and lower ends of the inner side of the fixed base via a rotating shaft. The second mounting bracket is arranged on the outer rear side of the mounting base in the front-rear direction. The front left and right sides of the second mounting bracket are respectively rotatably connected to the other upper and lower ends of the two rotating rods via rotating shafts. The third mounting bracket is fitted onto the outer side of the fixed base in the front-rear direction. The inner rear end of the third mounting bracket is connected to the cross-axis of the front side of the second mounting bracket. The fourth mounting bracket has two gear rods. One end of the two gear rods is V-shaped and rotatably connected to the left and right ends of the inner side of the second mounting bracket via a rotating shaft, and they mesh with each other. The other upper and lower ends of the two gear rods are respectively rotatably connected to the left and right ends of the rear end of the second mounting bracket via rotating shafts.

[0014] Preferably, the pressing mechanism further includes: a tank shell, a second rotating seat, a gear and rack assembly, a miniature electric telescopic rod, and an electric suction cup holder; the tank shell is fixedly installed on the rear end of the outer surface of the second mounting seat, and the tank shell has a U-shaped structure; the second rotating seat is rotatably installed on the rear end of the inner side of the tank shell via a rotating shaft, and the second rotating seat is V-shaped; the gear key in the gear and rack assembly is connected to the outside of the shaft of the second rotating seat; the miniature electric telescopic rod is installed in the inner cavity of the tank shell along the front-rear direction, the telescopic end of the miniature electric telescopic rod extends to the inner side of the tank shell and is fixedly connected to the rack in the gear and rack assembly, and the miniature electric telescopic rod is electrically connected to the control panel; the electric suction cup holder is installed on the bottom of the outer surface of the second rotating seat, and the electric suction cup holder is electrically connected to the control panel.

[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. The adhesive film is pushed piece by piece to the discharge station by the stacking and unloading equipment. After the three-axis suction cup handling equipment picks up the adhesive film, it is transferred to the electric suction cup. The four corner electric suction cups fix the adhesive film from the bottom, completing the adhesive film handover. The horizontal moving platform drives the lifting platform and the adhesive film to the film-tearing station under the base frame. The first set of electric telescopic rods extends. Under the constraint of the limit telescopic components, the pressure roller is driven to compact the release film. The air knife sprays high-pressure airflow to make the corners of the release film curl up. The linear moving module drives the mounting plate to descend. The micro clamping module clamps the curled corners of the release film. The second electric telescopic rod is connected by a connecting rod. The micro clamping module is rotated to roll up the release film and expand the separation area. Then, the horizontal moving module drives the relevant structure to pull the release film, completing the peeling of the release film on the upper surface of the adhesive film. Subsequently, the lifting platform carries the adhesive film to the underside of the electric suction cup seat. After being adsorbed by the electric suction cup seat and rotated 180 degrees by the rotating module, it is transferred to the electric suction cup again. The above film peeling process is repeated to remove the release film on the lower surface of the adhesive film. After the double-sided film peeling is completed, the three-axis suction cup handling equipment transfers the adhesive film to the bracket of the chain stacking component and places it above the copper foil. The multi-layer stacking is completed in the order of copper foil-adhesive film-copper foil.

[0016] 2. After the copper foil and adhesive film are stacked according to the designed number of layers, the control panel starts the relevant actuators. The second ground rail drives the clamping robotic arm to move to the chain stacking component, clamps the stacked copper foil and adhesive film composite layer, and transfers it to the working chamber of the vacuum pressing equipment inside the third housing. Then, the clamping robotic arm and the second ground rail are reset. The vacuum pressing equipment performs high temperature, high pressure, and vacuum pressing and curing on the workpiece to form a firmly bonded composite structure. After pressing, the third electric telescopic rod retracts, and the cross telescopic frame is extended through the insertion rod and U-shaped frame, driving the electric suction cup frame to extend into the vacuum pressing equipment. The second motor drives the belt assembly to adjust the height of the lifting frame, so that the electric suction cup frame is attached to and adsorbed with the workpiece. Then, the cross telescopic frame retracts to remove the workpiece. The electric turntable drives the upper structure to turn to the right, and the micro electric telescopic rod drives the second rotating seat to rotate 180 degrees through the gear and rack assembly, so that the workpiece is flipped over and prepared for subsequent material discharge and inspection.

[0017] In summary, this invention achieves fully automated release film peeling through a fully automated process design, reducing manual labor intensity. Automated control also prevents damage such as scratches and wrinkles on the copper foil and adhesive film surfaces, ensuring the surface cleanliness and flatness of the pre-treated materials, laying a solid foundation for subsequent lamination processes. The automated peeling action can be precisely integrated with subsequent processes, significantly improving production cycle time. Furthermore, it achieves orderly layered stacking of the copper foil and adhesive film, ensuring precise interlayer positioning and uniform spacing, effectively avoiding interlayer offset and misalignment, thus improving the stability and consistency of the multi-layer composite structure. Finally, it automates workpiece unloading, orientation flipping, and transfer after lamination, effectively preventing workpiece damage and improving unloading efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 Exploded view of the discharge mechanism; Figure 3 for Figure 1 Exploded view of the pretreatment facility; Figure 4 for Figure 3 Enlarged view of point A; Figure 5 for Figure 3 Enlarged view of point B; Figure 6 for Figure 3 Exploded view of chain-stacked components; Figure 7 for Figure 1 Exploded view of the suppression mechanism; Figure 8 for Figure 7 Enlarged view of point C; Figure 9 for Figure 7 Enlarged view of point D.

[0019] In the diagram: 1. Discharge mechanism; 11. First base shell; 12. First cover shell; 13. First conveyor belt; 14. Vision inspection equipment; 15. First ground rail; 16. Suction cup robotic arm; 2. Pre-processing mechanism; 21. Second base shell; 22. Second cover shell; 23. Three-axis suction cup handling equipment; 24. Second conveyor belt; 25. Stacking and unloading equipment; 26. Horizontal moving platform; 27. Lifting platform; 28. Electric suction cup; 29. ​​Vertical frame; 210. Rotary... Module 211, Electric suction cup holder, 212, Base frame, 213, Horizontal movement module, 214, Square sleeve, 215, First mounting base, 216, Limiting telescopic assembly, 217, First electric telescopic rod, 218, Pressure roller, 219, Air knife, 220, Mounting bracket, 221, First limiting assembly, 222, Linear movement module, 223, Mounting plate, 224, First rotating seat, 225, Miniature clamping module, 226, Second electric telescopic rod, 227 1. Linkage rod; 228. Second ground rail; 229. Clamping robotic arm; 3. Chain stacking component; 31. Mounting frame; 32. Fixing frame; 33. Mounting shaft; 34. Chain assembly; 35. Bracket; 36. Long shaft; 37. Bevel gear set; 38. First motor; 4. Pressing mechanism; 41. Third base housing; 42. Third cover housing; 43. Vacuum pressing equipment; 44. Electric turntable; 45. Vertical slot frame; 46. Second limit assembly; 47. Lifting frame; 48. 49. Belt assembly; 410. Second motor; 411. Mounting base plate; 412. Slot seat; 413. Insert rod; 414. Third electric telescopic rod; 415. Fixed seat; 416. Rotating rod; 417. Cross-type telescopic frame; 418. U-shaped frame; 419. Second mounting seat; 420. Gear rod; 421. Tank shell; 422. Second rotating seat; 423. Gear and rack assembly; 424. Miniature electric telescopic rod; 425. Electric suction cup frame; 5. Control panel. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Please see Figures 1-9This invention provides a technical solution: a multi-layer composite pressing and forming device for lithium-ion battery copper foil, comprising: a discharge mechanism 1, a pretreatment mechanism 2, a chain stacking component 3, a pressing mechanism 4, and a control console 5; the pretreatment mechanism 2 is located on the outer left side of the discharge mechanism 1 and is arranged parallel to the discharge mechanism 1; the chain stacking component 3 is located inside the pretreatment mechanism 2; the pressing mechanism 4 is located on the outer inner rear end of the discharge mechanism 1 and the pretreatment mechanism 2; the control console 5 is located on the front side of the pressing mechanism 4, and the control console 5 adopts an industrial-grade touch-screen PLC control console, equipped with a high-definition touch screen, and has a built-in automated control program for the entire equipment, supporting parameter preset, action sequence adjustment, fault alarm, and real-time display of operating status. It can centrally schedule and precisely control all electrical components, and also has a manual / automatic dual-mode switching function, which is convenient for equipment debugging and emergency operation.

[0022] As a preferred option, further, such as Figure 2As shown, the discharge mechanism 1 includes: a first base housing 11, a first cover housing 12, a first conveyor belt 13, a vision inspection device 14, a first ground rail 15, and a suction cup robotic arm 16. The first base housing 11 is located on the outer right side of the pretreatment mechanism 2 along the front-back direction. The bottom of the first base housing 11 is equipped with adjustable anchor bolts to adjust the level according to the on-site installation environment. The first base housing 11 integrates an air pump connection valve to provide a stable air supply to the corresponding equipment. The first cover housing 12 is fixedly installed on the outer side of the upper surface of the first base housing 11 along the front-back direction. The first cover housing 12 is composed of an aluminum alloy frame and a transparent PC board, and the transparent PC board allows clear observation of the interior. The system monitors the operational status of the equipment and serves to prevent dust, foreign object intrusion, and provide safety protection, avoiding potential safety hazards caused by operators coming into contact with operating mechanical parts. The first housing 12 is equipped with an openable maintenance door for convenient daily maintenance and troubleshooting. Ventilation and heat dissipation holes are provided inside the housing to ensure the heat dissipation needs of internal electrical components. The first conveyor belt 13 is installed along the front-to-back direction at the top center of the first base housing 11. The front of the first conveyor belt 13 extends from the feed inlet on the front side of the first housing 12 to the outside. The first conveyor belt 13 is electrically connected to the control panel 5. The first conveyor belt 13 uses an anti-static PU conveyor belt and is equipped with a servo drive motor, which can be controlled via the control panel. The system includes start / stop, speed adjustment, and emergency stop controls, as well as workpiece arrival detection to ensure smooth workpiece transport without deviation or drop. A vision inspection device 14 is fixedly installed on the top of the first base housing 11, located on the outer right side of the first conveyor belt 13. The vision inspection device 14 is electrically connected to the control console 5. It employs an industrial CCD vision inspection system, equipped with a CCD camera, a ring LED supplementary light source, and a dedicated image processor. Its detection range covers the entire workpiece surface. The vision inspection device 14 can transmit the detected workpiece appearance image to the control console 5 in real time, automatically identifying defects such as bubbles, wrinkles, scratches, and interlayer misalignment on the workpiece surface, and simultaneously recording the results. The location and type of defects are identified to distinguish between qualified and unqualified parts. The test results can be displayed on the touch screen of the control panel, providing data support for production quality control and preventing unqualified parts from flowing into the next process. The first ground rail 15 is installed on the rear side of the upper surface of the first base shell 11 in the left-right direction. The left side of the first ground rail 15 extends to the discharge port opened at the rear left side of the first cover shell 12. The first ground rail 15 is electrically connected to the control panel 5. The first ground rail 15 adopts a servo-driven precision linear ground rail and uses ball screw transmission. The first ground rail 15 can achieve precise positioning and reciprocating movement control through the control panel 5, driving the suction cup robotic arm 16 to complete the workstation switching and adapt to the workpiece transfer requirements.The suction cup robotic arm 16 is fixedly mounted on the top of the moving end of the first ground rail 15. The suction cup robotic arm 16 is electrically connected to the control panel 5. The suction cup robotic arm 16 employs a multi-degree-of-freedom pneumatic suction cup manipulator, equipped with a 3-axis linkage mechanism, enabling precise vertical, horizontal, and forward / backward displacement. Its end is equipped with an anti-static vacuum suction cup made of silicone, equipped with a vacuum generator to ensure stable adsorption of the pressed workpiece, preventing it from falling or shifting during transport. The suction cup robotic arm 16 can achieve automated control of adsorption, pick-up, and transport actions via the control panel 5, with rapid response. It can work in conjunction with the first ground rail 15 to precisely transport the workpiece from the pressing mechanism to the first conveyor belt 13, adapting to the thin and easily damaged characteristics of lithium-ion battery copper foil composite parts.

[0023] As a preferred option, further, such as Figure 3 , Figure 4 and Figure 5As shown, the pretreatment mechanism 2 includes: a second base housing 21, a second cover housing 22, a three-axis suction cup handling device 23, a second conveyor belt 24, a stacking and unloading device 25, a horizontal moving platform 26, a lifting platform 27, an electric suction cup 28, a vertical frame 29, a rotating module 210, an electric suction cup seat 211, a base frame 212, a horizontal moving module 213, a square sleeve 214, a first mounting seat 215, a limiting telescopic assembly 216, a first electric telescopic rod 217, a pressure roller 218, an air knife 219, a mounting frame 220, a first limiting assembly 221, a linear moving module 222, a mounting plate 223, a first rotating seat 224, a micro clamping module 225, and so on. The system includes two electric telescopic rods 226, connecting rods 227, a second ground rail 228, and a clamping robotic arm 229. A second base housing 21 is positioned on the outer left side of the first base housing 11 along the front-rear direction. The bottom of the second base housing 21 is equipped with adjustable anchor bolts to adjust its level according to the installation environment. An integrated air pump connection valve provides a stable air supply to the corresponding equipment. A second cover housing 22 is fixedly installed on the outer side of the upper surface of the second base housing 21 along the front-rear direction. The second cover housing 22 is constructed by combining an aluminum alloy frame with a transparent PC panel. The transparent PC panel allows clear observation of the internal mechanism's operating status and also serves to prevent dust, foreign object intrusion, and ensure safety. The second housing 22 serves a protective function, preventing operators from contacting operating mechanical parts and causing safety hazards. It features an openable inspection door for convenient daily maintenance and troubleshooting. Ventilation holes are provided inside the housing to ensure the heat dissipation needs of internal electrical components. The three-axis suction cup handling device 23 is fixedly installed inside the top of the second housing 22. It is electrically connected to the control panel 5. The three-axis suction cup handling device 23 uses a three-axis servo-linked robotic arm, equipped with an anti-static silicone vacuum suction cup at its end and a vacuum generator. Through the control panel 5, the three-axis suction cup handling device 23 can achieve automated control of precise positioning, suction, pick-up, and transfer actions. This equipment is used for the precise transfer of copper foil from the second conveyor belt 24 to the stacking mechanism, and the transfer of adhesive film from the stacking unloading equipment 25 to the film-tearing station. The second conveyor belt 24 is installed on the front left side of the top of the second base housing 21 in the front-rear direction. The front side of the second conveyor belt 24 extends to the outside from the feed port opened on the front side of the second cover housing 22. The second conveyor belt 24 is electrically connected to the control panel 5. The second conveyor belt 24 is made of anti-static PU conveyor belt and is equipped with a servo drive motor. The speed of the second conveyor belt 24 can be controlled by the control panel 5 to start, stop, adjust speed, and stop urgently. It is equipped with a workpiece positioning sensor to detect whether the copper foil is in place, ensuring that the copper foil is accurately transported to the picking station of the three-axis suction cup handling equipment 23.The stacking and unloading device 25 is embedded in the top right front of the second base housing 21. The stacking and unloading device 25 is electrically connected to the control console 5. The stacking and unloading device 25 is an automatic stacking and unloading machine, suitable for stacking and unloading adhesive films piece by piece. Equipped with a material detection sensor, it can detect the remaining amount of adhesive film inside in real time and feed the signal back to the control console 5, reminding the operator to replenish the adhesive film in time. The stacking and unloading device 25 uses a pneumatic pushing method for gentle movement, avoiding wrinkles and damage to the adhesive film. The unloading speed and frequency can be controlled via the control console 5 to achieve precise unloading of adhesive films piece by piece, adapting to the cycle requirements of the film tearing process. The horizontal moving platform 26 is installed along the left-right direction on the upper surface of the second base housing 21 and is located at the stacking and unloading device 25. Behind component 5, the horizontal moving platform 26 is electrically connected to the control console 5. The horizontal moving platform 26 is a servo-driven precision linear platform with ball screw transmission. It can achieve precise positioning and reciprocating movement control via the control console 5, driving the lifting platform 27 and the adhesive film to achieve precise movement of the adhesive film between the stacking and unloading station and the film-tearing station. The lifting platform 27 is fixedly installed on the top of the moving end of the horizontal moving platform 26. The lifting platform 27 is electrically connected to the control console 5. The lifting platform 27 is an electric lifting platform equipped with a micro servo drive motor. Its lifting height can be precisely controlled via the control console 5, cooperating with the horizontal moving platform 26 to achieve three-dimensional spatial displacement of the adhesive film. There are four electric suction cups 28, each... Electric suction cups 28 are installed at the four top corners of the lifting end of the lifting platform 27 and are electrically connected to the control panel 5. The electric suction cups 28 are anti-static vacuum suction cups equipped with independent vacuum control valves, allowing for synchronous control of adsorption and depressurization via the control panel 5, adapting to the transfer and positioning requirements of the adhesive film. Two vertical frames 29 are installed on the top of the second base housing 21, located on the left and right sides of the horizontal moving platform 26. Two rotating modules 210 are installed on the top of the left and right vertical frames 29, respectively, and are electrically connected to the control panel 5. The rotating modules 210 are servo rotation modules equipped with torque protection devices, and can be controlled via the control panel 5. Precise control of the rotation angle and speed is used to drive the electric suction cup base 211 and the adhesive film to rotate 180°, realizing the peeling of the double-sided release film of the adhesive film; there are two electric suction cup bases 211, which are respectively installed on the inner side of the rotating end of the left and right rotating modules 210. The electric suction cup base 211 is electrically connected to the control panel 5. The electric suction cup base 211 is made of aluminum alloy and is equipped with two anti-static vacuum suction cups and a small vacuum generator. The electric suction cup base 211 is controlled by the control panel 5 to realize the automatic control of adsorption and depressurization, and works with the rotating module 210 to complete the flipping and transfer of the adhesive film; the base frame 212 is installed on the upper surface of the second base shell 21 in the front-back direction and is located behind the horizontal moving platform 26;The horizontal moving module 213 is fixedly installed on the upper surface of the base frame 212. The horizontal moving module 213 is electrically connected to the control console 5. The horizontal moving module 213 adopts a servo-driven linear module and uses ball screw transmission. The horizontal moving module 213 can achieve precise positioning and reciprocating movement control through the control console 5, and is used to drive the square sleeve 214 and the film-tearing mechanism below to achieve the pulling and peeling of the release film. The square sleeve 214 is sleeved on the outside of the base frame 212, and the top of the inner side of the square sleeve 214 is fixedly connected to the moving end of the horizontal moving module 213. There are two first mounting seats 215, and the two first mounting seats 215 are respectively installed on the square sleeve. The lower surface of 214 has two limiting telescopic components 216 on its left and right sides. These two components are installed on the bottom front and rear sides of the two first mounting bases 215 on the left and right sides respectively. Each limiting telescopic component 216 uses a guide telescopic rod and has a limiting function, controlling the descent height of the pressure roller 218 and air knife 219 to prevent excessive pressure from the pressure roller 218 damaging the adhesive film or the air knife 219 from shifting position and failing to effectively blow up the release film. Two first electric telescopic rods 217 are also installed on the bottom ends of the two first mounting bases 215 on the left and right sides, located inside the two limiting telescopic components 216. 217 is electrically connected to the control panel 5. The first electric telescopic rod 217 can be controlled to extend and retract via the control panel 5, driving the pressure roller 218 and air knife 219 to move up and down, adapting to the action requirements of the film-tearing process. There are two pressure rollers 218, which are respectively installed at the bottom of the limiting ends of the two front left and right limiting telescopic components 216. The telescopic ends of the two front left and right first electric telescopic rods 217 are respectively fixedly connected to the top of the left and right pressure rollers 218. The pressure rollers 218 can rotate flexibly around their own axis. Driven by the first electric telescopic rod 217, they can slightly compact the release film on the surface of the adhesive film, preventing the release film from shifting when the air knife 219 blows air. To ensure the release film edges and corners can be smoothly lifted; there are two air knives 219, which are respectively installed at the bottom of the limiting ends of the two left and right limiting telescopic components 216 on the rear side. The telescopic ends of the two left and right first electric telescopic rods 217 on the rear side are respectively fixedly connected to the top of the left and right air knives 219. The air pressure of the air knives 219 can be adjusted by controlling the operating panel 5. The high-pressure airflow is concentrated and uniform, and can be accurately blown towards the edges and corners of the release film, so that the release film can be quickly separated from the adhesive film body and lifted up, which provides convenience for the subsequent clamping of the micro clamping module 225; there are two mounting brackets 220, which are respectively installed on the left and right sides of the outer surface of the square sleeve 214.There are two sets of first limiting components 221, with two components in each set. The two sets of first limiting components 221 are installed on the rear side of the outer surface of the left and right mounting brackets 220 from top to bottom and inward. The first limiting components 221 adopt guide rail components, which match the movement trajectory of the micro clamping module 225 and have guiding and limiting functions. This ensures that the mounting plate 223 and the micro clamping module 225 move smoothly along the preset trajectory and avoid deviation. There are two linear movement modules 222, which are installed on the outer surface of the left and right mounting brackets 220 from top to bottom and inward, and are located inside the two sets of first limiting components 221. The linear movement module 222 is electrically connected to the control console 5. The linear movement module 222 uses a magnetic linear module and can be controlled by the control console 5 to move its moving end up and down, thereby moving the mounting plate 223 and the micro-clamping module 225 to the corner position of the release film. There are two mounting plates 223, which are respectively installed along the vertical direction on the rear side of the limiting ends of the left and right sets of first limiting components 221. The moving ends of the left and right linear movement modules 222 are respectively fixedly connected to the rear sides of the left and right mounting plates 223. There are two first rotating seats 224, which are respectively installed on the rear bottom ends of the left and right mounting plates 223. The first rotating seats 224 use... A precision rotating bearing seat serves as the rotational support for the micro-clamping module 225, allowing the micro-clamping module 225 to rotate around the first rotating seat 224, thus achieving the roll-up action of the release film and ensuring the integrity of the release film peeling. Two micro-clamping modules 225 are used, each mounted on the top of the rotating end of the left and right first rotating seats 224. The micro-clamping modules 225 are electrically connected to the control panel 5. Each micro-clamping module 225 employs a micro-pneumatic gripper, with a soft silicone pad at the end of the gripper. The control panel 5 enables automated control of clamping and releasing, primarily for clamping the raised corners of the release film, and coordinating with the rotation action to achieve release film peeling. A second electric extension... There are two telescopic rods 226. The two second electric telescopic rods 226 are rotatably mounted on the rear top of the mounting plate 223 via a rotating shaft seat. The second electric telescopic rods 226 are electrically connected to the control panel 5. The second electric telescopic rods 226 are miniature electric push rods, and their telescopic movement can be controlled by the control panel 5 to provide power for the flipping of the miniature clamping module 225. There are two connecting rods 227. One end of the two connecting rods 227 is rotatably mounted on the outside of the telescopic ends of the left and right second electric telescopic rods 226 via a rotating shaft. The other end of the two connecting rods 227 is fixedly connected to the outside of the shaft of the two miniature clamping modules 225. The miniature clamping modules 225 are electrically connected to the control panel 5.The second ground rail 228 is fixedly installed on the upper right rear side of the second base housing 21 in a left-right direction. A discharge port extends from the right side of the second ground rail 228, located at the right rear side of the second housing housing 22. The second ground rail 228 is electrically connected to the control panel 5. The second ground rail 228 is a servo-driven precision linear rail with ball screw transmission. The second ground rail 228 can be precisely positioned and reciprocated via the control panel 5, driving the gripping robotic arm 229 to transfer stacked materials. The gripping robotic arm 229 is fixedly installed on the moving end of the second ground rail 228. At the top, the gripping robotic arm 229 is electrically connected to the control console 5. The gripping robotic arm 229 is a multi-degree-of-freedom pneumatic gripper equipped with a multi-axis linkage mechanism. The gripping robotic arm 229 can achieve precise vertical, horizontal, forward, backward, and rotational displacement via the control console 5. It is equipped with pneumatic grippers at the end, with silicone anti-slip pads at the gripper ends, ensuring stable gripping of the stacked copper foil-film composite layers and preventing damage or displacement. Working in conjunction with the second ground rail 228, it completes the transfer of stacked materials from the chain stacking component 3 to the pressing mechanism 4, adapting to the stable transfer requirements of multi-layer composite stacks.

[0024] As a preferred option, further, such as Figure 6As shown, the chain stacking component 3 includes: a mounting frame 31, a fixing bracket 32, a mounting shaft 33, a chain assembly 34, a bracket 35, a long shaft 36, a bevel gear set 37, and a first motor 38; the mounting frame 31 is mounted on the upper surface of the second base housing 21 along the front-rear direction and is located on the outer left side of the second ground rail 228; there are two fixing brackets 32, which are fixedly mounted on the inner front and rear ends of the mounting frame 31 along the vertical direction; there are two sets of mounting shafts 33, with two mounting shafts in each set, and the two sets of mounting shafts 33 are respectively mounted along the left and right sides of the second base housing 21. The chain assemblies 34 are rotatably mounted on the inner upper and lower ends of the two fixed brackets 32 via bearing seats in the right direction; there are two sets of chain assemblies 34, with two chain assemblies 34 in each set. The two sets of chain assemblies 34 are connected to the left and right sides of the outer wall of the two sets of mounting shafts 33 along the up and down directions, respectively. The chain assemblies 34 use industrial transmission chains and are equipped with special sprockets to achieve backlash-free transmission, ensuring synchronous movement and precise positioning of the chains in the chain assemblies 34 on both sides, and are used to drive the brackets 35 to achieve continuous and stable circumferential cyclic movement; there are four sets of brackets 35, with each set of brackets 35... The quantity is several, and several brackets 35 are installed circumferentially on the outside of the chain of the chain assembly 34. The brackets 35 are made of flexible material, specifically anti-static flexible nylon. The brackets 35 have an L-shaped support structure, which can stably support sheet materials and ensure that the materials do not tilt or slip during conveying and stacking. The long shaft 36 is installed on the lower left side of the inner side of the mounting frame 31 through a bearing seat in the front-to-back direction. There are two bevel gear sets 37. One side of each bevel gear set 37 is fixedly installed on the left end of the shaft center of the lower mounting shaft 33 in the front and rear sets respectively. The gears on the other side of the gear set 37 are keyed to the front and rear sides of the outer wall of the long shaft 36 respectively. The bevel gear set 37 is used to convert the horizontal rotational motion of the long shaft 36 into the lateral rotational motion of the mounting shaft 33. The first motor 38 is installed on the front side of the outer side of the mounting frame 31. The rotating end of the first motor 38 is fixedly connected to the front end of the shaft of the long shaft 36. The first motor 38 is electrically connected to the control panel 5. The first motor 38 is a stepper servo motor equipped with a planetary reducer. The first motor 38 is controlled by the control panel 5 and can realize start / stop, forward / reverse rotation, speed adjustment and precise positioning control.

[0025] As a preferred option, further, such as Figure 7 , Figure 8 and Figure 9As shown, the pressing mechanism 4 includes: a third base housing 41, a third cover housing 42, a vacuum pressing device 43, an electric turntable 44, a vertical slot frame 45, a second limiting assembly 46, a lifting frame 47, a belt assembly 48, a second motor 49, a mounting base plate 410, a slot seat 411, a plug rod 412, a third electric telescopic rod 413, a fixed seat 414, a rotating rod 415, a cross-type telescopic frame 416, a U-shaped frame 417, a second mounting seat 418, a gear rod 419, a slot housing 420, a second rotating seat 421, a gear and rack assembly 422, a miniature electric telescopic rod 423, and an electric suction cup frame 424; the third base housing 41 is arranged in the left-right direction on the outer inner side of the first base housing 11 and the second base housing 21. The third base housing 41 is equipped with adjustable anchor bolts at the bottom to adjust its level according to the installation environment. An integrated air pump connection valve provides a stable air supply to the corresponding equipment. The third cover housing 42 is fixedly installed on the outer side of the upper surface of the second base housing 21 along the left-right direction. The left and right sides of the third cover housing 42 have grooves communicating with the first cover housing 12 and the second cover housing 22, respectively. The third cover housing 42 is constructed by combining an aluminum alloy frame with a transparent PC panel. The transparent PC panel allows clear observation of the internal mechanism's operating status and also serves to prevent dust, foreign object intrusion, and safety protection, avoiding safety hazards caused by operators contacting operating mechanical parts. The third cover housing 42 is designed to be openable. The maintenance door facilitates routine equipment maintenance and troubleshooting. Ventilation holes are pre-drilled inside the enclosure to ensure adequate heat dissipation for internal electrical components. The vacuum pressing device 43 is fixedly installed on the rear side of the upper surface of the third base housing 41. The right side of the second ground rail 228 extends through the groove of the third housing housing 42 to the front of the vacuum pressing device 43. The vacuum pressing device 43 is electrically connected to the control panel 5. The vacuum pressing device 43 is a fully automatic vacuum hot press with multi-stage heating, pressure holding, and curing processes. Controlled by the control panel 5, the vacuum pressing device 43 can achieve fully automated control of the entire process, including vacuuming, heating, pressurizing, pressure holding, cooling, and depressurization. It is used to press multiple layers of copper foil and adhesive film into a dense, bubble-free composite structure with strong interlayer bonding. The electric turntable 44 is fixedly installed on the upper surface of the third base housing 41 and located in front of the vacuum pressing equipment 43. The electric turntable 44 is electrically connected to the control panel 5. The electric turntable 44 is a servo electric rotary table with an adjustable rotation angle of 0 to 360°. The electric turntable 44 is controlled by the control panel 5 and is used to drive the vertical slot frame 45 to achieve azimuth rotation, completing the posture switching of the workpiece between the picking, transferring, and unloading stations. The vertical slot frame 45 is fixedly installed on the top of the rotating end of the electric turntable 44 in the vertical direction. The vertical slot frame 45 is electrically connected to the control panel 5. The second limiting component 46 is installed in the upper and lower direction on the inner front of the vertical slot frame 45. The lifting frame 47 is fixedly installed in the upper and lower direction on the rear side of the limiting end of the second limiting component 46.The belt assembly 48 is installed vertically on the outer left side of the vertical trough frame 45. The belt of the belt assembly 48 is connected to the lower rear side of the outer surface of the lifting frame 47 via a connector. The belt assembly 48 uses a synchronous toothed belt drive assembly, and the belt is a polyurethane steel wire core synchronous belt, used to transmit power to the lifting frame 47 to achieve smooth lifting drive. The second motor 49 is installed on the lower left side of the outer side of the vertical trough frame 45. The rotating end of the second motor 49 is fixedly connected to the bottom pulley shaft of the belt assembly 48. The second motor 49 is electrically connected to the control panel 5. The second motor 49 is a servo motor equipped with an encoder. The second motor 49 is controlled by the control panel 5 to provide power to the belt assembly 48 and achieve precise height adjustment of the lifting frame 47. The mounting base 410 is fixedly installed on the top of the lifting frame 47 in the front-rear direction; the slot seat 411 is installed on the top left front of the mounting base 410; the insertion rod 412 is inserted into the slot seat 411 in the front-rear direction; the third electric telescopic rod 413 is fixedly installed on the right side of the upper surface of the mounting base 410 in the front-rear direction, the telescopic end of the third electric telescopic rod 413 is connected to the front side of the insertion rod 412 through a connector, the third electric telescopic rod 413 is electrically connected to the control panel 5, and the third electric telescopic rod 413 is controlled by the control panel 5 to provide power for the telescopic movement of the cross telescopic frame 416; the fixed seat 414 is fixedly installed on the upper surface of the mounting base 410 and is located behind the slot seat 411; rotation There are two rods 415, each with one end in a V-shape, rotatably connected to the upper and lower ends of the inner side of the fixed base 414 via a rotating shaft; a cross-type telescopic frame 416 is set on the rear side of the mounting base 410 along the front-rear direction, with the left and right sides of the front end of the cross-type telescopic frame 416 respectively rotatably connected to the upper and lower sides of the other ends of the two rods 415 via rotating shafts; the cross-type telescopic frame 416 adopts a high-strength aluminum alloy scissor-type structure, with wear-resistant bushings at the hinge points, used to realize the front-rear extension and retraction of the rear material picking section, extending into the vacuum pressing equipment 43 to complete material picking; a U-shaped frame 417 is fitted onto the outside of the fixed base 414 along the front-rear direction, with the rear end of the inner side of the U-shaped frame 417 connected to the axis of the front cross position of the cross-type telescopic frame 416; The second mounting base 418 is located on the outer rear side of the cross-type telescopic frame 416; there are two gear rods 419, one end of which is V-shaped and rotatably connected to the left and right ends of the inner side of the second mounting base 418 via a rotating shaft, and they mesh with each other; the other ends of the two gear rods 419 are respectively rotatably connected to the left and right ends of the rear end of the cross-type telescopic frame 416 via rotating shafts; the gear rods 419 adopt a precision ground gear structure to ensure synchronous extension and retraction of the rear end of the cross-type telescopic frame 416; the tank shell 420 is fixedly installed on the rear end of the outer surface of the second mounting base 418, and the tank shell 420 has a U-shaped structure; the second rotating seat 421 is rotatably installed on the rear end of the inner side of the tank shell 420 via a rotating shaft, and the second rotating seat 421 is V-shaped;The gear key in the gear and rack assembly 422 is connected to the outside of the shaft of the second rotating seat 421. The gear and rack assembly 422 adopts a precision spur gear and rack pair to convert linear motion into rotational motion, driving the second rotating seat 421 and the electric suction cup frame 424 to rotate. The miniature electric telescopic rod 423 is installed in the inner cavity of the tank housing 420 in the front-to-back direction. The telescopic end of the miniature electric telescopic rod 423 extends to the inner side of the tank housing 420 and is fixedly connected to the rack in the gear and rack assembly 422. The miniature electric telescopic rod 423 is electrically connected to the control panel 5 and is controlled by the control panel 5 to provide power for workpiece rotation. The electric suction cup frame 424 is installed on the bottom outer surface of the second rotating seat 421. The electric suction cup frame 424 is electrically connected to the control panel 5 and uses an aluminum alloy bracket with two sets of anti-static silicone vacuum suction cups. It is equipped with an independent vacuum control system and is controlled by the control panel 5 to stably adsorb and rotate the pressed copper foil composite workpiece.

[0026] The specific work steps are as follows: Step 1: Before operation, the operator neatly places the stacked adhesive film into the stacking and unloading equipment 25, and starts the preset fully automatic processing flow through the control console 5. The control console 5 drives the second conveyor belt 24, the three-axis suction cup handling device 23, and the first motor 38 into working state in sequence according to the built-in control logic. The externally cut lithium battery copper foil is transported from the previous process to the second conveyor belt 24. The second conveyor belt 24 transports the copper foil in the front-back direction to the picking station of the three-axis suction cup handling device 23. The three-axis suction cup handling device 23 moves along the X, Y, and Z axes in a coordinated motion to suction the copper foil on the second conveyor belt 24. The copper foil is grasped and transferred to the two sets of brackets 35 at the top of the chain stacking component 3. The first motor 38 drives the long shaft 36 to rotate. The long shaft 36 drives the two sets of bevel gears 37 to drive synchronously, so that the mounting shafts 33 on the front and rear sides rotate synchronously in the same direction. The mounting shafts 33 further drive the corresponding chain assembly 34 to operate. The two sets of chain assemblies 34 move in a closed loop in the clockwise and counterclockwise directions respectively, driving multiple sets of brackets 35 to move synchronously inward in a circular motion, conveying the placed copper foil downward to the preset stacking height, reserving space for the next layer of material to be loaded, and realizing orderly spacing between layers. Step 2: The control console 5, following the timing logic, sequentially starts the stacking unloading device 25, electric suction cup 28, horizontal moving platform 26, first electric telescopic rod 217, air knife 219, linear moving module 222, micro clamping module 225, second electric telescopic rod 226, horizontal moving module 213, lifting platform 27, electric suction cup base 211, and rotating module 210. The stacking unloading device 25 pushes the stacked films one by one to the discharge station. The three-axis suction cup handling device 23 moves above the discharge station to vacuum-pick up individual films and transfer them to the electric suction cup 28. The electric suction cups 28, arranged at the four corners, stably adhere and fix the films from the bottom. Subsequently, the three-axis suction cup handling device 23 releases the upper suction. After the film is handed over, the horizontal moving platform 26 drives the lifting platform 27 and the film to move backward, conveying the film to the film-tearing station below the base frame 212. The two sets of first electric telescopic rods 217 extend synchronously. Under the guidance and constraint of the limiting telescopic component 216, they drive the pressure roller 218 and the air knife 219 to move downward respectively. The pressure roller 218 slightly compacts and positions the release film on the surface of the film. The air knife 219 moves to the outside of the edge of the release film and sprays out a high-pressure narrow airflow, causing the edge of the release film to automatically separate from the film substrate and lift up, forming a clampable film-tearing starting point. The linear moving module 222 drives the mounting plate 223 to move. Under the guidance of the first limiting component 221, the mounting plate 223 descends to the set height, so that the micro clamping module 225 is aligned and clamped. The second electric telescopic rod 226 extends from the corner of the already raised release film, driving the micro clamping module 225 to flip downwards around the first rotating seat 224 via the connecting rod 227, rolling the release film upwards and expanding the effective separation area. The horizontal moving module 213 drives the square sleeve 214 to move forward, causing the entire film-tearing mechanism to pull the release film backwards. With the positioning and cooperation of the electric suction cup 28, the release film on the upper surface of the adhesive film is completely peeled off. After the upper surface release film is removed, the lifting platform 27 rises, sending the adhesive film to the bottom of the two sets of electric suction cup seats 211. The electric suction cup seats 211 adsorb and fix the adhesive film from the top, and the bottom electric suction cup 28 releases adsorption and returns to its original position as the lifting platform 27 descends, completing the flipping and transfer of the adhesive film. The two sets of rotating modules 210 move in tandem. The electric suction cup holder 211 rotates 180°, flipping the entire adhesive film. The lifting platform 27 rises again, and the electric suction cup 28 re-adheres to the lower surface of the adhesive film. The electric suction cup holder 211 releases its grip, allowing the adhesive film to be transferred again. Subsequently, the horizontal moving platform 26, the lifting platform 27, and the electric suction cup 28 work together to send the flipped adhesive film back to the film-peeling station. The above film-peeling process is repeated to complete the fully automatic peeling of the release film from the lower surface of the adhesive film. After the release film on both sides is removed, the adhesive film is transferred to the picking position of the three-axis suction cup transport device 23. The three-axis suction cup transport device 23 adsorbs the clean adhesive film and places it on the bracket 35 of the chain stacking component 3, above the copper foil already placed. The chain stacking component 3 continues to operate, causing the adhesive film to descend to the designated layer.The multi-layer stacking is completed according to the sequence of copper foil, adhesive film, and copper foil; Step 3: After the copper foil and adhesive film are stacked according to the designed number of layers, the control panel 5 starts the second ground rail 228, the clamping robotic arm 229, the vacuum pressing device 43, the third electric telescopic rod 413, the second motor 49, the electric turntable 44, and the mini electric telescopic rod 423. The second ground rail 228 drives the clamping robotic arm 229 to move to the outside of the chain stacking component 3. The clamping robotic arm 229 clamps and picks up the stacked copper foil and adhesive film composite layer as a whole, and then moves it along the second ground rail 228 into the third cover. Inside the outer shell 42, the stacked workpiece is precisely placed into the working chamber of the vacuum pressing equipment 43. Then, the clamping robotic arm 229 and the second ground rail 228 are reset. The vacuum pressing equipment 43 performs lamination and curing on the internal workpiece under high temperature, high pressure, and vacuum conditions, causing the copper foil and adhesive film to form a dense and stable composite structure. After pressing, the third electric telescopic rod 413 retracts, pulling the insertion rod 412 forward along the slot seat 411, pushing the U-shaped frame 417 forward, and further driving the cross-type telescopic frame 416 to cross. The hinge point moves forward, causing the cross-type telescopic frame 416 to unfold and extend under the limiting constraint of the rotating rod 415. The two sets of meshing gear rods 419 move synchronously with the telescopic frame, pushing the second mounting base 418 to extend backward, so that the end electric suction cup frame 424 extends into the material picking station inside the vacuum pressing equipment 43. The second motor 49 drives the belt assembly 48 to rotate, and the belt assembly 48 drives the lifting frame 47 to make slight up and down adjustments under the guidance of the second limiting assembly 46, so that the electric suction cup frame 424 is in contact with the surface of the pressed workpiece. The bonding process forms a vacuum adsorption. After adsorption is complete, the third electric telescopic rod 413 extends, and the cross-type telescopic frame 416 retracts and resets, removing the molded composite workpiece from the vacuum pressing equipment 43. The electric turntable 44 drives the upper overall structure to rotate to the right discharge position, and the micro electric telescopic rod 423 extends, driving the gear and rack assembly 422 to move. The gear drives the second rotating seat 421 to rotate upward 180°, so that the electric suction cup frame 424 and the workpiece above it can be flipped simultaneously, providing a suitable posture for subsequent discharge. Step 4: The control console 5 starts the first ground rail 15, suction cup robotic arm 16, first conveyor belt 13, and vision inspection equipment 14. The first ground rail 15 drives the suction cup robotic arm 16 to move to the transfer station on the right side of the electric suction cup frame 424 inside the third housing shell 42. The suction cup robotic arm 16 adjusts its suction cup position to adhere to the surface of the workpiece on the electric suction cup frame 424 and form a vacuum adsorption. The electric suction cup frame 424 releases the adsorption, completing the automated transfer of the composite workpiece. The suction cup robotic arm 16, driven by the first ground rail 15, retreats back into the first housing shell 12 and places the workpiece on the first conveyor belt 13. The first conveyor belt 13 transports the formed workpiece from back to front, passing through the first housing shell 12 to the external discharge area. When the workpiece passes under the vision inspection equipment 14, the vision inspection equipment 14 performs a full-area appearance inspection of the workpiece surface, identifying defects such as pressing defects, bubbles, wrinkles, misalignment, and scratches, and feeds the inspection results back to the control console 5, realizing the automatic judgment and differentiation of qualified and unqualified parts.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multilayer composite pressing and forming device for lithium battery copper foil, characterized in that, include: Discharge mechanism (1); The pretreatment mechanism (2) is located on the outer left side of the discharge mechanism (1) and is arranged parallel to the discharge mechanism (1) on the left and right sides. A chain-stacking component (3) is disposed inside the pretreatment mechanism (2); The pressing mechanism (4) is located at the rear end of the inner side of the discharge mechanism (1) and the pretreatment mechanism (2); The control console (5) is located on the front side of the pressing mechanism (4); The discharge mechanism (1) includes: The first base shell (11) is disposed on the outside right side of the pretreatment mechanism (2) in the front-back direction; The first cover shell (12) is fixedly installed on the outer side of the upper surface of the first base shell (11) in the front-back direction; The first conveyor belt (13) is installed in the middle of the front side of the top of the first base housing (11) in the front-back direction. The front side of the first conveyor belt (13) extends to the outside from the feed port opened on the front side of the first cover housing (12). The first conveyor belt (13) is electrically connected to the control panel (5). A visual inspection device (14) is fixedly installed on the top of the first base housing (11) and located on the outside right side of the first conveyor belt (13). The visual inspection device (14) is electrically connected to the control console (5). The first ground rail (15) is installed on the rear side of the upper surface of the first base shell (11) in the left-right direction. The left side of the first ground rail (15) extends out to the discharge port opened at the rear left side of the first cover shell (12). The first ground rail (15) and the control panel (5) are electrically connected. A suction cup robotic arm (16) is fixedly installed on the top of the moving end of the first ground rail (15), and the suction cup robotic arm (16) is electrically connected to the control console (5).

2. The lithium battery copper foil multilayer composite pressing and forming device according to claim 1, characterized in that, The pretreatment unit (2) includes: The second base shell (21) is disposed on the outer left side of the first base shell (11) in the front-back direction; The second cover shell (22) is fixedly installed on the outer side of the upper surface of the second base shell (21) in the front-back direction; The three-axis suction cup handling device (23) is fixedly installed inside the top of the second housing shell (22), and the three-axis suction cup handling device (23) is electrically connected to the control console (5); The second conveyor belt (24) is installed in the front left side of the top of the second base housing (21) in the front-back direction. The front side of the second conveyor belt (24) extends to the outside through the feed port opened on the front side of the second cover housing (22). The second conveyor belt (24) is electrically connected to the control panel (5). The stacking unloading device (25) is embedded in the front right side of the top of the second base housing (21), and the stacking unloading device (25) is electrically connected to the control console (5); A horizontal moving platform (26) is installed on the upper surface of the second base housing (21) in the left-right direction and is located behind the stacking unloading device (25). The horizontal moving platform (26) is electrically connected to the control console (5). The lifting platform (27) is fixedly installed on the top of the moving end of the horizontal moving platform (26), and the lifting platform (27) is electrically connected to the control console (5); Electric suction cups (28), the number of electric suction cups (28) is four, the four electric suction cups (28) are respectively installed at the top four corners of the lifting end of the lifting platform (27), and the electric suction cups (28) are electrically connected to the control panel (5).

3. The lithium battery copper foil multilayer composite pressing and forming device according to claim 2, characterized in that, The pretreatment unit (2) further includes: The number of vertical frames (29) is two, and the two vertical frames (29) are respectively installed on the top of the second base shell (21) and located in the middle of the left and right sides of the outside of the horizontal moving platform (26); Rotating module (210), there are two rotating modules (210), the two rotating modules (210) are respectively installed on the top of the left and right vertical frames (29), and the rotating module (210) is electrically connected to the control console (5); Electric suction cup base (211), there are two electric suction cup bases (211), the two electric suction cup bases (211) are respectively installed on the inner side of the rotating end of the left and right rotating modules (210), and the electric suction cup base (211) is electrically connected to the control panel (5).

4. The lithium battery copper foil multilayer composite pressing and forming device according to claim 3, characterized in that, The pretreatment unit (2) further includes: The base frame (212) is mounted on the upper surface of the second base housing (21) in the front-rear direction and is located behind the horizontal moving platform (26); A horizontal moving module (213) is fixedly installed on the upper surface of the base frame (212), and the horizontal moving module (213) is electrically connected to the control console (5); A square sleeve (214) is fitted over the outside of the base frame (212), and the top of the inner side of the square sleeve (214) is fixedly connected to the moving end of the horizontal moving module (213). The first mounting base (215) has two components, and the two first mounting bases (215) are respectively installed on the left and right sides of the lower surface of the square sleeve (214); Limiting telescopic components (216), the number of the limiting telescopic components (216) is two, and the two limiting telescopic components (216) are respectively installed on the front and rear sides of the bottom end of the left and right first mounting seats (215); The first electric telescopic rod (217) has two components. The two first electric telescopic rods (217) are respectively installed at the bottom of the left and right first mounting bases (215) and located inside the front and rear limit telescopic components (216). The first electric telescopic rod (217) is electrically connected to the control panel (5). The pressure roller (218) has two rollers. The two rollers (218) are respectively installed at the bottom of the limiting end of the two front left and right limiting telescopic components (216). The telescopic ends of the two front left and right first electric telescopic rods (217) are respectively fixedly connected to the top of the two left and right pressure rollers (218). Air knife (219), the number of air knives (219) is two, the two air knives (219) are respectively installed at the bottom of the limiting end of the two limiting telescopic components (216) on the left and right sides of the rear, and the telescopic ends of the two first electric telescopic rods (217) on the left and right sides of the rear are respectively fixedly connected to the top of the two air knives (219).

5. The lithium battery copper foil multilayer composite pressing and forming device according to claim 4, characterized in that, The pretreatment unit (2) further includes: Mounting bracket (220), there are two mounting brackets (220), and the two mounting brackets (220) are respectively installed on the left and right sides of the outer surface of the square sleeve (214); The first limiting component (221) has two sets, with two sets of the first limiting components (221) in each set. The two sets of the first limiting components (221) are installed on the rear side of the outer surface of the left and right mounting brackets (220) from top to bottom and inward. The linear movement module (222) has two components. The two linear movement modules (222) are installed on the outer surfaces of the left and right mounting brackets (220) from top to bottom and inward, respectively, and are located inside the left and right sets of first limiting components (221). The linear movement module (222) is electrically connected to the control console (5). Mounting plate (223), there are two mounting plates (223), the two mounting plates (223) are respectively installed in the vertical direction on the rear side of the limiting end of the left and right first limiting components (221), and the moving ends of the left and right linear moving modules (222) are respectively fixedly connected to the rear side of the left and right mounting plates (223); The first rotating seat (224) has two components, and the two first rotating seats (224) are respectively installed on the rear bottom of the left and right mounting plates (223); The miniature clamping module (225) is two in number. The two miniature clamping modules (225) are respectively installed on the top of the rotating end of the left and right first rotating seats (224). The miniature clamping module (225) is electrically connected to the control console (5).

6. The lithium battery copper foil multilayer composite pressing and forming device according to claim 5, characterized in that, The pretreatment unit (2) further includes: The second electric telescopic rod (226) has two components. The two second electric telescopic rods (226) are rotatably mounted on the rear top of the mounting plate (223) through a rotating shaft seat. The second electric telescopic rod (226) is electrically connected to the control panel (5). Linkage (227), there are two linkages (227), one end of each linkage (227) is rotatably mounted on the outside of the telescopic ends of the two second electric telescopic rods (226) on the left and right sides via a rotating shaft, and the other end of each linkage (227) is fixedly connected to the outside of the axis of the two micro clamping modules (225), and the micro clamping modules (225) are electrically connected to the control console (5); The second ground rail (228) is fixedly installed on the right rear side of the upper surface of the second base shell (21) in the left-right direction. The right side of the second ground rail (228) extends out to the discharge port opened on the right rear side of the second cover shell (22). The second ground rail (228) and the control panel (5) are electrically connected. A gripping robotic arm (229) is fixedly installed on the top of the moving end of the second ground rail (228), and the gripping robotic arm (229) is electrically connected to the control console (5).

7. The lithium battery copper foil multilayer composite pressing and forming device according to claim 6, characterized in that, The chain-stacking component (3) includes: The mounting frame (31) is mounted on the upper surface of the second base housing (21) in the front-rear direction and is located on the outer left side of the second ground rail (228); The number of fixed brackets (32) is two, and the two fixed brackets (32) are respectively fixedly installed on the front and rear ends of the inner side of the mounting frame (31) in the vertical direction; Mounting shaft (33), the number of mounting shafts (33) is two sets, the number of mounting shafts (33) in each set is two, the two sets of mounting shafts (33) are respectively mounted on the upper and lower ends of the inner side of the front and rear fixed frames (32) through bearing seats in the left and right directions; Chain assembly (34), the number of chain assemblies (34) is two sets, the number of chain assemblies (34) in each set is two, the two sets of chain assemblies (34) are respectively connected to the left and right sides of the outer wall of the front and rear sets of mounting shafts (33) along the up and down direction keys; The bracket (35) is in four groups, and each group has several brackets (35). Several brackets (35) are installed circumferentially on the outside of the chain of the chain assembly (34). The brackets (35) are made of flexible material. The long shaft (36) is mounted on the lower left side of the mounting frame (31) via a bearing seat in the front-rear direction; The conical gear set (37) consists of two gears. One side of each of the two conical gear sets (37) is fixedly installed on the left end of the shaft center of the lower mounting shaft (33) in the front and rear sets respectively. The other side of each of the two conical gear sets (37) is keyed to the front and rear sides of the outer wall of the long shaft (36). The first motor (38) is installed on the front side of the mounting frame (31). The rotating end of the first motor (38) is fixedly connected to the front end of the shaft of the long shaft (36). The first motor (38) is electrically connected to the control console (5).

8. The lithium battery copper foil multilayer composite pressing and forming device according to claim 7, characterized in that, The pressing mechanism (4) includes: The third base shell (41) is disposed on the rear of the outer inner side of the first base shell (11) and the second base shell (21) in the left-right direction; The third cover shell (42) is fixedly installed on the outer side of the upper surface of the second base shell (21) in the left and right direction. The left and right sides of the third cover shell (42) are respectively provided with grooves that communicate with the first cover shell (12) and the second cover shell (22). The left side of the first ground rail (15) extends through the groove of the third cover shell (42) to the top right side of the third base shell (41). The vacuum pressing device (43) is fixedly installed on the rear side of the upper surface of the third base housing (41). The right side of the second ground rail (228) extends through the groove of the third housing housing (42) to the front side of the vacuum pressing device (43). The vacuum pressing device (43) and the control panel (5) are electrically connected. An electric turntable (44) is fixedly installed on the upper surface of the third base housing (41) and located in front of the vacuum pressing device (43). The electric turntable (44) and the control panel (5) are electrically connected. A vertical slot frame (45) is fixedly installed on the top of the rotating end of the electric turntable (44) in the vertical direction, and the vertical slot frame (45) is electrically connected to the control console (5). The second limiting component (46) is installed in the vertical direction on the inner front of the vertical slot frame (45); The lifting frame (47) is fixedly installed in the vertical direction on the rear side of the limiting end of the second limiting component (46); The belt assembly (48) is installed on the left side of the vertical trough frame (45) in the vertical direction. The belt of the belt assembly (48) is connected to the lower rear side of the outer surface of the lifting frame (47) by a connector. The second motor (49) is installed on the lower left side of the vertical slot frame (45). The rotating end of the second motor (49) is fixedly connected to the bottom pulley shaft of the belt assembly (48). The second motor (49) is electrically connected to the control console (5).

9. The lithium battery copper foil multilayer composite pressing and forming device according to claim 8, characterized in that, The pressing mechanism (4) includes: The mounting base plate (410) is fixedly installed on the top of the lifting frame (47) in the front-to-back direction; The slot seat (411) is installed on the top left front of the mounting base plate (410); The insert rod (412) is inserted into the slot seat (411) in the front-to-back direction; The third electric telescopic rod (413) is fixedly installed on the right side of the upper surface of the mounting base plate (410) in the front-back direction. The telescopic end of the third electric telescopic rod (413) is connected to the front side of the plug rod (412) through a connector. The third electric telescopic rod (413) is electrically connected to the control panel (5). The mounting base (414) is fixedly installed on the upper surface of the mounting base plate (410) and is located behind the slot base (411); Rotating rod (415), there are two rotating rods (415), one end of the two rotating rods (415) is V-shaped and rotatably connected to the upper and lower ends of the inner side of the fixed base (414) through a rotating shaft; A cross-type telescopic frame (416) is arranged on the outer rear side of the mounting base plate (410) in the front-rear direction. The left and right sides of the front end of the cross-type telescopic frame (416) are respectively connected to the upper and lower sides of the other end of the two rotating rods (415) through rotating shafts. The U-shaped frame (417) is fitted around the outside of the fixed base (414) in the front-to-back direction, and the inner rear end of the U-shaped frame (417) is connected to the front cross position axis of the cross telescopic frame (416). The second mounting base (418) is located on the outer rear side of the cross-type telescopic frame (416); The gear rod (419) consists of two gear rods. One end of each gear rod (419) is V-shaped and rotatably connected to the left and right ends of the inner side of the second mounting base (418) via a rotating shaft, and they mesh with each other. The other ends of the two gear rods (419) are respectively rotatably connected to the left and right ends of the rear end of the cross-type telescopic frame (416) via a rotating shaft.

10. The lithium battery copper foil multilayer composite pressing and forming device according to claim 9, characterized in that, The pressing mechanism (4) further includes: The outer shell (420) of the tank is fixedly installed on the rear end of the outer surface of the second mounting base (418), and the outer shell (420) of the tank is U-shaped; The second rotating seat (421) is rotatably mounted on the inner rear end of the tank shell (420) via a rotating shaft. The second rotating seat (421) is V-shaped. A gear rack assembly (422), wherein the gear key in the gear rack assembly (422) is connected to the outside of the shaft of the second rotating seat (421); A miniature electric telescopic rod (423) is installed in the inner cavity of the tank shell (420) in the front-back direction. The telescopic end of the miniature electric telescopic rod (423) extends to the inner side of the tank shell (420) and is fixedly connected to the rack in the gear and rack assembly (422). The miniature electric telescopic rod (423) is electrically connected to the control console (5). An electric suction cup holder (424) is installed on the bottom of the outer surface of the second rotating seat (421), and the electric suction cup holder (424) is electrically connected to the control panel (5).

Citation Information

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