Bearing processing detection system and detection process
By designing a bearing machining and inspection system with multiple clamping and inspection components, the problem of limited inspection surfaces in existing inspection equipment has been solved. This system enables convenient inspection of bearing outer ring roughness and clearance, achieving automated inspection and improved accuracy of bearings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-24
- Publication Date
- 2026-04-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing bearing testing equipment has a limited testing scope and lacks convenient and effective testing of bearing outer ring roughness and clearance. Furthermore, manual operation affects the accuracy of measurement data.
A bearing processing and inspection system was designed, including multiple sets of clamping components and inspection components. The system uses a clamping motor to drive the guide plate to rotate, thereby achieving clamping and limiting of the inner and outer rings of the bearing. The system combines a pressure sensor to detect the roughness and clearance of the bearing, and uses a conveying component and a lifting component to achieve automatic loading and unloading and station switching.
It enables simultaneous inspection of the roughness of the inner and outer rings of bearings, automates the loading and unloading of bearings and the switching of workstations, improves the comprehensiveness and accuracy of inspection, and reduces the impact of manual operation.
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Figure CN121829430A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bearing detection, in particular to a bearing machining detection system and a detection process. BACKGROUND
[0002] The bearing is an important part in contemporary mechanical equipment, which mainly functions to support the mechanical rotating body, reduce the friction coefficient in the movement process, and ensure the rotation accuracy. The bearing is usually composed of an outer ring, an inner ring and rolling balls or rolling cylinders arranged between the outer ring and the inner ring.
[0003] Since the bearing is usually formed by hot pressing, impurities may occur in the hot pressing process or the hot pressing die and the bearing ring material may move during hot pressing. These conditions are prone to cause a large deviation between the size of the bearing ring and the preset size, so that the bearing ring needs to be screened after hot pressing. The existing detection equipment uses a distance measuring device to detect the inner diameter and the outer diameter of the bearing ring, and usually only detects one point. The flatness of the bearing ring or the circularity of the bearing ring cannot be detected, which has great limitations.
[0004] The size detection device for bearing ring machining and the method are disclosed in the application No. 202110820498.6. The detection of the bearing ring is automatically performed by the detection piece contacting the inner wall of the bearing ring. The detection piece can detect each part of the rotating bearing ring to ensure accurate, comprehensive and complete detection. The inner diameter, thickness, inner wall flatness and arc can be detected at one time, which is fast and convenient.
[0005] During the detection of the bearing clearance, the displacement of the outer ring or the inner ring of the bearing needs to be detected by a micrometer or other equipment, and different directions of force are applied to the inner ring and the outer ring at the same time. According to the relative displacement between the inner ring and the outer ring of the bearing, the bearing clearance is obtained. The fixing and force applying operations of the inner ring and the outer ring of the bearing in the existing test process are usually manual, which causes time-consuming and laborious process and may affect the accuracy of the measurement data.
[0006] Based on the above-mentioned search, it can be seen that the detection surface is single, the roughness of the bearing outer ring is not detected, and the bearing clearance is not detected conveniently and effectively. Therefore, the bearing machining detection system and the detection process are proposed to realize the detection of the roughness of the inner ring and the outer ring of the bearing and the convenient and effective detection of the bearing clearance, and to provide a more convenient and safe detection method for the detection of the machined bearing. SUMMARY
[0007] (I) Technical problems solved
[0008] In view of the deficiencies of the prior art, the bearing machining detection system and detection process provided by the application solve the problem of single detection surface and lack of convenient and effective detection of bearing play in the conventional bearing detection method.
[0009] (II) Technical solution
[0010] To achieve the above object, the application is implemented by the following technical solution: a bearing machining detection system, comprising a workbench, at least four assembly holes are provided on the workbench, a clamping assembly is provided in each of the four assembly holes, the clamping assembly is used for clamping a bearing, a center column is fixedly connected to the top of the workbench, a top plate is fixedly connected to the top end of the center column, a lifting assembly and three detection assemblies are provided on the top plate, the lifting assembly is used for controlling the lifting of the detection assemblies, a carrying assembly is sleeved on the center column, the lifting assembly is used for controlling the lifting of the carrying assembly, a limiting assembly is provided on the center column, and the limiting assembly is used in cooperation with the carrying assembly.
[0011] In order to realize the clamping of the bearing outer ring and the bearing inner ring respectively, the application is further provided as follows: the clamping assembly comprises a butt joint plate and a clamping motor, the output end of the clamping motor is fixedly connected with a guide disc, three arc-shaped grooves are formed in the guide disc, the three arc-shaped grooves are evenly distributed on the guide disc, a test plate is rotatably connected to the inside of the arc-shaped groove through a rotating block, three moving grooves are formed in the top of the butt joint plate, the three moving grooves are evenly distributed on the butt joint plate, an outer clamping column is fixedly connected to the top of the test plate, and the outer clamping column passes through the moving grooves.
[0012] A scale rod is installed through and slides on the surface of the outer clamping column, an inner clamping plate is fixedly connected to one end of the scale rod, a threaded rod is threadedly connected to the surface of the outer clamping column, a fixed plate is rotatably connected to one end of the threaded rod through a bearing, the fixed plate passes through the moving grooves, and the top of the moving grooves and the bottom of the inner clamping plate are fixedly connected through bolts, and the bottom of the fixed plate and the top of the test plate slide in contact.
[0013] By adopting the above technical solution, the cooperation of the inner test plate and the outer clamping column is used, the arc-shaped grooves and the moving grooves are provided, the test plate is driven to move synchronously close to or away from the three outer clamping columns on the butt joint plate by rotating the guide disc driven by the clamping motor, so that the clamping and limiting of the bearing outer ring are realized, the inner clamping plate is driven to move synchronously in the moving process of the outer clamping column, the distance between the inner clamping plate and the outer clamping column is adjusted through the threaded rod, so that the clamping and limiting of the bearing inner ring by the inner clamping plate are realized, and the setting of the scale rod provides a convenient condition for the discharging of the bearing.
[0014] In order to conveniently support the clamping assembly, the workbench further comprises a foot plate, a vertical cylinder and a table plate, the table plate and the foot plate are fixedly connected through the vertical cylinder, an installation ring is sleeved and fixedly connected on the outer periphery of the vertical cylinder, three claw scales are fixedly connected on the outer periphery of the installation ring through a connecting plate, the number of the three claw scales is four, the top of the three claw scales is fixedly connected with the bottom of the clamping motor, and the three claw scales comprise a fixed disc and three supporting plates which are fixedly installed on the outer periphery of the fixed disc at equal intervals, and the top of each of the three supporting plates is provided with a scale line.
[0015] The four assembly holes are evenly distributed on the top of the table plate, and the outer periphery of the butt joint plate is fixedly connected with the inner surface of the assembly hole.
[0016] In order to realize effective detection of the roughness of the bearing outer ring, the roughness of the bearing inner ring and the change of the bearing clearance, the detection assembly further comprises a tray, the bottom of the tray is fixedly connected with a test motor, the output end of the test motor is fixedly connected with a square block, a balance plate and a scale plate are sequentially penetrated and slidably connected on one side of the square block from top to bottom, the scale plate is provided with a scale line, the scale plate and the square block are fixedly connected through fastening bolts, one end of the balance plate and the scale plate is fixedly connected with an inner measuring plate, the side of the inner measuring plate close to the scale plate is fixedly connected with a first telescopic rod, the telescopic end of the first telescopic rod penetrates through the inner measuring plate and is fixedly connected with an outer measuring plate through a tension sensor.
[0017] The inner measuring plate is provided with a first pressure measuring assembly, and the outer measuring plate is provided with a second pressure measuring assembly, the first pressure measuring assembly and the second pressure measuring assembly both comprise a test cylinder, the inside of the test cylinder is fixedly connected with a pressure sensor, the inside of the test cylinder is slidably connected with a test head, and the test head and the pressure sensor are fixedly connected with a first spring;
[0018] The side of the outer measuring plate close to the inner measuring plate is fixedly connected with a stabilizing rod, one end of the stabilizing rod sequentially penetrates the inner measuring plate and the scale plate and extends into the inside of the scale plate.
[0019] By adopting the technical scheme, the length of the scale plate is effectively adjusted by cooperation of the square block, the scale plate and the fastening bolt, thereby ensuring effective contact of the test head on the first pressure measuring assembly with the bearing inner ring, and under cooperation of the first telescopic rod, the spacing between the outer scale plate and the inner scale plate is adjusted, thereby enabling the test head on the second pressure measuring assembly to effectively contact the bearing inner ring, cooperation of the first spring and the pressure sensor is provided, and when the motor is started for testing, the inner scale plate and the outer scale plate are driven to rotate, so that when the test head rotates on the bearing inner ring and the bearing outer ring, the roughness of the bearing inner ring and the bearing outer ring is detected by recording the pressure change of the pressure sensor, and the inner diameter of the bearing inner ring and the outer diameter of the bearing outer ring are detected by analyzing the pressure.
[0020] In order to realize convenient feeding and discharging of the bearing, the lifting assembly is further provided as follows: the lifting assembly comprises three second telescopic rods, the three second telescopic rods are fixedly installed at the top of the top plate, and the telescopic ends of the second telescopic rods penetrate through the top plate and are fixedly connected with the top of the tray.
[0021] The carrying assembly comprises a center ring, three edge brackets are fixedly connected in a threaded manner on the outer periphery of the center ring, the number of the three edge brackets is four, the four three edge brackets are evenly arranged on the outer periphery of the center ring, and a plurality of stepped grooves are formed in the top of the three edge brackets, wherein the three edge bracket comprises a circular block and three supporting plates, the three supporting plates are fixedly installed on the outer periphery of the circular block in an evenly spaced manner, and a fixing block is arranged on one of the supporting plates, the fixing block is fixedly connected with the top of the center ring through a threaded bolt, the stepped grooves are formed in the supporting plates, a vertical rod is slidably connected to the top of the center ring through a groove, the center ring comprises an upper plate and a lower plate, and the upper plate and the lower plate are fixedly bonded, wherein a large ring groove is formed in the bottom of the upper plate, a small ring groove is formed in the top of the upper plate and communicates with the large ring groove, a large circular block is slidably connected in the large ring groove, the top of the large circular block is fixedly connected with a small circular block, the outer surface of the small circular block is matched with the inner surface of the small ring groove, and the top of the small circular block is fixedly connected with the bottom of the vertical rod, the number of the vertical rods is three, and a counterweight plate is fixedly connected to the top of each vertical rod, the counterweight plate is arranged above the tray, and a hole matched with the telescopic end of the second telescopic rod is formed in the surface of the counterweight plate.
[0022] By adopting the technical scheme, the height of the counterweight plate is adjusted by cooperation of the second telescopic rod and the tray, the height of the three edge bracket is adjusted under the arrangement of the vertical rod and the center ring, after the bearing to be detected is placed in the stepped groove, the feeding step of the bearing to be detected falling on the scale rod is completed when the three edge bracket moves to contact the surface of the table plate, the bearing detected on the scale rod is directly lifted in the lifting process of the three edge bracket, the automatic discharging of the bearing is realized, and the convenient feeding and discharging of the bearing to be detected are achieved.
[0023] In order to realize the automatic detection of the bearing, the application further provides that the center column is fixedly installed on the top of the table plate, four vertical grooves are formed in the outer periphery of the center column, the four vertical grooves are uniformly distributed on the outer periphery of the center column, four walking blocks are fixedly connected to the inner portion of the center ring, the four walking blocks are uniformly arranged in the inner portion of the center ring, and the outer surface of the walking block is in sliding connection with the inner surface of the vertical groove.
[0024] The application further provides that the outer periphery of the center column is provided with a slant groove, the slant groove is in communication between the two adjacent vertical grooves, the slant groove is used in cooperation with the walking block, the limiting assembly comprises four inclined blocks, an inclined guide plate is in penetrating and sliding connection with one side of the inclined block, a second spring is fixedly connected between the inclined guide plate and the inner portion of the inclined block, the four inclined blocks are uniformly fixedly installed on the outer periphery of the center column, and the inclined guide plate is used in cooperation with the walking block.
[0025] By adopting the above technical scheme, the inclined block, the second spring and the inclined guide plate are cooperatively arranged, the inclined guide plate is pressed during the descending process of the walking block to compress the second spring, the stable descending of the walking block along the vertical groove is ensured, the walking block is limited during the ascending process, the walking block is guided into the slant groove, the rotating driving of the center ring is realized, the purpose of automatically replacing the work station of the bearing to be detected is achieved, and convenient conditions are provided for the comprehensive detection of the bearing to be detected.
[0026] The application further provides that the bottom of the test plate is fixedly connected with an indicating plate, and the bottom of the indicating plate is in sliding contact with the top of the three-jaw scale frame.
[0027] The application further discloses a bearing processing and detection process, which specifically comprises the following steps.
[0028] Step one, work station debugging: the clamping assembly without the second telescopic rod arranged directly above is taken as a starting end, the remaining three clamping assemblies are respectively taken as an outer ring test work station, an inner ring test work station and a standby test work station, the interval between the outer clamping column and the inner clamping plate is adjusted to be greater than the difference between the outer diameter of the outer ring of the bearing to be detected and the inner diameter of the inner ring by rotating the threaded rod, the fastening bolt is loosened, the scale plate is moved, the interval between the inner measuring plate and the center shaft of the test motor is adjusted to the inner diameter size of the inner ring, then the fastening bolt is tightened, the first telescopic rod is controlled to be elongated to move the outer measuring plate, and the elongation of the first telescopic rod is stopped when the interval between the outer measuring plate and the center shaft of the test motor is the same as the outer diameter size of the outer ring of the bearing to be detected.
[0029] Step two, station adjustment: the bearing to be detected is placed in the stepped groove of the three-edge bracket on the starting end, the second telescopic rod is controlled to extend, the second telescopic rod pushes the tray to descend, the counterweight plate drives the vertical rod to make the center ring descend, the center ring drives the trend block to move downward in the vertical groove, in the process, the trend block extrudes the inclined guide plate, the inclined guide plate is extruded by the second spring and is stored in the inclined block, the trend block continues to descend, until the trend block is separated from the inclined guide plate, the second spring pushes the inclined guide plate to reset, the center ring drives the three-edge bracket to move above the table plate, after the second telescopic rod extends for a set distance, the extension is stopped, the bearing to be detected on the three-edge bracket falls between the outer clamping column and the inner clamping plate, after a set time interval, the second telescopic rod is controlled to retract, the tray drives the counterweight plate to rise, the center ring drives the trend block to rise in the vertical groove, when the trend block contacts the inclined guide plate, the three-edge bracket lifts the bearing to be detected to separate from the outer clamping column and the inner clamping plate, in the process of the center ring rising, the trend block enters the inclined groove along the inclined guide plate, so that the center ring rotates around the vertical rod, and the bearing to be detected on the three-edge bracket is conveyed to the adjacent station;
[0030] Step three, outer ring test: when the bearing to be detected falls between the outer clamping column and the inner clamping plate on the outer ring test station in step two, the clamping motor on the outer ring test station is controlled to rotate clockwise, the clamping motor drives the guide disc to rotate clockwise, so that the three test plates are synchronized to approach, and the outer clamping column clamps the outer ring of the bearing to be detected, after clamping is completed, the clamping motor is turned off, the second telescopic rod is extended for a set distance, the test head on the inner test plate contacts and extrudes the inner diameter of the inner ring of the bearing to be detected, the test head extrudes the first spring, and applies pressure to the pressure sensor, the test head on the outer test plate contacts and extrudes the outer ring of the bearing to be detected, the test head extrudes the first spring, and applies pressure to the pressure sensor, the test motor is started, the test motor drives the scale plate to rotate the inner test plate and the outer test plate, and the pressure change of the pressure sensor extruded by the inner diameter of the inner ring of the bearing to be detected and the pressure change of the pressure sensor extruded by the outer diameter of the outer ring of the bearing to be detected are recorded;
[0031] Step four, inner ring test: when the bearing to be detected in step two falls between the outer clamping column and the inner clamping plate of the inner ring test station, the clamping motor on the outer ring test station is controlled to rotate counterclockwise, the guide disc is driven to rotate counterclockwise, the three test plates are driven to move away synchronously, the inner clamping plate clamps the inner ring of the bearing to be detected, after clamping, the clamping motor is turned off, the second telescopic rod is extended by a set distance, the test head on the inner test plate contacts and is extruded by the inner diameter of the inner ring of the bearing to be detected, the test head extrudes the first spring and applies pressure to the pressure sensor, the test head on the outer test plate contacts and is extruded by the outer ring of the bearing to be detected, the first telescopic rod is controlled to retract by a set distance, the test head extrudes the first spring and applies pressure to the pressure sensor, the test motor is started, the test motor drives the scale plate to rotate the inner test plate and the outer test plate, and the pressure change of the inner diameter of the inner ring of the bearing to be detected extruding the pressure sensor and the pressure change of the outer diameter of the outer ring of the bearing to be detected extruding the pressure sensor are recorded;
[0032] Step five: detection analysis: the pressure change of the outer diameter of the outer ring of the bearing to be detected extruding the pressure sensor in step three is displayed in the form of a broken line graph, the roughness of the outer ring of the bearing to be detected is judged, that is, the greater the fluctuation of the broken line in the broken line graph, the rougher the outer ring of the bearing to be detected, the pressure change of the inner diameter of the inner ring of the bearing to be detected extruding the pressure sensor in step four is displayed in the form of a broken line graph, the roughness of the inner ring of the bearing to be detected is judged, that is, the greater the fluctuation of the broken line in the broken line graph, the rougher the inner ring of the bearing to be detected, and the pressure change of the outer diameter of the outer ring of the bearing to be detected extruding the pressure sensor in step four is displayed in the form of a broken line graph, the change of the bearing play is judged, that is, the greater the fluctuation of the broken line in the broken line graph, the more unstable the bearing play;
[0033] Step six, blanking: after step three, outer ring test and step four, inner ring test are completed, the bearing to be detected is taken off, and a new bearing to be detected is replaced.
[0034] The application is further provided: when the standard size of the outer diameter of the outer ring and the inner diameter of the inner ring of the bearing to be detected is not known in step one, the bearing standard part corresponding to the bearing to be detected is placed between the three outer clamping columns and the three inner clamping plates, the clamping motor is controlled to rotate clockwise, the test plate drives the outer clamping column to clamp the outer ring of the bearing standard part, after clamping is stable, the indicating scale of the indicating plate on the three-jaw scale frame is observed, which is used as the standard size of the outer diameter of the bearing outer ring, then the clamping motor is controlled to rotate counterclockwise, the three inner clamping plates clamp the inner ring of the bearing standard part, the scale of the scale rod and the indicating scale of the indicating plate on the three-jaw scale frame at this time are observed, and the indicating scale of the indicating plate on the three-jaw scale frame at this time is subtracted from the scale of the scale rod, which is the standard size of the inner diameter of the inner ring of the bearing.
[0035] (Three) beneficial effects
[0036] The application provides a bearing processing detection system and a detection process.
[0037] (1) The application realizes the clamping and limiting of the bearing inner ring and the bearing outer ring through multiple clamping assemblies, forms multiple detection stations, realizes the detection of the roughness of the bearing inner ring and the bearing outer ring, realizes the detection and analysis of the bearing clearance change through pressure change analysis, realizes the convenient feeding and discharging of the bearing on the detection station under the setting of the conveying assembly and the lifting assembly, realizes the automatic conveying of the bearing on different detection stations under the setting of the limiting assembly, realizes the bearing automatic detection effect while the detection is more comprehensive.
[0038] (2) The application realizes the clamping and limiting of the bearing outer ring through the cooperation of the inner measuring plate and the outer clamping column, the movement of the three outer clamping columns on the butt joint plate is driven to move synchronously close or synchronously away through the rotation of the guide disc driven by the clamping motor, the inner clamping plate is driven to move synchronously in the outer clamping column movement process, the distance between the inner clamping plate and the outer clamping column is adjusted through the threaded rod, thereby realizing the clamping and limiting of the bearing inner ring by the inner clamping plate, and the discharging of the bearing is facilitated under the setting of the ruler rod.
[0039] (3) The application realizes the effective adjustment of the length of the ruler plate through the cooperation of the block, the ruler plate and the fastening bolt, thereby ensuring the effective contact of the test head on the first pressure measuring assembly with the bearing inner ring, realizing the adjustment of the distance between the outer measuring plate and the inner measuring plate through the cooperation of the first telescopic rod, thereby enabling the test head on the second pressure measuring assembly to effectively contact the bearing inner ring, realizing the detection of the roughness of the bearing inner ring and the bearing outer ring through the pressure change of the pressure sensor when the test motor is started and drives the inner measuring plate and the outer measuring plate to rotate and the test head rotates on the bearing inner ring and the bearing outer ring, and realizing the detection of the inner diameter of the bearing inner ring and the outer diameter of the bearing outer ring through the analysis of the pressure size.
[0040] (4) The application realizes the detection of the extrusion force generated by the bearing outer ring and the bearing inner ring through the cooperation of the first pressure measuring assembly and the second pressure measuring assembly, realizes the clamping and limiting of the bearing inner ring and the bearing outer ring through the cooperation of the inner clamping plate and the outer clamping column, thereby detecting and recording the pressure change of the bearing outer ring through the second pressure measuring assembly under the limiting condition of the inner clamping plate on the bearing inner ring, detecting and recording the pressure change of the bearing inner ring through the first pressure measuring assembly under the limiting condition of the outer clamping column on the bearing outer ring, realizing the detection of the bearing clearance change through the pressure change, and realizing the detection of the bearing assembly stability.
[0041] (5)The application realizes the adjustment of the height of the counterweight plate by the cooperation of the second telescopic rod and the tray, realizes the adjustment of the height of the three-edge bracket under the setting of the vertical rod and the center ring, and completes the feeding step of the bearing to be detected falling on the scale rod when the three-edge bracket moves to contact the surface of the table plate after the bearing to be detected is placed in the stepped groove, directly holds up the bearing on the scale rod for detection during the rising of the three-edge bracket, realizes the automatic discharge of the bearing, and thus achieves the purpose of convenient feeding and discharging of the bearing to be detected.
[0042] (6)The application realizes the rotation driving of the center ring by the cooperation of the tilt block, the second spring and the tilt guide plate, achieves the purpose of automatic replacement of the bearing to be detected, and provides convenient conditions support for the comprehensive detection of the bearing to be detected. BRIEF DESCRIPTION OF DRAWINGS
[0043] Figure 1 It is an external structure schematic diagram of the application;
[0044] Figure 2 It is a structure schematic diagram of the workbench of the application;
[0045] Figure 3 It is a connection schematic diagram of the workbench and the clamping assembly structure of the application;
[0046] Figure 4 It is a structure schematic diagram of the clamping assembly of the application;
[0047] Figure 5 It is a structure schematic diagram of the detection assembly of the application;
[0048] Figure 6 It is a connection schematic diagram of the detection assembly and the carrying assembly structure of the application;
[0049] Figure 7 It is a structure schematic diagram of the carrying assembly of the application;
[0050] Figure 8 It is an enlarged schematic diagram of the structure at A in the application; Figure 7
[0051] Figure 9 It is a structure schematic diagram of the limiting assembly of the application;
[0052] Figure 10 It is a structure schematic diagram of the first pressure measuring assembly of the application;
[0053] In the figure, 1, workbench; 2, assembly hole; 3, clamping assembly; 4, center column; 5, top plate; 6, lifting assembly; 7, detection assembly; 8, carrying assembly; 9, limiting assembly; 10, butt joint plate; 11, clamping motor; 12, guide disc; 13, arc-shaped groove; 14, test plate; 15, moving groove; 16, outer clamping column; 17, scale rod; 18, inner clamping plate; 19, threaded rod; 20, fixed plate; 21, foot plate; 22, vertical cylinder; 23, table plate; 24, mounting ring; 25, three-jaw scale frame; 26, tray; 27, test motor; 28, block; 29, balance plate; 30, scale plate; 31, fastening bolt; 32, indicating plate; 33, inner test plate; 34, first telescopic rod; 35, outer test plate; 36, test cylinder; 37, pressure sensor; 38, test head; 39, first spring; 40, stabilizing rod; 41, second telescopic rod; 42, center ring; 43, three-edge bracket; 44, stepped groove; 45, vertical rod; 46, counterweight plate; 47, vertical groove; 48, trend block; 49, inclined groove; 50, inclined block; 51, inclined guide plate; 52, second spring; 53, first pressure measurement assembly; 54, second pressure measurement assembly. DETAILED DESCRIPTION
[0054] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
[0055] Please refer to Figures 1-10 The embodiments of the present application provide the following two technical solutions:
[0056] Embodiment one,
[0057] A bearing machining detection system, as shown in the accompanying Figure 1 and the accompanying Figure 2 , includes a workbench 1, four clamping assemblies 3, a center column 4, a top plate 5, a lifting assembly 6, and three detection assemblies 7.
[0058] As a preferred solution, as shown in the accompanying Figure 2 , the workbench 1 includes a foot plate 21, a vertical cylinder 22, and a table plate 23, the table plate 23 and the foot plate 21 are fixedly connected through the vertical cylinder 22, the outer periphery of the vertical cylinder 22 is sleeved and fixedly connected with a mounting ring 24, the outer periphery of the mounting ring 24 is fixedly connected with three-jaw scale frames 25 through connecting plates, the number of the three-jaw scale frames 25 is four, the bottom of the test plate 14 is fixedly connected with an indicating plate 32, and the bottom of the indicating plate 32 is in sliding contact with the top of the three-jaw scale frames 25.
[0059] Further, four assembly holes 2 are evenly formed at the top of the table plate 23, the assembly holes and the three-jaw scale frames 25 provide installation space for the clamping assemblies 3, specifically, as shown in the accompanying Figure 1 and the accompanying Figure 4As shown in the drawings, the clamping assembly 3 comprises a docking plate 10 and a clamping motor 11. The clamping motor 11 is a servo motor, which can be reversely rotated and is electrically connected with an external power supply and controlled by a control switch. The outer periphery of the docking plate 10 is fixedly connected with the inner surface of the assembly hole 2, and the top of the three-jaw scale frame 25 is fixedly connected with the bottom of the clamping motor 11, thereby forming four work stations.
[0060] As a preferred solution, the output end of the clamping motor 11 is fixedly connected with a guide disc 12, three arc-shaped grooves 13 are formed in the guide disc 12, the arc-shaped grooves 13 are evenly distributed on the guide disc 12, and a test plate 14 is rotatably connected with the arc-shaped grooves 13 through a rotating block. The top of the docking plate 10 is provided with three moving grooves 15, the moving grooves 15 are evenly distributed on the docking plate 10, the top of the test plate 14 is fixedly connected with an outer clamping column 16, and the top of the outer clamping column 16 passes through the moving grooves 15.
[0061] Further, a scale rod 17 is slidably installed through the surface of the outer clamping column 16, one end of the scale rod 17 is fixedly connected with an inner clamping plate 18, the surface of the outer clamping column 16 is threadedly connected with a threaded rod 19, one end of the threaded rod 19 is rotatably connected with a fixed plate 20 through a bearing, the top of the fixed plate 20 passes through the moving grooves 15, the top of the moving grooves 15 and the bottom of the inner clamping plate 18 are fixedly connected through bolts, and the bottom of the fixed plate 20 is in sliding contact with the top of the test plate 14.
[0062] As a preferred solution, as shown in the drawings, Figure 1 , the drawings, Figure 3 , the drawings, Figure 5 , and the drawings, Figure 6 , the detection assembly 7 comprises a tray 26, the bottom of the tray 26 is fixedly connected with a test motor 27, the test motor 27 is electrically connected with an external power supply and controlled by a control switch, the output end of the test motor 27 is fixedly connected with a square block 28, the square block 28 is slidably connected with a balance plate 29 and a scale plate 30 from top to bottom on one side, the scale plate 30 and the square block 28 are fixedly connected through fastening bolts 31, one end of the balance plate 29 and the scale plate 30 is fixedly connected with an inner test plate 33, the side of the inner test plate 33 close to the scale plate 30 is fixedly connected with a first telescopic rod 34, the first telescopic rod 34 is electrically connected with an external power supply and controlled by a control switch, and the telescopic end of the first telescopic rod 34 passes through the inner test plate 33 and is fixedly connected with an outer test plate 35.
[0063] Further, in order to realize the detection of roughness and play change, the first pressure measuring assembly 53 is arranged on the inner measuring plate 33, the second pressure measuring assembly 54 is arranged on the outer measuring plate 35, and the first pressure measuring assembly 53 and the second pressure measuring assembly 54 each include a test cylinder 36, the inside of the test cylinder 36 is fixedly connected with a pressure sensor 37, the pressure sensor 37 is a PTG501 type pressure sensor, the inside of the test cylinder 36 is slidably connected with a test head 38, the test head 38 and the pressure sensor 37 are fixedly connected with a first spring 39, as a detailed description, when the test head 38 contacts the bearing inner ring or the bearing outer ring, the test motor 27 is started, the test head 38 rotates around the bearing, if the bearing surface is smooth, the change range of the extrusion pressure of the first spring 39 to the pressure sensor 37 will be small, otherwise, if the bearing surface is rough, the change range will be large.
[0064] Further, in the case that the bearing inner ring is limited and the bearing outer ring is not limited, the test head 38 on the second pressure measuring assembly 54 contacts the bearing outer ring, and then the first telescopic rod 34 is retracted, so that the test head 38 on the second pressure measuring assembly 54 extrudes the bearing outer ring, and the change of the pressure of the pressure sensor 37 on the second pressure measuring assembly 54 realizes the detection and analysis of the bearing play change. Further, in order to realize the accurate analysis of the bearing play change, a tension sensor is fixed at the telescopic end of the first telescopic rod 34, one side of the tension sensor is fixed to the outer measuring plate 35, when the first telescopic rod 34 is retracted, the tension sensor can measure the tension applied to the outer measuring plate 35, the pressure measured by the pressure sensor 37 is observed, when the pressure growth rate detected by the pressure sensor 37 is the same as the tension growth rate of the tension sensor, the bearing outer ring no longer moves towards the bearing inner ring, reaching an extreme value of the play change, and the starting value when the pressure growth rate detected by the pressure sensor 37 is the same as the tension growth rate of the tension sensor is recorded as the pressure value corresponding to the extreme value of the play change. Through the normal.
[0065] As a preferred solution, in order to ensure the stability of the outer measuring plate 35 during movement, the side of the outer measuring plate 35 close to the inner measuring plate 33 is fixedly connected with a stabilizing rod 40, one end of the stabilizing rod 40 penetrates the inner measuring plate 33 and the scale plate 30 in sequence and extends into the inside of the scale plate 30, wherein the scale plate 30 is provided with a through hole matched with the stabilizing rod 40, and the scale plate 30 is provided with a scale line.
[0066] As a preferred solution, the lifting assembly 6 includes three second telescopic rods 41, the second telescopic rods 41 are electrically connected with an external power supply and controlled through a control switch, the three second telescopic rods 41 are fixedly installed at the top of the top plate 5, and the telescopic end of the second telescopic rod 41 penetrates the top plate 5 and is fixedly connected with the top of the tray 26.
[0067] As a preferred solution, in order to realize the convenient loading and unloading of the bearing on the work station, as shown inFigure 6 and attached Figure 7 As shown in the figure, the conveying assembly 8 comprises a center ring 42, the outer periphery of the center ring 42 is provided with three edge brackets 43 connected by bolt fixing, the number of the three edge brackets 43 is four, the four three edge brackets 43 are evenly arranged on the outer periphery of the center ring 42, and the top of the three edge brackets 43 is provided with a plurality of stepped grooves 44, the top of the center ring 42 is slidably connected with a vertical rod 45 through grooving, the number of the vertical rod 45 is three, the top of the three vertical rods 45 is fixedly connected with a counterweight plate 46, the counterweight plate 46 is arranged above the tray 26, and the surface of the counterweight plate 46 is provided with a hole matched with the telescopic end of the second telescopic rod 41.
[0068] In this embodiment, the multi-station setting is used to realize convenient detection of bearing outer ring roughness, bearing inner ring roughness and bearing clearance, and automatic feeding and discharging of the bearing can be realized. The use is convenient, and the detection is more comprehensive.
[0069] Embodiment two,
[0070] This embodiment is an improvement on the previous embodiment. A bearing machining and detection system further comprises a limiting assembly 9 and a vertical groove 47 opened on the center column 4, as shown in the figure. Figure 8 As shown in the figure, the outer periphery of the center column 4 is provided with four vertical grooves 47, the four vertical grooves 47 are evenly distributed on the outer periphery of the center column 4, the inside of the center ring 42 is fixedly connected with four trend blocks 48, the four trend blocks 48 are evenly arranged in the inside of the center ring 42, and the outer surface of the trend block 48 is slidably connected with the inner surface of the vertical groove 47, the outer periphery of the center column 4 is provided with an inclined groove 49, the adjacent two vertical grooves 47 are communicated through the inclined groove 49, and the inclined groove 49 is used in cooperation with the trend block 48.
[0071] As a preferred scheme, in order to realize the stable descent of the trend block 48 in the vertical groove 47, after the trend block 48 is set to a certain height and smoothly enters the inclined groove 49, the limiting assembly 9 comprises four inclined blocks 50, one side of the inclined block 50 penetrates and is slidably connected with an inclined guide plate 51, the inside of the inclined guide plate 51 and the inclined block 50 is fixedly connected with a second spring 52, the four inclined blocks 50 are evenly fixedly installed on the outer periphery of the center column 4, and the inclined guide plate 51 is used in cooperation with the trend block 48.
[0072] The advantage of embodiment two relative to embodiment one is that the vertical groove 47, the inclined groove 49 and the limiting assembly are cooperatively arranged, so that the center ring 42 is automatically rotated by one quarter when the second telescopic rod 41 completes one telescopic stroke, thereby realizing automatic conversion of the bearing between the four stations, which is more convenient to use.
[0073] A bearing machining and detection process, specifically comprising the following steps:
[0074] Step one, station debugging: the uppermost clamping assembly 3 without the second telescopic rod 41 as the starting end, the remaining three clamping assemblies 3 as the outer ring test station, the inner ring test station and the standby test station respectively, when one of the outer ring test station and the inner ring test station is damaged, the standby test station is started to replace the damaged test station, according to the outer diameter of the outer ring and the inner diameter of the inner ring of the bearing to be detected, rotate the threaded rod 19, adjust the distance between the outer clamping column 16 and the inner clamping plate 18 to be greater than the difference between the outer diameter of the outer ring and the inner diameter of the inner ring of the bearing to be detected, loosen the fastening bolt 31, move the scale plate 30, adjust the distance between the inner measuring plate 33 and the center axis of the test motor 27 to the inner diameter of the inner ring, then tighten the fastening bolt 31, control the first telescopic rod 34 to extend, move the outer measuring plate 35, when the distance between the outer measuring plate 35 and the center axis of the test motor 27 is the same as the outer diameter of the outer ring of the bearing to be detected, stop the first telescopic rod 34 from extending;
[0075] Step two, station adjustment: place the bearing to be detected in the stepped groove 44 of the three-edge bracket 43 at the starting end, control the second telescopic rod 41 to extend, the second telescopic rod 41 pushes the tray 26 to descend, the counterweight plate 46 drives the vertical rod 45 to make the center ring 42 descend, the center ring 42 drives the walking block 48 to move downward in the vertical groove 47, in the process, the walking block 48 extrudes the inclined guide plate 51, the inclined guide plate 51 is extruded by the second spring 52 and then stored in the inclined block 50, the walking block 48 continues to descend, until the walking block 48 is separated from the inclined guide plate 51, the second spring 52 pushes the inclined guide plate 51 to reset, the center ring 42 drives the three-edge bracket 43 to move above the table plate 23, then the second telescopic rod 41 extends for a set distance and stops extending, the bearing to be detected on the three-edge bracket 43 falls between the outer clamping column 16 and the inner clamping plate 18, after a set time interval, control the second telescopic rod 41 to retract, the tray 26 drives the counterweight plate 46 to rise, the center ring 42 drives the walking block 48 to rise in the vertical groove 47, when the walking block 48 contacts the inclined guide plate 51, the three-edge bracket 43 lifts the bearing to be detected away from the outer clamping column 16 and the inner clamping plate 18, during the rising of the center ring 42, the walking block 48 enters the inclined groove 49 along the inclined guide plate 51, which makes the center ring 42 rotate around the vertical rod 45, so that the bearing to be detected on the three-edge bracket 43 is transported to the adjacent station;
[0076] Step three, outer ring test: when the bearing to be tested falls between the outer clamping column 16 and the inner clamping plate 18 on the outer ring test station in step two, the clamping motor 11 on the outer ring test station is controlled to rotate clockwise, the guide disc 12 is driven to rotate clockwise, the three test plates 14 are synchronized to approach, the outer clamping column 16 is driven to clamp the outer ring of the bearing to be tested, after clamping, the clamping motor 11 is turned off, the second telescopic rod 41 is extended by a set distance, the test head 38 on the inner test plate 33 contacts and is extruded by the inner diameter of the inner ring of the bearing to be tested, the test head 38 extrudes the first spring 39, and the pressure sensor 37 is applied with pressure, the test head 38 on the outer test plate 35 contacts and is extruded by the outer ring of the bearing to be tested, the first telescopic rod 34 is controlled to retract by a set distance, the test head 38 extrudes the first spring 39, and the pressure sensor 37 is applied with pressure, the test motor 27 is started, the test motor 27 drives the scale plate 30 to rotate the inner test plate 33 and the outer test plate 35, and the pressure change of the pressure sensor 37 extruded by the inner diameter of the inner ring of the bearing to be tested and the pressure change of the pressure sensor 37 extruded by the outer diameter of the outer ring of the bearing to be tested are recorded;
[0077] Step four, inner ring test: when the bearing to be tested falls between the outer clamping column 16 and the inner clamping plate 18 on the inner ring test station in step two, the clamping motor 11 on the outer ring test station is controlled to rotate counterclockwise, the guide disc 12 is driven to rotate counterclockwise, the three test plates 14 are synchronized to move away, the inner clamping plate 18 is driven to clamp the inner ring of the bearing to be tested, after clamping, the clamping motor 11 is turned off, the second telescopic rod 41 is extended by a set distance, the test head 38 on the inner test plate 33 contacts and is extruded by the inner diameter of the inner ring of the bearing to be tested, the test head 38 extrudes the first spring 39, and the pressure sensor 37 is applied with pressure, the test head 38 on the outer test plate 35 contacts and is extruded by the outer ring of the bearing to be tested, the first telescopic rod 34 is controlled to retract by a set distance, the test head 38 extrudes the first spring 39, and the pressure sensor 37 is applied with pressure, the test motor 27 is started, the test motor 27 drives the scale plate 30 to rotate the inner test plate 33 and the outer test plate 35, and the pressure change of the pressure sensor 37 extruded by the inner diameter of the inner ring of the bearing to be tested and the pressure change of the pressure sensor 37 extruded by the outer diameter of the outer ring of the bearing to be tested are recorded;
[0078] Step five: detection analysis: the pressure change of the bearing outer ring extrusion pressure sensor 37 in step three is displayed in the form of a broken line graph, and the roughness of the bearing outer ring to be detected is judged, that is, the greater the broken line fluctuation in the broken line graph, the rougher the bearing outer ring to be detected. The pressure change of the bearing inner ring extrusion pressure sensor 37 in step four is displayed in the form of a broken line graph, and the roughness of the bearing inner ring to be detected is judged, that is, the greater the broken line fluctuation in the broken line graph, the rougher the bearing inner ring to be detected. The pressure change of the bearing outer ring extrusion pressure sensor 37 in step four is displayed in the form of a broken line graph, and the change of the bearing clearance of the bearing outer ring to be detected is judged, that is, the greater the broken line fluctuation in the broken line graph, the more unstable the bearing clearance change.
[0079] Step six, blanking: after completing step three, outer ring test and step four, inner ring test, the bearing to be detected is taken off and replaced with a new bearing to be detected.
[0080] As a detailed description, when the standard size of the outer diameter of the outer ring and the inner diameter of the inner ring of the bearing to be detected is not known in step one, the bearing standard part corresponding to the bearing to be detected is placed between the three outer clamping columns 16 and the three inner clamping plates 18, the clamping motor 11 is controlled to rotate clockwise, so that the test plate 14 drives the outer clamping column 16 to clamp the outer ring of the bearing standard part, after clamping stably, the indicating scale of the indicating plate 32 on the three-jaw scale frame 25 is observed, which is used as the standard size of the outer diameter of the bearing outer ring, then the clamping motor 11 is controlled to rotate counterclockwise, so that the three inner clamping plates 18 clamp the inner ring of the bearing standard part, the scale of the scale rod 17 and the indicating scale of the indicating plate 32 on the three-jaw scale frame 25 at this time are observed, and the indicating scale of the indicating plate 32 on the three-jaw scale frame 25 at this time is subtracted from the scale of the scale rod 17, which is the standard size of the inner diameter of the bearing inner ring.
[0081] As an extended description, without setting a standby test station, the assembly hole 2 is set to three, and the three assembly holes 2 are evenly spaced on the table plate 23, then the second telescopic rod 41 of the lifting assembly 6 is set to two, which are also fixedly installed on the top plate 5 and arranged directly above the two assembly holes 2, then the detection assembly 7 is set to two, which are respectively fixedly installed on the telescopic ends of the two second telescopic rods 41, the counterweight plate 46 is set to two, which are respectively arranged on the trays 26 of the two detection assemblies 7, and the vertical slot 47 and the limiting assembly 9 are also set to three, the three vertical slots 47 are evenly spaced on the center column 4, and the adjacent two vertical slots 47 are communicated through the inclined slot 49, that is, the removal of the standby test station can be completed.
Claims
1. A bearing machining and inspection system, comprising a worktable (1), characterized in that: The workbench (1) is provided with at least four assembly holes (2), and each of the four assembly holes (2) is provided with a clamping component (3). The clamping component (3) is used to clamp the bearing. A central column (4) is fixedly connected to the top of the workbench (1). A top plate (5) is fixedly connected to the top of the central column (4). A lifting component (6) and three detection components (7) are provided on the top plate (5). The lifting component (6) is used to control the detection components (7) to lift. A transport component (8) is sleeved on the central column (4). The lifting component (6) is used to control the transport component (8) to lift. A limit component (9) is provided on the central column (4). The limit component (9) is used in conjunction with the transport component (8).
2. The bearing processing and inspection system according to claim 1, characterized in that: The clamping assembly (3) includes a docking plate (10) and a clamping motor (11). The output end of the clamping motor (11) is fixedly connected to a guide plate (12). The guide plate (12) has three arc-shaped grooves (13) evenly distributed on the guide plate (12). The interior of the arc-shaped grooves (13) is rotatably connected to a test plate (14) via a rotating block. The top of the docking plate (10) has three moving grooves (15) evenly distributed on the docking plate (10). The top of the test plate (14) is fixedly connected to an outer clamping column (16). The top of the outer clamping column (16) passes through the moving grooves (15). A ruler rod (17) is slidably mounted through the surface of the outer clamping column (16). One end of the ruler rod (17) is fixedly connected to an inner clamping plate (18). A threaded rod (19) is threadedly connected through the surface of the outer clamping column (16). One end of the threaded rod (19) is rotatably connected to a fixing plate (20) via a bearing. The top of the fixing plate (20) passes through a moving groove (15), and the top of the moving groove (15) is fixedly connected to the bottom of the inner clamping plate (18) by bolts. The bottom of the fixing plate (20) slides in contact with the top of the test plate (14).
3. The bearing processing and inspection system according to claim 2, characterized in that: The workbench (1) includes a foot plate (21), a vertical cylinder (22) and a table plate (23). The table plate (23) and the foot plate (21) are fixedly connected by the vertical cylinder (22). An installation ring (24) is fitted and fixedly connected to the outer periphery of the vertical cylinder (22). A three-jaw ruler frame (25) is fixedly connected to the outer periphery of the installation ring (24) through a connecting plate. There are four three-jaw ruler frames (25), and the top of the three-jaw ruler frame (25) is fixedly connected to the bottom of the clamping motor (11). The four assembly holes (2) are evenly distributed on the top of the platform (23), and the outer periphery of the mating plate (10) is fixedly connected to the inner surface of the assembly holes (2).
4. The bearing processing and inspection system according to claim 3, characterized in that: The detection component (7) includes a tray (26), a test motor (27) is fixedly connected to the bottom of the tray (26), a block (28) is fixedly connected to the output end of the test motor (27), a balance plate (29) and a scale plate (30) are connected sequentially from top to bottom on one side of the block (28), the scale plate (30) and the block (28) are fixedly connected by fastening bolts (31), an inner test plate (33) is fixedly connected to one end of the balance plate (29) and the scale plate (30), a first telescopic rod (34) is fixedly connected to the side of the inner test plate (33) near the scale plate (30), and the telescopic end of the first telescopic rod (34) passes through the inner test plate (33) and is fixedly connected to an outer test plate (35); The inner test plate (33) is provided with a first pressure measuring component (53), and the outer test plate (35) is provided with a second pressure measuring component (54). Both the first pressure measuring component (53) and the second pressure measuring component (54) include a test cylinder (36). A pressure sensor (37) is fixedly connected inside the test cylinder (36), and a test head (38) is slidably connected inside the test cylinder (36). A first spring (39) is fixedly connected between the test head (38) and the pressure sensor (37). A stabilizing rod (40) is fixedly connected to the side of the outer measuring plate (35) near the inner measuring plate (33). One end of the stabilizing rod (40) passes through the inner measuring plate (33) and the scale plate (30) in sequence and extends into the interior of the scale plate (30).
5. The bearing processing and inspection system according to claim 4, characterized in that: The lifting assembly (6) includes three second telescopic rods (41), all of which are fixedly installed on the top of the top plate (5). The telescopic ends of the second telescopic rods (41) penetrate the top plate (5) and are fixedly connected to the top of the tray (26). The transport assembly (8) includes a central ring (42). A three-sided bracket (43) is fixedly connected to the outer periphery of the central ring (42) by bolts. There are four three-sided brackets (43). The four three-sided brackets (43) are evenly spaced on the outer periphery of the central ring (42). Several stepped grooves (44) are opened on the top of the three-sided brackets (43). A vertical rod (45) is slidably connected to the top of the central ring (42) through a groove. There are three vertical rods (45). A counterweight plate (46) is fixedly connected to the top of each of the three vertical rods (45). The counterweight plate (46) is placed above the tray (26). The surface of the counterweight plate (46) is opened with a hole that matches the telescopic end of the second telescopic rod (41).
6. The bearing processing and inspection system according to claim 5, characterized in that: The central column (4) is fixedly installed on the top of the platform (23). Four vertical grooves (47) are opened on the outer periphery of the central column (4). The four vertical grooves (47) are evenly distributed on the outer periphery of the central column (4). Four trend blocks (48) are fixedly connected inside the central ring (42). The four trend blocks (48) are evenly arranged inside the central ring (42), and the outer surface of the trend blocks (48) is slidably connected to the inner surface of the vertical grooves (47).
7. The bearing processing and inspection system according to claim 6, characterized in that: The outer periphery of the central column (4) is provided with a sloping groove (49), and two adjacent vertical grooves (47) are connected by the sloping groove (49). The sloping groove (49) is used in conjunction with the trend block (48). The limiting component (9) includes four inclined blocks (50). One side of the inclined block (50) is slidably connected to an inclined guide plate (51). A second spring (52) is fixedly connected between the inclined guide plate (51) and the interior of the inclined block (50). The four inclined blocks (50) are evenly spaced and fixedly installed on the outer periphery of the central column (4). The inclined guide plate (51) is used in conjunction with the trend block (48).
8. The bearing processing and inspection system according to claim 3, characterized in that: The bottom of the test plate (14) is fixedly connected to an indicator plate (32), and the bottom of the indicator plate (32) slides in contact with the top of the three-jaw ruler frame (25).
9. A bearing processing and inspection process, characterized in that: Specifically, the following steps are included: Step 1, Station Debugging: Take the clamping assembly (3) without the second telescopic rod (41) at the top as the starting end, and the remaining three clamping assemblies (3) as the outer ring test station, inner ring test station and spare test station respectively. According to the standard dimensions of the outer ring outer diameter and inner ring inner diameter of the bearing to be tested, rotate the threaded rod (19), adjust the distance between the outer clamping column (16) and the inner clamping plate (18) to be greater than the difference between the outer ring outer diameter and inner ring inner diameter of the bearing to be tested, loosen the fastening bolt (31), move the scale plate (30), adjust the distance between the inner test plate (33) and the central shaft of the test motor (27) to the inner ring inner diameter, tighten the fastening bolt (31), control the extension of the first telescopic rod (34) to move the outer test plate (35), and stop the extension of the first telescopic rod (34) when the distance between the outer test plate (35) and the central shaft of the test motor (27) is the same as the outer ring outer diameter of the bearing to be tested. Step 2, workstation adjustment: Place the bearing to be tested in the stepped groove (44) of the three-sided bracket (43) at the starting end, control the extension of the second telescopic rod (41), the second telescopic rod (41) pushes the tray (26) down, the counterweight plate (46) drives the upright (45) to make the central ring (42) down, the central ring (42) drives the guide block (48) to move downward in the vertical groove (47), during the process, the guide block (48) squeezes the inclined guide plate (51), the inclined guide plate (51) squeezes the second spring (52) and is stored in the inclined block (50), the guide block (48) continues to descend until the guide block (48) disengages from the inclined guide plate (51), the second spring (52) pushes the inclined guide plate (51) to reset, the central ring (42) drives the three-sided bracket (43) to move above the platform (23), then After the second telescopic rod (41) extends a set distance, it stops extending. The bearing to be tested on the three-sided bracket (43) falls between the outer clamping column (16) and the inner clamping plate (18). After a set interval, the second telescopic rod (41) is controlled to retract. The tray (26) drives the counterweight plate (46) to rise. The central ring (42) drives the guide block (48) to rise in the vertical groove (47). When the guide block (48) contacts the inclined guide plate (51), the three-sided bracket (43) lifts the bearing to be tested and removes it from the outer clamping column (16) and the inner clamping plate (18). During the rise of the central ring (42), the guide block (48) enters the inclined groove (49) along the inclined guide plate (51), so that the central ring (42) rotates around the upright (45), and the bearing to be tested on the three-sided bracket (43) is transported to the adjacent work station. Step 3, Outer Ring Test: When the bearing to be tested falls between the outer clamping column (16) and the inner clamping plate (18) at the outer ring test station in Step 2, control the clamping motor (11) at the outer ring test station to rotate clockwise. The clamping motor (11) drives the guide plate (12) to rotate clockwise, so that the three test plates (14) move closer together, driving the outer clamping column (16) to clamp the outer ring of the bearing to be tested. After clamping is completed, the clamping motor (11) is turned off. After the second telescopic rod (41) extends by a set distance, the test head (38) on the inner test plate (33) contacts the inner diameter of the inner ring of the bearing to be tested and squeezes. The test head (38) squeezes the first spring (39) and applies pressure to the pressure sensor (37). The test head (38) on the outer test plate (35) contacts the outer ring of the bearing to be tested and squeezes it. The test head (38) squeezes the first spring (39) and applies pressure to the pressure sensor (37). The test motor (27) is started. The test motor (27) drives the scale plate (30) to rotate the inner test plate (33) and the outer test plate (35). The pressure change of the inner ring of the bearing to be tested squeezing the pressure sensor (37) and the pressure change of the outer ring of the bearing to be tested squeezing the pressure sensor (37) are recorded. Step 4, Inner Ring Test: When the bearing to be tested falls between the outer clamping column (16) and the inner clamping plate (18) at the inner ring test station in Step 2, control the clamping motor (11) at the outer ring test station to rotate counterclockwise. The clamping motor (11) drives the guide plate (12) to rotate counterclockwise, so that the three test plates (14) move away synchronously, driving the inner clamping plate (18) to clamp the inner ring of the bearing to be tested. After clamping is completed, turn off the clamping motor (11). After the second telescopic rod (41) extends by a set distance, the test head (38) on the inner test plate (33) contacts the inner diameter of the inner ring of the bearing to be tested and is squeezed. The first spring (39) is squeezed to apply pressure to the pressure sensor (37). The test head (38) on the outer test plate (35) contacts the outer ring of the bearing to be tested and squeezes it. The first telescopic rod (34) is controlled to retract a set distance. The test head (38) squeezes the first spring (39) to apply pressure to the pressure sensor (37). The test motor (27) is started. The test motor (27) drives the scale plate (30) to rotate the inner test plate (33) and the outer test plate (35). The pressure change of the inner ring of the bearing to be tested squeezing the pressure sensor (37) and the pressure change of the outer ring of the bearing to be tested squeezing the pressure sensor (37) are recorded. Step 5: Detection and Analysis: The pressure change of the outer diameter extrusion pressure sensor (37) of the bearing to be tested in Step 3 is displayed in the form of a line graph to judge the roughness of the outer ring of the bearing to be tested. That is, the greater the fluctuation of the line in the line graph, the rougher the outer ring of the bearing to be tested. The pressure change of the inner diameter extrusion pressure sensor (37) of the bearing to be tested in Step 4 is displayed in the form of a line graph to judge the roughness of the inner ring of the bearing to be tested. That is, the greater the fluctuation of the line in the line graph, the rougher the inner ring of the bearing to be tested. The pressure change of the outer diameter extrusion pressure sensor (37) of the bearing to be tested in Step 4 is displayed in the form of a line graph to judge the change of the clearance of the outer ring of the bearing to be tested. That is, the greater the fluctuation of the line in the line graph, the more unstable the change of the clearance of the bearing to be tested. Step 6: Material preparation: After completing Step 3, outer ring test and Step 4, inner ring test, remove the bearing to be tested and replace it with a new bearing to be tested.
10. A bearing processing and inspection process according to claim 9, characterized in that: In step one, if the standard dimensions of the outer ring outer diameter and inner ring inner diameter of the bearing to be tested are unknown, the bearing standard part corresponding to the bearing to be tested is placed between the three outer clamping columns (16) and the three inner clamping plates (18). The clamping motor (11) is controlled to rotate clockwise so that the test plate (14) drives the outer clamping columns (16) to clamp the outer ring of the bearing standard part. After the clamping is stable, the indication scale of the indicator plate (32) on the three-jaw scale frame (25) is observed, which is taken as the standard dimension of the outer ring outer diameter of the bearing. Then, the clamping motor (11) is controlled to rotate counterclockwise so that the three inner clamping plates (18) clamp the inner ring of the bearing standard part. The scale of the scale rod (17) and the indication scale of the indicator plate (32) on the three-jaw scale frame (25) at this time are observed. The scale of the scale rod (17) is subtracted from the indication scale of the indicator plate (32) on the three-jaw scale frame (25) at this time, which is the standard dimension of the inner ring inner diameter of the bearing.
Citation Information
Patent Citations
Size detection device and method for bearing ring processing
CN113639632A