Printing ink production and manufacturing process
By designing components such as the flow rack, lead screw, scraper frame, and grinding roller, the problem of difficult-to-scrape off sticky ink after flow filling in ink production is solved, achieving efficient scraping and cleaning of the flow rack, thus improving production efficiency and ink quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-12
- Publication Date
- 2026-04-14
AI Technical Summary
In the existing ink production process, it is difficult to effectively scrape off the ink that sticks after distribution and filling, which affects production efficiency and product quality.
The manufacturing apparatus includes a flow rack, lead screw, scraper frame, grinding roller and motor drive system. The scraper frame scrapes off the sticky ink, the grinding roller improves the fineness of the ink, and the mixing blade and discharge pipe improve the flowability. Finally, the sticky material is pushed out by the pusher seat.
It achieves efficient removal of ink after distribution filling, keeps the distribution rack clean, facilitates color changes, and improves production efficiency and ink quality.
Smart Images

Figure CN121846973A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ink production and manufacturing, and more specifically to an ink production and manufacturing process. Background Technology
[0002] Ink is an essential material used in printing, transferring patterns and text onto a substrate through printing or inkjet printing. Ink consists of main and auxiliary components, which are uniformly mixed and repeatedly rolled to form a viscous, colloidal fluid. It is composed of binders (resins), pigments, fillers, additives, and solvents. It is used in various printing applications, including books, packaging, architectural decoration, and electronic circuit boards. With increasing social demand, the variety and production volume of inks have expanded accordingly. In existing ink production processes, such as the ink production process described in application number 201811350367.0, the ink can be thoroughly and uniformly stirred, thus improving the printing effect. However, this process is not suitable for easily scraping off any ink adhering to the surface after distribution and filling during the ink production process. Summary of the Invention
[0003] The purpose of this invention is to provide an ink manufacturing process that facilitates the scraping off of ink adhering to the surface after distribution and filling during the ink production process.
[0004] The objective of this invention is achieved through the following technical solution: an ink manufacturing process, which includes the following steps:
[0005] S1: The ink to be filled is fed into the manufacturing unit;
[0006] S2: The ink is stirred again to ensure uniformity using the manufacturing equipment;
[0007] S3: Grind the well-stirred ink and dispense it into the filling machine;
[0008] S4: The outflowing part is repeatedly scraped by the manufacturing device;
[0009] S5: Push out the ink that adhered during the scratch and distribute it.
[0010] The main raw materials of the ink are pigments and resins.
[0011] The manufacturing apparatus includes a flow rack and a lead screw rotatably connected to the upper side of the flow rack. A slide rod is fixedly connected to the right side of the upper side of the flow rack. A scraper frame is drivenly connected to the lead screw. The right side of the upper side of the scraper frame is slidably connected to the slide rod. The lower surface of the scraper frame is in slidable contact with the right side surface of the flow rack.
[0012] The surface of the slide bar is polished.
[0013] Two grinding rollers are rotatably connected to the middle of the flow rack, and the two grinding rollers are obliquely arranged on the flow rack. Attached Figure Description
[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 This is a schematic diagram of the process flow for an ink production manufacturing process according to the present invention;
[0016] Figure 2 This is a partial structural schematic diagram of the circulation rack of the present invention;
[0017] Figure 3 This is a partial structural schematic diagram of the grinding roller of the present invention;
[0018] Figure 4 This is a partial structural schematic diagram of the mixing tank of the present invention;
[0019] Figure 5 This is a partial structural schematic diagram of the stirring blade of the present invention;
[0020] Figure 6 This is a partial structural schematic diagram of the scraper frame of the present invention;
[0021] Figure 7 This is a partial structural schematic diagram of the slide bar of the present invention;
[0022] Figure 8 This is a partial structural schematic diagram of the right-angle frame of the present invention;
[0023] Figure 9 This is a partial structural schematic diagram of the pusher seat of the present invention;
[0024] Figure 10 and Figure 11 These are all schematic diagrams of the overall structure of the present invention.
[0025] In the figure: Flow rack 101; Grinding roller 102; Mixing box 201; Crossbar 202; Mixing blade 203; Scraper frame 301; Lead screw 302; Slide rod 303; Right angle frame 401; Pusher seat 402; Telescopic rod 403; Spring 404; Rack 405; Rotating rod 406; Half gear 407. Detailed Implementation
[0026] An ink manufacturing process includes the following steps:
[0027] S1: The ink to be filled is fed into the manufacturing unit;
[0028] S2: The ink is stirred again to ensure uniformity using the manufacturing equipment;
[0029] S3: Grind the well-stirred ink and dispense it into the filling machine;
[0030] S4: The outflowing part is repeatedly scraped by the manufacturing device;
[0031] S5: Push out the ink that adhered during the scratch and distribute it.
[0032] This section is based on Figures 2-7 The working process described in sections 10 and 11 is as follows: During the ink production process, to facilitate the scraping off of ink adhering to the surface after distribution and filling, a filling container is placed at the bottom right side of the distribution rack 101. The ink flows from the container into the filling container through the downward-sloping surface on the right side of the distribution rack 101. Due to the characteristics of the ink, a large portion of it adheres to the inclined surface on the right side of the distribution rack 101. A lead screw 302 and a slide bar 303 are rotatably connected to the left and right sides of the upper side of the distribution rack 101, respectively. The upper side of the scraper frame 301 is threadedly connected to the lead screw 302, and the right side of the upper side of the scraper frame 301 is threadedly connected to the slide bar 303. 03 Sliding connection: The lead screw 302 is fixedly connected to the output shaft of the first motor via a coupling on the front side. The first motor is fixedly connected to the flow rack 101 by bolts. Driving the first motor causes the lead screw 302 to rotate. When the lead screw 302 rotates, the scraper frame 301 moves. Then, through the semi-cylindrical shape of the scraper frame 301, the bottom of the scraper frame 301 slides in contact with the inclined surface on the right side of the flow rack 101, thereby scraping off the ink. This keeps the flow area of the flow rack 101 clean and facilitates the replacement of other colors of ink for flow. Thus, during the ink production process, it is convenient to scrape off the ink that adheres after flow filling.
[0033] This section is based on Figures 2-7 The working process described in 10 and 11 is to polish the surface of the slide bar 303 to make the scraper frame 301 move more smoothly and stably.
[0034] This section is based on Figures 2-7 The working process described in 10 and 11 is as follows: In order to facilitate further grinding of the ink flowing to the right side of the flow rack 101, two grinding rollers 102 are rotatably connected in the middle of the flow rack 101. The two grinding rollers 102 are obliquely arranged on the flow rack 101, and the ink is further ground by the two grinding rollers 102. Both grinding rollers 102 are driven by motors, so that the two grinding rollers 102 are driven in opposite directions, thereby circulating and further improving the fineness of the finished ink.
[0035] A mixing tank 201 is fixedly connected to the upper side of the flow rack 101. A crossbar 202 is rotatably connected to the middle of the mixing tank 201. A plurality of mixing blades 203 are evenly fixedly connected to the middle of the crossbar 202.
[0036] This section is based on Figures 2-7 The working process described in sections 10 and 11 is as follows: When filling via the flow rack 101, to facilitate further stirring of the ink flowing onto the flow rack 101 and improve its flowability, a stirring box 201 is fixedly connected to the upper side of the flow rack 101. A crossbar 202 is rotatably connected to the middle of the stirring box 201. Multiple stirring blades 203 are evenly fixedly connected to the middle of the crossbar 202. The output shaft of a second motor is fixedly connected to the front of the crossbar 202 via a coupling. The second motor is bolted to the upper side of the flow rack 101, driving the crossbar 202 to rotate. Consequently, the multiple stirring blades 203 located in the middle of the crossbar 202 rotate synchronously, thus stirring the ink flowing into the stirring box 201 through the multiple rotating stirring blades 203, thereby facilitating further stirring of the ink flowing onto the flow rack 101 and improving its flowability.
[0037] The bottom of the mixing tank 201 is evenly provided with multiple discharge pipes, which are evenly arranged toward the middle gap of the two grinding rollers 102.
[0038] This section is based on Figures 2-7 The working process described in 10 and 11 is as follows: In order to facilitate the ink being stirred to flow between the two grinding rollers 102 after stirring and to carry out the grinding work, during use, the bottom of the mixing box 201 is evenly fixed and connected to multiple discharge pipes. The multiple discharge pipes are evenly arranged towards the middle gap of the two grinding rollers 102, so that the ink being stirred can flow between the two grinding rollers 102 after stirring and to carry out the grinding work.
[0039] A right-angle frame 401 is slidably connected to the middle of the scraper frame 301. A pusher seat 402 is fixedly connected to the right side of the right-angle frame 401. The rear side of the pusher seat 402 slides in contact with the inner surface of the scraper frame 301. A rack 405 is fixedly connected to the left side of the right-angle frame 401.
[0040] This section is based on Figures 2-11The working process described is as follows: To facilitate the ejection of ink scraped by the scraper frame 301 and maintain its scraping efficiency, a right-angle frame 401 is slidably connected to the middle of the scraper frame 301 during use. A pusher seat 402 is fixedly connected to the right side of the right-angle frame 401, and the rear side of the pusher seat 402 slides in contact with the inner surface of the scraper frame 301. A rack 405 is fixedly connected to the left side of the right-angle frame 401. When the scraper frame 301 scrapes ink, the right-angle frame 401 slides, and the pusher seat 402 on the right-angle frame 401 slides on the inner side of the scraper frame 301, thereby ejecting the ink adhering to the inner side of the scraper frame 301. This maintains the efficiency of the scraper frame 301 in scraping the adhering ink while further improving the efficiency of filling and distribution.
[0041] A rotating rod 406 is rotatably connected to the upper side of the scraper frame 301, and a half gear 407 is fixedly connected to the rear side of the rotating rod 406. The half gear 407 is connected to the rack 405 for transmission.
[0042] This section is based on Figures 2-11 The working process described is as follows: when the right-angle frame 401 moves, the front side of the rotating rod 406 is fixedly connected to the output shaft of the third motor through a coupling. Furthermore, the third motor is driven to make the rotating rod 406 rotate, thereby causing the half gear 407 located behind the rotating rod 406 to rotate synchronously. This causes the half gear 407 to intermittently mesh with the rack 405 for transmission, thereby pushing the right-angle frame 401 to move so that the pusher seat 402 located on the right-angle frame 401 pushes out the ink inside the scraper frame 301. One side of the half gear 407 does not have teeth that mesh with the rack 405.
[0043] The right-angle frame 401 has a movable end of a telescopic rod 403 fixedly connected to its right side. The fixed end of the telescopic rod 403 is fixedly connected to the right side of the scraper frame 301. A spring 404 is sleeved on the telescopic rod 403. The two ends of the spring 404 are fixedly connected to the scraper frame 301 and the right-angle frame 401, respectively.
[0044] This section is based on Figures 2-11The working process described is as follows: To facilitate the repeated lateral movement of the pusher seat 402 on the right-angle frame 401 on the scraper frame 301, the movable end of the telescopic rod 403 is fixedly connected to the right side of the right-angle frame 401. The fixed end of the telescopic rod 403 is fixedly connected to the right side of the scraper frame 301. A spring 404 is sleeved on the telescopic rod 403. The two ends of the spring 404 are fixedly connected to the scraper frame 301 and the right-angle frame 401, respectively. When the half gear 407 intermittently meshes with the rack 405, the right-angle frame 401 compresses the spring 404 during meshing. When not meshing, the spring 404 on the telescopic rod 403 pushes the right-angle frame 401 to move in the opposite direction. This process repeats, causing the pusher seat 402 to move repeatedly laterally on the scraper frame 301, which facilitates the continuous pushing out of the scraped and adhered material on the scraper frame 301. The structure is simple and improves the overall working efficiency.
Claims
1. An ink manufacturing process, characterized in that, The process includes the following steps: S1: The ink to be filled is fed into the manufacturing unit; S2: The ink is stirred again to ensure uniformity using the manufacturing equipment; S3: Grind the well-stirred ink and dispense it into the filling machine; S4: The outflowing part is repeatedly scraped by the manufacturing device; S5: Push out the ink that adhered during the scratch and distribute it.
2. The process according to claim 1, characterized in that: The main raw materials of the ink are pigments and resins.
3. The process according to claim 1, characterized in that: The manufacturing apparatus includes a flow rack (101) and a lead screw (302) rotatably connected to the upper side of the flow rack (101). A slide rod (303) is fixedly connected to the right side of the upper side of the flow rack (101). A scraper frame (301) is drivenly connected to the lead screw (302). The right side of the upper side of the scraper frame (301) is slidably connected to the slide rod (303). The lower surface of the scraper frame (301) is in sliding contact with the right side surface of the flow rack (101).
4. The process according to claim 3, characterized in that: The surface of the slide bar (303) is polished.
5. The process according to claim 3, characterized in that: Two grinding rollers (102) are rotatably connected to the middle of the flow rack (101), and the two grinding rollers (102) are obliquely arranged on the flow rack (101).
6. The process according to claim 3, characterized in that: A mixing tank (201) is fixedly connected to the upper side of the flow rack (101), and a crossbar (202) is rotatably connected to the middle of the mixing tank (201). Multiple mixing blades (203) are evenly fixedly connected to the middle of the crossbar (202).
7. The process according to claim 6, characterized in that: The bottom of the mixing tank (201) is evenly provided with multiple discharge pipes, which are evenly arranged toward the middle gap of the two grinding rollers (102).
8. The process according to claim 3, characterized in that: A right-angle frame (401) is slidably connected to the middle of the scraper frame (301). A pusher seat (402) is fixedly connected to the right side of the right-angle frame (401). The rear side of the pusher seat (402) slidably contacts the inner surface of the scraper frame (301). A rack (405) is fixedly connected to the left side of the right-angle frame (401).
9. The process according to claim 8, characterized in that: A rotating rod (406) is rotatably connected to the upper side of the scraper frame (301), and a half gear (407) is fixedly connected to the rear side of the rotating rod (406). The half gear (407) is connected to the rack (405) for transmission.
10. The process according to claim 8, characterized in that: The right-angle frame (401) has a movable end of a telescopic rod (403) fixedly connected to its right side. The fixed end of the telescopic rod (403) is fixedly connected to the right side of the scraper frame (301). A spring (404) is sleeved on the telescopic rod (403). The two ends of the spring (404) are fixedly connected to the scraper frame (301) and the right-angle frame (401) respectively.
Citation Information
Patent Citations
Printing ink production technology
CN109499424A