Steel rail pressing plate pressing device

By using heaters to preheat the material rack and heat-conducting plates during the production of rail pressing plates, the billet temperature is kept stable, solving the problem of sudden temperature drop during transfer and improving the forging quality and dimensional consistency.

CN121847703APending Publication Date: 2026-04-14HEBEI ANBIAO IND & MINING ACCESSORIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-03-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

During the production of rail pressing plates, the high-temperature billet may experience insufficient temperature maintenance due to its own residual heat during the transfer process, leading to localized rapid cooling and a sudden drop in temperature. This affects the plasticity and fluidity of the metal, and consequently, the quality of the product molding.

Method used

A rail pressing device was designed, including a basic frame, a forging assembly, and a heat-insulating feeding assembly. The device uses a heater to preheat the material rack and heat-conducting plate to maintain the temperature stability of the billet during the transfer process, and uses a mechanical structure to adjust the positioning accuracy of the billet in the mold to ensure the forging quality.

Benefits of technology

It effectively avoids the sudden temperature drop of the billet during the transfer process, improves the hot forging plasticity and fluidity of the metal, improves the defects of insufficient filling in irregular parts and cracking of workpieces, and improves the forging quality and dimensional consistency of rail pressure plates.

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Abstract

The invention provides a steel rail pressing plate pressing device, and relates to the technical field of steel rail pressing plate production, the steel rail pressing plate pressing device comprises a basic rack, a first bearing rack and a second bearing rack are fixedly installed on the side portion of the basic rack, the steel rail pressing plate pressing device further comprises a supporting frame, a forging and pressing assembly and a heat preservation feeding assembly, the steel rail pressing plate pressing device comprises a first bearing rack and a second bearing rack, a supporting frame is arranged on the first bearing rack, a feeding rotary disc is rotationally installed in the supporting frame, forging and pressing assemblies are installed on the first bearing rack and the second bearing rack correspondingly, and a heat preservation feeding assembly is installed in the feeding rotary disc. The technical problems that in the long-time transferring process, local chilling and sudden temperature drop of blanks are prone to occurring, the plasticity of metal of the blanks becomes poor, the fluidity is insufficient, and the forming quality of products is affected are solved.
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Description

Technical Field

[0001] This invention belongs to the field of rail pressure plate production technology, specifically, it relates to a rail pressure plate pressing device. Background Technology

[0002] Rail clamping plates are accessories used to clamp and fix rails to I-beams, concrete beams, or the ground. They are also known as crane clamping plates, overhead crane clamping plates, track clamping plates, crane rail clamping plates, etc. The clamping plate material is generally made of Q235, cast steel, etc., through hot forging process, and is usually fastened with hexagonal bolts or pre-embedded bolts.

[0003] During the production process, the raw materials are first cut into billets of fixed size according to the dimensions. Then, the oxide scale, rust, oil mist and other impurities on the surface of the billets are cleaned. After cleaning, they are sent to a heating furnace and heated to the hot forging temperature (generally 1100 degrees Celsius to 1250 degrees Celsius for cast steel). Then, they are sent to the pre-forging station to perform preliminary shaping of the billets. Then, they are transferred to the final forging die for high-pressure forming to make the complete shape of the rail pressure plate. Then, the flash of the workpiece is removed. After the workpiece cools down, it can be heat treated and surface strengthened. Then, bolt holes are machined by drilling. After quality inspection, it can be packaged and stored.

[0004] However, in actual production using existing technologies, the process of transporting heated billets to the pre-forging and final forging stations is often hampered by the fact that these stations are typically independently arranged. This means that the transfer of billets between stations requires manual labor or simple robotic arms. This operation is not only labor-intensive but also poses a safety hazard of high-temperature burns. Furthermore, this transfer method takes a considerable amount of time. During the transfer process, relying solely on the residual heat of the billet itself to maintain the temperature can easily lead to localized rapid cooling and sudden temperature drops, resulting in poor plasticity and insufficient fluidity of the billet metal. This can cause defects such as incomplete filling of irregularly shaped parts and cracking of the workpiece during forging, ultimately affecting the product forming quality. Summary of the Invention

[0005] The purpose of this invention is to provide a rail pressing plate pressing device, which solves the technical problem in related technologies where the billet relies solely on its own residual heat to maintain the temperature during the transfer process, which can easily lead to localized rapid cooling and a sudden drop in temperature during long-term transfer, resulting in poor metal plasticity and insufficient fluidity of the billet, thus affecting the product forming quality.

[0006] According to one aspect, at least one embodiment of the present invention provides a rail pressing plate pressing device, including a base frame, wherein a first bearing frame and a second bearing frame are fixedly installed on the side of the base frame, and further comprising: A support frame is fixedly installed on the base frame, and a feeding turntable is rotatably installed inside the support frame; The forging assembly is installed on both the first and second support frames for forging the heated billet. The heat-insulating feeding assembly is installed inside the feeding turntable. It is used to keep the heated billet warm and feed it to the primary forging station and the precision forging station in sequence, and finally transport the pressed finished product out.

[0007] In this embodiment of the invention, the forging assembly includes, in order to press the billet, the forging assembly: A primary forging frame and a precision forging frame are provided, wherein the primary forging frame is fixedly installed on the first support frame and the precision forging frame is fixedly installed on the second support frame; The forging section is installed on both the primary forging frame and the precision forging frame, and is used to forge the billet that has been moved into the forging position of the primary forging frame or the forging position of the precision forging frame.

[0008] In this embodiment of the invention, the forging section includes: The sliding frame is slidably mounted on both the primary forging frame and the final forging frame; The first driving component is fixedly installed on both the primary forging frame and the precision forging frame, and the output end of the first driving component is fixedly connected to the sliding frame. The upper mold and the lower mold are provided. Each of the sliding frames is equipped with an upper mold, and each of the upper molds is provided with a lower mold at its lower part. The two lower molds are respectively installed on the primary forging frame and the precision forging frame.

[0009] Furthermore, it also includes: A base plate is slidably installed inside each of the lower molds; The second driving component is fixedly installed at the bottom of both the primary forging frame and the precision forging frame, and the output end of the second driving component is fixedly connected to the base plate.

[0010] In this embodiment of the invention, after the upper mold and the lower mold are closed, a pressing cavity is formed between the upper mold and the base plate.

[0011] In this embodiment of the invention, in order to ensure the billet temperature during feeding, the heat-insulating feeding assembly includes: The feeding turntable has several sliding cavities arranged in a circular shape at equal angles. Each sliding cavity has a material rack slidably installed inside it along the diameter direction of the feeding turntable. The third driving component is a plurality of the third driving components fixedly installed in a circular shape inside the feeding turntable. The plurality of the third driving components correspond one-to-one with the plurality of the material racks. The output end of the third driving component is fixedly connected to the material rack. The sixth driving component is installed on each of the material racks, and the output end of the sixth driving component is located inside the material rack and slides in cooperation with the material rack. A heating element is installed inside each of the sliding cavities to adjust and maintain the temperature of the internal area of ​​the material rack.

[0012] In this embodiment of the invention, each of the material racks is provided with an insulation layer inside.

[0013] In this embodiment of the invention, the heating element includes: A heat-conducting plate is fixedly installed at the bottom of each of the material racks; The heater is provided at the bottom of each of the heat-conducting plates. The heating end of the heater slides against the heat-conducting plate, and the heater is fixedly installed inside the sliding cavity.

[0014] Furthermore, it also includes: The fourth driving component is provided. Two fourth driving components are symmetrically arranged on the primary forging frame. The fourth driving components located on both sides of the primary forging frame are installed on the first bearing frame. Similarly, two fourth driving components are symmetrically arranged on the precision forging frame. The fourth driving components located on both sides of the precision forging frame are installed on the second bearing frame. The fifth driving component is installed on both the second and first support frames, and the fifth driving component is located on the side of the corresponding sliding frame away from the feeding turntable. The adjustment frame is fixedly installed on the output end of each of the fourth driving elements and the output end of each of the fifth driving elements.

[0015] In this embodiment of the invention, a mounting frame is fixedly installed at the bottom of the support frame, and a driving gear and a driven gear are rotatably installed inside the mounting frame. The driving gear meshes with the driven gear, and the driven gear is coaxially and fixedly connected to the feeding turntable. A drive motor is fixedly installed at the bottom of the mounting bracket, and the output end of the drive motor is fixedly connected to the drive gear.

[0016] The beneficial effects of the embodiments of the present invention are as follows: 1. The rail pressing device provided in this embodiment of the invention can preheat the material rack and heat-conducting plate in contact with the billet to about 500 degrees Celsius through a heater, thereby avoiding the problem of local quenching and sudden temperature drop caused by the high-temperature billet coming into contact with room-temperature components during the transfer process. This allows the billet to maintain stable hot forging plasticity and metal fluidity throughout the transportation process, thereby improving the defects of insufficient filling and workpiece cracking in irregular parts and improving the forging quality of the rail pressing plate.

[0017] 2. The rail pressing device provided in this embodiment of the invention, through the mechanical structure of the fourth driving component, the fifth driving component and the corresponding adjustment frame set in both the primary forging station and the precision forging station, can center and correct the billet entering the mold area. With the structure of the second driving component driving the bottom plate to lift and connect, the placement position of the billet in the mold can be adjusted, thereby improving the positioning accuracy of the billet entering the mold and ensuring the consistency of the product size after forging. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the rail pressure plate pressing device provided in an embodiment of the present invention; Figure 2 This is a cross-sectional structural schematic diagram of the rail pressure plate pressing device provided in an embodiment of the present invention; Figure 3 This is an embodiment of the present invention. Figure 1 A cross-sectional structural diagram showing the cooperation between the second load-bearing frame, the precision forging frame, and the forging assembly; Figure 4 This is an embodiment of the present invention. Figure 1 A cross-sectional structural diagram showing the cooperation of the first load-bearing frame, the primary forging frame, and the forging assembly; Figure 5 This is an embodiment of the present invention. Figure 1 A cross-sectional view of the thermal insulation feeding assembly.

[0020] In the diagram: 1. Basic frame; 2. First bearing frame; 3. Second bearing frame; 4. Support frame; 5. Feeding turntable; 6. Primary forging frame; 7. Final forging frame; 8. Sliding frame; 9. First drive component; 10. Upper die; 11. Lower die; 12. Base plate; 13. Second drive component; 14. Sliding cavity; 15. Material placement rack; 16. Third drive component; 17. Insulation interlayer; 18. Heat-conducting plate; 19. Heater; 20. Fourth drive component; 21. Fifth drive component; 22. Adjustment frame; 23. Mounting frame; 24. Drive gear; 25. Driven gear; 26. Drive motor; 27. Sixth drive component. Detailed Implementation

[0021] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure. For ease of understanding, the English abbreviations and related technical terms involved in the embodiments of this disclosure will be explained and described below.

[0022] It should be understood that the described embodiments are merely some, not all, of the embodiments disclosed herein. All other embodiments obtained by those skilled in the art based on the embodiments of this disclosure without inventive effort are within the scope of protection of this disclosure.

[0023] The terminology used in the embodiments of this disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. The singular forms “a,” “the,” and “the” as used in the embodiments of this disclosure and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise.

[0024] It should be understood that the term "and / or" used in this article is merely a way of describing the logical relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this article generally indicates that the preceding and following related objects have an "or" relationship.

[0025] Depending on the context, the word "if" as used here can be interpreted as "when" or "when" or "in response to determination" or "in response to detection." Similarly, depending on the context, the phrase "if determination" or "if detection (of the stated condition or event)" can be interpreted as "when determination" or "in response to determination" or "when detection (of the stated condition or event)" or "in response to detection (of the stated condition or event)."

[0026] It should be understood that the terms "first," "second," etc., used in this disclosure are for distinguishing purposes only and should not be construed as indicating or implying relative importance or order.

[0027] In the description of this disclosure, the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this disclosure and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and should not be construed as a limitation of this disclosure.

[0028] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "connection", and "joining" should be interpreted broadly, for example, they can refer to fixed connections, detachable connections, mating connections, or integral connections; those skilled in the art can understand the specific meaning of the above terms in this disclosure according to the specific circumstances.

[0029] like Figures 1 to 5 As shown, a rail pressing device according to an embodiment of the present invention is illustrated, including a base frame 1, a first bearing frame 2 and a second bearing frame 3 fixedly installed on the side of the base frame 1, and a support frame 4, a forging assembly and a heat-insulating feeding assembly. The support frame 4 is fixedly installed on the base frame 1, and a feeding turntable 5 is rotatably installed inside the support frame 4. Forging assemblies are installed on both the first bearing frame 2 and the second bearing frame 3 for forging heated billets. The forging assembly includes a primary forging frame 6, a precision forging frame 7 and a forging pressing part. The primary forging frame 6 is fixedly installed on the first bearing frame 2, and the precision forging frame 7 is fixedly installed on the second bearing frame 3. Forging pressing parts are installed on both the primary forging frame 6 and the precision forging frame 7 for forging billets moved into the forging position of the primary forging frame 6 or the forging position of the precision forging frame 7.

[0030] When processing rail pressure plates, the raw materials are first cut into blanks of fixed dimensions. Then, the blanks are cleaned and sent to a heating furnace to be heated to the hot forging temperature. Finally, the blanks are... Figure 1As shown by arrow A, the billet is fed into the corresponding insulated feeding assembly. At this point, the feeding turntable 5 is driven to rotate, conveying the billet to the initial forging stand 6. It is then fed into the forging section within the initial forging stand 6 for pressing, achieving preliminary shaping. The preliminarily shaped billet is then placed back into the insulated feeding assembly. The feeding turntable 5 is driven to rotate again, moving the preliminarily shaped billet to the precision forging stand 7. It is then pushed into the forging section within the precision forging stand 7 for high-pressure forming, completing the shape of the rail plate. Finally, the finished product is placed back into the insulated feeding assembly, and the feeding turntable 5 is driven to rotate again until the finished product is conveyed to the... Figure 1 The finished product can be conveyed out at the feeding position indicated by the arrow in direction B.

[0031] Furthermore, the flash of the workpiece is removed, and after the workpiece cools down, it can be subjected to heat treatment and surface strengthening treatment. Then, bolt holes are machined by drilling, thus completing the entire processing of the rail pressure plate.

[0032] It should be noted that the heat-insulating feeding assembly needs to be preheated to a specified temperature before operation, so as to keep the temperature of the preheated billet warm and avoid the generation of a large amount of oxide scale due to the billet temperature dropping too quickly, which would affect the forging process.

[0033] The forging section described above includes a sliding frame 8, a first driving component 9, an upper die 10, and a lower die 11. Sliding frames 8 are slidably mounted on both the primary forging frame 6 and the precision forging frame 7. First driving components 9 are fixedly mounted on both the primary forging frame 6 and the precision forging frame 7. The output end of the first driving component 9 is fixedly connected to the sliding frame 8. An upper die 10 is mounted on each sliding frame 8, and a lower die 11 is provided at the lower part of each upper die 10. The two lower dies 11 are respectively mounted on the primary forging frame 6 and the precision forging frame 7. The section also includes a base plate 12 and a second driving component 13. The base plate 12 is slidably mounted inside each lower die 11. The second driving component 13 is fixedly mounted at the bottom of both the primary forging frame 6 and the precision forging frame 7. The output end of the second driving component 13 is fixedly connected to the base plate 12. After the upper die 10 and the lower die 11 are closed, a pressing cavity is formed between the upper die 10 and the base plate 12. Preferably, the first driving component 9 and the second driving component 13 are in the form of hydraulic cylinders.

[0034] The upper die 10 and lower die 11 on the primary forging frame 6 are primary forging dies, and the upper die 10 and lower die 11 on the precision forging frame 7 are precision forging dies. When the billet needs to be transported to the position of the primary forging frame 6 and then sent into the upper die 10 and lower die 11 inside the primary forging frame 6 for pressing, the second drive component 13 is first activated to push the base plate 12 upward until the base plate 12 and the bottom surface of the billet are on the same plane. Then the billet is sent onto the corresponding base plate 12. After adjusting the position of the billet, the second drive component 13 can be retracted. At this time, the base plate 12 is located on the inner bottom wall of the lower die 11. Then the first drive component 9 on the primary forging frame 6 is activated to push the upper die 10 on the sliding frame 8 to move until the corresponding upper die 10 and lower die 11 are closed. Then the billet can be pressed by pressure to perform the primary forging operation.

[0035] After the initial forging is completed, the first drive component 9 is retracted to remove the upper die 10. Then, the second drive component 13 is activated to move the base plate 12, moving the initially forged billet out of the lower die 11 and feeding it back into the feeding turntable 5. As the feeding turntable 5 rotates, it is fed to the position of the precision forging frame 7, and then pressed between the upper die 10 and the lower die 11 inside the precision forging frame 7. The above operation steps are repeated for the upper die 10 and the lower die 11 in the precision forging frame 7. The pressure of the mold closing between the upper die 10 and the lower die 11 shapes the billet, thus obtaining the finished product. The finished product is then fed back into the feeding turntable 5 and transported to the... Figure 1 The finished product can be conveyed out at the feeding position indicated by the arrow in direction B.

[0036] The feeding turntable 5 is equipped with a heat-insulating feeding assembly, which is used to keep the heated billet warm and sequentially feed it to the primary forging station and the precision forging station, and finally transport the pressed finished product out. The heat-insulating feeding assembly includes a sliding cavity 14, a third drive component 16, a sixth drive component 27, and a heating section. Several sliding cavities 14 are circumferentially and equally angled on the feeding turntable 5. A material rack 15 is slidably installed inside each sliding cavity 14 along the diameter of the feeding turntable 5. Each material rack 15 is provided with a heat-insulating layer 17. Several third drive components 16 are fixedly installed circumferentially inside the feeding turntable 5. Each component 16 corresponds to one of several material racks 15. The output end of the third drive component 16 is fixedly connected to the material rack 15. Each material rack 15 is equipped with a sixth drive component 27. The output end of the sixth drive component 27 is located inside the material rack 15 and slides in cooperation with the material rack 15. The third drive component 16 and the sixth drive component 27 are preferably electric cylinders and need to be heat-insulated to ensure that the high temperature of preheating will not affect the third drive component 16 and the sixth drive component 27. Each sliding cavity 14 is equipped with a heating element to adjust and maintain the temperature of the internal area of ​​the material rack 15.

[0037] When conveying the billet, first turn on the heating section, then transfer the preheated billet from... Figure 1 The material is fed into the corresponding material rack 15 by the arrow A shown. It is kept warm by the insulation layer 17. At this time, the feeding turntable 5 is driven to rotate, and the corresponding material rack 15 is moved to the loading position. After the bottom plate 12 is moved to the same plane as the bottom surface of the billet, the third drive component 16 is activated to push the material rack 15 to move in the sliding cavity 14 until the front end of the material rack 15 contacts the bottom plate 12. Then the sixth drive component 27 is activated. The output end of the sixth drive component 27 abuts against the billet and pushes it onto the bottom plate 12. Then the third drive component 16 and the sixth drive component 27 are retracted to allow it to enter the forging process.

[0038] It should be added that the output end of the sixth drive component 27 that contacts the billet is provided with a heat insulation structure such as a heat insulation pad, which is used to reduce the temperature of the billet being transferred to the output end of the sixth drive component 27 due to contact, thereby keeping the billet at a suitable forging temperature for a long time.

[0039] The heating section, as described above, includes a heat-conducting plate 18 and a heater 19. A heat-conducting plate 18 is fixedly installed at the bottom of each material rack 15, and a heater 19 is provided at the bottom of each heat-conducting plate 18. The heating end of the heater 19 slides against the heat-conducting plate 18. The heater 19 is fixedly installed inside the sliding cavity 14. The section also includes a fourth driving component 20, a fifth driving component 21, and an adjusting frame 22. Two fourth driving components 20 are symmetrically arranged on the primary forging frame 6. The fourth driving components 20 located on both sides of the primary forging frame 6 are both installed on the first bearing frame 2. Two fourth drive components 20 are symmetrically arranged on the precision forging frame 7. The fourth drive components 20 located on both sides of the precision forging frame 7 are installed on the second bearing frame 3. The second bearing frame 3 and the first bearing frame 2 are both equipped with fifth drive components 21. The fifth drive components 21 are located on the side of the corresponding sliding frame 8 away from the feeding turntable 5. The fourth drive components 20 and the fifth drive components 21 are preferably electric cylinders. The output end of each fourth drive component 20 and the output end of each fifth drive component 21 are fixedly installed with an adjustment frame 22.

[0040] It should be added that the heater 19 adopts a resistance heating device, which can heat the heat conduction plate 18 to about 500 degrees Celsius during operation, so that the inside of the material rack 15 is in a high-temperature environment. This is used to avoid local cooling and sudden temperature drop when conveying high-temperature billets, and to ensure that the overall temperature of the billet is maintained in a stable hot forging plastic range during the process of conveying the billet to the primary forging station and the fine forging station, so as to ensure the metal fluidity and forging quality.

[0041] Before conveying the billet, the heater 19 is turned on to heat the heat-conducting plate 18, thereby maintaining a high temperature inside the material rack 15. This prevents the billet from cooling down too quickly during conveying, which could lead to insufficient fluidity during forging and improves the stability of the pressing process.

[0042] With the fourth drive component 20 in place, after the blank is transferred to the base plate 12, the fourth drive component 20 can be activated, and the position of the blank on the base plate 12 can be adjusted by the adjustment frame 22, so that the blank can be placed into the lower mold 11.

[0043] When it is necessary to put the formed blank back into the corresponding material rack 15, the material rack 15 is first moved to the receiving position, and then the fifth drive component 21 is turned on. The formed blank can then be sent back into the corresponding material rack 15 through the setting of the adjustment frame 22.

[0044] The support frame 4 has a mounting frame 23 and a drive motor 26 fixedly installed at its bottom. The mounting frame 23 has a drive gear 24 and a driven gear 25 rotatably installed inside it. The drive gear 24 meshes with the driven gear 25. The driven gear 25 is coaxially and fixedly connected to the feeding turntable 5. The drive motor 26 is fixedly installed at the bottom of the mounting frame 23. The output end of the drive motor 26 is fixedly connected to the drive gear 24.

[0045] When it is necessary to drive the feeding turntable 5 to rotate, the drive motor 26 is turned on. The drive motor 26 drives the drive gear 24 to rotate, which in turn drives the driven gear 25 to rotate, thereby driving the feeding turntable 5 to rotate.

[0046] The working principle or usage process of this invention is as follows: First, the raw materials are cut into blanks of a fixed size. Then, the blanks are cleaned and sent into the heating furnace to be heated to the hot forging temperature. Then, the heater 19 is turned on to heat the heat conduction plate 18, so that the inside of the material rack 15 is kept at a high temperature. This avoids the blanks from cooling down too quickly during the conveying process, which would cause insufficient fluidity during forging and improves the stability of the pressing process.

[0047] The blank is from Figure 1 As shown by arrow A, the material is fed into the corresponding placement rack 15. At this time, the drive motor 26 is turned on, which drives the drive gear 24 to rotate, which in turn drives the driven gear 25 to rotate, thereby driving the feeding turntable 5 to rotate until the billet is conveyed to the position of the primary forging frame 6. Then, the second drive component 13 is activated to push the base plate 12 upward until the base plate 12 and the bottom surface of the billet are on the same plane. Then, the third drive component 16 is activated to push the placement rack 15 into the sliding cavity 14. Move the material rack 15 until its front end contacts the base plate 12. Then, activate the sixth drive component 27. The output end of the sixth drive component 27 presses against the blank and pushes it onto the base plate 12. Then, retract the third drive component 16 and the sixth drive component 27. After the blank is transferred to the base plate 12, activate the fourth drive component 20. Adjust the position of the blank on the base plate 12 using the adjustment frame 22 to facilitate placing the blank into the lower mold 11.

[0048] After adjusting the position of the billet, the second drive component 13 can be retracted. At this time, the base plate 12 is located on the inner bottom wall of the lower mold 11. Then, the first drive component 9 on the initial forging frame 6 is opened, thereby pushing the upper mold 10 on the sliding frame 8 to move until the corresponding upper mold 10 and lower mold 11 are closed. Then, the billet can be pressed by pressure to perform the initial forging operation and make it initially formed. Then, the second drive component 13 is opened to push the billet out of the lower mold 11 and move the material rack 15 to the receiving position. Then, the fifth drive component 21 is opened, and the formed billet can be sent back to the corresponding material rack 15 through the setting of the adjustment frame 22.

[0049] At this point, the feeding turntable 5 is driven to rotate again, moving the pre-formed billet to the position of the precision forging frame 7. It is then fed into the upper die 10 and lower die 11 within the precision forging frame 7 for pressing. The above operation steps are repeated on the upper die 10 and lower die 11 within the precision forging frame 7. The pressure of the closing molds between the upper die 10 and lower die 11 shapes the billet, thus obtaining the finished product. The finished product is then returned to the feeding turntable 5 and transported to... Figure 1 The finished product can be conveyed out at the blanking position indicated by arrow B, thus completing the forging process of the rail pressure plate.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rail pressing device, comprising a base frame (1), wherein a first bearing frame (2) and a second bearing frame (3) are fixedly installed on the side of the base frame (1), characterized in that, Also includes: Support frame (4), the support frame (4) is fixedly installed on the base frame (1), and a feeding turntable (5) is rotatably installed inside the support frame (4). The forging assembly is installed on both the first support frame (2) and the second support frame (3) for forging the heated billet. The heat-insulating feeding assembly is installed inside the feeding turntable (5) to keep the heated billet warm and send it to the primary forging station and the precision forging station in sequence, and finally send out the pressed finished product.

2. The rail pressure plate pressing device according to claim 1, characterized in that, The forging assembly includes: The forging stand (6) and the finishing forging stand (7) are provided. The forging stand (6) is fixedly installed on the first support stand (2), and the finishing forging stand (7) is fixedly installed on the second support stand (3). The forging section is installed on both the primary forging frame (6) and the precision forging frame (7) for forging the billet that is moved into the forging position of the primary forging frame (6) or the forging position of the precision forging frame (7).

3. The rail pressure plate pressing device according to claim 2, characterized in that, The forging section includes: The sliding frame (8) is slidably installed on both the primary forging frame (6) and the precision forging frame (7). The first driving component (9) is fixedly installed on both the primary forging frame (6) and the precision forging frame (7), and the output end of the first driving component (9) is fixedly connected to the sliding frame (8). The upper mold (10) and the lower mold (11) are respectively installed on the sliding frame (8) and the lower mold (11) is provided at the lower part of the upper mold (10). The two lower molds (11) are respectively installed on the primary forging frame (6) and the precision forging frame (7).

4. The rail pressure plate pressing device according to claim 3, characterized in that, Also includes: The base plate (12) is slidably installed inside each of the lower molds (11). The second driving component (13) is fixedly installed at the bottom of both the primary forging frame (6) and the precision forging frame (7), and the output end of the second driving component (13) is fixedly connected to the base plate (12).

5. The rail pressure plate pressing device according to claim 4, characterized in that, After the upper mold (10) and the lower mold (11) are closed, a pressing cavity is formed between the upper mold (10) and the base plate (12).

6. The rail pressure plate pressing device according to claim 5, characterized in that, The heat-insulating feeding assembly includes: The sliding cavity (14) is provided on the feeding turntable (5) in a circular shape at equal angles. Each sliding cavity (14) has a material rack (15) slidably installed inside it along the diameter direction of the feeding turntable (5). The third driving component (16) is fixedly installed in a circular shape inside the feeding turntable (5). The third driving component (16) corresponds to the material rack (15) one by one. The output end of the third driving component (16) is fixedly connected to the material rack (15). The sixth drive unit (27) is installed on each of the material racks (15). The output end of the sixth drive unit (27) is located inside the material rack (15) and slides in cooperation with the material rack (15). Heating unit, each of the sliding cavities (14) is equipped with a heating unit for adjusting and maintaining the temperature of the internal area of ​​the material rack (15).

7. The rail pressure plate pressing device according to claim 6, characterized in that, Each of the aforementioned material racks (15) is provided with an insulation layer (17) inside.

8. The rail pressure plate pressing device according to claim 6, characterized in that, The heating element includes: Heat-conducting plate (18), each of the material racks (15) is fixedly installed at the bottom; Heater (19), each of the heat-conducting plates (18) is provided with a heater (19) at the bottom, the heating end of the heater (19) slides against the heat-conducting plate (18), and the heater (19) is fixedly installed inside the sliding cavity (14).

9. The rail pressure plate pressing device according to claim 8, characterized in that, Also includes: The fourth driving component (20) is symmetrically arranged on the primary forging frame (6). The fourth driving components (20) located on both sides of the primary forging frame (6) are all installed on the first bearing frame (2). Similarly, the fourth driving components (20) are symmetrically arranged on the precision forging frame (7). The fourth driving components (20) located on both sides of the precision forging frame (7) are all installed on the second bearing frame (3). The fifth drive unit (21) is installed on the second carrier frame (3) and the first carrier frame (2). The fifth drive unit (21) is located on the side of the corresponding sliding frame (8) away from the feeding turntable (5). The adjustment frame (22) is fixedly installed on the output end of each of the fourth drive unit (20) and the output end of each of the fifth drive unit (21).

10. The rail pressure plate pressing device according to claim 9, characterized in that, The support frame (4) has a mounting frame (23) fixedly installed at the bottom. The mounting frame (23) has a drive gear (24) and a driven gear (25) rotatably installed inside. The drive gear (24) meshes with the driven gear (25), and the driven gear (25) is coaxially fixedly connected to the feeding turntable (5). A drive motor (26) is fixedly installed at the bottom of the mounting bracket (23), and the output end of the drive motor (26) is fixedly connected to the drive gear (24).