Automatic control modeling equipment for landscape stone manufacturing

Abstract

The invention provides automatic control modeling equipment for landscape stone manufacturing, the automatic control modeling equipment for landscape stone manufacturing comprises two racks, the opposite sides of the two racks are fixedly provided with edge beam bearing plates, the edge beam bearing plates are fixedly provided with edge beams, the number of the edge beams is two, and the edge beams are fixed on the edge beam bearing plates. The bottom of the spraying device is fixedly connected with boundary beam supports, the upper portions of the boundary beams are connected with a gantry beam, the gantry beam is arranged between the two boundary beams, the top of the gantry beam is connected with a back plate, the back plate is arranged between the front side and the rear side of an inner cavity of the gantry beam, the back plate is connected with a Z-axis beam, and the Z-axis beam is connected with a spraying angle overturning assembly. The automatic control modeling equipment for landscape stone manufacturing has the beneficial effects that the stone surface is burnt through flames, multi-axis automatic control is used, and the landscape stone manufacturing effect is improved.

Description

Technical Field

[0001] This invention relates to the field of stone processing equipment, and in particular to an automated control and shaping device for landscape stones. Background Technology

[0002] Stone carving art has a long history, from prehistoric stone tools to ancient stone pagodas, pavilions, and archways; to modern garden landscape stones and villas; and to a dazzling array of stone and jade carvings, all exuding the unique charm of stone and stone carving art. Meanwhile, with social progress and people's increasing demands for living environments, the demand for landscape stone artworks is growing. However, currently, landscape stone artworks are mainly made by hand, resulting in relatively simple, monotonous forms and limited artistic variety. Furthermore, hand carving generates a lot of dust, which cannot comply with current national environmental protection policies. This not only threatens the health of workers but also causes significant pollution to the natural environment. Moreover, the long production cycle, high processing costs, and unstable product quality necessitate the urgent use of modern production equipment to replace traditional manufacturing processes. Summary of the Invention

[0003] The automated control shaping equipment for landscape stone production provided by this invention includes: a frame, comprising two frames, with a side beam support plate fixed to one side of each frame, and two side beams fixed to the side beam support plate. The bottom of each side beam is fixedly connected to the side beam support plate, and the top of the side beams is connected to a gantry beam positioned between the two side beams. The top of the gantry beam is connected to a back plate, which is positioned between the front and rear sides of the gantry beam's inner cavity. The back plate is connected to a Z-axis beam, which is connected to a spray angle flipping assembly. The spray angle flipping assembly includes: an A-axis rotary platform connected to a B-axis rotary platform, which is connected to a flame spraying device. The flame spraying device is connected to a combustible gas delivery pipe, which is connected to a combustible gas storage device.

[0004] Preferably, there are multiple columns on opposite sides of the frame, and the columns are fixedly connected to side beam support plates, which are fixedly connected to the bottom of the side beams.

[0005] Preferably, the side beam is fixedly connected to a side beam guide rail and a side beam rack, and the side beam guide rail and the side beam rack are connected to the gantry beam.

[0006] Preferably, rollers, gantry beam gears, and gantry beam drive motors are installed on the left and right sides of the outer wall of the gantry beam. The rollers are movably connected to the side beam guide rail, the gantry beam drive motor is connected to the gantry beam gear, and the gantry beam gear is meshed with the side beam rack.

[0007] Preferably, a gantry beam guide rail and a gantry beam rack are fixedly connected to the top of the gantry beam, and the gantry beam guide rail and the gantry beam rack are movably connected to the back plate.

[0008] Preferably, the back plate is connected to a slider one, a transmission gear, a slider two, a back plate drive motor, and a nut seat. The slider one is slidably connected to the sliding guide rail of the gantry beam. The back plate drive motor is connected to the transmission gear. The transmission gear is meshed with the rack of the gantry beam. The slider and the nut seat are connected to the Z-axis beam.

[0009] Preferably, the Z-axis beam is connected to a Z-axis beam guide rail and a lead screw. The Z-axis beam guide rail is slidably connected to the back plate slider, and the lead screw is connected to the nut seat, which can convert the rotational motion of the lead screw into the linear motion of the Z-axis beam.

[0010] Preferably, the spray angle flipping assembly includes: an A-axis rotary platform, the A-axis rotary platform including an A-axis platform mounting base, the A-axis platform mounting base mounting an A-axis rotating inner ring and an A-axis drive motor, the A-axis drive motor opening to drive the A-axis rotating inner ring to rotate, the A-axis rotating inner ring being connected to a B-axis mounting base, the B-axis mounting base being connected to a B-axis rotary platform, the B-axis rotary platform including a B-axis platform mounting base, the B-axis platform mounting base mounting a B-axis rotating inner ring and a B-axis drive motor, the B-axis drive motor opening to drive the B-axis rotating inner ring to rotate, and the B-axis rotating inner ring being connected to a flame spray device.

[0011] By programming the landscape stone processing and shaping process, the process can be automated.

[0012] The side beam is fixed to the frame; the gantry beam is connected to the side beam and moves horizontally guided by the side beam guide rail; the back plate is connected to the gantry beam and moves horizontally guided by the gantry beam guide rail; the Z-axis beam is connected to the back plate and moves vertically up and down guided by the slider; the A-axis rotary platform is fixed to the Z-axis beam and can not only follow the Z-axis beam vertically up and down, but also rotate independently around its own rotation center; the B-axis rotary platform is fixed to the A-axis rotary platform and rotates with the A-axis rotary platform, and can also rotate independently around its own rotation center; the flame jet device is fixed to the B-axis rotary platform and can rotate with the B-axis rotary platform; the flame jet device supplies combustible gas through the combustible gas delivery pipe via the combustible gas storage device, and the flames ejected by the flame jet device burn the stone, causing the stone to undergo a thermal expansion and contraction reaction to achieve the purpose of material reduction shaping.

[0013] Therefore, the above-described structure allows for convenient and efficient processing and shaping of landscape stones.

[0014] Compared with related technologies, the automated control shaping equipment for landscape stone production provided by this invention has the following advantages:

[0015] This equipment utilizes the principle of thermal expansion and contraction, employing a mixture of oxygen and propane gases, which is then injected under pressure to high-temperature burn the surface of the stone, achieving the goal of causing the stone to peel off. Furthermore, under multi-axis automated control, it achieves CNC shaping. It efficiently and stably solves the problems of high dust, high production costs, limited product variety, and unstable product quality associated with traditional hand-carved landscape stone crafts. Meeting modern automated production requirements, it significantly reduces environmental pollution, provides more process options for those engaged in the stone landscape stone manufacturing industry, makes landscape stone art more diverse, greatly reduces manual labor, and lowers processing costs, indirectly allowing consumers to purchase higher-quality artworks at lower prices. Attached Figure Description

[0016] Figure 1 A schematic diagram of a preferred embodiment of the automated control shaping device for landscape stone production provided by the present invention;

[0017] Figure 2 for Figure 1 The diagram shows the rear view structure.

[0018] Figure 3 for Figure 1 The diagram shows the rack structure.

[0019] Figure 4 for Figure 1 The diagram shows the side beam structure.

[0020] Figure 5 for Figure 1 The diagram shows the structure of the gantry beam.

[0021] Figure 6 for Figure 1 The diagram shows the backplate structure.

[0022] Figure 7 for Figure 1 The diagram shows the Z-axis beam structure.

[0023] Figure 8 for Figure 1 The diagram shows the A-axis rotary platform.

[0024] Figure 9 for Figure 1 The diagram shows the B-axis rotary platform.

[0025] Figure 10 This is a schematic diagram of the jet angle flipping component.

[0026] The components include: 1. Frame; 101. Column; 2. Side beam support plate; 3. Side beam; 301. Side beam guide rail; 302. Side beam rack; 4. Gantry beam; 401. Drive motor; 402. Gantry beam gear; 403. Roller; 404. Gantry beam guide rail; 405. Gantry beam rack; 5. Back plate; 501. Back plate drive motor; 502. Slider one; 503. Transmission gear; 504. Slider two; 505. Nut seat; 6. Z-axis beam; 60 1. Z-axis drive motor; 602. Z-axis beam guide rail; 603. Lead screw; 7. A-axis rotary platform; 701. A-axis drive motor; 702. B-axis mounting base; 703. A-axis inner rotating ring; 704. A-axis platform fixing base; 8. B-axis rotary platform; 801. B-axis drive motor; 802. B-axis inner rotating ring; 803. B-axis platform fixing base; 9. Flame jet device; 10. Combustible gas delivery pipe; 11. Combustible gas storage device. Detailed Implementation

[0027] To achieve the above objectives and solve the problems of long production cycles, high production costs, and unstable product quality in landscape stone crafts, this invention provides an automated control shaping device for landscape stones.

[0028] The following is in conjunction with the appendix Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10 The embodiments of the present invention will be further described below. Figure 1 A schematic diagram of a preferred embodiment of the automated control shaping device for landscape stone production provided by the present invention; Figure 2 for Figure 1 The diagram shows the rear view structure. Figure 3 for Figure 1 The diagram shows the rack structure. Figure 4 for Figure 1 The diagram shows the side beam structure. Figure 5 for Figure 1 The diagram shows the structure of the gantry beam. Figure 6 for Figure 1 The diagram shows the backplate structure. Figure 7 for Figure 1 The diagram shows the Z-axis beam structure. Figure 8 for Figure 1 The diagram shows the A-axis rotary platform. Figure 9 for Figure 1 The diagram shows the B-axis rotary platform. Figure 10This is a schematic diagram of the spray angle flipping component. An automated control shaping device for landscape stone production includes: a frame 1, of which there are two frames 1. Side beam support plates 2 are fixed to opposite sides of the two frames 1. Two side beams 3 are fixed to the side beam support plates 2. The bottom of each side beam 3 is fixedly connected to the side beam support plate 2, and the top of each side beam 3 is connected to a gantry beam 4. The gantry beam 4 is positioned between the two side beams 3. The top of the gantry beam 4 is connected to a back plate 5, which is located between the front and rear sides of the inner cavity of the gantry beam 4. The back plate 5 is connected to a Z-axis beam 6, which is connected to the spray angle flipping component. The spray angle flipping component includes: an A-axis rotary platform 7, which is connected to a B-axis rotary platform 8. The B-axis rotary platform 8 is connected to a flame spray device 9, which is connected to a combustible gas delivery pipe 10, which is connected to a combustible gas storage device 11.

[0029] In the specific implementation process, refer to Figure 1 , Figure 2 , Figure 3 As shown, there are multiple columns 101 on the opposite side of the frame 1. The columns 101 are fixedly connected to the side beam support plate 2, and the side beam support plate 2 is fixedly connected to the bottom of the side beam 3.

[0030] refer to Figure 1 , Figure 4 , Figure 5 As shown, the side beam 3 is equipped with a side beam guide rail 301 and a side beam rack 302. The side beam guide rail 301 and the side beam rack 302 are connected to the gantry beam 4. Rollers 403, gantry beam gears 402 and gantry beam drive motors 401 are installed on the left and right sides of the outer wall of the gantry beam 4. The rollers 403 are movably connected to the side beam guide rail 301. The gantry beam drive motor 401 is connected to the gantry beam gears 402. The gantry beam gears 402 are meshed with the side beam rack 302.

[0031] It should be noted that when the gantry beam drive motor 401 is turned on, it drives the gantry beam gear 402 to rotate. Through the meshing connection between the gantry beam gear 402 and the side beam rack 302, the rotational motion of the gantry beam gear 402 can be converted into the linear motion of the gantry beam 4.

[0032] refer to Figure 1 , Figure 5 , Figure 6As shown, the top of the gantry beam 4 is provided with a gantry beam guide rail 404 and a gantry beam rack 405. The gantry beam guide rail 404 and the gantry beam rack 405 are movably connected to the back plate 5. The back plate 5 is provided with a slider 1 502, a transmission gear 503, a slider 2 504, a back plate drive motor 501, and a nut seat 505. The slider 1 502 is slidably connected to the gantry beam guide rail 404. The back plate drive motor 501 is connected to the transmission gear 503. The transmission gear 503 is meshed with the gantry beam rack 405. The slider 2 504 and the nut seat 505 are connected to the Z-axis beam 6.

[0033] It should be noted that when the back plate drive motor 501 is turned on, it drives the transmission gear 503 to rotate. Through the meshing connection between the transmission gear 503 and the gantry beam rack 405, the rotational motion of the transmission gear 503 can be converted into the linear motion of the back plate 5.

[0034] refer to Figure 1 , Figure 6 , Figure 7 As shown, the Z-axis beam 6 is equipped with a Z-axis drive motor 601, a Z-axis beam guide rail 602 and a lead screw 603. The Z-axis beam guide rail 602 is slidably connected to the slider 504 in the back plate 5. The Z-axis drive motor 601 is connected to the lead screw 603, and the lead screw 603 is connected to the nut seat 505 in the back plate 5.

[0035] It should be noted that when the Z-axis drive motor 601 is turned on, it drives the lead screw 603 to rotate. The nut seat 505 in the back plate 5 can convert the rotational motion of the lead screw 603 into the linear motion of the Z-axis beam 6.

[0036] refer to Figure 1 , Figure 7 , Figure 8 , Figure 9 , Figure 10 As shown, Figure 10 The spray angle flipping assembly includes: an A-axis rotary platform 7, an A-axis platform mounting base 704, an A-axis rotating inner ring 703 and an A-axis drive motor 701 mounted on the A-axis platform mounting base 704, the A-axis rotating inner ring 703 connected to a B-axis mounting base 702, the B-axis mounting base 702 connected to a B-axis rotary platform 8, the B-axis rotary platform 8 being equipped with a B-axis platform mounting base 803, the B-axis rotating inner ring 802 and the B-axis drive motor 801 mounted on the B-axis platform mounting base 803, and the B-axis rotating inner ring 802 connected to a flame spray device 9.

[0037] It should be noted that when the A-axis drive motor 701 is turned on, it drives the A-axis inner ring 703 to rotate. The A-axis inner ring 703 and the B-axis mounting base 702 rotate. The rotation of the B-axis mounting base 702 drives the B-axis rotary platform 8 to rotate. When the B-axis drive motor 801 is turned on, it drives the B-axis inner ring 802 to rotate. The rotation of the B-axis inner ring 802 drives the flame jet device 9 to rotate, which can achieve the effect of all-round flame jetting when processing landscape stone shapes.

[0038] The working principle of the automated control shaping device for landscape stone production provided by this invention is as follows:

[0039] By programming the landscape stone processing and shaping process, automation can be achieved. The side beam support plate 2 is fixed to the frame 1, and the side beam 3 is fixed to the side beam support plate 2; the gantry beam 4 moves horizontally guided by the side beam guide rail 301; the back plate 5 moves horizontally guided by the gantry beam guide rail 404; the Z-axis beam 6 moves vertically up and down guided by the slider 504; the A-axis rotary platform 7 is fixed to the Z-axis beam 6, and can not only follow the Z-axis beam 6 vertically up and down, but also rotate independently around its own rotation center; the B-axis rotary platform 8 is fixed to the A-axis rotary platform 7 and rotates with the A-axis rotary platform 7, and can also rotate independently around its own rotation center; the flame jet device 9 is fixed to the B-axis rotary platform 8. It can rotate with the B-axis rotary platform 8; the flame jet device 9 supplies combustible gas through the combustible gas delivery pipe 10 via the combustible gas storage device 11. The flames ejected by the flame jet device 9 scorch the stone. Based on the principle of thermal expansion and contraction of objects, the mixture of oxygen, acetylene and other gases is burned and ejected under pressure to scorch the surface of the stone at high temperature, so as to achieve the effect of stone layer bursting and peeling off. Under multi-axis automatic control, it realizes CNC modeling, which efficiently and stably solves the problems of large dust, high production cost, single product, lack of artistic forms and unstable product quality in the original hand carving production of landscape stone crafts.

[0040] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An automated control shaping device for landscape stone production, characterized in that, include: The frame (1) consists of two frames (1). Side beam support plates (2) are fixed to opposite sides of each frame (1). Two side beams (3) are fixed to the side beam support plates (2). The bottom of each side beam (3) is fixedly connected to the side beam support plate (2), and the top of each side beam (3) is connected to a gantry beam (4). The gantry beam (4) is positioned between the two side beams (3). The top of the gantry beam (4) is connected to a back plate (5). The back plate (5) is positioned on the front side of the inner cavity of the gantry beam (4). Between the rear sides, the back plate (5) is connected to the Z-axis beam (6), the Z-axis beam (6) is connected to the spray angle flipping assembly, the spray angle flipping assembly includes: an A-axis rotary platform (7), the A-axis rotary platform (7) is connected to a B-axis rotary platform (8), the B-axis rotary platform (8) is connected to a flame jet device (9), the flame jet device (9) is connected to a combustible gas delivery pipe (10), and the combustible gas delivery pipe (10) is connected to a combustible gas storage device (11).

2. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The frame (1) has multiple columns (101) on opposite sides. The columns (101) are fixedly connected to the side beam support plate (2), and the side beam support plate (2) is fixedly connected to the bottom of the side beam (3).

3. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The side beam (3) is provided with a side beam guide rail (301) and a side beam rack (302), and the side beam guide rail (301) and the side beam rack (302) are connected to the gantry beam (4).

4. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, Rollers (403), gantry beam gears (402) and gantry beam drive motors (401) are installed on the left and right sides of the outer wall of the gantry beam (4). The rollers (403) are movably connected to the side beam guide rails (301). The gantry beam drive motors (401) are connected to the gantry beam gears (402). The gantry beam gears (402) are meshed with the side beam racks (302).

5. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The top of the gantry beam (4) is provided with a gantry beam guide rail (404) and a gantry beam rack (405), and the gantry beam guide rail (404) and the gantry beam rack (405) are movably connected to the back plate (5).

6. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The back plate (5) is provided with a slider one (502), a transmission gear (503), a slider two (504), a back plate drive motor (501), and a nut seat (505). The slider one (502) is slidably connected to the gantry beam guide rail (404). The back plate drive motor (501) is connected to the transmission gear (503). The transmission gear (503) is meshed with the gantry beam rack (405). The slider two (504) and the nut seat (505) are connected to the Z-axis beam (6).

7. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The Z-axis beam (6) is connected to a Z-axis beam guide rail (602) and a lead screw (603). The Z-axis beam guide rail (602) is slidably connected to the second slider (504). The lead screw (603) is connected to the nut seat (505), which can convert the rotational motion of the lead screw (603) into the linear motion of the Z-axis beam (6).

8. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The A-axis rotary platform (7) is provided with an A-axis platform mounting base (704), and the A-axis platform mounting base (704) is equipped with an A-axis rotating inner ring (703) and an A-axis drive motor (701).

9. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The inner rotating ring (703) of the A-axis is connected to the mounting base (702) of the B-axis, and the mounting base (702) of the B-axis is connected to the rotary platform (8) of the B-axis.

10. The automated control shaping equipment for landscape stone production according to claim 1, characterized in that, The B-axis rotary platform (8) is provided with a B-axis platform mounting base (803), and the B-axis platform mounting base (803) is equipped with a B-axis rotating inner ring (802) and a B-axis drive motor (801). The B-axis rotating inner ring (802) is connected to the flame jet device (9).

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