Automatic plate arranging device for clean color steel plates

Abstract

The invention relates to the technical field of color steel plate production, in particular to an automatic clean color steel plate arranging device which comprises a fixed base, a limiting frame is fixedly connected to the right side of the top wall of the fixed base, a material pulling mechanism is arranged at the top end of the limiting frame, and a material stacking mechanism is arranged at the top of the fixed base and located below the material pulling mechanism. The material pulling mechanism comprises a contact frame, a slope is arranged at the left end of the contact frame, magnetic plates are embedded in the top walls of the front end and the rear end of the contact frame, a guide rail is fixedly connected to the center of the contact frame, and a guide block is fixedly connected to the position, located in the guide rail, of the top end of a limiting frame. The inner wall of the guide rail is fixedly connected with a power shaft in the guide block. According to the automatic material arranging device, the magnetic plate is arranged, the color steel plates are attracted by the magnetic plate to be close to the limiting frame through the mutual matching relation between the contact frame and the power shaft, meanwhile, the color steel plates are centered and stacked on the material roller through the arrangement of the material arranging frame, the toothed plate and the limiting rail, and then the automatic material arranging effect is achieved.

Description

Technical Field

[0001] This application relates to the technical field of color steel plate production, and in particular to an automatic racking device for clean color steel plates. Background Technology

[0002] In modern architecture, especially in places with high requirements for environmental cleanliness such as hospitals, electronics factories, food processing plants, and laboratories, cleanroom steel panels are widely used in the construction of internal partitions and ceilings. They not only provide good partition functions, but also meet the requirements of these places for clean environments such as dust prevention, antibacterial properties, and ease of cleaning. For example, in hospital operating rooms, cleanroom steel panels can effectively prevent the growth of dust and bacteria, ensuring the sterility of the surgical environment; in electronics factories, they can prevent dust particles from damaging precision electronic equipment.

[0003] Regarding the aforementioned technologies, the inventors have discovered the following drawbacks: the existing setup can only adjust the displacement of one side of the color steel plate, and the neatness of the stacking of the color steel plates depends entirely on the rotation of the material roller. However, the coefficient of friction between the material roller and the color steel plate is small, making it impossible to achieve neat stacking. Furthermore, manually handling heavy color steel plates is not only labor-intensive, but also causes operators to easily touch the cutting position when pulling the color steel plates, resulting in hand injuries. Additionally, it is inconvenient to unload the materials from the stacking rack after the color steel plates are stacked. Summary of the Invention

[0004] In order to solve the problems mentioned in the background art, this application provides an automatic panel arrangement device for clean color steel plates.

[0005] This application provides an automatic panel stacking device for clean color steel sheets, employing the following technical solution: It includes a fixed base, a limit frame fixedly connected to the right side of the top wall of the fixed base, a pulling mechanism at the top of the limit frame, a stacking mechanism located below the pulling mechanism at the top of the fixed base, and a material-assembling mechanism inside the stacking mechanism. The pulling mechanism includes a contact frame, with a ramp at the left end. Magnetic plates are embedded in the top walls at both ends of the contact frame. A guide rail is fixedly connected to the center of the contact frame. A guide block is fixedly connected to the top of the limit frame inside the guide rail. A power shaft is fixedly connected to the inner wall of the guide rail inside the guide block. The stacking mechanism includes a lifting frame, with several material rollers arranged in an array inside the lifting frame. Support rods are slidably connected to the left and right sides of the front end and the left side of the rear end of the frame. The bottom ends of the support rods are fixedly connected to the side wall of the fixed base. A lead screw is rotatably connected to the right side of the rear end of the lifting frame. The bottom end of the lead screw is rotatably connected to the side wall of the fixed base. A worm gear is fixedly connected to the bottom end of the lead screw. A worm is meshed on the rear side of the worm gear. The right end of the worm is fixedly connected to the output shaft of servo motor A. Servo motor A is fixedly connected to the side wall of the lifting frame. The material balancing mechanism includes servo motor B. Toothed plates are meshed on the left and right sides of the top of servo motor B. A stabilizing frame is fixedly connected to the bottom wall of the lifting frame. A limit rail is fixedly connected to the bottom wall of the stabilizing frame on the outer surface of the toothed plate. A material balancing frame is fixedly connected to the top of the toothed plate away from servo motor B. The material balancing frame is set between the material rollers.

[0006] Optionally, the contact frame is arranged in a "C" shape, the top of the limiting frame is higher than the top of the contact frame, the inner wall of the guide rail and the side wall of the guide block are slidably connected, and the guide block has a through hole that is slidably connected to the power shaft.

[0007] Optionally, a drive wheel is rotatably connected to the right side of the guide block outside the power shaft. The inner wall of the drive wheel has a threaded groove that meshes with the outer wall of the power shaft. The right side wall of the guide block is rotatably connected to the left end of the drive wheel by a rotating ring.

[0008] Optionally, a fixed frame is fixedly connected to the right side wall of the limiting frame below the drive wheel, and a servo motor C is fixedly connected to the right side of the fixed frame. A belt meshes between the left end of the output shaft of the servo motor C and the drive wheel, and the left end of the output shaft of the servo motor C meshes with the belt through a pulley.

[0009] Optionally, the servo motor B is fixedly connected to the bottom wall of the stabilizer, and the top of the output shaft of the servo motor B is connected to the gear plate by a gear, and the gear plate and the inner wall of the limit rail form a sliding connection.

[0010] Optionally, the top of the material rack extends above the lifting frame, and the inner wall of the lifting frame is provided with a storage groove that engages with the material rack.

[0011] Optionally, the bottom of the fixed base is rotatably connected to an angle-adjustable base, and the left and right sides of the top wall of the fixed base are fixedly connected to top rods below the stabilizer.

[0012] In summary, this application includes the following beneficial technical effects: 1. This invention achieves automatic material handling by setting up a magnetic plate and, through the cooperation between the contact frame and the power shaft, allowing the color steel plate to be attracted close to the limiting frame by the magnetic plate. At the same time, by setting up a material balancing frame and, through the toothed plate and the limiting rail, centered the color steel plate on the material roller.

[0013] 2. This invention, by setting a lead screw and through the cooperation between the support rod and the lifting frame, enables the color steel plate to be stably stacked on the material roller. At the same time, by setting an angle adjustment base, the lifting frame can flexibly drive the color steel plate to adjust the unloading direction after being fully loaded, thereby achieving the effect of facilitating unloading. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application; Figure 2 This is a schematic diagram of the angle adjustment base in an embodiment of this application; Figure 3 This is a schematic diagram of the toothed plate in an embodiment of this application; Figure 4 This is a schematic diagram of the structure of the limiting frame in the embodiments of this application; Figure 5 This is a schematic diagram of the contact frame structure in an embodiment of this application.

[0015] Reference numerals in the attached diagram: 1. Fixed base; 2. Limiting frame; 3. Contact frame; 4. Magnetic plate; 5. Guide rail; 6. Guide block; 7. Power shaft; 8. Lifting frame; 9. Material roller; 10. Support rod; 11. Lead screw; 12. Worm gear; 13. Worm; 14. Servo motor A; 15. Servo motor B; 16. Gear plate; 17. Stabilizing frame; 18. Limiting rail; 19. Material setter; 20. Drive wheel; 21. Servo motor C; 22. Belt; 23. Angle adjustment base; 24. Top rod. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0018] This application discloses an automatic panel arrangement device for clean color steel panels. For example... Figures 1-2As shown, it includes a fixed base 1, a limiting frame 2 is fixedly connected to the right side of the top wall of the fixed base 1, a material pulling mechanism is provided at the top of the limiting frame 2, a material stacking mechanism is provided at the top of the fixed base 1 below the material pulling mechanism, a material straightening mechanism is provided inside the material stacking mechanism, the material pulling mechanism includes a contact frame 3, a ramp is provided at the left end of the contact frame 3, the ramp facilitates the color steel plate to slide up to the top of the contact frame 3 with the material discharge equipment, and magnetic plates 4 are embedded in the top walls of both the front and rear ends of the contact frame 3, the magnetic plates 4 have an adsorption effect on the color steel plate.

[0019] A guide rail 5 is fixedly connected to the center of the contact frame 3. A guide block 6 is fixedly connected to the top of the limit frame 2 inside the guide rail 5. A power shaft 7 is fixedly connected to the inner wall of the guide rail 5 inside the guide block 6. The stacking mechanism includes a lifting frame 8. Several material rollers 9 are arranged in an array inside the lifting frame 8. Support rods 10 are slidably connected to the left and right sides of the front end and the left side of the rear end of the lifting frame 8. The bottom end of the support rod 10 is fixedly connected to the side wall of the fixed base 1. The support rod 10 provides fixed support for the lifting frame 8, so that the lifting frame 8 can move stably.

[0020] A lead screw 11 is rotatably connected to the right rear end of the lifting frame 8. The bottom end of the lead screw 11 is rotatably connected to the side wall of the fixed base 1. A worm gear 12 is fixedly connected to the bottom end of the lead screw 11. A worm 13 is meshed on the rear side of the worm gear 12. The right end of the worm 13 is fixedly connected to the output shaft of the servo motor A14. The servo motor A14 is fixedly connected to the side wall of the lifting frame 8. The material handling mechanism includes a servo motor B15. Tooth plates 16 are meshed on both the left and right sides of the top of the servo motor B15. A stabilizing frame 17 is fixedly connected to the bottom wall of the lifting frame 8. A limit rail 18 is fixedly connected to the bottom wall of the stabilizing frame 17 on the outer surface of the tooth plate 16. A material handling frame 19 is fixedly connected to the top of the tooth plate 16 away from the servo motor B15. The material handling frame 19 is set between the material rollers 9. An angle adjustment base 23 is rotatably connected to the bottom of the fixed base 1. The angle adjustment base 23 facilitates the rotation of the fixed base 1, so that the lifting frame 8 can flexibly drive the color steel plate to adjust the unloading direction after being fully loaded.

[0021] Please see Figure 3 Servo motor B15 is fixedly connected to the bottom wall of stabilizer 17. The top of the output shaft of servo motor B15 meshes with gear plate 16 through a gear. Gear plate 16 and inner wall of limit rail 18 form a sliding connection. The top of material rack 19 extends above lifting frame 8. The inner wall of lifting frame 8 has a storage groove that meshes with material rack 19. Servo motor B15 drives gear plate 16 to move towards each other. Gear plate 16 drives material rack 19 to push color steel plate in the center. Then servo motor A14 drives worm gear 13 to rotate. Worm gear 13 drives lead screw 11 to rotate through worm wheel 12. With the assistance of support rod 10, lead screw 11 drives lifting frame 8 to move down smoothly a certain distance.

[0022] Please see Figures 4-5The contact frame 3 is C-shaped, with the top of the limiting frame 2 higher than the top of the contact frame 3. This design facilitates limiting one end of the color steel plate. The inner wall of the guide rail 5 and the side wall of the guide block 6 are slidably connected. The guide block 6 has a through hole that is slidably connected to the power shaft 7. The right side of the guide block 6 is rotatably connected to the outside of the power shaft 7, and the inner wall of the drive wheel 20 has a threaded groove that meshes with the outer wall of the power shaft 7. The right side wall of the guide block 6 is rotatably connected to the left end of the drive wheel 20 through a rotating ring. The right side wall of the limiting frame 2 is fixedly connected to a fixed frame below the drive wheel 20. The right side of the fixed frame is fixedly connected to a servo motor C21. The left end of the output shaft of the servo motor C21 is connected to the drive wheel 20. A belt 22 is interlocked, and the left end of the output shaft of the servo motor C21 is connected to the belt 22 via a pulley. The cut color steel plate head falls onto the contact frame 3, and the magnetic plate 4 on the contact frame 3 attracts the color steel plate. At this time, the servo motor C21 drives the drive wheel 20 to rotate via the belt 22. The power shaft 7 moves within the guide block 6 as the drive wheel 20 rotates. The power shaft 7 drives the contact frame 3 to move. The contact frame 3 pulls one end of the color steel plate to contact the limiting frame 2 via the magnetic plate 4 until one end of the color steel plate is completely separated from the contact frame 3. The top wall of the fixed base 1 is fixedly connected to the top rods 24 on the left and right sides below the stabilizing frame 17. The top rods 24 limit the downward movement distance of the lifting frame 8.

[0023] The implementation principle of the automatic panel arrangement device for clean color steel plates in this application embodiment is as follows: When in use, the device is set at the discharge position. The cut color steel plate ends fall onto the contact frame 3. The magnetic plate 4 on the contact frame 3 attracts the color steel plate. At this time, the servo motor C21 drives the drive wheel 20 to rotate through the belt 22. The power shaft 7 moves within the guide block 6 as the drive wheel 20 rotates. The power shaft 7 drives the contact frame 3 to move. The contact frame 3 pulls one end of the color steel plate to contact the limit frame 2 through the magnetic plate 4 until one end of the color steel plate is completely separated from the contact frame 3. At the same time, the servo motor B15 drives the toothed plate 16 to move towards each other. The toothed plate 16 drives the material frame 19 to push the color steel plate in the center. Then, the servo motor A14 drives the worm gear 13 to rotate. The worm gear 13 drives the lead screw 11 to rotate through the worm wheel 12. With the assistance of the support rod 10, the lead screw 11 drives the lifting frame 8 to move down smoothly a certain distance.

[0024] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic panel stacking device for clean color steel plates, comprising a fixed base (1), a limiting frame (2) fixedly connected to the right side of the top wall of the fixed base (1), a pulling mechanism provided at the top of the limiting frame (2), a stacking mechanism provided at the top of the fixed base (1) below the pulling mechanism, and a material straightening mechanism provided inside the stacking mechanism, characterized in that: The material pulling mechanism includes a contact frame (3), a ramp is provided at the left end of the contact frame (3), magnetic plates (4) are embedded in the top walls at both the front and rear ends of the contact frame (3), a guide rail (5) is fixedly connected to the center of the contact frame (3), a guide block (6) is fixedly connected to the top of the limit frame (2) inside the guide rail (5), and a power shaft (7) is fixedly connected to the inner wall of the guide rail (5) inside the guide block (6). The stacking mechanism includes a lifting frame (8), which has several material rollers (9) arranged in an array inside. Support rods (10) are slidably connected to the left and right sides of the front end and the left side of the rear end of the lifting frame (8). The bottom end of the support rod (10) is fixedly connected to the side wall of the fixed base (1). A lead screw (11) is rotatably connected to the right side of the rear end of the lifting frame (8). The bottom end of the lead screw (11) is rotatably connected to the side wall of the fixed base (1). A worm wheel (12) is fixedly connected to the bottom end of the lead screw (11). A worm (13) is meshed on the rear side of the worm wheel (12). The right end of the worm (13) is fixedly connected to the output shaft of the servo motor A (14). The servo motor A (14) is fixedly connected to the side wall of the lifting frame (8). The material straightening mechanism includes a servo motor B (15), with toothed plates (16) meshing on both the left and right sides of the top of the servo motor B (15). A stabilizing frame (17) is fixedly connected to the bottom wall of the lifting frame (8). A limiting rail (18) is fixedly connected to the bottom wall of the stabilizing frame (17) on the outer surface of the toothed plate (16). A material straightening frame (19) is fixedly connected to the top of the toothed plate (16) away from the servo motor B (15). The material straightening frame (19) is arranged between the material rollers (9).

2. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The contact frame (3) is arranged in a "C" shape. The top of the limiting frame (2) is higher than the top of the contact frame (3). The inner wall of the guide rail (5) and the side wall of the guide block (6) are slidably connected. The guide block (6) has a through hole that is slidably connected to the power shaft (7).

3. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The guide block (6) is rotatably connected to the drive wheel (20) on the right side outside the power shaft (7). The inner wall of the drive wheel (20) is provided with a threaded groove that meshes with the outer wall of the power shaft (7). The right side wall of the guide block (6) is rotatably connected to the left end of the drive wheel (20) by setting a rotating ring.

4. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The right side wall of the limiting frame (2) is fixedly connected to a fixed frame below the drive wheel (20). A servo motor C (21) is fixedly connected to the right side of the fixed frame. A belt (22) meshes between the left end of the output shaft of the servo motor C (21) and the drive wheel (20). The left end of the output shaft of the servo motor C (21) meshes with the belt (22) through a pulley.

5. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The servo motor B (15) is fixedly connected to the bottom wall of the stabilizer (17). The top of the output shaft of the servo motor B (15) meshes with the gear plate (16) through a gear. The gear plate (16) and the inner wall of the limit rail (18) form a sliding connection.

6. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The top of the material rack (19) extends above the lifting frame (8), and the inner wall of the lifting frame (8) is provided with a storage groove that engages with the material rack (19).

7. The automatic panel arrangement device for clean color steel plates according to claim 1, characterized in that: The bottom of the fixed base (1) is rotatably connected to an angle adjustment base (23), and the top wall of the fixed base (1) is fixedly connected to top rods (24) on the left and right sides below the stabilizer (17).

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