Compact two-core data line processing equipment

Abstract

The invention discloses compact two-core data line processing equipment, which comprises a first machine body, a wire feeding mechanism, a peeling and branching mechanism, a core wire peeling mechanism, a first conveying mechanism and a second conveying mechanism, and is characterized in that the peeling and branching mechanism comprises a first seat body, a peeling device, a first branching plate and a first driving device; a first grabbing and transferring mechanism is arranged between the first conveying mechanism and the second conveying mechanism, the first grabbing and transferring mechanism comprises a first grabbing head, a second distributor plate, a second driving device, a third driving device and a first displacement module, and the first distributor plate and the second distributor plate are each provided with two first clamping grooves; therefore, the outer sheath stripping and branching operation of the wire at one station is realized, the arrangement of the first grabbing and transferring mechanism is matched, so that the branched core wire is positioned on the clamping groove of the second branching plate and then is transferred, the problem of deviation of the core wire in the transferring process of the wire is avoided, the overall structural design is compact and reasonable, the overall size is small, and the production efficiency is improved. Popularization and application are facilitated.

Description

Technical Field

[0001] This invention relates to the field of data cable processing technology, and in particular to a compact two-core data cable processing device. Background Technology

[0002] Currently, data cables, as a medium for transmitting signals, are increasingly widely used. Whether in industrial production equipment or in everyday devices like mobile phones, computers, and MP3 players, data cables are an indispensable and important medium. The manufacturing process of data cables typically involves stripping the non-metallic outer layer of each connector, cutting it flat, connecting it to the interface, and then soldering it. To complete these processes, the cables must first be clamped and arranged into multiple cable-laying fixtures on different work platforms. This manual operation is prone to errors, affecting the stripping accuracy, and is inefficient. Furthermore, manual operation can be dangerous.

[0003] Later, a data cable processing device appeared on the market. It placed the cable on the processing equipment and used a conveyor mechanism to transfer the cable to multiple processes to achieve the stripping of the outer sheath, core positioning, core stripping, interface connection, and welding after connection. However, the existing data cable processing equipment has a poor structural design. Its processing mechanisms are arranged at intervals along the conveyor direction on the machine body, resulting in a long machine body and a large overall volume. In addition, after the core wire is split, it needs to be transferred to another fixture for positioning. The core wire is prone to displacement during the transfer process, resulting in positional deviation on the other fixture. This is not conducive to subsequent processing operations, reduces product production efficiency, has poor stability, and has a limited range of applications.

[0004] Therefore, it is necessary to design a new technical solution to solve the above problems. Summary of the Invention

[0005] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide a compact two-core data cable processing equipment. Through the design of the stripping and splitting mechanism, the cable can be stripped and split at one station. With the setting of the first gripping and transferring mechanism, the split core wire is positioned on the slot of the second splitting plate before being transferred, avoiding the problem of core wire misalignment during the transfer process. Its overall structure is compact and reasonable, and its overall size is small, making it suitable for widespread application.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A compact two-core data cable processing device includes a first body, a wire feeding mechanism for conveying and cutting wires, a stripping and separating mechanism for stripping the outer sheath of the wires and separating the wires, a core wire stripping mechanism for stripping the outer sheath of the core wires, a first fixture for clamping the wires, a first conveying mechanism for controlling the displacement of the first fixture, a second fixture for clamping the separated wires, a second conveying mechanism for controlling the displacement of the second fixture, a connector feeding mechanism for conveying connectors, and a welding mechanism for welding connectors to core wires. The first conveying mechanism and the second conveying mechanism are arranged in a front-to-back spacing on the first machine body. The wire feeding mechanism and the stripping and separating mechanism are arranged in a front-to-back spacing on one side of the first conveying mechanism. The stripping and separating mechanism includes a first base and a stripping device, a first separating plate, and a first driving device arranged on the first base. The stripping device is arranged on the side of the first base away from the first conveying mechanism. The first separating plate is arranged on the other side of the first base and located between the stripping device and the first conveying mechanism. The first driving device is driven and connected to the lower end of the first separating plate to control the up and down movement of the first separating plate. The core wire stripping mechanism, connector feeding mechanism, and welding mechanism are all located on one side of the second conveying mechanism. A first gripping and transferring mechanism is provided between the first and second conveying mechanisms to transfer the stripped and split wires onto the second fixture. The first gripping and transferring mechanism includes a first gripping head, a second splitting plate, a second driving device, a third driving device, and a first displacement module. The second driving device is driven and connected to the first gripping head to control the gripping or releasing of the wires. The first displacement module is used to control the first gripping head to move back and forth between the first and second conveying mechanisms. The second splitting plate is located on one side of the first gripping head. The third driving device is driven and connected to the second splitting plate to control the second splitting plate to move toward the core wires. The upper end of the first splitting plate and the lower end of the second splitting plate are each provided with two first slots for the core wires to be inserted.

[0007] As a preferred embodiment, a guide portion for guiding the core wire into the corresponding first slot is provided between the two first slots.

[0008] As a preferred embodiment, both sides of the guide portion are provided with a first guide slope extending obliquely toward the corresponding first slot.

[0009] As a preferred embodiment, the wire feeding mechanism is equipped with a gripping and rotating mechanism for gripping and rotating the wire horizontally by 180 degrees. The gripping and rotating mechanism is sandwiched between the wire feeding mechanism and the first conveying mechanism, and is located above the first fixture. The gripping and rotating mechanism includes a second gripping head, a fourth driving device, and a first rotating device. The fourth driving device is connected to the second gripping head to control the second gripping head to perform a gripping operation on the wire. The first rotating device is used to control the second gripping head to rotate 180 degrees. The wire feeding mechanism is equipped with a wire cutting device for cutting the wire. There are two of each of the first wire separating plate, the second wire separating plate, and the first gripping head. In use, the second gripping head, under the control of the fourth drive device, grips one end of the wire at the wire feeding mechanism and rotates it horizontally by 180 degrees under the control of the first rotating device. Then, the wire cutting device cuts off the other end of the wire, and the second gripping head simultaneously releases one end of the wire so that both ends of the wire are placed on the two first fixtures respectively. The first fixture with the wire is moved to the stripping and separating mechanism under the control of the first conveying device to strip the outer sheath and separate the wire. Then, the two first gripping heads of the first gripping and transferring mechanism grip and transfer both ends of the wire to the second fixture of the second conveying mechanism.

[0010] As a preferred embodiment, the second fixture is provided with two second slots for placing the positioning core wire.

[0011] As a preferred embodiment, the upper two side walls of the second slot are provided with a second guide slope for guiding the core wire into the slot.

[0012] As a preferred embodiment, it also includes a second body, a third fixture for placing the positioning wire, a turntable mechanism for controlling the displacement of the third fixture, and an injection molding mechanism for injection molding the wire with welded joints. The second body is located behind the first body and has a feeding area. The feeding area and the injection molding mechanism are arranged at intervals on the second body along the rotation direction of the turntable mechanism. A second gripping and transferring mechanism is also provided between the first body and the second body. The second gripping and transferring mechanism includes a third gripping head, a fifth driving device, and a second displacement module for controlling the displacement of the third gripping head. The second gripping and transferring mechanism is used to grip and transfer the wire with welded joints to the third fixture in the feeding area, and then move it to the injection molding mechanism for injection molding under the control of the turntable mechanism. The fifth driving device is connected to the third gripping head to control the third gripping head to perform gripping operations on the wire.

[0013] As a preferred embodiment, the second gripping and transferring mechanism is provided with a straightening mechanism, which is used to straighten the wire so that the wire is laid flat on the turntable mechanism. The straightening mechanism includes a mounting plate, a fourth gripping head, a sixth driving device, and a translation device. The mounting plate is disposed on the side of the third gripping head near the turntable mechanism and is arranged to extend laterally. The fourth gripping head is movably disposed on the mounting plate. The sixth driving device drives and connects to the fourth gripping head to grip the wire. The translation device is used to control the fourth gripping head to move horizontally on the mounting plate. In use, the third and fourth gripping heads move together with the second displacement module to the second fixture. The third gripping head grips the end of the wire located at the second fixture, and the fourth gripping head grips the wire located outside the second fixture. Then, the second displacement module controls the third and fourth gripping heads to move away from the second fixture and to the third fixture. The translation device controls the fourth gripping head to move on the mounting plate to straighten the wire. The third gripping head releases the wire so that the end of the wire is placed on the third fixture, and the fourth gripping head releases the wire so that the straightened wire is laid flat on the turntable mechanism.

[0014] As a preferred embodiment, the second machine body is further provided with an edge trimming mechanism for cutting off the edge material of the injection molded part. The edge trimming mechanism is located on the periphery of the turntable mechanism and on the side of the injection molding mechanism. The second machine body is provided with a guide plate and an edge material storage box corresponding to the edge trimming mechanism. The guide plate is located below the edge trimming mechanism and is an inclined plate that extends downward from the inside to the outside. The edge material storage box is located at the lower end of the guide plate.

[0015] As a preferred embodiment, the second body is provided with a detection mechanism and a third gripping and transferring mechanism, wherein the third gripping and transferring mechanism is used to grip and transfer the wire on the third fixture to the detection mechanism for detection; It is also equipped with a first storage box for storing qualified products and a second storage box for storing unqualified products. The first and second storage boxes are arranged at intervals and located on the side of the second body. The third gripping and transferring mechanism puts the tested wire into the first or second storage box according to the feedback from the detection device.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution: The stripping and splitting mechanism is designed to allow wires to be stripped and split at one station. Combined with the first gripping and conveying mechanism, the split core wires are positioned in the slots of the second splitting plate before being conveyed. This avoids the core wires from shifting during the conveying process, thus ensuring subsequent processing and use. The overall structure is compact and reasonable, with a small overall size, making it suitable for widespread application. Secondly, the first guide section facilitates the splitting of the core wire into the corresponding first slot. Meanwhile, the second guide slope facilitates the splitting of the core wire into the corresponding second slot when the wire is transferred to the second fixture, ensuring the positioning of the core wire on the second fixture, which is beneficial for subsequent processing. Furthermore, the gripping and rotating mechanism enables automated production of both ends of the wire on the equipment simultaneously, improving the production efficiency of data cables. Furthermore, the second machine body, turntable mechanism, and injection molding mechanism are designed to move the wires with welded joints to the second machine body for injection molding, thereby automating the processing of wires, joints, and shells, further improving the production efficiency of data cables and reducing processing time. At the same time, the straightening mechanism ensures that the wires are straightened before being placed on the turntable mechanism, preventing the wires from being irregularly placed on the turntable mechanism and causing tangling between adjacent wires, which could lead to instability in subsequent processing. This ensures the wires are in a fixed position and the stability of subsequent processing. Furthermore, the edge trimming mechanism enables the removal of edge material from the plastic casing. Combined with the guide plate, it facilitates the guide material's fall into the edge material storage box for storage, ensuring excellent usability. Simultaneously, the detection mechanism and the third gripping and transferring mechanism enable automated gripping, transferring, and detection of the data cables. Together with the first and second storage boxes, they facilitate the sorting of the detected data cables, eliminating the need for manual clamping, detection, and sorting, thus improving data cable production efficiency.

[0017] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0018] Figure 1 This is a perspective view of an embodiment of the present invention; Figure 2 This is a top view of an embodiment of the present invention; Figure 3 This is a schematic diagram of the peeling and separating mechanism according to an embodiment of the present invention; Figure 4 yes Figure 3 A magnified view of a portion of position A in the diagram; Figure 5 This is a schematic diagram of the structure of the first grasping and transferring mechanism according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the structure of the second gripping and transferring mechanism and the straightening mechanism according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the second fixture structure according to an embodiment of the present invention.

[0019] Explanation of reference numerals in the attached diagram: 101. First slot; 10. First body; 11. Wire feeding mechanism; 12. Stripping and separating mechanism; 121. First base; 122. Stripping device; 123. First separating plate; 124. Guide part; 125. First guide slope; 126. Wire guide plate; 127. Wire guide groove; 13. Core wire stripping mechanism; 14. First conveying mechanism; 141. First fixture; 15. Second conveying mechanism; 151. Second... 152. Fixture; 153. Second guide slope; 16. Joint feeding mechanism; 17. Welding mechanism; 18. First gripping and transferring mechanism; 181. Second base; 182. First gripping head; 183. Second dividing plate; 184. Second drive device; 185. Third drive device; 186. First displacement module; 19. Gripping and rotating mechanism; 191. Second gripping head; 192. First rotating device; 201. Feeding area; 20. Second machine body; 21. Turntable mechanism; 211. Third fixture; 22. Injection molding mechanism; 23. Second gripping and transferring mechanism; 231. Third base; 232. Third gripping head; 233. Fifth drive device; 234. Second displacement module; 235. Fifth gripping head; 236. Seventh drive device; 24. Straightening mechanism; 241. Mounting plate; 242. Fourth gripping head; 243. Sixth drive device; 244. Translation device; 245. Movable seat; 25. Trimming material mechanism; 251. Guide plate; 26. Detection mechanism; 27. Third gripping and transferring mechanism. Detailed Implementation

[0020] Please refer to Figures 1 to 7 As shown, it illustrates the specific structure of an embodiment of the present invention.

[0021] A compact two-core data cable processing device includes a first body 10, a wire feeding mechanism 11 for conveying and cutting wires, a stripping and splitting mechanism 12 for stripping the outer sheath of wires, a core wire stripping mechanism 13 for stripping the outer sheath of core wires, a first fixture 141 for clamping wires, a first conveying mechanism 14 for controlling the displacement of the first fixture 141, a second fixture 151 for clamping the split wires, a second conveying mechanism 15 for controlling the displacement of the second fixture 151, a connector feeding mechanism 16 for conveying connectors, and a welding mechanism 17 for welding connectors to core wires. The first conveying mechanism 14 and the second conveying mechanism 15 are arranged in a front-to-back spacing on the first body 10. The wire feeding mechanism 11 and the stripping and separating mechanism 12 are arranged in a front-to-back spacing on one side of the first conveying mechanism 14. The stripping and separating mechanism 12 includes a first base 121 and a stripping device 122, a first separating plate 123 and a first driving device (not shown in the figure) arranged on the first base 121. The stripping device 122 is arranged on the side of the first base 121 away from the first conveying mechanism 14. The first separating plate 123 is arranged on the other side of the first base 121 and is located between the stripping device 122 and the first conveying mechanism 14. The first driving device is driven and connected to the lower end of the first separating plate 123 to control the first separating plate 123 to move up and down. The core wire stripping mechanism 13, the connector feeding mechanism 16, and the welding mechanism 17 are all located on one side of the second conveying mechanism 15. A first gripping and transferring mechanism 18 is provided between the first conveying mechanism 14 and the second conveying mechanism 15 to transfer the stripped and separated wires onto the second fixture 151. The first gripping and transferring mechanism 18 includes a second base 181, a first gripping head 182, a second wire separating plate 183, a second drive device 184, a third drive device 185, and a first displacement module 186. The second drive device 184 is driven and connected to the first gripping head 182 to control the gripping or releasing of the wire by the first gripping head 182. The first displacement module 186 is used to control the first gripping head 182 to move back and forth between the first conveying mechanism 14 and the second conveying mechanism 151. Between 5, the second splitter plate 183 is disposed on one side of the first gripper head 182. The third driving device 185 is driven and connected to the second splitter plate 183 to control the second splitter plate 183 to move toward the core wire. The upper end of the first splitter plate 123 and the lower end of the second splitter plate 183 are provided with two first slots 101 for the core wire to be inserted. In this way, through the design of the stripping and splitting mechanism 12, the wire can be stripped and split at one station. With the setting of the first gripper and transfer mechanism 18, the split core wire is positioned on the slot of the second splitter plate 183 before the transfer operation, avoiding the problem of core wire deviation during the transfer process, thus ensuring subsequent processing and use. Its overall structure design is compact and reasonable, and its overall size is small, making it suitable for widespread application.

[0022] Specifically, a guide portion 124 for guiding the core wire into the corresponding first slot 101 is provided between the two first slots 101. The second fixture 151 is provided with two second slots 152 for placing and positioning the core wire. Preferably, both sides of the guide portion 124 are provided with first guide slopes 125 extending obliquely towards the corresponding first slot 101. The upper side walls of the second slot 152 are provided with second guide slopes 153 for guiding the core wire into the slot. Thus, the first guide portion 124 facilitates the splitting and guiding of the core wire into the corresponding first slot 101. At the same time, the second guide slopes 153 facilitate the splitting of the core wire into the corresponding second slot 152 when the wire is transferred to the second fixture 151, thereby ensuring the positioning of the core wire on the second fixture 151, which is beneficial for subsequent processing and has good usability.

[0023] Preferably, a conductor plate 126 is provided on the first base 121. The conductor plate 126 is located above the first wire splitter plate 123. A wire groove 127 is provided at the lower end of the conductor plate 126. When the outer sheath of the wire is stripped, the first wire splitter plate 123 moves upward under the control of the first driving device, so that the guide part 124 separates the two core wires and moves the core wires upward into the wire groove 127. After entering the wire groove 127, the two core wires contact the inner wall of the wire groove 127, thereby guiding the two core wires into the corresponding first slots 101 respectively.

[0024] Furthermore, the wire feeding mechanism 11 is provided with a gripping and rotating mechanism 19 for gripping the wire and rotating it horizontally by 180 degrees. The gripping and rotating mechanism 19 is sandwiched between the wire feeding mechanism 11 and the first conveying mechanism 14, and is located above the first fixture 141. The gripping and rotating mechanism 19 includes a second gripping head 191, a fourth driving device, and a first rotating device 192. The fourth driving device is driven and connected to the second gripping head 191 to control the second gripping head 191 to perform a gripping operation on the wire. The first rotating device 192 is used to control the second gripping head 191 to rotate 180 degrees. The wire feeding mechanism 11 is provided with a wire cutting device for cutting the wire. There are two of each of the first wire separating plate 123, the second wire separating plate 183, the first gripping head 182, the third gripping head 232, and the fourth gripping head 242. In use, the second gripping head 191, under the control of the fourth drive device, grips one end of the wire at the wire feeding mechanism 11 and rotates it horizontally by 180 degrees under the control of the first rotating device 192. Then, the wire cutting device cuts off the other end of the wire, and the second gripping head 191 simultaneously releases one end of the wire so that both ends of the wire are respectively placed on the two first fixtures 141. The first fixtures 141 with the wire are moved down to the stripping and splitting mechanism 12 under the control of the first conveying device to strip the outer sheath and split the wire. Then, the two first gripping heads 182 of the first gripping and transferring mechanism 18 grip and transfer both ends of the wire to the second fixture 151 of the second conveying mechanism 15. In this way, the gripping and rotating mechanism 19 is set up to realize the automated production of both ends of the wire on the equipment at the same time, which improves the production efficiency of data cables.

[0025] It also includes a second body 20, a third fixture 211 for placing positioning wires, a turntable mechanism 21 for controlling the displacement of the third fixture 211, and an injection molding mechanism 22 for injection molding wires with welded joints. The second body 20 is located on the rear side of the first body 10. The second body 20 has a feeding area 201. The feeding area 201 and the injection molding mechanism 22 are arranged at intervals on the second body 20 along the rotation direction of the turntable mechanism 21. A second gripping and transferring mechanism 23 is also provided between the first body 10 and the second body 20. The second gripping and transferring mechanism 23 includes a third base 231, a third gripping head 232, a fifth driving device 233, and a second displacement module 234 for controlling the displacement of the third gripping head 232. The second gripping and transferring mechanism 23 is used to grip and transfer the wire with welded joints to the third fixture 211 in the feeding area, and then to the injection molding mechanism 22 for injection molding under the control of the turntable mechanism 21. The fifth driving device 233 is connected to the third gripping head 232 to control the third gripping head 232 to perform gripping operations on the wire. There are two third gripping heads 232. Thus, the arrangement of the second body 20, the turntable mechanism 21, and the injection molding mechanism 22 enables the wire with welded joints to be transferred to the second body 20 for injection molding, thereby realizing the automated processing of wires, joints, and shells, further improving the production efficiency of data cables and reducing the processing time of products.

[0026] Furthermore, the second gripping and transferring mechanism 23 is provided with a straightening mechanism 24. The straightening mechanism 24 is used to straighten the wire so that the wire is laid flat on the turntable mechanism 21. The straightening mechanism 24 includes a mounting plate 241, a fourth gripping head 242, a sixth driving device 243, and a translation device 244. The mounting plate 241 is disposed on the side of the third gripping head 232 near the turntable mechanism 21. The mounting plate 241 is arranged to extend laterally. There are two fourth gripping heads 242, and both fourth gripping heads 242 can be movably disposed on the mounting plate 241. The sixth driving device 243 is driven and connected to the fourth gripping head 242 to grip the wire. The translation device 244 is used to control the fourth gripping head 242 to move horizontally on the mounting plate 241. Specifically, there are two fourth gripping heads 242, and the two fourth gripping heads 242 are connected to a movable seat 245. The translation device 244 is driven and connected to the movable seat 245. In use, the third gripping head 232 and the fourth gripping head 242 move together with the second displacement module 234 to the second fixture 151. The third gripping head 232 grips both ends of the wire located at the second fixture 151, while the two fourth gripping heads 242 grip the wire located outside the second fixture 151. Then, the second displacement module 234 controls the third gripping head 232 and the fourth gripping head 242 to move away from the second fixture 151 and to the third fixture 211. The translation device 244 controls the fourth gripping head 242 to move during installation. The plate 241 is displaced to straighten the wire. The third gripper head 232 releases the wire so that the end of the wire is placed on the third fixture 211. The fourth gripper head 242 releases the wire so that the straightened wire is laid flat on the turntable mechanism 21. Thus, the straightening mechanism 24 is set up so that the wire is straightened before being placed on the turntable mechanism 21, avoiding the problem of adjacent wires getting tangled due to irregular placement on the turntable mechanism 21, which would cause instability in subsequent processing of the wire. This ensures the fixed position of the wire and the stability of subsequent processing.

[0027] Preferably, the second gripping and transferring mechanism 23 is further provided with a fifth gripping head 235 and a seventh driving device 236. The fifth gripping head 235 is disposed on the side of the third gripping head 232 away from the straightening mechanism 24. The third gripping head 232 is sandwiched between the fifth gripping head 235 and the fourth gripping head 242. The fifth gripping head 235 is used to grip the joint on the wire with the welded joint. The seventh driving device 236 is driven and connected to the fifth gripping head 235 to control the fifth gripping head 235 to grip the joint on the wire. In this way, the fifth gripping head is set up to grip and position the joint, avoiding collision or contact between the joint and other objects during the transfer process, ensuring the subsequent processing and use of the wire and joint, and helping to improve the quality stability and consistency of the product.

[0028] Furthermore, the second machine body 20 is also provided with an edge trimming mechanism 25 for removing the edge material of the injection molded part. The edge trimming mechanism 25 is located on the periphery of the turntable mechanism 21 and on the side of the injection molding mechanism 22. The second machine body 20 is provided with a guide plate 251 and an edge material storage box (not shown in the figure) corresponding to the edge trimming mechanism 25. The guide plate 251 is located below the edge trimming mechanism 25 and is an inclined plate that extends downward from the inside to the outside. The edge material storage box is located at the lower end of the guide plate 251. In this way, the edge material removal operation of the plastic shell is realized. With the setting of the guide plate 251, the edge material is guided to fall into the edge material storage box for storage, which has good usability.

[0029] Furthermore, the second body 20 is provided with a detection mechanism 26 and a third gripping and transferring mechanism 27. The third gripping and transferring mechanism 27 is used to grip and transfer the wire on the third fixture 211 to the detection mechanism 26 for detection. A first storage box (not shown in the figure) for storing qualified products and a second storage box (not shown in the figure) for storing unqualified products are also provided. The first and second storage boxes are arranged at intervals and located on the side of the second body 20. The third gripping and transferring mechanism 27 puts the tested wires into the first or second storage box according to the feedback from the detection device. In this way, the setting of the detection mechanism 26 and the third gripping and transferring mechanism 27 realizes the gripping, transferring and detection of data cables. Together with the first and second storage boxes, the sorting of data cables after detection is realized, eliminating the need for manual clamping of data cables for detection and sorting, and improving the production efficiency of data cables.

[0030] Preferably, the first body 10 is provided with a core wire cutting device for cutting the core wire. The core wire cutting device is located on the side of the core wire stripping mechanism 13 away from the welding mechanism 17. This ensures that the length of the core wire is within the preset range. After the core wire is stripped of its outer sheath, it enters the welding mechanism 17 to realize the welding operation between the wire and the connector, thus ensuring the quality stability of the product.

[0031] The key design feature of this invention is that it achieves the stripping and splitting of wires at one station through the design of the stripping and splitting mechanism. With the setting of the first gripping and transferring mechanism, the core wire after splitting is positioned on the slot of the second splitting plate before being transferred. This avoids the problem of core wire offset during the transfer process, thus ensuring subsequent processing and use. Its overall structure is compact and reasonable, and its overall size is small, making it suitable for widespread application. Secondly, the first guide section facilitates the splitting of the core wire into the corresponding first slot. Meanwhile, the second guide slope facilitates the splitting of the core wire into the corresponding second slot when the wire is transferred to the second fixture, ensuring the positioning of the core wire on the second fixture, which is beneficial for subsequent processing. Furthermore, the gripping and rotating mechanism enables automated production of both ends of the wire on the equipment simultaneously, improving the production efficiency of data cables. Furthermore, the second machine body, turntable mechanism, and injection molding mechanism are designed to move the wires with welded joints to the second machine body for injection molding, thereby automating the processing of wires, joints, and shells, further improving the production efficiency of data cables and reducing processing time. At the same time, the straightening mechanism ensures that the wires are straightened before being placed on the turntable mechanism, preventing the wires from being irregularly placed on the turntable mechanism and causing tangling between adjacent wires, which could lead to instability in subsequent processing. This ensures the wires are in a fixed position and the stability of subsequent processing. Furthermore, the edge trimming mechanism enables the removal of edge material from the plastic casing. Combined with the guide plate, it facilitates the guide material's fall into the edge material storage box for storage, ensuring excellent usability. Simultaneously, the detection mechanism and the third gripping and transferring mechanism enable automated gripping, transferring, and detection of the data cables. Together with the first and second storage boxes, they facilitate the sorting of the detected data cables, eliminating the need for manual clamping, detection, and sorting, thus improving data cable production efficiency.

[0032] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A compact two-core data cable processing device, comprising a first body, a wire feeding mechanism for conveying and cutting wires, a stripping and separating mechanism for stripping the outer sheath of the wires and separating the core wires, a core wire stripping mechanism for stripping the outer sheath of the core wires, a first fixture for clamping the wires, a first conveying mechanism for controlling the displacement of the first fixture, a second fixture for clamping the separated wires, a second conveying mechanism for controlling the displacement of the second fixture, a connector feeding mechanism for conveying connectors, and a welding mechanism for welding connectors to core wires, characterized in that: The first conveying mechanism and the second conveying mechanism are arranged in a front-to-back spacing on the first machine body. The wire feeding mechanism and the stripping and separating mechanism are arranged in a front-to-back spacing on one side of the first conveying mechanism. The stripping and separating mechanism includes a first base and a stripping device, a first separating plate, and a first driving device arranged on the first base. The stripping device is arranged on the side of the first base away from the first conveying mechanism. The first separating plate is arranged on the other side of the first base and located between the stripping device and the first conveying mechanism. The first driving device is driven and connected to the lower end of the first separating plate to control the up and down movement of the first separating plate. The core wire stripping mechanism, connector feeding mechanism, and welding mechanism are all located on one side of the second conveying mechanism. A first gripping and transferring mechanism is provided between the first and second conveying mechanisms to transfer the stripped and split wires onto the second fixture. The first gripping and transferring mechanism includes a first gripping head, a second splitting plate, a second driving device, a third driving device, and a first displacement module. The second driving device is driven and connected to the first gripping head to control the gripping or releasing of the wires. The first displacement module is used to control the first gripping head to move back and forth between the first and second conveying mechanisms. The second splitting plate is located on one side of the first gripping head. The third driving device is driven and connected to the second splitting plate to control the second splitting plate to move toward the core wires. The upper end of the first splitting plate and the lower end of the second splitting plate are each provided with two first slots for the core wires to be inserted.

2. The compact two-core data cable processing equipment according to claim 1, characterized in that: A guide portion is provided between the two first slots for guiding the core wire into the corresponding first slot.

3. The compact two-core data cable processing equipment according to claim 2, characterized in that: Both sides of the guide section are provided with a first guide slope extending obliquely toward the corresponding first slot.

4. The compact two-core data cable processing equipment according to claim 1, characterized in that: The wire feeding mechanism is equipped with a gripping and rotating mechanism for gripping wire and rotating it horizontally by 180 degrees. The gripping and rotating mechanism is sandwiched between the wire feeding mechanism and the first conveying mechanism and is located above the first fixture. The gripping and rotating mechanism includes a second gripping head, a fourth driving device, and a first rotating device. The fourth driving device is connected to the second gripping head to control the second gripping head to perform a gripping operation on the wire. The first rotating device is used to control the second gripping head to rotate 180 degrees. The wire feeding mechanism is equipped with a wire cutting device for cutting the wire. There are two of each of the first wire separating plate, the second wire separating plate, and the first gripping head. In use, the second gripping head, under the control of the fourth drive device, grips one end of the wire at the wire feeding mechanism and rotates it horizontally by 180 degrees under the control of the first rotating device. Then, the wire cutting device cuts off the other end of the wire, and the second gripping head simultaneously releases one end of the wire so that both ends of the wire are placed on the two first fixtures respectively. The first fixture with the wire is moved to the stripping and separating mechanism under the control of the first conveying device to strip the outer sheath and separate the wire. Then, the two first gripping heads of the first gripping and transferring mechanism grip and transfer both ends of the wire to the second fixture of the second conveying mechanism.

5. The compact two-core data cable processing equipment according to claim 1, characterized in that: The second fixture is provided with two second slots for placing the positioning core wire.

6. A compact two-core data cable processing device according to claim 5, characterized in that: The upper two side walls of the second slot are provided with second guide slopes for guiding the core wire into the slot.

7. A compact two-core data cable processing device according to claim 1, characterized in that: It also includes a second body, a third fixture for placing positioning wires, a turntable mechanism for controlling the displacement of the third fixture, and an injection molding mechanism for injection molding the wires with welded joints. The second body is located behind the first body and has a feeding area. The feeding area and the injection molding mechanism are arranged at intervals on the second body along the rotation direction of the turntable mechanism. A second gripping and transferring mechanism is also provided between the first body and the second body. The second gripping and transferring mechanism includes a third gripping head, a fifth driving device, and a second displacement module for controlling the displacement of the third gripping head. The second gripping and transferring mechanism is used to grip and transfer the wire with welded joints to the third fixture in the feeding area, and then move it to the injection molding mechanism for injection molding under the control of the turntable mechanism. The fifth driving device is connected to the third gripping head to control the third gripping head to perform gripping operations on the wire.

8. A compact two-core data cable processing equipment according to claim 7, characterized in that: The second gripping and transferring mechanism is equipped with a straightening mechanism, which is used to straighten the wire so that it is laid flat on the turntable mechanism. The straightening mechanism includes a mounting plate, a fourth gripping head, a sixth driving device, and a translation device. The mounting plate is located on the side of the third gripping head near the turntable mechanism and extends laterally. The fourth gripping head is movably mounted on the mounting plate. The sixth driving device drives the fourth gripping head to grip the wire. The translation device is used to control the fourth gripping head to move horizontally on the mounting plate. In use, the third and fourth gripping heads move together with the second displacement module to the second fixture. The third gripping head grips the end of the wire located at the second fixture, and the fourth gripping head grips the wire located outside the second fixture. Then, the second displacement module controls the third and fourth gripping heads to move away from the second fixture and to the third fixture. The translation device controls the fourth gripping head to move on the mounting plate to straighten the wire. The third gripping head releases the wire so that the end of the wire is placed on the third fixture, and the fourth gripping head releases the wire so that the straightened wire is laid flat on the turntable mechanism.

9. A compact two-core data cable processing equipment according to claim 7, characterized in that: The second machine body is also provided with an edge trimming mechanism for cutting off the edge material of the injection molded part. The edge trimming mechanism is located on the periphery of the turntable mechanism and on the side of the injection molding mechanism. The second machine body is provided with a guide plate and an edge material storage box corresponding to the edge trimming mechanism. The guide plate is located below the edge trimming mechanism and is an inclined plate that extends downward from the inside to the outside. The edge material storage box is located at the lower end of the guide plate.

10. A compact two-core data cable processing device according to claim 7, characterized in that: The second body is provided with a detection mechanism and a third gripping and transferring mechanism. The third gripping and transferring mechanism is used to grip and transfer the wire on the third fixture to the detection mechanism for detection. It is also equipped with a first storage box for storing qualified products and a second storage box for storing unqualified products. The first and second storage boxes are arranged at intervals and located on the side of the second body. The third gripping and transferring mechanism puts the tested wire into the first or second storage box according to the feedback from the detection device.

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