Shaping device for aluminum product machining

Abstract

The invention discloses a reshaping device for aluminum product machining, and relates to the technical field of aluminum alloy plate reshaping, the reshaping device for aluminum product machining comprises a leveler body, the leveler body comprises a mounting rack, the surface of the mounting rack is fixedly connected with a driving motor, and the surface of the mounting rack is rotatably connected with a plurality of lower hollow leveling rollers. Through cooperative use of the softening unit and the air blowing unit, the purpose of easily flattening the high-quality aluminum alloy plate can be achieved, and when the high-quality aluminum alloy plate is shaped and flattened, the high-quality aluminum alloy plate can be moderately softened, so that the high-quality aluminum alloy plate can be flattened more easily; the high-quality aluminum alloy plate can be leveled into a straight state more effectively, the shaping effect of the high-quality aluminum alloy plate is improved, the quality of the high-quality aluminum alloy plate during leveling is improved, meanwhile, the surface of the high-quality aluminum alloy plate is coated with a water-soluble lubricant during leveling, friction between the high-quality aluminum alloy plate and a roller is remarkably reduced, and the service life of the high-quality aluminum alloy plate is prolonged. And meanwhile, the flattening force is transmitted more uniformly, and the flattening is easier.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy plate shaping technology, specifically a shaping device for aluminum product processing. Background Technology

[0002] Aluminum product processing and shaping generally refers to the correction, straightening, and leveling of defects such as deformation, bending, and twisting of aluminum parts or profiles caused during processing and transportation. Its core objective is to restore aluminum products to or achieve the shape and dimensional accuracy required by the design. Aluminum product processing includes the processing of high-quality aluminum alloy sheets. When high-quality aluminum alloy sheets are bent, leveling machines are needed to straighten them.

[0003] Existing forming devices typically require significant leveling force or multiple leveling operations to effectively level thick, high-quality aluminum alloy sheets. This makes it difficult to level the sheets efficiently, resulting in ineffective leveling and ultimately affecting the quality of the finished product. Therefore, we propose a forming device for aluminum product processing.

[0004] Combining the above issues, we find that existing shaping devices on the market cannot simultaneously avoid the problems mentioned above when in use. Even if they can solve the problems, they require the assistance of external tools, thus failing to achieve the desired effect. Therefore, we propose a shaping device for aluminum product processing. Summary of the Invention

[0005] The purpose of this invention is to provide a shaping device for aluminum product processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a shaping device for aluminum product processing, comprising a leveling machine body, the leveling machine body comprising a mounting frame, a drive motor fixedly connected to the surface of the mounting frame, a plurality of lower hollow leveling rollers rotatably connected to the surface of the mounting frame, two adjusting threaded rods threadedly connected to the surface of the mounting frame, an adjusting plate rotatably connected to one end of the two adjusting threaded rods, a plurality of upper hollow leveling rollers rotatably connected between the two adjusting plates, the adjusting plates being slidably connected to the inner cavity of the mounting frame, and a softening mechanism provided on the surface of the mounting frame; The softening mechanism includes a softening unit, which is disposed on one side of the mounting frame; The softening mechanism also includes an air blowing unit, which is disposed on one side of the softening unit; A heating mechanism is provided on one side of the mounting bracket.

[0007] Preferably, the softening unit includes a heating box, which is fixedly connected to the surface of the mounting frame. A heating wire is fixedly connected to the inner cavity of the heating box. Two rectangular plates are fixedly connected to the surface of the mounting frame. Hollow brush rollers are rotatably connected to the surface of the rectangular plates. Several air vents are opened on the surface of the hollow brush rollers. A liquid storage cylinder is fixedly connected to one side of the mounting frame. A squeezer is installed at one end of the liquid storage cylinder. The output end of the squeezer is fixedly connected to a first telescopic hose. One end of the first telescopic hose is fixedly connected to a liquid outlet pipe. Several liquid outlet heads are fixedly installed on the surface of the liquid outlet pipe. One end of the two hollow brush rollers is rotatably connected to a U-shaped tube. One end of the U-shaped tube is fixedly connected to a first conveying pipe. One end of the first conveying pipe is fixedly connected to a T-shaped pipe. One end of the T-shaped pipe is fixedly connected to a conical shell. One end of the conical shell is fixedly connected to one side of the heating box. An L-shaped rod is fixedly connected to the squeezing end of the squeezer. A semi-circular block is fixedly connected to the surface of the L-shaped rod. A cam is fixedly fitted onto one end of one of the hollow brush rollers.

[0008] Preferably, a dual-axis motor is fixedly connected to the surface of one of the rectangular plates, one output end of the dual-axis motor extends through to one side of one of the rectangular plates, one output end of the dual-axis motor is fixedly connected to one end of one of the hollow brush rollers, the other output end of the dual-axis motor is fixedly connected to a short rod, and a circular shell is fixedly connected to one side of the heating box.

[0009] Preferably, one end of the hollow brush roller extends through to one side of one of the rectangular plates and is fixedly fitted with a linkage gear, the two linkage gears mesh with each other, a filter screen plate is fixedly connected to one side of the circular shell, a drive rod is rotatably connected inside the filter screen plate, and an air blowing fan blade is fixedly connected to one end of the drive rod.

[0010] Preferably, a first synchronous pulley is fixedly sleeved on the other end of the drive rod and one end of the short rod. The surfaces of the two first synchronous pulleys are connected to a first synchronous belt for transmission. Two support rods are fixedly sleeved on the surface of the U-shaped tube. One end of the support rod is fixedly connected to the surface of the mounting frame. A support roller is rotatably connected between the two rectangular plates. A liquid injection pipe is fixedly connected to the surface of the liquid storage cylinder. A sealing cap is threaded on the surface of the liquid injection pipe. A short plate is rotatably sleeved on the surface of the drive rod. One end of the short plate is fixedly connected to the surface of the mounting frame.

[0011] Preferably, the air blowing unit includes a connecting plate, which is fixedly connected to one side of one of the rectangular plates. Two compression airbags are fixedly connected to the surface of the connecting plate. One end of each compression airbag is fixedly connected to an air blowing pipe, and one end of the air blowing pipe extends through to one side of one of the rectangular plates.

[0012] Preferably, a plurality of conical air-blowing heads are fixedly installed on the surface of the air-blowing pipe, one end of each of the two compression airbags is fixedly connected to an air-injection pipe, one end of the air-injection pipe is fixedly connected to the surface of the first delivery pipe, and a rotating rod is rotatably connected to one side of the surface of one of the rectangular plates.

[0013] Preferably, a rotating shaft is fixedly sleeved on the surface of the rotating rod, and two extrusion rollers are rotatably connected to the surface of the rotating shaft. One end of a hollow brush roller and the surface of the rotating rod are both fixedly sleeved with a second synchronous roller. The surfaces of the two second synchronous rollers are connected to a second synchronous belt for transmission. Two limiting plates are fixedly sleeved on the surface of the extrusion airbag, and one end of the limiting plate is fixedly connected to the surface of the connecting plate.

[0014] Preferably, the heating mechanism includes a second conveying pipe, one end of which is fixedly connected to one of the three-way pipes, and one end of each of the upper hollow leveling rollers and the lower hollow leveling rollers is rotatably connected to a first multi-head pipe and a second multi-head pipe, respectively. A second telescopic flexible hose is fixedly connected to the surface of the first multi-head pipe, and one end of the second telescopic flexible hose is fixedly connected to a long pipe.

[0015] Preferably, one end of the long tube is fixedly connected to the surface of the second multi-head tube, the surface of the first multi-head tube is fixedly connected to the surface of one of the adjustment plates, and two vertical plates are fixedly sleeved on the surface of the second multi-head tube, with one side of the vertical plate fixedly connected to the surface of the mounting bracket.

[0016] Compared with the prior art, the beneficial effects of the present invention are: This invention, through the combined use of a softening unit and an air blowing unit, achieves the goal of easily leveling high-quality aluminum alloy plates. During the shaping and leveling process, the high-quality aluminum alloy plate is appropriately softened, making leveling easier and allowing it to be more effectively leveled into a straight state. This improves the shaping effect and thus enhances the quality of the high-quality aluminum alloy plate during leveling. Simultaneously, applying a water-soluble lubricant to the surface of the high-quality aluminum alloy plate during leveling significantly reduces friction between the plate and the rollers, preventing aluminum adhesion and scratches, while also ensuring more uniform transmission of leveling force, making leveling easier.

[0017] By incorporating a heating mechanism, this invention can further ensure the leveling effect. During leveling with the leveling roller, the surface temperature of the leveling roller can be increased. Thus, when the leveling roller is leveling the high-quality aluminum alloy plate, the surface heat can further soften the high-quality aluminum alloy plate, thereby further improving the leveling effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the hollow leveling roller of the present invention; Figure 3 This is a schematic diagram of the softening mechanism of the present invention; Figure 4 This is a schematic diagram of the linkage gear of the present invention; Figure 5 This is a cross-sectional view of the heating box of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of A in the middle; Figure 7 For the present invention Figure 5 Enlarged view of B in the middle; Figure 8 This is a partial structural schematic diagram of the softening unit of the present invention; Figure 9 This is a schematic diagram of the structure of the compression airbag of the present invention; Figure 10 This is a schematic diagram of the air blowing unit of the present invention.

[0019] In the diagram: 1. Leveling machine body; 101. Drive motor; 102. Mounting frame; 103. Lower hollow leveling roller; 104. Upper hollow leveling roller; 105. Adjusting threaded rod; 106. Adjusting plate; 2. Softening mechanism; 21. Softening unit; 2101. Heating box; 2102. Rectangular plate; 2103. Liquid outlet pipe; 2104. Hollow brush roller; 2105. First conveying pipe; 2106. Support 2107. Support roller; 2108. Liquid storage cylinder; 2109. First synchronous belt; 2110. Liquid injection pipe; 2111. Sealing cap; 2111. Circular shell; 2112. Filter screen; 2113. Dual-shaft motor; 2114. Drive rod; 2115. Short plate; 2116. Short rod; 2117. First synchronous pulley; 2118. Extruder; 2119. L-shaped rod; 2120. Semicircular block; 2121 2121 First telescopic hose; 2122 U-shaped tube; 2123 Linkage gear; 2124 Liquid outlet head; 2125 Heating wire; 2126 Conical shell; 2127 T-connector; 2128 Air outlet; 2129 Cam; 2130 Support rod; 2131 Air blowing fan blade; 22 Air blowing unit; 2201 Connecting plate; 2202 Second synchronous pulley; 2203 Compressed airbag; 2204, Extrusion Roller; 2205, Rotating Shaft; 2206, Rotating Rod; 2207, Air Injection Pipe; 2208, Air Blowing Pipe; 2209, Conical Air Blowing Head; 2210, Second Synchronous Belt; 2211, Limiting Plate; 3, Heating Mechanism; 301, Second Telescopic Hose; 302, Long Pipe; 303, First Multi-Head Pipe; 304, Second Multi-Head Pipe; 305, Vertical Plate; 306, Second Conveying Pipe. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figures 1-10 This invention provides a technical solution: a shaping device for aluminum product processing, including a leveling machine body 1, the leveling machine body 1 including a mounting frame 102, a drive motor 101 fixedly connected to the surface of the mounting frame 102, a plurality of lower hollow leveling rollers 103 rotatably connected to the surface of the mounting frame 102, two adjusting threaded rods 105 threadedly connected to the surface of the mounting frame 102, an adjusting plate 106 rotatably connected to one end of the two adjusting threaded rods 105, a plurality of upper hollow leveling rollers 104 rotatably connected between the two adjusting plates 106, the adjusting plates 106 slidably connected to the inner cavity of the mounting frame 102, a softening mechanism 2 provided on the surface of the mounting frame 102, the leveling machine is composed of leveling rollers, a drive device, a pressure adjusting device and a transmission system, etc., and is a mechanical device used to eliminate defects such as unevenness, wavy shape, and twisting on the surface of metal plates, strips or profiles, which belongs to the prior art and will not be described in detail here; The softening mechanism 2 includes a softening unit 21, which is disposed on one side of the mounting bracket 102; The softening mechanism 2 also includes an air blowing unit 22, which is disposed on one side of the softening unit 21.

[0022] As a further limitation of the present invention, the softening unit 21 includes a heating box 2101, which is fixedly connected to the surface of the mounting frame 102. An electric heating wire 2125 is fixedly connected to the inner cavity of the heating box 2101. Two rectangular plates 2102 are fixedly connected to the surface of the mounting frame 102. Hollow brush rollers 2104 are rotatably connected to the surface of the rectangular plates 2102. Several air vents 2128 are opened on the surface of the hollow brush rollers 2104. A liquid storage cylinder 2107 is fixedly connected to one side of the mounting frame 102. A squeezer 2118 is installed at one end of the liquid storage cylinder 2107. The output end of the squeezer 2118 is fixedly connected to a first telescopic hose 2121. One end of the first telescopic hose 2121 is fixedly connected to a liquid outlet pipe 2103. Several liquid outlet heads 2124 are fixedly installed on the surface of the liquid outlet pipe 2103. One end of each of the two hollow brush rollers 2104 is rotatably connected to a U-shaped tube 2122. One end is fixedly connected to a first conveying pipe 2105, one end of the first conveying pipe 2105 is fixedly connected to a three-way pipe 2127, one end of the three-way pipe 2127 is fixedly connected to a conical shell 2126, one end of the conical shell 2126 is fixedly connected to one side of the heating box 2101, the extrusion end of the extruder 2118 is fixedly connected to an L-shaped rod 2119, the surface of the L-shaped rod 2119 is fixedly connected to a semi-circular block 2120, one end of a hollow brush roller 2104 is fixedly fitted with a cam 2129, by setting a liquid outlet head 2124, the water-soluble lubricant conveyed by the liquid outlet pipe 2103 can be conveyed, thereby spraying it onto the surface of the hollow brush roller 2104, so that it coats the surface of the high-quality aluminum alloy plate, thereby increasing the smoothness of the high-quality aluminum alloy plate, reducing the friction on the high-quality aluminum alloy plate during straightening, thereby protecting the high-quality aluminum alloy plate and improving the effect of the high-quality aluminum alloy plate during straightening.

[0023] A dual-axis motor 2113 is fixedly connected to the surface of one of the rectangular plates 2102. One of the output ends of the dual-axis motor 2113 extends through to one side of one of the rectangular plates 2102. One of the output ends of the dual-axis motor 2113 is fixedly connected to one end of one of the hollow brush rollers 2104. A short rod 2116 is fixedly connected to the other output end of the dual-axis motor 2113. A circular shell 2111 is fixedly connected to one side of the heating box 2101.

[0024] One end of the hollow brush roller 2104 extends through to one side of one of the rectangular plates 2102 and is fixedly fitted with a linkage gear 2123. The two linkage gears 2123 mesh with each other. A filter screen plate 2112 is fixedly connected to one side of the circular shell 2111. A drive rod 2114 is rotatably connected inside the filter screen plate 2112. One end of the drive rod 2114 is fixedly connected to an air blowing fan blade 2131. By setting the filter screen plate 2112, the air entering the circular shell 2111 can be filtered, making the air cleaner. When the air is blown onto the surface of the high-quality aluminum alloy plate after being heated, it effectively removes impurities from the surface of the high-quality aluminum alloy plate and effectively heats and softens the high-quality aluminum alloy plate, ensuring that the high-quality aluminum alloy plate can be more easily shaped and leveled successfully, thus ensuring the effect of shaping and leveling the high-quality aluminum alloy plate.

[0025] The other end of the drive rod 2114 and one end of the short rod 2116 are both fixedly fitted with first synchronous pulleys 2117. The surfaces of the two first synchronous pulleys 2117 are connected to a first synchronous belt 2108 for transmission. The surface of the U-shaped tube 2122 is fixedly fitted with two support rods 2130. One end of the support rod 2130 is fixedly connected to the surface of the mounting frame 102. The two rectangular plates 2102 are rotatably connected to a support roller 2106. The surface of the liquid storage cylinder 2107 is fixedly connected to an injection pipe 2109. The surface of the injection pipe 2109 is threaded with a sealing cap 2110. The surface of the drive rod 2114 is rotatably fitted with a short plate 2115. One end of the short plate 2115 is fixedly connected to the surface of the mounting frame 102. By setting the sealing cap 2110, the injection pipe 2109 can be sealed. At the same time, it is convenient to inject water-soluble lubricant into the liquid storage cylinder 2107 for use, thereby coating the surface of the high-quality aluminum alloy plate and ensuring the quality of the high-quality aluminum alloy plate during the forming process.

[0026] The air blowing unit 22 includes a connecting plate 2201, which is fixedly connected to one side of one of the rectangular plates 2102. Two extrusion airbags 2203 are fixedly connected to the surface of the connecting plate 2201. One end of each extrusion airbag 2203 is fixedly connected to an air blowing pipe 2208, and one end of the air blowing pipe 2208 extends through to one side of one of the rectangular plates 2102. By setting the extrusion airbags 2203, which can be made of silicone rubber, it is possible to achieve excellent high-temperature resistance, with a long-term operating temperature of -60℃ to 300℃ and the ability to withstand higher temperatures in the short term. It also has good elasticity and flexibility, maintaining good resilience and resistance to deformation even at high temperatures. This ensures that the extrusion airbags 2203 are not affected by high temperatures during the preparation of aluminum products. When heating and softening high-quality aluminum alloy plates, the melting point of pure aluminum is 660℃, but softening is not always necessary. When aluminum reaches its melting point and the temperature approaches its recrystallization temperature, approximately 200–300℃, the grain structure of aluminum begins to reorganize, resulting in significant changes in mechanical properties, manifested as decreased hardness and increased plasticity. By heating air to 220–240℃ and then pressurizing it through the extrusion airbag 2203, it is blown onto the surface of the high-quality aluminum alloy plate. This utilizes the high-temperature air to moderately soften the high-quality aluminum alloy plate, making it easier to level. Furthermore, the pressurization of the extrusion airbag 2203 increases the airflow speed, effectively removing impurities and dust from the surface of the high-quality aluminum alloy plate and preventing scratches during shaping and leveling. At the same time, the blown hot air effectively softens the high-quality aluminum alloy plate through moderate heating, ensuring that it can be more easily shaped and leveled, thus improving the leveling effect.

[0027] Several conical air nozzles 2209 are fixedly installed on the surface of the air blowing pipe 2208. One end of each of the two compression airbags 2203 is fixedly connected to an air injection pipe 2207. One end of the air injection pipe 2207 is fixedly connected to the surface of the first conveying pipe 2105. A rotating rod 2206 is rotatably connected to one side of the surface of one of the rectangular plates 2102. By setting the conical air nozzles 2209, when hot air is blown out through the conical air nozzles 2209, the space at the air outlet of the conical air nozzles 2209 becomes smaller, allowing the hot air to flow out more quickly, thereby increasing the wind force and ensuring the effect of heating and softening the high-quality aluminum alloy plate, thus improving the effect of shaping and leveling the high-quality aluminum alloy plate.

[0028] A rotating shaft 2205 is fixedly sleeved on the surface of the rotating rod 2206. Two extrusion rollers 2204 are rotatably connected to the surface of the rotating shaft 2205. One end of a hollow brush roller 2104 and the surface of the rotating rod 2206 are both fixedly sleeved with a second synchronous wheel 2202. The surfaces of the two second synchronous wheels 2202 are connected to a second synchronous belt 2210 for transmission. Two limiting plates 2211 are fixedly sleeved on the surface of the extrusion airbag 2203. One end of the limiting plate 2211 is fixedly connected to the surface of the connecting plate 2201.

[0029] By using the softening unit 21 and the blowing unit 22 in combination, the high-quality aluminum alloy plate can be easily leveled. When shaping and leveling the high-quality aluminum alloy plate, it can be softened appropriately, making it easier to level and allowing it to be leveled into a straight state more effectively. This improves the shaping effect of the high-quality aluminum alloy plate and thus improves the quality of the plate during leveling. At the same time, applying a water-soluble lubricant to the surface of the high-quality aluminum alloy plate during leveling significantly reduces friction between the plate and the rollers, preventing aluminum adhesion and scratches. It also makes the leveling force transmission more uniform, making leveling easier.

[0030] The specific implementation of this embodiment is as follows: When the high-quality aluminum alloy plate needs to be shaped and straightened, the high-quality aluminum alloy plate is placed on the support roller 2106, and then pushed so that the high-quality aluminum alloy plate enters between the two hollow brush rollers 2104. At the same time, through an external controller and power supply, the dual-axis motor 2113 is run, thereby driving one of the hollow brush rollers 2104 and the short rod 2116 to rotate. When the short rod 2116 rotates, through the transmission of the first synchronous pulley 2117 and the first synchronous belt 2108, the drive rod 2114 rotates, thereby driving the air blowing fan blade 2131 to rotate, allowing air to pass through the filter screen 2112 and enter the circular shell 2111, and then the air enters the heating... Inside chamber 2101, the heating element 2125 raises the air temperature to 220–240°C. (When softening high-quality aluminum alloy sheets, the melting point of pure aluminum is 660°C, but softening does not necessarily require reaching the melting point. When the temperature approaches its recrystallization temperature, approximately 200–300°C, the grain structure of aluminum begins to reorganize, resulting in significant changes in mechanical properties, manifested as reduced hardness and increased plasticity. By heating the air to 220–240°C and blowing it onto the surface of the high-quality aluminum alloy sheet, the high-temperature air moderately softens the sheet, making it easier to level.) This allows the hot air to achieve a medium-temperature softening effect on the sheet material. The hot air passes through the conical shell 2126. The air is guided into the three-way pipe 2127, and then conveyed into the first conveying pipe 2105 through the three-way pipe 2127. From there, it is conveyed into the U-shaped pipe 2122 and the air injection pipe 2207. The air in the air injection pipe 2207 is then conveyed into the two extrusion air bladders 2203, and from there into the blowing pipe 2208. The conical air blowing head 2209 blows the air onto the surface of the high-quality aluminum alloy plate, providing a moderate softening effect through medium-temperature heating, significantly improving its plasticity and leveling efficiency. Simultaneously, when one of the hollow brush rollers 2104 rotates, the second synchronous wheel 2202 on its surface rotates, and the second synchronous belt 2210 drives the other... The rotation of the two synchronous pulleys 2202 drives the rotating rod 2206 to rotate, causing the rotating shaft 2205 on it to rotate. This allows the extrusion roller 2204 to rotate, thus contacting the two extrusion airbags 2203 and compressing them. When air enters the extrusion airbags 2203, the compression accelerates the airflow, allowing it to exit more quickly from the conical air nozzle 2209. This increases the blowing force, effectively removing impurities from the surface of the high-quality aluminum alloy sheet. This prevents scratches on the high-quality aluminum alloy sheet during shaping and leveling, ensuring the effectiveness of the shaping and leveling process.Simultaneously, when one of the hollow brush rollers 2104 rotates, the linkage gear 2123 on it drives the other hollow brush roller 2104 to rotate, and the cam 2129 on it rotates, thereby intermittently squeezing the semi-circular block 2120. This intermittent squeezing of the semi-circular block 2120 pushes the extruder 2118, allowing it to draw water-soluble lubricant from the storage cylinder 2107 and discharge it into the first telescopic hose 2121. Through the first telescopic hose 2121, it is then conveyed into the outlet pipe 2103. Through the outlet head 2124 on the surface of the outlet pipe 2103, the water-soluble lubricant is sprayed onto the two hollow brush rollers 2104, in high-quality aluminum... When the aluminum alloy sheet enters between the two hollow brush rollers 2104, the rotation of the two hollow brush rollers 2104 applies a water-soluble lubricant to the surface of the high-quality aluminum alloy sheet, ensuring its lubrication and effectively reducing friction between the high-quality aluminum alloy sheet and the upper and lower hollow leveling rollers 104 and 103. This effectively prevents scratches on the high-quality aluminum alloy sheet. Simultaneously, hot air is delivered through the U-shaped tube 2122, entering the two hollow brush rollers 2104 and finally being blown onto the surface of the high-quality aluminum alloy sheet through the air outlet 2128. This further heats and softens the high-quality aluminum alloy sheet, making it easier to shape and level it, thus ensuring the desired shaping and leveling effect.

[0031] Example 2: Please refer to Figures 1-10 The present invention provides a technical solution: a shaping device for processing aluminum products. The present invention makes corresponding improvements to address the technical problems mentioned in the background art.

[0032] As a further limitation of the present invention, a heating mechanism 3 is provided on one side of the mounting bracket 102; The heating mechanism 3 includes a second conveying pipe 306, one end of which is fixedly connected to one of the three-way pipes 2127. One end of several upper hollow leveling rollers 104 and several lower hollow leveling rollers 103 are respectively rotatably connected to a first multi-head pipe 303 and a second multi-head pipe 304. A second telescopic hose 301 is fixedly connected to the surface of the first multi-head pipe 303. One end of the second telescopic hose 301 is fixedly connected to a long pipe 302. By setting the second telescopic hose 301, hot air can be delivered into the first multi-head pipe 303 without hindering the movement of the upper hollow leveling rollers 104, thereby delivering it into the several upper hollow leveling rollers 104 to heat the upper hollow leveling rollers 104. When straightening high-quality aluminum alloy plates, it is easier to straighten and level the high-quality aluminum alloy plates, ensuring the leveling effect.

[0033] One end of the long tube 302 is fixedly connected to the surface of the second multi-head tube 304. The surface of the first multi-head tube 303 is fixedly connected to the surface of one of the adjusting plates 106. Two vertical plates 305 are fixedly sleeved on the surface of the second multi-head tube 304. One side of the vertical plate 305 is fixedly connected to the surface of the mounting bracket 102.

[0034] By setting the heating mechanism 3, the leveling effect can be further guaranteed. When the leveling roller is used for leveling, the surface temperature of the leveling roller can be increased. Thus, when the leveling roller is used to level the high-quality aluminum alloy plate, the surface heat can further soften the high-quality aluminum alloy plate, thereby further improving the leveling effect of the high-quality aluminum alloy plate.

[0035] The specific implementation of this embodiment is as follows: When the hot hollow air enters the three-way pipe 2127, it is conveyed into the second conveying pipe 306 through the three-way pipe 2127. Through the conveying of the second conveying pipe 306, it enters the second multi-head pipe. Simultaneously, through the conveying of the long pipe 302, it enters the second telescopic hose 301. Finally, through the second telescopic hose 301, it enters the first multi-head pipe 303. The hot air entering the first multi-head pipe 303 and the second multi-head pipe 304 can be respectively conveyed into several upper hollow leveling rollers 104 and lower hollow leveling rollers 104. Inside the flat roller 103, the upper hollow leveling roller 104 and the lower hollow leveling roller 103 are heated. The air that enters is discharged through the exhaust holes opened at the other end of the upper hollow leveling roller 104 and the lower hollow leveling roller 103. When the high-quality aluminum alloy plate enters between the upper hollow leveling roller 104 and the lower hollow leveling roller 103, the heated upper hollow leveling roller 104 and the lower hollow leveling roller 103 can further heat and soften the high-quality aluminum alloy plate, making it easier to shape and level the high-quality aluminum alloy plate and improving the shaping and leveling effect.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shaping device for aluminum product processing, comprising a leveling machine body (1), characterized in that: The leveling machine body (1) includes a mounting frame (102), a drive motor (101) is fixedly connected to the surface of the mounting frame (102), a plurality of lower hollow leveling rollers (103) are rotatably connected to the surface of the mounting frame (102), two adjusting threaded rods (105) are threadedly connected to the surface of the mounting frame (102), an adjusting plate (106) is rotatably connected to one end of the two adjusting threaded rods (105), a plurality of upper hollow leveling rollers (104) are rotatably connected between the two adjusting plates (106), the adjusting plate (106) is slidably connected to the inner cavity of the mounting frame (102), and a softening mechanism (2) is provided on the surface of the mounting frame (102). The softening mechanism (2) includes a softening unit (21), which is disposed on one side of the mounting bracket (102); The softening mechanism (2) further includes an air blowing unit (22), which is disposed on one side of the softening unit (21); A heating mechanism (3) is provided on one side of the mounting bracket (102).

2. The shaping device for aluminum product processing according to claim 1, characterized in that: The softening unit (21) includes a heating box (2101), which is fixedly connected to the surface of the mounting frame (102). An electric heating wire (2125) is fixedly connected to the inner cavity of the heating box (2101). Two rectangular plates (2102) are fixedly connected to the surface of the mounting frame (102). A hollow brush roller (2104) is rotatably connected to the surface of the rectangular plates (2102). Several air vents (2128) are opened on the surface of the hollow brush roller (2104). A liquid storage cylinder (2107) is fixedly connected to one side of the mounting frame (102). A squeezer (2118) is installed at one end of the liquid storage cylinder (2107). The output end of the squeezer (2118) is fixedly connected to a first telescopic hose (2121). One end of the first telescopic hose (2121) is fixedly connected to a liquid outlet pipe (2128). 103), a plurality of liquid outlet heads (2124) are fixedly installed on the surface of the liquid outlet pipe (2103), one end of the two hollow brush rollers (2104) are connected to a U-shaped pipe (2122) through rotation, one end of the U-shaped pipe (2122) is fixedly connected to a first conveying pipe (2105), one end of the first conveying pipe (2105) is fixedly connected to a three-way pipe (2127), one end of the three-way pipe (2127) is fixedly connected to a conical shell (2126), one end of the conical shell (2126) is fixedly connected to one side of the heating box (2101), the extrusion end of the extruder (2118) is fixedly connected to an L-shaped rod (2119), the surface of the L-shaped rod (2119) is fixedly connected to a semi-circular block (2120), and one end of one of the hollow brush rollers (2104) is fixedly fitted with a cam (2129).

3. The shaping device for aluminum product processing according to claim 2, characterized in that: A dual-axis motor (2113) is fixedly connected to the surface of one of the rectangular plates (2102). One output end of the dual-axis motor (2113) extends through to one side of one of the rectangular plates (2102). One output end of the dual-axis motor (2113) is fixedly connected to one end of one of the hollow brush rollers (2104). A short rod (2116) is fixedly connected to the other output end of the dual-axis motor (2113). A circular shell (2111) is fixedly connected to one side of the heating box (2101).

4. The shaping device for aluminum product processing according to claim 3, characterized in that: One end of the hollow brush roller (2104) extends through to one side of one of the rectangular plates (2102) and is fixedly fitted with a linkage gear (2123). The two linkage gears (2123) mesh with each other. A filter screen plate (2112) is fixedly connected to one side of the circular shell (2111). A drive rod (2114) is rotatably connected inside the filter screen plate (2112). One end of the drive rod (2114) is fixedly connected to an air blowing fan blade (2131).

5. A shaping device for aluminum product processing according to claim 4, characterized in that: The other end of the drive rod (2114) and one end of the short rod (2116) are both fixedly fitted with a first synchronous wheel (2117). The surfaces of the two first synchronous wheels (2117) are connected to a first synchronous belt (2108) for transmission. The surface of the U-shaped tube (2122) is fixedly fitted with two support rods (2130). One end of the support rod (2130) is fixedly connected to the surface of the mounting frame (102). The two rectangular plates (2102) are rotatably connected with a support roller (2106). The surface of the liquid storage cylinder (2107) is fixedly connected with an injection pipe (2109). The surface of the injection pipe (2109) is threaded with a sealing cap (2110). The surface of the drive rod (2114) is rotatably fitted with a short plate (2115). One end of the short plate (2115) is fixedly connected to the surface of the mounting frame (102).

6. A shaping device for aluminum product processing according to claim 2, characterized in that: The air blowing unit (22) includes a connecting plate (2201), which is fixedly connected to one side of one of the rectangular plates (2102). Two compression airbags (2203) are fixedly connected to the surface of the connecting plate (2201). One end of the compression airbag (2203) is fixedly connected to an air blowing pipe (2208), and one end of the air blowing pipe (2208) extends through to one side of one of the rectangular plates (2102).

7. A shaping device for aluminum product processing according to claim 6, characterized in that: Several conical air-blowing heads (2209) are fixedly installed on the surface of the air-blowing pipe (2208). One end of the two compression airbags (2203) is fixedly connected to an air-injection pipe (2207). One end of the air-injection pipe (2207) is fixedly connected to the surface of the first delivery pipe (2105). A rotating rod (2206) is rotatably connected to one side of the surface of one of the rectangular plates (2102).

8. A shaping device for aluminum product processing according to claim 7, characterized in that: The rotating rod (2206) is fixedly fitted with a rotating shaft (2205), and the rotating shaft (2205) is rotatably connected to two extrusion rollers (2204). One end of a hollow brush roller (2104) and the surface of the rotating rod (2206) are both fixedly fitted with a second synchronous wheel (2202). The surfaces of the two second synchronous wheels (2202) are connected to a second synchronous belt (2210) for transmission. The surface of the extrusion airbag (2203) is fixedly fitted with two limiting plates (2211), and one end of the limiting plate (2211) is fixedly connected to the surface of the connecting plate (2201).

9. A shaping device for aluminum product processing according to claim 2, characterized in that: The heating mechanism (3) includes a second conveying pipe (306), one end of which is fixedly connected to one of the three-way pipes (2127). One end of each of the upper hollow leveling rollers (104) and the lower hollow leveling rollers (103) is rotatably connected to a first multi-head pipe (303) and a second multi-head pipe (304). The surface of the first multi-head pipe (303) is fixedly connected to a second telescopic hose (301), and one end of the second telescopic hose (301) is fixedly connected to a long pipe (302).

10. A shaping device for aluminum product processing according to claim 9, characterized in that: One end of the long tube (302) is fixedly connected to the surface of the second multi-head tube (304), the surface of the first multi-head tube (303) is fixedly connected to the surface of one of the adjustment plates (106), and two vertical plates (305) are fixedly sleeved on the surface of the second multi-head tube (304). One side of the vertical plate (305) is fixedly connected to the surface of the mounting bracket (102).

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