Accurate continuous injection type ammonia nitrogen tester
By designing a precise continuous injection ammonia nitrogen analyzer, the problems of cumbersome operation and broken detection process of traditional ammonia nitrogen analyzers have been solved. It realizes automatic calibration of pure water test tubes and precise transfer of sample test tubes, thereby improving detection efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ANHUI HUAZE TESTING TECHNOLOGY CO LTD
- Filing Date
- 2025-12-30
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional ammonia nitrogen analyzers are cumbersome to operate, time-consuming and labor-intensive, and cannot achieve continuous sample injection and detection. Manual intervention leads to the interruption of the detection process, making it difficult to meet the needs of accurate, continuous and automated detection.
A precise continuous injection ammonia nitrogen analyzer was designed, comprising a detection unit, a storage unit, an adjustment unit, a calibration unit, and a marking unit. Through flipping components, vertical components, bonding components, and extraction components, it realizes automatic calibration of pure water test tubes and precise transfer of sample test tubes. Combined with a drive component and a marking unit, it realizes automatic marking, thereby improving detection efficiency and accuracy.
It enables precise calibration of pure water test tubes and non-destructive handling of sample test tubes, ensuring the continuity and accuracy of testing, reducing errors from manual operation, and improving testing efficiency and labeling standardization.
Smart Images

Figure CN121878237A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ammonia nitrogen detection technology, specifically to a precise continuous feed ammonia nitrogen analyzer. Background Technology
[0002] Ammonia nitrogen is a key indicator in water pollution monitoring, industrial wastewater treatment, and environmental quality assessment. The accuracy and efficiency of its measurement results directly affect pollution control decisions and the effectiveness of environmental supervision. With the continuous improvement of environmental protection requirements and the surge in demand for batch sample testing in scenarios such as water quality monitoring and industrial quality inspection, traditional ammonia nitrogen analyzers can no longer meet the needs for precise, continuous, and automated testing, and have gradually exposed many technical bottlenecks.
[0003] The shortcomings of traditional ammonia nitrogen analyzers are as follows: traditional instruments require manual transfer of sample tubes to the testing station one by one, and manual removal after sample injection. This is cumbersome, time-consuming and labor-intensive for batch testing. At the same time, the pure water calibration step before testing also requires manual handling of the pure water tubes. Multiple manual interventions lead to a break in the testing process, making continuous sample injection and testing impossible and restricting the efficiency of batch sample testing. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a precise continuous feed ammonia nitrogen analyzer, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A precise continuous-feed ammonia nitrogen analyzer includes: a base, a detection unit fixedly mounted on the front side of the top of the base, a storage unit mounted on the base behind the detection unit, a frame fixedly mounted on the rear side of the top of the base, an adjustment unit fixedly mounted on the top of the front of the frame, a calibration unit fixedly mounted on the top of the adjustment unit, a pure water test tube clamped at the end of the calibration unit, an extraction component suspended at the bottom of the adjustment unit, and a marking unit fixedly mounted on the bottom of the extraction component; the storage unit includes a storage component and a placement component, both mounted on the top of the base and located behind the detection unit; the calibration unit includes a flipping component and a vertical component, and an adjustment... A flipping component is fixedly installed on the top of the unit, and a vertical component is assembled on the top of the flipping component. The pure water test tube is clamped by the vertical component. The flipping component is used to drive the vertical component to flip. The vertical component is used to drive the pure water test tube to dock with the detection unit. The detection unit is calibrated through the pure water test tube. The marking unit includes a driving component and a bonding component. The extraction component includes a tray, an active gripper, a connecting arm, and a second clamping foot. A liftable tray is suspended at the bottom of the adjustment unit. An active gripper is fixedly installed on the front side of the tray. A connecting arm is fixedly installed on the gripping end of the active gripper, and a second clamping foot is fixedly installed at the bottom of the connecting arm. A liftable driving component is fixedly installed at the bottom of the tray, and a bonding component is movably installed at the bottom of the driving component.
[0006] Furthermore, the detection unit includes a detection host, a display control module, and a placement slot. The detection host is fixedly installed on the front side of the top of the base, the display control module is mounted on the top of the detection host, a placement slot is provided on one side of the top of the detection host, a delivery port communicating with the detection host is fixedly installed at the bottom of the placement slot, and a cover plate for opening and closing is movably installed on the top of the placement slot.
[0007] Furthermore, the placement assembly includes a limiting foot, a sample placement box, and a positioning frame. Four sets of limiting feet are fixedly installed on the base on one side of the main storage rack, and the four sets of limiting feet are distributed in a rectangular array. The sample placement box is placed in the limiting foot. Both sides of the sample placement box are provided with handle slots. The positioning frame is fixedly installed inside the sample placement box. Sample test tubes that penetrate the positioning frame are inserted into the top of the sample placement box in an array. The storage assembly includes a main storage rack, which is fixedly installed on the base on one side of the sample placement box. A placement partition is fixedly installed inside the main storage rack, and a secondary storage rack is placed on top of the placement partition.
[0008] Furthermore, the adjustment unit includes a front mounting plate, a horizontal mounting plate, and an active slide rail one. The front mounting plate is fixedly mounted on the top of the front of the frame, the active slide rail one is fixedly mounted on the bottom of the front mounting plate, the horizontal mounting plate is fixedly mounted on the guide block of the active slide rail one, the active slide rail two is fixedly mounted on the bottom of the horizontal mounting plate, the telescopic cylinder one and the telescopic plate are fixedly mounted on the guide block of the active slide rail two, and the support plate is fixedly connected to the bottom of the telescopic cylinder one and the telescopic plate.
[0009] Furthermore, the flipping assembly includes a flipping frame and a mounting base. The mounting base is fixedly installed on the top of the front mounting plate, and a mounting ear is fixedly installed on the front of the mounting base. A drive spindle is rotatably installed inside the mounting ear, and the flipping frame is fixedly installed on the drive spindle. A telescopic cylinder II is fixedly installed on the top of the back of the flipping frame. The output end of the telescopic cylinder II passes through the flipping frame and is connected to a hanger. A vertical component is assembled inside the hanger. The flipping frame, the telescopic cylinder II, and the hanger form a T-shape.
[0010] Furthermore, the vertical assembly includes a vertical plate and a fixed shaft. The fixed shaft is rotatably mounted inside the hanger, and two sets of vertical plates are fitted on the fixed shaft. A threaded adjusting rod is threaded through the two sets of vertical plates. A clamp is fixedly mounted on the bottom inner side of the vertical plate, and the pure water test tube is clamped and fixed by the clamp. The threaded adjusting rod is used to drive the vertical plates to move in opposite directions.
[0011] Furthermore, the drive assembly includes a telescopic cylinder three, a hinge cylinder, a lifting plate, and a hinge seat. The telescopic cylinder three is fixedly installed on the top of the support plate. The output end of the telescopic cylinder three passes through the support plate and is connected to the lifting plate. The hinge cylinder is movably installed on one side of the bottom of the lifting plate, and the hinge seat is fixedly installed on the other side of the bottom of the lifting plate. The bottom of the hinge cylinder and the hinge seat are hinged together to install a fitting assembly.
[0012] Furthermore, the bonding assembly includes a mounting shell, a hinge cylinder and a bottom are hinged together to the mounting shell, a placement shaft is rotatably mounted inside the mounting shell, an opening is provided at the bottom of the mounting shell, a peeling plate extending into the opening is fixedly connected inside the mounting shell, a pressure roller is rotatably mounted inside the opening at the outer end of the peeling plate, a bonding wheel is rotatably mounted inside the mounting shell and contacts the inner side of the peeling plate, a guide rod is fixedly mounted inside the mounting shell between the placement shaft and the bonding wheel, a take-up shaft is rotatably mounted outside the mounting shell, and a guide rod assembly is fixedly mounted inside the mounting shell on the outer side of the take-up shaft.
[0013] Furthermore, a marking component is wound on the placement shaft. The marking component consists of an isolation layer, a base layer, and a marking adhesive layer. The base layer and the marking adhesive layer are jointly attached to the base layer, and the marking adhesive layer can be detachably disposed within the base layer. A peeling plate is used to peel off the marking adhesive layer on the isolation layer, and a pressure roller is used to roll the peeled marking adhesive layer.
[0014] This invention provides a precise continuous-feed ammonia nitrogen analyzer. Compared with the prior art, it has the following advantages: 1. Calibration Unit: The drive spindle rotates the tilting frame, enabling the storage and calibration of pure water test tubes. When not calibrating, the tubes are stored vertically to save space; during calibration, they are tilted horizontally to accommodate different connection requirements. Telescopic cylinder two drives the lifting frame to raise and lower, precisely inserting the pure water test tubes into the testing unit's inlet, ensuring accurate alignment and improving instrument calibration accuracy. A threaded adjustment rod drives the vertical plate to move in opposite directions, and clamping feet one allows for flexible adjustment of the clamping distance, accommodating pure water test tubes of different diameters and enhancing the versatility of the calibration unit. Clamping feet one pair symmetrically clamps the pure water test tubes, and the fixed shaft rotates adaptively with gravity, maintaining the test tubes in a drooping position to ensure precise alignment with the inlet and accurate calibration.
[0015] 2. Marking Unit: A telescopic cylinder enables the lifting and lowering of the bonding component, while a hinge cylinder drives the component's angle deflection. The hinge seat then rotates the entire unit, allowing for multi-dimensional adjustments in lifting, angle, and rotation to accommodate marking needs of different test tube sizes. The flexible hinge connection ensures precise bonding of the bonding component to the test tube's outer wall, guaranteeing flatness and firmness of the marking. The pressure roller and bonding roller work together to tightly adhere the marking layer to the test tube's outer wall, resulting in a smooth, edge-free, and non-detachable finish, improving marking standardization. The adhesive layer can be printed with and binds test data, leaving no adhesive residue after application. This ensures accurate and traceable binding of sample test information, eliminating errors and omissions caused by manual marking.
[0016] 3. Extraction Component: The active gripper drives the connecting arm and clamping feet to retract and open, securely holding sample tubes of different diameters, achieving non-destructive gripping and fixing of sample tubes, and ensuring no slippage or displacement during transport. The tray supports the gripper structure and, with the adjustment unit, completes horizontal, vertical, and lifting displacement, enabling precise transfer of sample tubes from the storage unit to the detection unit, ensuring continuous sample injection efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the overall structure of the present invention is shown; Figure 2 A schematic diagram of the structure of the adjustment unit and the verification unit of the present invention is shown; Figure 3 A schematic diagram of the verification unit structure of the present invention is shown; Figure 4The present invention is shown. Figure 3 A magnified structural diagram of part A in the diagram; Figure 5 A schematic diagram of the adjustment unit and drive component structure of the present invention is shown; Figure 6 A schematic diagram of the bonding component structure of the present invention is shown. Figure 1 ; Figure 7 A schematic diagram of the bonding component structure of the present invention is shown. Figure 2 ; Figure 8 A schematic diagram of the marking component structure of the present invention is shown; Figure 9 A schematic diagram of the detection unit and storage component structure of the present invention is shown; Figure 10 A schematic diagram of the placement component structure of the present invention is shown; Figure 11 A schematic diagram of the extraction component structure of the present invention is shown; As shown in the figure: 100. Base; 101. Rack; 200. Detection unit; 201. Detection host; 202. Display control module; 203. Placement slot; 204. Dispensing port; 205. Cover plate; 300. Storage unit; 310. Storage component; 311. Primary storage rack; 312. Secondary storage rack; 313. Placement partition; 320. Placement component; 321. Limiting foot; 322. Sample placement box; 323. Positioning frame; 324. Handle slot; 400. Adjustment unit; 401. Front mounting plate; 402. Horizontal mounting plate; 403. Active slide rail one; 404. Active slide rail two; 405. Telescopic cylinder one; 406. Telescopic plate; 500, Verification Unit; 510. Tilting assembly; 511. Tilting frame; 512. Mounting base; 513. Mounting ear; 514. Drive spindle; 515. Telescopic cylinder II; 516. Hanger; 520. Vertical assembly; 521. Vertical plate; 522. Fixed shaft; 523. Threaded adjusting rod; 524. Clamping foot one; 600, Marking unit; 610. Drive assembly; 611. Telescopic cylinder three; 612. Articulated cylinder; 613. Lifting plate; 614. Articulated base; 620. Lamination assembly; 621. Mounting housing; 622. Placement shaft; 623. Pressure roller; 624. Peeling plate; 625. Lamination roller; 626. Rewinding shaft; 627. Lamination opening; 628. Guide rod assembly; 629. Guide rod; 630. Marking component; 631. Isolation layer; 632. Base layer; 633. Marking adhesive layer; 700, pure water test tubes; 800. Extraction component; 801. Pallet; 802. Active gripper; 803. Connecting arm; 804. Gripper two; 900, Sample tubes. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example
[0020] To address the technical problems in the background section, the following precise continuous feed ammonia nitrogen analyzer is provided: Combination Figures 1-11 As shown, the precise continuous injection ammonia nitrogen analyzer provided by the present invention includes: a base 100, a detection unit 200 fixedly installed on the front side of the top of the base 100, a storage unit 300 assembled on the base 100 behind the detection unit 200, a frame 101 fixedly installed on the rear side of the top of the base 100, an adjustment unit 400 fixedly installed on the top of the front of the frame 101, a calibration unit 500 fixedly installed on the top of the adjustment unit 400, a pure water test tube 700 clamped at the end of the calibration unit 500, an extraction component 800 suspended at the bottom of the adjustment unit 400, and a marking unit 600 fixedly installed at the bottom of the extraction component 800. The storage unit 300 includes a storage component 310 and a placement component 320. The storage component 310 and the placement component 320 are respectively mounted on the top of the base 100, and the storage component 310 and the placement component 320 are located behind the detection unit 200. The verification unit 500 includes a flipping component 510 and a vertical component 520. The flipping component 510 is fixedly installed on the top of the adjustment unit 400, and the vertical component 520 is mounted on the top of the flipping component 510. The pure water test tube 700 is clamped by the vertical component 520. The flipping component 510 is used to drive the vertical component 520 to flip. The vertical component 520 is used to drive the pure water test tube 700 to dock with the detection unit 200. The detection unit 200 is verified through the pure water test tube 700. The marking unit 600 includes a driving component 610 and an adhesion component 620; the extraction component 800 includes a tray 801, an active gripper 802, a connecting arm 803, and a second gripper 804. The bottom of the adjustment unit 400 is equipped with a liftable tray 801. The active gripper 802 is fixedly installed on the front side of the tray 801. The clamping end of the active gripper 802 is fixedly installed with the connecting arm 803, and the bottom of the connecting arm 803 is fixedly installed with a second gripper 804. The bottom of the tray 801 is fixedly equipped with a liftable driving component 610, and the adhesion component 620 is movably installed on the bottom of the driving component 610.
[0021] In the above scheme: 1. Storage unit: 1.1 The main and auxiliary storage racks are arranged in layers, which can store spare empty test tubes and test tubes that have been tested, so as to realize the classified management of test tubes, avoid confusion, and improve the standardization of storage.
[0022] 1.2 The placement of partitions enables multi-layer storage, adapting to the storage needs of multiple batches and specifications of test tubes, thereby improving the instrument's storage capacity and adaptability.
[0023] 1.3 The limiting feet rigidly limit the sample placement box, and the positioning frame fixes the test tube array to prevent the test tubes from tilting or tipping over, ensuring that the extraction component can accurately grasp them.
[0024] 1.4 The sample placement box centrally holds the test tubes of samples to be tested, and the carrying handle facilitates quick manual transfer and replenishment of samples, improving sample replacement efficiency. 2. Verification Unit: 2.1 The drive spindle rotates the tilting frame to achieve the posture switching of pure water test tube storage and calibration station. When not calibrating, it is stored vertically to save space; when calibrating, it is tilted horizontally to adapt to the connection requirements.
[0025] 2.2 The telescopic cylinder drives the lifting frame to move up and down, enabling the pure water test tube to be accurately inserted into the testing unit's dispensing port, ensuring the alignment accuracy of pure water calibration and improving the instrument's calibration accuracy.
[0026] 2.3 The threaded adjustment rod drives the vertical plate to move in opposite directions, and the clamping feet can flexibly adjust the clamping distance to adapt to pure water test tubes of different diameters, thus improving the versatility of the calibration unit.
[0027] 2.4 The clamps symmetrically hold a pair of pure water test tubes, and the fixed axis rotates adaptively with gravity to keep the test tubes hanging down, ensuring precise connection with the dispensing port and calibration without deviation.
[0028] 3. Marking unit: 3.1 The telescopic cylinder enables the lifting and lowering of the fitting component, the hinge cylinder drives the component to deflect at an angle, and the hinge seat drives the whole to rotate, completing multi-dimensional adjustment of lifting, angle, and rotation to adapt to the marking needs of test tubes of different specifications.
[0029] 3.2 The hinged connection allows for flexible transmission, enabling the bonding components to precisely adhere to the outer wall of the test tube, ensuring the flatness and firmness of the markings.
[0030] 3.3. In conjunction with the extraction component, marking is initiated immediately after detection, achieving seamless connection between detection and marking processes and improving work efficiency.
[0031] 3.4 Placement of the shaft for feeding and winding of the shaft, combined with the peeling plate, enables automatic peeling of the marking adhesive layer from the substrate, replacing manual peeling and improving marking efficiency.
[0032] 3.5 The pressure roller and the bonding roller work together to tightly adhere the marking layer to the outer wall of the test tube, resulting in a smooth, even finish without any lifting edges and preventing it from falling off, thus improving the standardization of the marking.
[0033] 3.6 The guide rod and guide rod assembly standardize the consumable delivery path to avoid tangling or jamming of marking components and ensure continuous marking operations.
[0034] 3.7 The three-layer structure design allows the peeling plate to quickly separate the marking adhesive layer, peeling smoothly without sticking, making it suitable for automated marking operations.
[0035] 3.8 The labeling and adhesive layer can be printed to bind test data. After pasting, there is no adhesive residue, which realizes accurate binding and traceability of sample test information and eliminates errors and omissions caused by manual labeling.
[0036] 4. Extract components: 4.1 The active gripper drives the connecting arm and the second gripper foot to retract and open, which can firmly hold sample tubes of different diameters, realize the non-destructive gripping and fixing of sample tubes, and ensure that the transport is free from falling off or shifting.
[0037] 4.2 The tray supports the gripper structure, which moves horizontally, vertically, and vertically with the adjustment unit, enabling precise transfer of sample tubes from the storage unit to the detection unit and ensuring continuous sample injection efficiency.
[0038] In this embodiment, the detection unit 200 includes a detection host 201, a display control module 202, and a placement slot 203. The detection host 201 is fixedly installed on the front side of the top of the base 100. The display control module 202 is mounted on the top of the detection host 201. A placement slot 203 is provided on one side of the top of the detection host 201. An inlet 204 communicating with the detection host 201 is fixedly installed at the bottom of the placement slot 203. A cover plate 205 for opening and closing is movably installed on the top of the placement slot 203.
[0039] The main unit provides core detection functions for ammonia nitrogen determination. The display and control module can intuitively display detection data and control the detection process, improving the convenience of human-computer interaction. The placement slot provides precise placement and positioning for sample tubes and pure water tubes. The placement port is connected to the main unit to ensure that the detection liquid enters the detection module smoothly, improving the accuracy of the measurement. The cover plate on top of the placement tank can be opened and closed. When not in operation, the placement tank and the delivery port are closed to prevent impurities from falling into and contaminating the detection components, ensuring a clean detection environment and reducing measurement errors. The design of the placement slot and inlet is compatible with sample tubes and pure water tubes, enabling precise insertion and stable placement of the tubes, thus avoiding detection failures caused by tube tilting.
[0040] In this embodiment, the placement component 320 includes a limiting foot 321, a sample placement box 322, and a positioning frame 323. Four sets of limiting feet 321 are fixedly installed on the base 100 on one side of the main storage rack 311, and the four sets of limiting feet 321 are arranged in a rectangular array. The sample placement box 322 is placed in the limiting foot 321. Both sides of the sample placement box 322 are provided with a carrying slot 324. The positioning frame 323 is fixedly installed inside the sample placement box 322. Sample tubes 900 that penetrate the positioning frame 323 are inserted into the top of the sample placement box 322 in an array. The storage component 310 includes a main storage rack 311, which is fixedly installed on the base 100 on one side of the sample placement box 322. A placement partition 313 is fixedly installed inside the main storage rack 311, and a secondary storage rack 312 is placed on top of the placement partition 313.
[0041] The storage unit is divided into a storage component and a placement component. The placement component can centrally place the test tubes of samples to be tested, while the storage component can classify and store spare test tubes and tested test tubes, so as to realize the classified management of samples to be tested, spare, and tested, avoid sample confusion, and improve the standardization of storage. The limiting feet provide rigid positioning for the sample placement box, while the positioning frame provides array-style positioning for the sample tubes, preventing them from tilting or tipping over and ensuring accurate gripping of the extraction components. The carrying handle facilitates manual transfer and replenishment of the sample placement box, improving the convenience of sample replacement. The main storage rack, along with partitions and secondary storage racks, allows for layered storage of test tubes of different sizes, adapting to the storage needs of multiple batches of samples and improving the instrument's storage adaptability.
[0042] In this embodiment, the adjustment unit 400 includes a front mounting plate 401, a horizontal mounting plate 402, and an active slide rail 403. The front mounting plate 401 is fixedly mounted on the top of the front of the frame 101, the active slide rail 403 is fixedly mounted on the bottom of the front mounting plate 401, the horizontal mounting plate 402 is fixedly mounted on the guide block of the active slide rail 403, the active slide rail 404 is fixedly mounted on the bottom of the horizontal mounting plate 402, the telescopic cylinder 405 and the telescopic plate 406 are fixedly mounted on the guide block of the active slide rail 404, and the support plate 801 is fixedly connected to the bottom of the telescopic cylinder 405 and the telescopic plate 406.
[0043] Active slide rail one enables lateral displacement adjustment of the horizontal mounting plate, while active slide rail two enables longitudinal displacement adjustment of telescopic cylinder one and telescopic plate. The two work together to achieve precise bidirectional positioning of the extraction component, which can be adapted to the different workstation requirements of the storage unit and the detection unit, ensuring the alignment accuracy of test tube grabbing and sample injection. The telescopic cylinder, in conjunction with the telescopic plate, drives the tray and extraction components to rise and fall. The lifting transmission is stable, which can smoothly move the sample tubes and clamping structure up and down, avoiding shaking and falling off the test tubes during the transfer process and improving the stability of the transfer. The front mounting plate and the horizontal mounting plate provide a stable mounting base for the slide rail and telescopic components, ensuring that the adjustment unit operates without deformation or jamming, and improving the accuracy of displacement adjustment.
[0044] In this embodiment, the flipping assembly 510 includes a flipping frame 511 and a mounting base 512. The mounting base 512 is fixedly mounted on the top of the front mounting plate 401. The mounting ear 513 is fixedly mounted on the front of the mounting base 512. The drive spindle 514 is rotatably mounted inside the mounting ear 513. The flipping frame 511 is fixedly mounted on the drive spindle 514. The telescopic cylinder 515 is fixedly mounted on the top of the back of the flipping frame 511. The output end of the telescopic cylinder 515 passes through the flipping frame 511 and is connected to a hanger 516. The vertical assembly 520 is assembled inside the hanger 516. The flipping frame 511, the telescopic cylinder 515, and the hanger 516 form a T-shape.
[0045] The drive spindle rotates the tilting frame, enabling the tilting frame to switch from vertical to horizontal postures. This allows the vertical components and pure water test tubes to switch between the calibration station and the storage station, adapting to the operational requirements of pre-test calibration and post-test reset. The telescopic cylinder dual-drive lifting bracket can precisely lower the vertical components and pure water test tubes, achieving seamless docking with the testing unit's inlet and ensuring the accuracy of pure water testing. The mounting base and mounting ears provide a stable rotation fulcrum for the drive spindle. The tilting frame, telescopic cylinder, and hanger form a T-shaped structure, which drives the pure water test tube to tilt and lift without shaking, thus improving the stability of the calibration operation.
[0046] In this embodiment, the vertical assembly 520 includes a vertical plate 521 and a fixed shaft 522. The fixed shaft 522 is rotatably mounted inside the hanger 516. Two sets of vertical plates 521 are fitted on the fixed shaft 522. A threaded adjusting rod 523 is threaded through the two sets of vertical plates 521. A clamp 524 is fixedly installed on the bottom inner side of the vertical plate 521. The pure water test tube 700 is clamped and fixed by the clamp 524. The threaded adjusting rod 523 is used to drive the vertical plates 521 to move in opposite directions.
[0047] The threaded adjustment rod drives two sets of vertical plates to move in opposite directions through opposing threads, causing the clamping feet to close or open, which can flexibly adjust the clamping distance and adapt to pure water test tubes of different diameters, thus improving the versatility of the calibration unit. Two sets of clamps symmetrically clamp a pair of pure water test tubes, with uniform clamping force, which can ensure that the pure water test tubes do not shift or fall off during flipping, lifting, and docking, thus ensuring the stability of the calibration operation. The fixed shaft drives the vertical plate to rotate, which allows the pure water test tube to remain hanging due to gravity when the flipping frame changes its posture, ensuring accurate docking with the testing unit's delivery port and improving calibration accuracy.
[0048] In this embodiment, the drive assembly 610 includes a telescopic cylinder 611, a hinge cylinder 612, a lifting plate 613, and a hinge seat 614. The telescopic cylinder 611 is fixedly installed on the top of the support plate 801. The output end of the telescopic cylinder 611 passes through the support plate 801 and is connected to the lifting plate 613. The hinge cylinder 612 is movably installed on one side of the bottom of the lifting plate 613. The hinge seat 614 is fixedly installed on the other side of the bottom of the lifting plate 613. The bottom of the hinge cylinder 612 and the hinge seat 614 are hinged together to install a fitting assembly 620.
[0049] The telescopic cylinder enables the lifting and lowering adjustment of the bonding component, the hinge cylinder can drive the bonding component to deflect at an angle, and the hinge seat can drive the driving component and the bonding component to rotate, realizing multi-dimensional adjustment of the marking structure lifting and angle rotation, adapting to the marking and pasting needs of sample tubes of different specifications. The mounting plate provides a stable mounting base for the articulated cylinder and telescopic cylinder. The articulated connection structure is flexible in transmission and can drive the bonding component to accurately bond to the outer wall of the sample tube, ensuring the flatness and firmness of the marking. The drive assembly and the extraction assembly are fixedly connected to a tray, allowing the drive assembly to move synchronously with the extraction assembly. This enables the labeling process to be completed immediately after the sample tube testing is finished, achieving a seamless connection between the testing and labeling procedures. In this embodiment, the bonding assembly 620 includes a mounting shell 621. The bottoms of the hinge cylinders 612 and 615 are hinged together to the mounting shell 621. A placement shaft 622 is rotatably mounted inside the mounting shell 621. An opening 627 is provided at the bottom of the mounting shell 621. A peeling plate 624 extending into the opening 627 is fixedly connected inside the mounting shell 621. A pressure roller 623 is rotatably mounted inside the opening 627 at the outer end of the peeling plate 624. A bonding wheel 625 is rotatably mounted inside the mounting shell 621, and the bonding wheel 625 contacts the inner side of the peeling plate 624. A guide rod 629 is fixedly mounted inside the mounting shell 621 between the placement shaft 622 and the bonding wheel 625. A take-up shaft 626 is rotatably mounted outside the mounting shell 621, and a guide rod assembly 628 is fixedly mounted inside the outer mounting shell 621 of the take-up shaft 626.
[0050] The placement shaft can retract the marking components, the peeling plate can accurately peel the marking adhesive layer from the base layer and the isolation layer, and the bonding roller, together with the pressure roller, can roll and adhere the peeled marking layer to the outer wall of the test tube, realizing automated operation of marking, peeling and pasting, replacing manual operation, and improving marking efficiency and flatness; The guide rod and guide rod assembly provide an orderly guide path for the marking components, and the take-up shaft can automatically rewind the peeled isolation layer and base layer to avoid component tangling and jamming, ensuring continuous marking operations; The design of the labeling port and pressure roller is adapted to the outer wall of the sample tube, which can achieve a tight fit between the labeling layer and the tube, avoid labeling detachment and edge lifting, and improve the standardization of labeling.
[0051] In this embodiment, a marking component 630 is wound on the shaft 622. The marking component 630 is composed of an isolation layer 631, a base layer 632, and a marking adhesive layer 633. The base layer 632 and the marking adhesive layer 633 are jointly attached to the base layer 632, and the marking adhesive layer 633 can be detachably disposed within the base layer 632. A peeling plate 624 is used to peel off the marking adhesive layer 633 on the isolation layer. A pressure roller 623 is used to roll the peeled marking adhesive layer 633.
[0052] The marking component adopts a layered structure of an isolation layer, a base layer, and a marking adhesive layer. The peeling plate can quickly separate the marking adhesive layer from the other layers. The peeling process is smooth and non-sticky, which greatly improves the marking peeling efficiency. The labeling adhesive layer can support the printing of test information, achieving precise binding between test data and the labeling layer. After pasting, it can firmly adhere to the outer wall of the sample tube, leaving no adhesive residue and is not easy to fall off, ensuring the traceability of sample test information. The rewinding shaft can centrally rewind the stripped isolation layer and base layer, keeping the instrument's interior clean and preventing waste layers from scattering and contaminating the testing environment, while also enabling the orderly recycling of consumables.
[0053] Working principle and usage process of this invention: S1. Personnel remove the secondary storage rack 312 on the partition 313, take out the sample tube 900 without samples, open the sealing cap on the sample tube 900 and pour in the sample to be tested. Then, personnel orderly insert the sample tubes 900 containing samples into the sample placement box 322, ensuring that the sample tubes 900 pass through the positioning frame 323. Finally, personnel can place the sample placement box 322 into the limiting foot 321 using the carrying handle 324 to achieve limiting constraint on the sample placement box 322. Personnel manually open the cover 205 to open the placement slot 203 and start the detection host 201 through the display control module 202, causing the detection host 201 to enter the detection process. S2. Before the sample is tested, the personnel need to perform a verification. The verification method is as follows: Start the drive spindle 514 in the mounting ear 513, which drives the flipping frame 511 to rotate from the vertical state to the horizontal state. When switching to the horizontal state, the fixed shaft 522 will be affected by the weight of the pure water test tube 700 and enter the drooping state as it rotates, so that the pure water test tube 700 corresponds to the lower delivery port 204. Start the telescopic cylinder 515 to push the hanger 516, so that the pure water test tube 700 suspended at the end of the hanger 516 will be lowered and inserted into the delivery port 204. After the detection host 201 has completed the verification, the pure water test tube 700 can be reset again according to the above steps for subsequent sample testing. S3. At this time, activate active slide rail 1 403 and active slide rail 2 404. Utilize the horizontal and vertical adjustment between active slide rail 1 403 and active slide rail 2 404 to make the suspended support plate 801 reach the corresponding sampling point, ensuring that clamping foot 2 804 is synchronously aligned. Then, activate telescopic cylinder 1 405 to extend synchronously and telescopic plate 406 to descend synchronously, causing clamping foot 2 804 to descend to both sides of sample tube 900. Then, drive connecting arm 803 to retract via active gripper 802, and clamping foot 2 804 to clamp and fix sample tube 900, completing the extraction of sample tube 900. After extraction, it can be retrieved and reset again via telescopic cylinder 1 405. By adjusting the horizontal and vertical alignment between the active slide rail 1 403 and the active slide rail 2 404, the extracted sample tube 900 is moved to the position corresponding to the delivery port 204. Finally, the extension and descent of the telescopic cylinder 1 405 causes the sample tube 900 to be inserted into the delivery port 204. At this time, the personnel can perform the test on the inserted sample tube 900 by operating the display control module 202 on the detection host 201. After the test is completed, the detection host 201 pushes the test data to the marking unit 600, and the marking unit 600 enters the marking state. S3. During the test, after the test is completed, the tested sample tube 900 can be clamped and pulled out. During the recycling process, the motor on the winding shaft 626 is started to perform the winding operation. The placement shaft 622 is subjected to tension and rotates synchronously. The marking component 630 on the placement shaft 622 is conveyed and guided by the guide rod 629 into the space between the peeling plate 624 and the bonding wheel 625. At the same time, the print head prints the pushed information onto the marking adhesive layer 633. The rolling guide of the bonding wheel 625 causes the marking component 630 to be guided along the surface of the peeling plate 624 until it reaches the outer end of the peeling plate 624. Under the action of the edge of the peeling plate 624, the marking adhesive layer 633 causes the base layer 632 and the isolation layer 631 to separate. The isolation layer 631 and the base layer 632 are then recycled along the other side of the peeling plate 624. Finally, the winding shaft 626 is wound up under the guidance of the guide rod group 628. The hinge cylinder 612 is activated to push the rear side of the mounting shell 621. The mounting shell 621 uses the hinge with 615 to change its direction. At that time, the front side of the mounting shell 621 will extend under the driving force, causing the pressure roller 623 to come into contact with the sample tube 900 on the front side. At that time, the end of the marking adhesive layer 633 will be pressed onto the sample tube 900 by the pressure roller 623. Finally, the hinge seat 614 can be activated to push the tray 801. At that time, the hoisted mounting shell 621 will drive the internal pressure roller 623 to roll along the outside of the sample tube 900, so that the marking adhesive layer 633 is attached to the sample tube 900. In this way, the information of the sample tube 900 after the test will be recorded synchronously. Once the sample tubes 900 in the sample placement box 322 have been tested, personnel can remove them and place the tested sample tubes 900 in their respective secondary storage racks 312. Then, the personnel hold the pure water test tube 700 and rotate the threaded adjustment rod 523. The threaded adjustment rod 523 uses its own opposing threads to drive the vertical plate 521 in opposite directions, causing the vertical plate 521 to drive the bottom clamp 524 to expand outward, thereby releasing the clamping and fixing of the pure water test tube 700 and completing its recovery.
[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A precise continuous feed ammonia nitrogen analyzer, characterized in that, include: A base, a detection unit is fixedly installed on the front side of the top of the base, a storage unit is assembled on the base behind the detection unit, a frame is fixedly installed on the rear side of the top of the base, an adjustment unit is fixedly installed on the top of the front of the frame, a calibration unit is fixedly installed on the top of the adjustment unit, a pure water test tube is clamped at the end of the calibration unit, an extraction component is suspended at the bottom of the adjustment unit, and a marking unit is fixedly installed at the bottom of the extraction component. The storage unit includes a storage component and a placement component. The storage component and the placement component are respectively mounted on the top of the base, and the storage component and the placement component are located on the rear side of the detection unit. The calibration unit includes a flipping component and a vertical component. The flipping component is fixedly installed on the top of the adjustment unit, and the vertical component is assembled on the top of the flipping component. The pure water test tube is clamped by the vertical component. The flipping component is used to drive the vertical component to flip. The vertical component is used to drive the pure water test tube to dock with the detection unit. The testing unit is calibrated using a pure water test tube; The marking unit includes a driving component and an adhesion component; the extraction component includes a tray, an active gripper, a connecting arm, and a second gripper foot. The bottom of the adjustment unit is equipped with a liftable tray, the front side of which is fixedly mounted with an active gripper, the gripping end of which is fixedly mounted with a connecting arm, and the bottom of which is fixedly mounted with a second gripper foot; the bottom of the tray is fixedly mounted with a liftable driving component, and the bottom of the driving component is movably mounted with an adhesion component.
2. The precise continuous feed ammonia nitrogen analyzer according to claim 1, characterized in that: The detection unit includes a detection host, a display control module, and a placement slot. The detection host is fixedly installed on the front side of the top of the base. The display control module is mounted on the top of the detection host. A placement slot is provided on one side of the top of the detection host. An injection port communicating with the detection host is fixedly installed at the bottom of the placement slot. A cover plate for opening and closing is movably installed on the top of the placement slot.
3. The precise continuous feed ammonia nitrogen analyzer according to claim 2, characterized in that: The placement assembly includes a limiting foot, a sample placement box, and a positioning frame. Four sets of limiting feet are fixedly installed on the base on one side of the main storage rack, and the four sets of limiting feet are arranged in a rectangular array. The sample placement box is placed in the limiting foot. Both sides of the sample placement box are provided with a carrying slot. The positioning frame is fixedly installed inside the sample placement box. Sample test tubes that penetrate the positioning frame are inserted into the top of the sample placement box in an array. The storage assembly includes a main storage rack, which is fixedly installed on the base on one side of the sample placement box. A placement partition is fixedly installed inside the main storage rack, and a secondary storage rack is placed on top of the placement partition.
4. The precise continuous feed ammonia nitrogen analyzer according to claim 1, characterized in that: The adjustment unit includes a front mounting plate, a horizontal mounting plate, and an active slide rail one. The front mounting plate is fixedly installed on the top of the front of the frame, and the active slide rail one is fixedly installed on the bottom of the front mounting plate. The horizontal mounting plate is fixedly installed on the guide block of the active slide rail one, and the active slide rail two is fixedly installed on the bottom of the horizontal mounting plate. The telescopic cylinder one and the telescopic plate are fixedly installed on the guide block of the active slide rail two, and the support plate is fixedly connected to the bottom of the telescopic cylinder one and the telescopic plate.
5. The precise continuous feed ammonia nitrogen analyzer according to claim 4, characterized in that: The flipping assembly includes a flipping frame and a mounting base. The mounting base is fixedly installed on the top of the front mounting plate. The mounting ear is fixedly installed on the front of the mounting base. The drive spindle is rotatably installed inside the mounting ear. The flipping frame is fixedly installed on the drive spindle. The telescopic cylinder II is fixedly installed on the top of the back of the flipping frame. The output end of the telescopic cylinder II passes through the flipping frame and is connected to a hanger. The vertical component is assembled inside the hanger. The flipping frame, the telescopic cylinder II, and the hanger form a T-shape.
6. The precise continuous feed ammonia nitrogen analyzer according to claim 5, characterized in that: The vertical assembly includes a vertical plate and a fixed shaft. The fixed shaft is rotatably mounted inside the hanger. Two sets of vertical plates are fitted on the fixed shaft. A threaded adjusting rod is threaded through the two sets of vertical plates. A clamp is fixedly installed on the bottom inner side of the vertical plate. The pure water test tube is clamped and fixed by the clamp. The threaded adjusting rod is used to drive the vertical plates to move in opposite directions.
7. The precise continuous feed ammonia nitrogen analyzer according to claim 1, characterized in that: The drive assembly includes a telescopic cylinder three, a hinge cylinder, a lifting plate, and a hinge seat. The telescopic cylinder three is fixedly installed on the top of the support plate. The output end of the telescopic cylinder three passes through the support plate and is connected to the lifting plate. The hinge cylinder is movably installed on one side of the bottom of the lifting plate, and the hinge seat is fixedly installed on the other side of the bottom of the lifting plate. The bottom of the hinge cylinder and the hinge seat are hinged together to install a fitting assembly.
8. The precise continuous feed ammonia nitrogen analyzer according to claim 7, characterized in that: The bonding assembly includes a mounting shell, a hinge cylinder and a bottom are hinged together to the mounting shell, a placement shaft is rotatably mounted inside the mounting shell, an opening is provided at the bottom of the mounting shell, a peeling plate extending into the opening is fixedly connected inside the mounting shell, a pressure roller is rotatably mounted inside the opening at the outer end of the peeling plate, a bonding wheel is rotatably mounted inside the mounting shell and contacts the inner side of the peeling plate, a guide rod is fixedly mounted inside the mounting shell between the placement shaft and the bonding wheel, a winding shaft is rotatably mounted outside the mounting shell and a guide rod assembly is fixedly mounted inside the mounting shell on the outer side of the winding shaft.
9. The precise continuous feed ammonia nitrogen analyzer according to claim 8, characterized in that: The placement shaft has a marking component wound up. The marking component consists of an isolation layer, a base layer, and a marking adhesive layer. The base layer and the marking adhesive layer are jointly attached to the base layer. The marking adhesive layer can be detachably disposed within the base layer. A peeling plate is used to peel off the marking adhesive layer on the isolation layer. The pressure roller is used to roll over the peeled-off marking adhesive layer.