Jelly preparation technology
By using a filling device to hollow out the jelly and inject fruit juice, the problem of jelly lacking fruit juice filling is solved, and the jelly achieves diversified taste and aesthetic effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 孙安琪
- Filing Date
- 2023-12-16
- Publication Date
- 2026-04-21
AI Technical Summary
Existing jellies lack the texture of a fruit juice filling and cannot achieve a bursting effect.
The sandwich device uses components such as a bracket, a rotating shaft, a limiting groove, a connecting rod, a limiting plate, an air chamber, an air pipe, and a rubber support membrane to process a hollow jelly and inject juice to form a juice sandwich.
This achieves the effect of fruit juice filling in jelly, enhancing the taste experience and increasing the jelly's appearance and flavor diversity.
Smart Images
Figure CN121890723A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of jelly preparation technology, and more specifically to a jelly preparation process. Background Technology
[0002] Jelly is a type of dessert, usually in the form of a semi-solid gel with a chewy texture and sweet taste. It is a popular snack for many people. It can be made into various shapes, such as spheres, squares, and strips, using different molds. Various colors and decorations can also be added to enhance its appearance.
[0003] Adding fruits and nuts to jelly can improve its texture. Currently, there is a lack of jelly with fruit juice fillings, which would give the jelly a bursting, juicy texture. Summary of the Invention
[0004] To overcome the shortcomings of the prior art, the present invention provides a jelly preparation process, the beneficial effect of which is to prepare jelly with fruit juice filling.
[0005] A jelly preparation process, comprising the following steps:
[0006] S1: Prepare two portions of juice. Add sugar, flavoring, and gelatin to one portion and heat to dissolve and make a jelly liquid.
[0007] S2: Place the two molds on both sides of the sandwich device;
[0008] S3: Pour the jelly liquid into the mold on one side;
[0009] S4: Hollowness is created inside the jelly using a sandwich device;
[0010] S5: Rotate the sandwich device to inject juice into the hollow cavity;
[0011] S6: Pour the jelly liquid onto the top layer of the jelly, and the jelly preparation is complete after solidification.
[0012] Furthermore, the jelly liquid in step S1 comprises the following raw materials by weight: 60%-70% fruit juice, 10%-20% sugar, 5%-10% flavoring, and 5%-10% gelatin.
[0013] Furthermore, the heating temperature in step S1 is 80℃-100℃.
[0014] Furthermore, in step S6, after pouring out the upper layer of jelly liquid, the jelly liquid is moved into an environment of 0℃-10℃ for solidification.
[0015] Furthermore, the sandwich device includes a bracket with a rotating shaft rotatably connected to it. Limiting grooves are provided on both sides of the rotating shaft. A connecting rod is slidably connected to the outside of the rotating shaft. Two limiting plates are fixed to the inside of the connecting rod, and the two limiting plates are slidably connected in the two limiting grooves respectively. A motor for driving the rotating shaft to rotate is fixed to the lower side of the bracket. Connecting plates are fixed to both sides of the connecting rod. An air chamber is fixed to one of the connecting plates. Multiple air pipes are fixed to the lower side of the air chamber. A connecting pipe is nested inside each air pipe. A support membrane is glued to the lower side of each connecting pipe. The multiple support membranes are all made of rubber. Attached Figure Description
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a schematic diagram of the jelly preparation process in this invention;
[0018] Figure 2 This is a schematic diagram of the sandwich device in the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the bracket, connecting rod, and pressure plate in this invention;
[0020] Figure 4 This is a schematic diagram of the support structure in this invention;
[0021] Figure 5 This is a schematic diagram of the connecting rod and pressure plate in this invention;
[0022] Figure 6 This is a cross-sectional view of the pressure plate and the sliding plate in this invention;
[0023] Figure 7 This is a schematic diagram of the air chamber and slide plate in this invention;
[0024] Figure 8 This is a cross-sectional view of the air chamber in this invention;
[0025] Figure 9 This is a schematic diagram of the skateboard structure in this invention;
[0026] Figure 10 This is a schematic diagram of the juice container in this invention.
[0027] In the diagram: bracket 101; hydraulic cylinder 102; motor 103; rotating shaft 104; limiting groove 105;
[0028] Connecting rod 201; limiting plate 202; connecting plate 203; support plate 204; spring 205;
[0029] Pressure plate 301; Annular groove 302; Clamping plate 303;
[0030] Air chamber 401; air pipe 402; connecting pipe 403; support membrane 404;
[0031] Slide 501; Slide bar 502; Card slot 503;
[0032] Juice container 601; Injection pipe 602; Liquid inlet pipe 603; Liquid storage container 604; Infusion pipe 605; One-way valve 606. Detailed Implementation
[0033] A jelly preparation process, comprising the following steps:
[0034] S1: Prepare two portions of juice. Add sugar, flavoring, and gelatin to one portion of the juice and heat to dissolve and make a jelly liquid.
[0035] S2: Place the two cleaned and sterilized molds on both sides of the sandwich device;
[0036] S3: Pour the jelly liquid into the mold on one side, making sure the volume of the poured jelly liquid is less than the volume of the mold.
[0037] S4: Hollowness is created inside the jelly using a sandwich device;
[0038] S5: Rotate the sandwich device to inject juice into the hollow cavity, and at the same time inject jelly liquid into the mold on the other side. The hollow cavity is then processed in the mold on the other side by the rotating sandwich device.
[0039] S6: Pour the jelly liquid onto the top layer of the jelly, then refrigerate to solidify the jelly, encapsulating the hollow juice inside, thus creating a juice filling in the jelly and completing the jelly preparation.
[0040] Furthermore, the jelly liquid in step S1 comprises the following raw materials by weight: 60% fruit juice, 15% sugar, 5% flavoring, and 10% gelatin.
[0041] Furthermore, the heating temperature in step S1 is 100°C.
[0042] Furthermore, in step S6, after pouring out the upper layer of jelly liquid, the jelly liquid is moved into a 5°C environment for solidification.
[0043] like Figure 1-5 As shown in Figures 7-8, this example demonstrates how to create a hollow effect in jelly.
[0044] The sandwich device in the jelly preparation process includes a support 101, a rotating shaft 104 rotatably connected to the support 101, and limit grooves 105 on both sides of the rotating shaft 104. A connecting rod 201 is slidably connected to the outside of the rotating shaft 104, and two limit plates 202 are fixedly connected to the inside of the connecting rod 201. The two limit plates 202 are slidably connected to the two limit grooves 105 respectively. A motor 103 for driving the rotating shaft 104 to rotate is fixedly connected to the lower side of the support 101. Connecting plates 203 are fixedly connected to both sides of the connecting rod 201. An air chamber 401 is fixedly connected to one of the connecting plates 203. Multiple air tubes 402 are fixedly connected to the lower side of the air chamber 401. Each air tube 402 has a connecting tube 403 nested inside it. A support membrane 404 is glued to the lower side of each connecting tube 403. The multiple support membranes 404 are all made of rubber. Moving the air chamber 401 downward will drive the air tubes 402 to move downward, and then drive the support membrane 404 through the connecting tubes 403. 04. Move downwards to move the support membrane 404 into the mold containing the jelly liquid. Then, inflate the air pipe 402 through the air chamber 401, and then fill the support membrane 404 with gas through the connecting pipe 403 connected to the air pipe 402. Since the support membrane 404 is made of rubber, it can undergo elastic deformation. Under the pressure of the gas, the support membrane 404 deforms into a full shape, which squeezes the jelly liquid in the mold, forming a hollow in the jelly liquid. At the same time, the squeezing of the jelly liquid through the connecting pipe 403 forms a notch in the upper layer of the jelly. After the jelly liquid solidifies, the gas inside the support membrane 404 is extracted, causing the support membrane 404 to shrink. Then, the air chamber 401 moves the support membrane 404 upwards, and then removes the support membrane 404 from the jelly through the notch formed by the connecting pipe 403, thus creating a hollow in the jelly and achieving the effect of creating a hollow in the jelly.
[0045] Moving the connecting rod 201 downwards causes the connecting plate 203 to move downwards, which in turn causes the air chamber 401 to move downwards, thus achieving the effect of moving the air chamber 401.
[0046] The position of the rotating shaft 104 is fixed by the bracket 101. Then the motor 103 is started to drive the rotating shaft 104 to rotate, which in turn drives the limiting groove 105 to rotate, which in turn drives the limiting plate 202 to rotate, which in turn drives the connecting rod 201 to rotate, which in turn drives the air chamber 401 to rotate. After the jelly in the mold is formed into a hollow shape, the support film 404 is removed, which makes it easier to inject juice into the hollow of the jelly.
[0047] The connection between the limiting plate 202 and the limiting groove 105 facilitates the sliding of the connecting rod 201 relative to the rotating shaft 104. At the same time, when the rotating shaft 104 rotates, it can drive the connecting rod 201 to rotate, thereby facilitating the movement of the air chamber 401 through the connecting plate 203.
[0048] like Figure 1-5As shown in Figure 10, this example can achieve the effect of injecting juice into the hollow of a jelly.
[0049] In the jelly preparation process, a juice chamber 601 is fixedly connected to the connecting plate 203 on the other side, and multiple injection tubes 602 are fixedly connected to the lower side of the juice chamber 601. Juice is added into the juice chamber 601. After the motor 103 drives the rotating shaft 104 to rotate, it drives the connecting rod 201 to rotate, which in turn drives the connecting plate 203 to rotate, which in turn drives the juice chamber 601 to rotate. The juice chamber 601 is then rotated to the top of the hollow jelly. After that, the juice chamber 601 is moved downward, which in turn drives the injection tubes 602 to move into the hollow through the notch formed by the connecting tube 403, thus avoiding juice spillage during the injection process. The juice in the juice chamber 601 is then injected into the hollow of the jelly through the injection tubes 602, thus achieving the effect of injecting juice into the hollow of the jelly.
[0050] like Figure 1-10 As shown, this example can achieve the effect of changing the shape of the support membrane 404.
[0051] In the jelly preparation process, the air chamber 401 and the juice chamber 601 are respectively slidably connected to the slide plates 501, and the upper sides of the two slide plates 501 are fixed with slide rods 502. Moving the slide rods 502 in the air chamber 401 downwards causes the slide plates 501 to move downwards, which in turn pushes the gas in the air chamber 401 downwards, pushes the gas into the air pipe 402, and then pushes the gas into the support membrane 404 through the connecting pipe 403, thus filling the support membrane 404. Moving the slide rods 502 in the air chamber 401 upwards causes the slide plates 501 to move upwards, which in turn pulls the gas in the air chamber 401 upwards, and then draws the gas in the support membrane 404 into the air chamber 401 through the connecting pipe 403 and the air pipe 402, thus causing the support membrane 404 to contract. The shape of the support membrane 404 is changed by moving the slide rods 502.
[0052] Moving the slide bar 502 in the juice chamber 601 downwards causes the slide plate 501 to move downwards, which in turn pushes the juice in the juice chamber 601 downwards. The juice is then pushed out through the injection pipe 602, thus injecting the juice from the juice chamber 601 into the hollow part of the jelly. Moving the slide bar 502 in the juice chamber 601 upwards causes the slide plate 501 to move upwards. As the slide plate 501 moves upwards, the juice is re-injected into the juice chamber 601, making it easier to inject juice into the hollow part of the jelly again, thus achieving the effect of continuous jelly processing.
[0053] like Figure 1-6 As shown in Figure 9, this example can achieve the effect of moving slider 502.
[0054] In the jelly preparation process, a hydraulic cylinder 102 is fixedly connected to the support 101, and a pressure plate 301 is fixedly connected to the end of the hydraulic cylinder 102. The pressure plate 301 is slidably connected to the upper part of the connecting rod 201. An annular groove 302 is opened on the lower side of the pressure plate 301. Two sliding rods 502 are slidably connected in the annular groove 302. A retaining plate 303 is fixedly connected to both sides of the annular groove 302. A retaining groove 503 is opened at the upper end of the two sliding rods 502. The two retaining plates 303 are slidably connected to both sides of the two retaining grooves 503 respectively. The hydraulic cylinder 102 drives the pressure plate 301 to move, which in turn drives the annular groove 302 to move, which in turn drives the retaining plate 303 to move, which in turn drives the retaining groove 503 to move, which in turn drives the sliding rod 502 to move, thereby achieving the effect of moving the sliding rod 502.
[0055] When the plate 303 moves, the slots 503 of the two slide bars 502 move simultaneously. Thus, while the jelly is being hollowed out in the mold on one side, juice is being injected into the jelly in the mold on the other side, thereby saving processing time and improving the efficiency of jelly preparation.
[0056] When the motor 103 drives the rotating shaft 104 to rotate, it drives the connecting plate 203 to rotate through the connecting rod 201, which in turn drives the air chamber 401 and the juice chamber 601 to rotate, thus facilitating the injection of juice after the hollow jelly is processed in the mold on one side. When the air chamber 401 and the juice chamber 601 rotate, they drive the two sliding plates 501 inside the air chamber 401 and the juice chamber 601 to rotate, which in turn drives the two sliding rods 502 to rotate. Since the pressure plate 301 is fixed to the lower side of the hydraulic cylinder 102, the two sliding rods 502 rotate in the annular groove 302, thus maintaining the connection between the pressure plate 301 and the sliding rods 502, thus facilitating the movement of the two sliding rods 502.
[0057] like Figure 1-6 As shown in Figure 9, this example can achieve the effects of the mobile air chamber 401 and the juice chamber 601.
[0058] In the jelly preparation process, the connecting rod 201 is rotatably connected to the support plate 204 in the middle, and the support plate 204 is fixedly connected to the pressure plate 301 with a spring 205. After the hydraulic cylinder 102 pushes the pressure plate 301 downward, it causes the spring 205 to compress, and then the spring 205 generates a downward thrust on the support plate 204, which in turn pushes the support plate 204 downward, which in turn pushes the connecting rod 201 downward, which in turn pushes the connecting plate 203 downward, which in turn causes the air chamber 401 and the juice chamber 601 to move downward, thus achieving the effect of moving the air chamber 401 and the juice chamber 601.
[0059] During the downward movement of the connecting rod 201, when the end of the connecting rod 201 contacts the bracket 101, the bracket 101 blocks the connecting rod 201 from moving further downward, thereby blocking the support plate 204 from moving downward. As the pressure plate 301 continues to move downward, the spring 205 is compressed, and at the same time, the slide rod 502 continues to move downward, thereby causing the slide plate 501 to slide relative to the air chamber 401 and the juice chamber 601, thereby changing the shape of the support membrane 404 and injecting juice. Then, the pressure plate 301 is moved upward by the hydraulic cylinder 102, thereby causing the slide rod 502 to move downward. The upward movement of the platen 301 causes the slide plate 501 to move upward, while the compressed spring 205 returns to its original position. Before the spring 205 returns to its original position, the slide plate 501 slides upward relative to the air chamber 401 and the juice chamber 601, thereby achieving the effect of shrinking the support membrane 404 and re-injecting the juice into the juice chamber 601. After the spring 205 returns to its original position, the upward-moving pressure plate 301 causes the spring 205 to move relative to it, which in turn pulls the support plate 204 upward through the spring 205, thereby causing the connecting rod 201 to move upward, and then causing the connecting rod 201 to return to its original position, thus facilitating the continuous preparation of jelly.
[0060] By blocking the movement of the connecting rod 201 by the bracket 101, the support membrane 404 changes shape at a low position, thereby preventing the full support membrane 404 from moving in the jelly and causing the hollow of the jelly to be damaged. This makes it easier for the support membrane 404 to be removed from the jelly through the notch formed by the connecting tube 403 after shrinkage, thus facilitating the formation of the hollow in the jelly.
[0061] like Figure 1-6 As shown in 9-10, this example can achieve the effect of re-entering juice into juice tank 601.
[0062] In the jelly preparation process, a storage tank 604 is fixedly connected to the upper side of the juice tank 601, and a delivery pipe 605 is fixedly connected to the bottom of the storage tank 604. An inlet pipe 603 is fixedly connected to the bottom of the juice tank 601, and the inlet pipe 603 is connected to the delivery pipe 605. A one-way valve 606 is fixedly connected to the delivery pipe 605. The one-way valve 606 allows the juice in the delivery pipe 605 to flow unidirectionally into the inlet pipe 603, thereby preventing the juice in the juice tank 601 from being pushed into the delivery pipe 605 when the slide plate 501 moves downward relative to the juice tank 601. When the slide plate 501 slides upward relative to the juice tank 601, the pressure inside the juice tank 601 decreases, and the juice in the storage tank 604 is drawn into the juice tank 601 through the delivery pipe 605 connected to the inlet pipe 603, thereby achieving the effect of re-injecting the juice into the juice tank 601.
Claims
1. A jelly preparation process, characterized in that: The process includes the following steps: S1: Prepare two portions of juice. Add sugar, flavoring, and gelatin to one portion and heat to dissolve and make a jelly liquid. S2: Place the two molds on both sides of the sandwich device; S3: Pour the jelly liquid into the mold on one side; S4: Hollowness is created inside the jelly using a sandwich device; S5: Rotate the sandwich device to inject juice into the hollow cavity; S6: Pour the jelly liquid onto the top layer of the jelly, and the jelly preparation is complete after solidification.
2. The jelly preparation process according to claim 1, characterized in that, The jelly liquid in step S1 comprises the following raw materials by weight: 60%-70% fruit juice, 10%-20% sugar, 5%-10% flavoring, and 5%-10% gelatin.
3. The jelly preparation process according to claim 1, characterized in that: The heating temperature in step S1 is 80℃-100℃.
4. The jelly preparation process according to claim 1, characterized in that: In step S6, after pouring out the upper layer of jelly liquid, the jelly liquid is moved into an environment of 0℃-10℃ to solidify.
5. The jelly preparation process according to claim 1, characterized in that: The sandwich device includes a bracket (101), on which a rotating shaft (104) is rotatably connected. Limiting grooves (105) are provided on both sides of the rotating shaft (104). A connecting rod (201) is slidably connected to the outer side of the rotating shaft (104). Two limiting plates (202) are fixedly connected to the inner side of the connecting rod (201), and the two limiting plates (202) are slidably connected within the two limiting grooves (105). A driving shaft is fixedly connected to the lower side of the bracket (101). (104) A rotating motor (103) has connecting plates (203) fixed to both sides of the connecting rod (201). An air chamber (401) is fixed to one side of the connecting plate (203). Multiple air pipes (402) are fixed to the lower side of the air chamber (401). Each air pipe (402) has a connecting pipe (403) nested inside. Each connecting pipe (403) has a support membrane (404) glued to the lower side. The multiple support membranes (404) are all made of rubber.
6. The jelly preparation process according to claim 5, characterized in that: On the other side, a juice tank (601) is fixedly connected to the connecting plate (203), and multiple injection tubes (602) are fixedly connected to the lower side of the juice tank (601).
7. The jelly preparation process according to claim 6, characterized in that: The air chamber (401) and juice chamber (601) are respectively slidably connected to the slide plate (501), and the upper side of each slide plate (501) is fixedly connected to the slide rod (502).
8. The jelly preparation process according to claim 7, characterized in that: A hydraulic cylinder (102) is fixedly connected to the bracket (101). A pressure plate (301) is fixedly connected to the end of the hydraulic cylinder (102). The pressure plate (301) is slidably connected to the upper part of the connecting rod (201). An annular groove (302) is opened on the lower side of the pressure plate (301). Two sliding rods (502) are slidably connected in the annular groove (302). A retaining plate (303) is fixedly connected to both sides of the annular groove (302). A retaining groove (503) is opened at the upper end of the two sliding rods (502). The two retaining plates (303) are slidably connected to both sides of the two retaining grooves (503).
9. The jelly preparation process according to claim 8, characterized in that: A support plate (204) is rotatably connected to the middle of the connecting rod (201), and a spring (205) is fixed between the support plate (204) and the pressure plate (301).
10. A jelly preparation process according to claim 6, characterized in that: A liquid storage tank (604) is fixedly connected to the upper side of the juice tank (601), and a liquid delivery pipe (605) is fixedly connected to the bottom of the liquid storage tank (604). An inlet pipe (603) is fixedly connected to the bottom of the juice tank (601), and the inlet pipe (603) is connected to the liquid delivery pipe (605). A one-way valve (606) is fixedly connected to the liquid delivery pipe (605).