Automatic cutting device for blanket processing

Abstract

The invention relates to the technical field of blanket processing, in particular to an automatic cutting device for blanket processing, which comprises an adsorption conduction structure, a cutting structure, a support bracket and a blanket, the blanket is wound on the support bracket, the side end of the blanket is connected to the cutting structure, and the side end of the cutting structure is telescopically connected with the adsorption conduction structure; the adsorption conduction structure can pull the blanket to move so as to pull the separated blanket, a fan adsorbs the blanket through an adsorption separation net, and a first electric control hydraulic telescopic rod drives the adsorption separation net and the fan to move through an adjusting frame; the cutting mechanism is used for cutting the blanket, a hydraulic control seat controls the height of a blade seat through a telescopic control connecting rod and cuts the blanket, and a second electric control hydraulic telescopic rod changes the position of the cutting mechanism through stretching and retracting. And through the arrangement of the structure, blanket processing work is facilitated.

Description

Technical Field

[0001] This invention relates to the field of blanket processing technology, specifically an automated blanket cutting device. Background Technology

[0002] In recent years, the global blanket industry has shown steady growth. According to industry reports, the Chinese blanket market is expected to exceed 50 billion yuan in 2025, with a compound annual growth rate of around 7%, mainly benefiting from the increased demand for comfortable home furnishings and personalized products driven by consumption upgrades. Blanket applications have expanded from traditional home furnishings to outdoor and decorative fields, with the high-end market share projected to increase from 35% in 2025 to 50% in 2030. However, behind this rapid industry development, efficiency and quality issues in the production process are becoming increasingly prominent, especially the technological bottleneck in the cutting process, which has become a key factor restricting industrial upgrading.

[0003] Currently, existing automated cutting devices for blanket processing cannot perform efficient and continuous automated production. They often require manual assistance and cannot achieve overall automated production. Therefore, improvements are needed to address these issues. Summary of the Invention

[0004] To address the problems in the prior art, the present invention provides an automated cutting device for blanket processing.

[0005] The technical solution adopted by the present invention to solve its technical problem is: an automated cutting device for blanket processing, comprising an adsorption and conduction structure, a cutting structure, a support bracket and a blanket, wherein the blanket is wound around the support bracket, the side end of the blanket is connected to the cutting structure, and the side end of the cutting structure is telescopically connected to the adsorption and conduction structure.

[0006] The adsorption and conduction structure can pull the blanket to move, thereby pulling out the separated blanket. The fan adsorbs the blanket through the adsorption mesh. The first electro-hydraulic telescopic rod drives the adsorption mesh and the fan to move through the adjustment frame.

[0007] The cutting structure is used for cutting blankets. The hydraulic control base controls the height of the blade holder via a telescopic control linkage to cut the blanket. A second electro-hydraulic telescopic rod extends and retracts to change the position of the cutting mechanism. The guide mechanism rotates to bring the contact frame into contact with the blanket, pushing and pulling the blanket on the platform frame. The structural design of the cutting structure facilitates cutting. The second electro-hydraulic telescopic rod can change the position of the cutting mechanism, and the hydraulic control base adjusts the height of the blade holder, limit wheels, and support mounting frame via the telescopic control linkage. The blanket is cut using a blade holder. The limit wheel allows for pressing the blanket, and its rotation pushes the blanket forward. A guide motor within the component guides the blanket's rear end via guide wheels. Simultaneously, a screw in the displacement frame rotates, changing the position of the guide mechanism and motor. The motor controls the wheel seat to rotate, allowing the contact frame to reach the bottom position. Then, the electrically controlled telescopic rod extends, causing the contact frame to protrude from the wheel seat and contact the blanket. Following the displacement of the displacement frame, the blanket is stretched and adjusted.

[0008] Specifically, the adsorption conduction structure includes an adsorption mesh and a fan. The fan is fixedly installed at the lower end of the adsorption mesh, and a spring telescopic seat is telescopically connected to the side end of the fan. An adjustment frame is fixedly connected to the side of the fan away from the spring telescopic seat, and a first electro-hydraulic telescopic rod is telescopically connected to the adjustment frame.

[0009] Specifically, the cutting structure includes a cutting component and a mating component. The cutting component is slidably connected to the mating component. The cutting component includes a support frame, on which a second electro-hydraulic telescopic rod is installed. The second electro-hydraulic telescopic rod extends and retracts to drive the cutting mechanism to move and adjust.

[0010] Specifically, the cutting mechanism includes a support top frame, on which a hydraulic control seat is installed. The hydraulic control seat controls the extension and retraction adjustment of the telescopic control linkage. A blade seat is fixedly connected to the lower end of the telescopic control linkage, and a support mounting frame is fixedly connected to the side end of the blade seat. A limit wheel is rotatably connected to the support mounting frame.

[0011] Specifically, the mating components include a support plate, with a platform frame fixedly connected to its upper end. A movable frame is slidably connected to the side end of the support plate via movable wheels. A controller is also fixedly installed on the support plate. A lead screw seat is fixedly installed on the platform frame, containing a lead screw threadedly connected to the displacement frame. The controller adjusts the displacement frame by sliding on the lead screw seat. A blanket is guided through the support bracket, and the blanket contacts the guide wheels. A control motor rotates the guide wheels, pushing the blanket forward. Simultaneously, the displacement frame, under the action of the lead screw, reaches the right-side position. A motor on the platform controls the guide mechanism to rotate, causing the contact frame to face downwards. The electrically controlled telescopic rod extends, controlling the movement of the push block and the contact frame, bringing the contact frame into contact with the blanket. At this point, the lead screw operates, causing the displacement frame to slide on the lead screw seat, thus dragging the blanket to the right-side position of the platform frame. The controller enables operational control and determines the cutting process. After the dimensions are determined, the second electro-hydraulic telescopic rod operates, pushing the cutting mechanism to move. This allows the support top frame to slide and adjust on the support plate via the movable frame and movable wheels, determining the cutting position. At this time, the hydraulic control seat operates, causing the controller to extend, lowering the blade holder, limit wheel, and support mounting frame. The limit wheel then contacts the blanket, and the blade holder performs the cutting operation. Afterward, the limit wheel rotates, controlling the movement of the blanket. Simultaneously, the displacement frame changes the position of the motor and guide mechanism, causing the contact frame to contact the cut blanket, allowing the blanket to reach the adsorption screen. At this time, the fan controls the adsorption screen to adsorb the blanket, and the first electro-hydraulic telescopic rod extends and adjusts, with the spring telescopic seat following suit, causing the adsorption screen and fan to move, pulling the blanket off the platform frame. Then, the guide mechanism is controlled again, causing it to contact the rear section of the blanket, dragging the blanket to the designated position for further processing.

[0012] Specifically, a motor is fixedly installed on the displacement frame, and a guide mechanism is driven and connected to the motor. A guide control motor is fixedly installed on the end of the platform frame away from the guide mechanism, and a guide wheel is driven and connected to the guide control motor.

[0013] Specifically, the guiding mechanism includes a central shaft, a wheel seat fixedly connected to the side end of the central shaft, an electrically controlled telescopic rod installed on the wheel seat, the electrically controlled telescopic rod controlling the extension and retraction adjustment of the propulsion block, a contact frame fixedly connected to the propulsion block, and a docking shaft fixedly connected to the front end of the wheel seat.

[0014] Specifically, the side end of the docking shaft is connected to the motor, the upper end of the movable frame is fixedly connected to a support top frame, the support frame is fixedly connected to the support plate, and the spring telescopic seat is built into the support plate.

[0015] The beneficial effects of this invention are:

[0016] First, the present invention facilitates the guidance and transmission of blankets through the structural design of the adsorption and conduction structure. The fan is connected to the adsorption mesh to adsorb the blankets. The first electro-hydraulic telescopic rod changes the position of the adjustment frame by extending and retracting, so that the adjustment frame drives the adsorption mesh and the fan to move, thereby making the blankets follow the movement. At this time, the spring telescopic seat cooperates to extend and retract to adjust, thereby carrying out the guiding and discharge processing of the cut blankets.

[0017] Second, the present invention facilitates cutting through the structural design of the cutting structure. The second electro-hydraulic telescopic rod can change the position of the cutting mechanism by extending and retracting. The hydraulic control seat changes the height of the blade seat, limit wheel, and support mounting frame through the telescopic control linkage. The blanket is cut through the blade seat, and the limit wheel can press the blanket. At the same time, the limit wheel can push the blanket by rotating. The guide control motor in the component controls the rear of the blanket to move through the guide wheel. Meanwhile, the screw in the displacement frame changes the position of the guide mechanism and motor by rotating. The motor can control the rotation of the wheel seat, so that the contact frame can reach the bottom position. Then, the electro-hydraulic telescopic rod extends to make the contact frame protrude from the wheel seat and contact the blanket. Then, with the displacement frame, the blanket is stretched and adjusted. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a three-dimensional structural diagram of the main body from a frontal perspective in this invention;

[0020] Figure 2 This is a side view three-dimensional structural diagram of the main body in this invention;

[0021] Figure 3 This is a three-dimensional structural diagram of the main body from the rear view in this invention;

[0022] Figure 4 This is a three-dimensional view of the adsorption and conduction structure in this invention;

[0023] Figure 5 This is a perspective view of the cutting structure in this invention;

[0024] Figure 6 This is a perspective view of the cut-off component in this invention;

[0025] Figure 7 This is a perspective view of the cutting mechanism in this invention;

[0026] Figure 8 This is a perspective view of the mating components in this invention;

[0027] Figure 9 This is a perspective view of the guiding mechanism in this invention.

[0028] In the diagram: 1-Adsorption and conduction structure, 2-Cutting structure, 3-Support bracket, 4-Blanket, 5-Adsorption mesh, 6-Fan, 7-Adjusting frame, 8-First electro-hydraulic telescopic rod, 9-Spring telescopic seat, 10-Cutting component, 11-Matching component, 12-Cutting mechanism, 13-Second electro-hydraulic telescopic rod, 14-Support frame, 15-Hydraulic control seat, 16-Support top frame, 17-Blade seat, 18-Telescopic control linkage, 19-Limit wheel, 20-Support mounting frame, 21-Guiding mechanism, 22-Motor, 23-Displacement frame, 24-Platform frame, 25-Screw seat, 26-Movable frame, 27-Movable wheel, 28-Controller, 29-Support plate, 30-Guide wheel piece, 31-Guiding control motor, 32-Contact frame, 33-Propeller block, 34-Wheel seat, 35-Electrically controlled telescopic rod, 36-Dating shaft, 37-Central shaft. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0030] The invention will be further described below with reference to the accompanying drawings.

[0031] Example

[0032] like Figure 1-9 As shown, an automated cutting device for blanket processing according to the present invention includes an adsorption and conduction structure 1, a cutting structure 2, a support bracket 3 and a blanket 4. The blanket 4 is wound around the support bracket 3, and the side end of the blanket 4 is connected to the cutting structure 2. The side end of the cutting structure 2 is telescopically connected to the adsorption and conduction structure 1.

[0033] The adsorption and conduction structure 1 can pull the blanket 4 to move, thereby pulling the separated blanket 4 out. The fan 6 adsorbs the blanket 4 through the adsorption mesh 5. The first electro-hydraulic telescopic rod 8 drives the adsorption mesh 5 and the fan 6 to move through the adjusting frame 7.

[0034] The cutting structure 2 is used for cutting the blanket 4. The hydraulic control seat 15 controls the height of the blade seat 17 through the telescopic control linkage 18 to cut the blanket 4. The second electro-hydraulic telescopic rod 13 changes the position of the cutting mechanism 12 by telescopic movement. The guide mechanism 21 rotates to make the contact frame 32 contact the blanket 4, pushing and pulling the blanket 4 to move on the platform frame 24.

[0035] The adsorption conduction structure 1 includes an adsorption mesh 5 and a fan 6. The fan 6 is fixedly installed at the lower end of the adsorption mesh 5. A spring telescopic seat 9 is telescopically connected to the side end of the fan 6. An adjusting frame 7 is fixedly connected to the side of the fan 6 away from the spring telescopic seat 9. A first electro-hydraulic telescopic rod 8 is telescopically connected to the adjusting frame 7. Through the structural design of the adsorption conduction structure 1, the blanket 4 is easily guided and transported. The fan 6 is connected to the adsorption mesh 5 to adsorb the blanket 4. The first electro-hydraulic telescopic rod 8 changes the position of the adjusting frame 7 by telescopically extending and retracting, so that the adjusting frame 7 drives the adsorption mesh 5 and the fan 6 to move, thereby making the blanket 4 follow the movement. At this time, the spring telescopic seat 9 cooperates to telescopically adjust, thereby carrying out the guiding and discharge processing of the cut blanket 4.

[0036] The cutting structure 2 includes a cutting component 10 and a mating component 11. The cutting component 10 is slidably connected to the mating component 11. The cutting component 10 includes a support frame 14. A second electro-hydraulic telescopic rod 13 is installed on the support frame 14. The second electro-hydraulic telescopic rod 13 drives the cutting mechanism 12 to move and adjust by extending and retracting.

[0037] The cutting mechanism 12 includes a support top frame 16, on which a hydraulic control seat 15 is installed. The hydraulic control seat 15 controls the extension and retraction adjustment of the telescopic control link 18. The lower end of the telescopic control link 18 is fixedly connected to a blade holder 17. The side end of the blade holder 17 is fixedly connected to a support mounting frame 20. A limit wheel 19 is rotatably connected to the support mounting frame 20.

[0038] The cooperating component 11 includes a support plate 29, with a platform frame 24 fixedly connected to the upper end of the support plate 29. A movable frame 26 is slidably connected to the side end of the support plate 29 via movable wheels 27. A controller 28 is also fixedly installed on the support plate 29. A lead screw seat 25 is fixedly installed on the platform frame 24, with a lead screw inside the lead screw seat 25. The lead screw is threadedly connected to the displacement frame 23, controlling the sliding adjustment of the displacement frame 23 on the lead screw seat 25. A blanket 4 is guided through the support bracket 3, and the blanket 4 contacts the guide wheel 30, which is controlled by the guide control motor 31. The guide wheel 30 rotates, causing the blanket 4 to move. Simultaneously, the displacement frame 23, under the action of the lead screw, reaches the right-side position. The motor 22 controls the guide mechanism 21 to rotate, causing the contact frame 32 to face downwards. The electrically controlled telescopic rod 35 extends, controlling the movement of the push block 33 and the contact frame 32, bringing the contact frame 32 into contact with the blanket 4. At this time, the lead screw works, driving the displacement frame 23 to slide on the lead screw seat 25, thereby dragging the blanket 4 to the right-side position of the platform frame 24. The controller 28 can perform operational control to determine the cutting... After cutting to the correct size, the second electro-hydraulic telescopic rod 13 operates, pushing the cutting mechanism 12 to move. This causes the support top frame 16 to slide and adjust on the support plate 29 via the movable frame 26 and movable wheels 27, determining the cutting position. At this time, the hydraulic control seat 15 operates, driving the controller 28 to extend, causing the blade holder 17, limit wheel 19, and support mounting frame 20 to descend. At this point, the limit wheel 19 contacts the blanket 4, and the blade holder 17 performs the cutting operation. Afterward, the limit wheel 19 rotates, controlling the movement of the blanket 4, while the displacement frame 2... 3. Change the position of motor 22 and guide mechanism 21 so that contact frame 32 contacts the cut blanket 4, so that blanket 4 reaches the adsorption screen 5. At this time, fan 6 controls adsorption screen 5 to adsorb, and the first electro-hydraulic telescopic rod 8 extends and adjusts, and spring telescopic seat 9 extends and retracts accordingly, so that adsorption screen 5 and fan 6 move, pulling blanket 4 away from platform frame 24. Then, control guide mechanism 21 again so that guide mechanism 21 contacts the rear section of blanket 4, drags blanket 4 to the designated position, and continues processing.

[0039] A motor 22 is fixedly installed on the displacement frame 23, and a guide mechanism 21 is driven and connected to the motor 22. A guide control motor 31 is fixedly installed on the end of the platform frame 24 away from the guide mechanism 21, and a guide wheel 30 is driven and connected to the guide control motor 31.

[0040] The guiding mechanism 21 includes a central shaft 37, with a wheel seat 34 fixedly connected to the side end of the central shaft 37. An electrically controlled telescopic rod 35 is mounted on the wheel seat 34, controlling the extension and retraction of the push block 33. A contact frame 32 is fixedly connected to the push block 33, and a docking shaft 36 is fixedly connected to the front end of the wheel seat 34. The structural design of the cutting structure 2 facilitates cutting. The second electrically controlled hydraulic telescopic rod 13 can change the position of the cutting mechanism 12 through extension and retraction. The hydraulic control seat 15 changes the height of the blade holder 17, the limit wheel 19, and the support mounting frame 20 through the extension and retraction control linkage 18. The blanket 4 is cut through the blade holder 17. The cutting and limiting wheel 19 can press the blanket 4. At the same time, the limiting wheel 19 can push the blanket 4 to move by rotating. The guide control motor 31 in the component 11 controls the rear of the blanket 4 to move through the guide wheel 30. At the same time, the screw in the displacement frame 23 changes the position of the guide mechanism 21 and the motor 22 by rotating. The motor 22 can control the wheel seat 34 to rotate, so that the contact frame 32 can reach the bottom position. Then, the electric telescopic rod 35 extends to make the contact frame 32 protrude from the wheel seat 34 and contact the blanket 4. Then, with the displacement frame 23, the blanket 4 is stretched and adjusted.

[0041] The side end of the docking shaft 36 is connected to the motor 22, the upper end of the movable frame 26 is fixedly connected to the support top frame 16, the support frame 14 is fixedly connected to the support plate 29, and the spring telescopic seat 9 is built into the support plate 29.

[0042] The working principle is as follows: During use, the blanket 4 is introduced through the support bracket 3, and the blanket 4 contacts the guide wheel 30. The guide control motor 31 controls the rotation of the guide wheel 30, causing the blanket 4 to move. At the same time, the displacement frame 23 reaches the right position under the action of the screw. The motor 22 on the top controls the rotation of the guide mechanism 21, so that the contact frame 32 faces downward. The electric telescopic rod 35 extends, controlling the movement of the push block 33 and the contact frame 32, so that the contact frame 32 contacts the blanket 4. At this time, the screw works, driving the displacement frame 23 to slide on the screw seat 25, thereby dragging the blanket 4 to the right position of the platform frame 24. The controller 28 can perform operation control to determine the cutting size. Then, the second electric hydraulic telescopic rod 13 works to push the cutting mechanism 12 to move, so that the support top frame 16 slides and adjusts on the support plate 29 through the movable frame 26 and the movable wheel 27. Once the cutting position is determined, the hydraulic control seat 15 operates, causing the controller 28 to extend, which lowers the blade holder 17, limit wheel 19, and support mounting frame 20. At this point, the limit wheel 19 contacts the blanket 4, and the blade holder 17 performs the cutting operation. Afterward, the limit wheel 19 rotates, controlling the movement of the blanket 4. Simultaneously, the displacement frame 23 changes the position of the motor 22 and the guide mechanism 21, causing the contact frame 32 to contact the cut blanket 4, allowing the blanket 4 to reach the adsorption mesh 5. At this point, the fan 6 controls the adsorption mesh 5 to adsorb the blanket, and the first electro-hydraulic telescopic rod 8 extends and adjusts, causing the spring telescopic seat 9 to extend and retract accordingly, causing the adsorption mesh 5 and the fan 6 to move, pulling the blanket 4 away from the platform frame 24. Then, the guide mechanism 21 is controlled again, causing the guide mechanism 21 to contact the rear section of the blanket 4, dragging the blanket 4 to the designated position for further processing, completing the work.

[0043] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated cutting device for blanket processing, characterized in that: It includes an adsorption and conduction structure (1), a cutting structure (2), a support bracket (3) and a blanket (4). The support bracket (3) is wrapped with a blanket (4), and the side end of the blanket (4) is connected to the cutting structure (2). The side end of the cutting structure (2) is telescopically connected to the adsorption and conduction structure (1). The adsorption and conduction structure (1) can pull the blanket (4) to move, thereby pulling the separated blanket (4) out. The fan (6) adsorbs the blanket (4) through the adsorption mesh (5). The first electro-hydraulic telescopic rod (8) drives the adsorption mesh (5) and the fan (6) to move through the adjustment frame (7). The cutting structure (2) is used for cutting the blanket (4). The hydraulic control seat (15) controls the height of the blade seat (17) through the telescopic control link (18) to cut the blanket (4). The second electro-hydraulic telescopic rod (13) changes the position of the cutting mechanism (12) by telescopic movement. The guide mechanism (21) rotates to make the contact frame (32) contact the blanket (4) and push and pull the blanket (4) to move on the platform frame (24).

2. The automated blanket cutting device according to claim 1, characterized in that: The adsorption conduction structure (1) includes an adsorption mesh (5) and a fan (6). The fan (6) is fixedly installed at the lower end of the adsorption mesh (5). A spring telescopic seat (9) is telescopically connected to the side end of the fan (6). An adjustment frame (7) is fixedly connected to the side of the fan (6) away from the spring telescopic seat (9). A first electro-hydraulic telescopic rod (8) is telescopically connected to the adjustment frame (7).

3. The automated blanket cutting device according to claim 2, characterized in that: The cutting structure (2) includes a cutting component (10) and a mating component (11). The cutting component (10) is slidably connected to the mating component (11). The cutting component (10) includes a support frame (14). A second electro-hydraulic telescopic rod (13) is installed on the support frame (14). The second electro-hydraulic telescopic rod (13) drives the cutting mechanism (12) to move and adjust by telescoping.

4. The automated blanket cutting device according to claim 3, characterized in that: The cutting mechanism (12) includes a support top frame (16), on which a hydraulic control seat (15) is installed. The hydraulic control seat (15) controls the telescopic control link (18) to extend and retract. The lower end of the telescopic control link (18) is fixedly connected to a blade seat (17). The side end of the blade seat (17) is fixedly connected to a support mounting frame (20). A limit wheel (19) is rotatably connected to the support mounting frame (20).

5. The automated blanket cutting device according to claim 4, characterized in that: The mating component (11) includes a support plate (29), a platform frame (24) is fixedly connected to the upper end of the support plate (29), and a movable frame (26) is slidably connected to the side end of the support plate (29) via a movable wheel (27). A controller (28) is also fixedly installed on the support plate (29). A lead screw seat (25) is fixedly provided on the platform frame (24). A lead screw is provided inside the lead screw seat (25). The lead screw is threadedly connected to the displacement frame (23) to control the displacement frame (23) to slide and adjust on the lead screw seat (25).

6. The automated blanket cutting device according to claim 5, characterized in that: A motor (22) is fixedly installed on the displacement frame (23), and a guide mechanism (21) is driven and connected to the motor (22). A guide control motor (31) is fixedly installed on one end of the platform frame (24) away from the guide mechanism (21), and a guide wheel (30) is driven and connected to the guide control motor (31).

7. The automated blanket cutting device according to claim 6, characterized in that: The guiding mechanism (21) includes a central shaft (37), a wheel seat (34) is fixedly connected to the side end of the central shaft (37), an electrically controlled telescopic rod (35) is installed on the wheel seat (34), the electrically controlled telescopic rod (35) controls the extension and retraction adjustment of the push block (33), a contact frame (32) is fixedly connected to the push block (33), and a docking shaft (36) is fixedly connected to the front end of the wheel seat (34).

8. The automated blanket cutting device according to claim 7, characterized in that: The side end of the docking shaft (36) is connected to the motor (22), the upper end of the movable frame (26) is fixedly connected to the support top frame (16), the support frame (14) is fixedly connected to the support plate (29), and the spring telescopic seat (9) is built into the support plate (29).

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