Conductive liquid preparation equipment capable of preventing sedimentation and agglomeration

Abstract

The invention relates to the technical field of conductive liquid, in particular to anti-sedimentation agglomeration conductive liquid preparation equipment which comprises a preparation tank, a stirring mechanism is arranged in the preparation tank and used for stirring and mixing conductive liquid raw materials, a controller is installed on the front face of the preparation tank, and a power plug is fixedly connected to the back face of the preparation tank. The device comprises a preparation tank, the top of the preparation tank is fixedly connected with a feeding hopper, the center of the top of the preparation tank is fixedly connected with a stirring motor, and the interior of the preparation tank is fixedly connected with an ultrasonic transmitter. The problems that when existing preparation equipment is used, stirring blades in the equipment can only conduct stirring in the horizontal direction, the scattering degree of the raw materials is insufficient, the raw materials are prone to agglomeration and sedimentation, and the preparation effect is affected are solved.

Description

Technical Field

[0001] This invention relates to the field of conductive liquid technology, specifically to a conductive liquid preparation device that prevents sedimentation and agglomeration. Background Technology

[0002] Conductive liquid preparation equipment is used to stir and mix raw materials during the preparation of conductive liquid. In the preparation of conductive liquid, preventing sedimentation and agglomeration are the key factors that determine the stability of the product, the uniformity of coating and the final conductivity.

[0003] However, the existing equipment still has shortcomings. Specifically, when the existing equipment is in use, the internal stirring blades can only stir in the horizontal direction, which is insufficient to disperse the raw materials, causing the raw materials to easily agglomerate and settle, thus affecting the mixing effect. Summary of the Invention

[0004] The purpose of this invention is to provide a conductive liquid preparation device that prevents sedimentation and agglomeration, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A conductive liquid preparation device for preventing sedimentation and agglomeration includes a preparation tank. The preparation tank is equipped with a stirring mechanism inside for stirring and mixing conductive liquid raw materials. A controller is installed on the front of the preparation tank, a power plug is fixedly connected to the back of the preparation tank, a feed hopper is fixedly connected to the top of the preparation tank, a stirring motor is fixedly connected to the center of the top of the preparation tank, and an ultrasonic transmitter is fixedly connected inside the preparation tank.

[0006] In a preferred embodiment of the present invention, the stirring mechanism includes a drive shaft rotatably connected inside the preparation tank. A horizontal stirring plate is fixedly connected to the outer wall of the drive shaft and inside the preparation tank. A sliding block is slidably connected inside the horizontal stirring plate. A connecting shaft is rotatably connected to the center of the sliding block. Vertical stirring blades are fixedly connected to the outer wall of the connecting shaft and on both the front and back sides of the horizontal stirring plate. A transmission gear is fixedly connected to the center of the outer wall of the connecting shaft and inside the sliding block. A sliding rack is fixedly connected to the inner wall of the horizontal stirring plate at a position corresponding to the transmission gear. A connecting rope is fixedly connected to the top of the sliding block. A winding shaft is fixedly connected to the outer wall of the connecting rope and above the horizontal stirring plate. A lower gear is fixedly connected to the outer wall of the winding shaft and inside the drive shaft. An upper gear is meshed with the outer wall of the lower gear. A drive shaft is fixedly connected to the center of the upper gear. A connecting gear is fixedly connected to the outer wall of the drive shaft and above the upper gear. A drive gear is fixedly connected to the inner wall of the preparation tank at a position corresponding to the connecting gear. A return spring is fixedly connected to the bottom of the sliding block.

[0007] As a preferred embodiment of the present invention, both the feeding hopper and the preparation tank are made of aluminum alloy. The bottom of the preparation tank is fixedly connected to a discharge pipe and a solenoid valve is installed inside the discharge pipe. The outer wall of the preparation tank is coated with a heat-insulating coating.

[0008] As a preferred embodiment of the present invention, multiple sets of ultrasonic transmitters are provided, and a transparent partition is installed inside the preparation tank at the corresponding position of the ultrasonic transmitter. The ultrasonic transmitter, stirring motor, power plug and controller are all electrically connected.

[0009] As a preferred embodiment of the present invention, the horizontal stirring plate, the vertical stirring blade, and the sliding block are all made of stainless steel. The horizontal stirring plate has an H-shaped structure design, and the sliding block extends through and beyond the horizontal stirring plate. The drive shaft is fixedly connected to the stirring motor, and the return spring is fixedly connected to the horizontal stirring plate.

[0010] As a preferred embodiment of the present invention, the connecting rope is made of steel wire rope, the winding shaft passes through the horizontal stirring plate and extends into the drive shaft, the sliding block has an I-shaped structure design, and the transmission gear and the sliding rack, as well as the connecting gear and the drive gear, are all connected by meshing.

[0011] As a preferred embodiment of the present invention, the upper gear and the lower gear are both bevel gears, the connecting shaft and the transmission gear both penetrate and extend to the outside of the sliding block, the outer walls of the sliding block, the horizontal stirring plate and the vertical stirring blade are all coated with polytetrafluoroethylene paint, and the winding shaft, the transmission shaft and the preparation tank are all connected by a rotating connection.

[0012] As a preferred embodiment of the present invention, the drive gear has an arc-shaped structure design, and two sets of the horizontal stirring plate, sliding block, connecting rope, winding shaft and drive gear are provided. The connecting gear passes through and extends to the outside of the drive shaft, and the connection between the connecting rope and the horizontal stirring plate is a sliding connection.

[0013] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, a conductive liquid preparation device for preventing sedimentation and agglomeration is designed. The device utilizes a stirring mechanism to mix raw materials. The raw materials are added to a preparation tank, and the controller activates the stirring motor and ultrasonic transmitter. The stirring motor drives a horizontal stirring plate to rotate via a drive shaft. The rotating horizontal stirring plate disperses the mixed materials horizontally. The rotating drive shaft drives a connecting gear to slide along the drive gear. The connecting gear sliding on the outer wall of the drive gear rotates. The connecting gear drives an upper gear to rotate via a transmission shaft. The rotating upper gear drives a take-up shaft to rotate via a lower gear. The rotating take-up shaft retracts the connecting rope, and the retracted connecting rope pulls the sliding... The moving block and vertical stirring blade slide upwards. The rising sliding block drives the transmission gear to slide along the sliding rack. The transmission gear, driven by the sliding rack, drives the connecting shaft and the vertical stirring blade to rotate. The vertical stirring blade, which rises and rotates at the same time, disperses the mixed raw materials in the vertical direction. At the same time, the ultrasonic waves emitted by the ultrasonic transmitter generate a cavitation effect in the raw materials. The shock waves and microjets generated by the collapse of cavitation bubbles directly act on the surface of the agglomerates, breaking up the mutually adhering raw material particles. This solves the problem that in the existing mixing equipment, the internal stirring blades can only stir in the horizontal direction, which is insufficient to disperse the raw materials, causing the raw materials to easily agglomerate and settle, thus affecting the mixing effect. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional view of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 For the present invention Figure 2 Enlarged view at point B in the middle; Figure 5 This is a schematic diagram of the three-dimensional structure of the sliding block of the present invention.

[0015] In the diagram: 1. Preparation tank; 2. Stirring mechanism; 3. Controller; 4. Power plug; 5. Feed hopper; 6. Stirring motor; 7. Ultrasonic transmitter; 201. Drive shaft; 202. Horizontal stirring plate; 203. Sliding block; 204. Connecting shaft; 205. Vertical stirring blade; 206. Transmission gear; 207. Sliding rack; 208. Connecting rope; 209. Rewinding shaft; 210. Lower gear; 211. Upper gear; 212. Transmission shaft; 213. Connecting gear; 214. Drive gear; 215. Return spring. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0017] To facilitate understanding of the present invention, a more comprehensive description of the invention will be given below with reference to the accompanying drawings, and several embodiments of the invention will be provided. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present invention will be more thorough and complete.

[0018] For examples, please refer to Figure 1 -,5, This invention provides a technical solution: A conductive liquid preparation device for preventing sedimentation and agglomeration includes a preparation tank 1, an internal stirring mechanism 2 for stirring and mixing conductive liquid raw materials, a controller 3 installed on the front of the preparation tank 1, a power plug 4 fixedly connected to the back of the preparation tank 1, a feed hopper 5 fixedly connected to the top of the preparation tank 1, a stirring motor 6 fixedly connected to the center of the top of the preparation tank 1, and an ultrasonic transmitter 7 fixedly connected inside the preparation tank 1.

[0019] In this embodiment, reference Figure 2 and Figure 5 The stirring mechanism 2 includes a drive shaft 201 rotatably connected inside the preparation tank 1. A horizontal stirring plate 202 is fixedly connected to the outer wall of the drive shaft 201 and inside the preparation tank 1. A sliding block 203 is slidably connected inside the horizontal stirring plate 202. A connecting shaft 204 is rotatably connected to the center of the sliding block 203. Vertical stirring blades 205 are fixedly connected to the outer wall of the connecting shaft 204 and on both the front and back sides of the horizontal stirring plate 202. A transmission gear 206 is fixedly connected to the center of the outer wall of the connecting shaft 204 and inside the sliding block 203. A sliding rack 207 is fixedly connected to the inner wall of the horizontal stirring plate 202 at a corresponding position to the transmission gear 206. A connecting rope 208 is fixedly connected to the top of the sliding block 203. A winding shaft 209 is fixedly connected to the outer wall of the connecting rope 208 above the horizontal stirring plate 202. A lower gear 210 is fixedly connected to the outer wall of the winding shaft 209 inside the drive shaft 201. An upper gear 211 is meshed with the outer wall of the lower gear 210. A transmission shaft 212 is fixedly connected to the center of the upper gear 211. A connecting gear 213 is fixedly connected to the outer wall of the transmission shaft 212 above the upper gear 211. A drive gear 214 is fixedly connected to the inner wall of the preparation tank 1 at the corresponding position of the connecting gear 213. A return spring 215 is fixedly connected to the bottom of the sliding block 203.

[0020] Both the feed hopper 5 and the preparation tank 1 are made of aluminum alloy. The bottom of the preparation tank 1 is fixedly connected to a discharge pipe and a solenoid valve is installed inside the discharge pipe. The outer wall of the preparation tank 1 is coated with heat-insulating coating.

[0021] Multiple sets of ultrasonic transmitters 7 are provided. A transparent partition is installed inside the preparation tank 1 at the corresponding position of the ultrasonic transmitters 7. The ultrasonic transmitters 7, stirring motor 6, power plug 4 and controller 3 are all electrically connected.

[0022] The horizontal stirring plate 202, the vertical stirring blade 205, and the sliding block 203 are all made of stainless steel. The horizontal stirring plate 202 has an H-shaped structure design. The sliding block 203 passes through and extends to the outside of the horizontal stirring plate 202. The drive shaft 201 is fixedly connected to the stirring motor 6, and the return spring 215 is fixedly connected to the horizontal stirring plate 202.

[0023] The connecting rope 208 is made of steel wire rope, the winding shaft 209 passes through the horizontal stirring plate 202 and extends into the drive shaft 201, the sliding block 203 has an I-shaped structure design, and the transmission gear 206 and the sliding rack 207, as well as the connecting gear 213 and the drive gear 214 are all connected by meshing.

[0024] The upper gear 211 and the lower gear 210 are both bevel gears. The connecting shaft 204 and the transmission gear 206 both pass through and extend to the outside of the sliding block 203. The outer walls of the sliding block 203, the horizontal stirring plate 202 and the vertical stirring plate 205 are all coated with polytetrafluoroethylene paint. The winding shaft 209 and the transmission shaft 212 are all connected to the preparation tank 1 by rotation.

[0025] The drive gear 214 has an arc-shaped structure design. The horizontal stirring plate 202, the sliding block 203, the connecting rope 208, the winding shaft 209, and the drive gear 214 are all provided in two sets. The connecting gear 213 passes through and extends to the outside of the drive shaft 201. The connection between the connecting rope 208 and the horizontal stirring plate 202 is a sliding connection.

[0026] The workflow of this invention is as follows: When using the conductive liquid preparation equipment designed with this solution to prevent sedimentation and agglomeration, the raw materials are put into the preparation tank 1. The controller 3 starts the stirring motor 6 and the ultrasonic transmitter 7. The stirring motor 6 drives the horizontal stirring plate 202 to rotate via the drive shaft 201. The rotating horizontal stirring plate 202 disperses the mixed raw materials in the horizontal direction. The rotating drive shaft 201 drives the connecting gear 213 to slide along the drive gear 214. The drive gear 214 pushes the connecting gear 213 to rotate. The connecting gear 213 drives the upper gear 211 to rotate via the transmission shaft 212. The rotating upper gear 211 drives the winding shaft 209 to rotate via the lower gear 210. The rotating winding shaft 209 retracts the connecting rope 208. The retracted connecting rope 208 pulls the sliding block 203 and the vertical stirring plate 205 upward to slide upward. The sliding block 203 drives the transmission gear 206 to slide along the sliding rack 207. Under the push of the sliding rack 207, the transmission gear 206 drives the connecting shaft 204 and the vertical stirring plate 205 to rotate. When the drive shaft 201 drives the connecting gear 213 to disengage from the drive gear 214, the return spring 215 pulls the sliding block 203 to move downward. The downward-moving sliding block 203 drives the transmission gear 206 to slide in the opposite direction along the sliding rack 207. Under the push of the sliding rack 207, the transmission gear 206 drives the connecting shaft 204 and the vertical stirring plate 205 to rotate in the opposite direction. The vertical stirring plate 205, which is rising and falling and rotating at the same time, will disperse the mixed raw materials in the vertical direction. At the same time, the ultrasonic waves emitted by the ultrasonic transmitter 7 generate cavitation effect in the raw materials. The shock waves and microjets generated by the collapse of cavitation bubbles directly act on the surface of the aggregates, breaking up the raw material particles that are stuck together.

[0027] The controller 3, stirring motor 6, power plug 4, and ultrasonic transmitter 7 used in this invention are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the controller 3, stirring motor 6, power plug 4, and ultrasonic transmitter 7 will not be described in detail here.

[0028] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conductive liquid preparation device for preventing sedimentation and agglomeration, comprising a preparation tank (1), characterized in that: The preparation tank (1) is equipped with a stirring mechanism (2) for stirring and mixing conductive liquid raw materials. A controller (3) is installed on the front of the preparation tank (1). A power plug (4) is fixedly connected to the back of the preparation tank (1). A feed hopper (5) is fixedly connected to the top of the preparation tank (1). A stirring motor (6) is fixedly connected to the center of the top of the preparation tank (1). An ultrasonic transmitter (7) is fixedly connected inside the preparation tank (1).

2. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 1, characterized in that: The stirring mechanism (2) includes a drive shaft (201) rotatably connected inside the preparation tank (1). A horizontal stirring plate (202) is fixedly connected to the outer wall of the drive shaft (201) and inside the preparation tank (1). A sliding block (203) is slidably connected inside the horizontal stirring plate (202). A connecting shaft (204) is rotatably connected to the center of the sliding block (203). A vertical stirring blade (205) is fixedly connected to the outer wall of the connecting shaft (204) and to both the front and back of the horizontal stirring plate (202). A transmission gear (206) is fixedly connected to the center of the outer wall of the connecting shaft (204) and inside the sliding block (203). A sliding rack (207) is fixedly connected to the inner wall of the horizontal stirring plate (202) at a corresponding position to the transmission gear (206). A connecting rope (208) is fixedly connected to the top of the moving block (203). A winding shaft (209) is fixedly connected to the outer wall of the connecting rope (208) above the horizontal stirring plate (202). A lower gear (210) is fixedly connected to the outer wall of the winding shaft (209) inside the drive shaft (201). An upper gear (211) is meshed with the outer wall of the lower gear (210). A transmission shaft (212) is fixedly connected to the center of the upper gear (211). A connecting gear (213) is fixedly connected to the outer wall of the transmission shaft (212) above the upper gear (211). A drive gear (214) is fixedly connected to the inner wall of the preparation tank (1) at the corresponding position of the connecting gear (213). A return spring (215) is fixedly connected to the bottom of the sliding block (203).

3. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 1, characterized in that: Both the feed hopper (5) and the preparation tank (1) are made of aluminum alloy. The bottom of the preparation tank (1) is fixedly connected to a discharge pipe and a solenoid valve is installed inside the discharge pipe. The outer wall of the preparation tank (1) is coated with heat-insulating coating.

4. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 1, characterized in that: The ultrasonic transmitter (7) is provided in multiple sets. A transparent partition is installed inside the preparation tank (1) at the corresponding position of the ultrasonic transmitter (7). The ultrasonic transmitter (7), stirring motor (6), power plug (4) and controller (3) are all electrically connected.

5. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 2, characterized in that: The horizontal stirring plate (202), vertical stirring blade (205), and sliding block (203) are all made of stainless steel. The horizontal stirring plate (202) has an H-shaped structure design. The sliding block (203) extends through and beyond the horizontal stirring plate (202). The drive shaft (201) is fixedly connected to the stirring motor (6), and the return spring (215) is fixedly connected to the horizontal stirring plate (202).

6. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 2, characterized in that: The connecting rope (208) is made of steel wire rope, the winding shaft (209) passes through the horizontal stirring plate (202) and extends into the drive shaft (201), the sliding block (203) is designed with an I-shaped structure, and the transmission gear (206) and the sliding rack (207), the connecting gear (213) and the drive gear (214) are all connected by meshing.

7. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 2, characterized in that: The upper gear (211) and lower gear (210) are both bevel gears. The connecting shaft (204) and transmission gear (206) both penetrate and extend to the outside of the sliding block (203). The outer walls of the sliding block (203), horizontal stirring plate (202) and vertical stirring plate (205) are all coated with polytetrafluoroethylene paint. The winding shaft (209), transmission shaft (212) and preparation tank (1) are all connected by rotation.

8. The conductive liquid preparation device for preventing sedimentation and agglomeration according to claim 2, characterized in that: The drive gear (214) has an arc-shaped structure design. The horizontal stirring plate (202), sliding block (203), connecting rope (208), winding shaft (209) and drive gear (214) are all provided in two sets. The connecting gear (213) passes through and extends to the outside of the drive shaft (201). The connection method between the connecting rope (208) and the horizontal stirring plate (202) is a sliding connection.

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