Riveting depth quality equipment based on online scanning technology

The riveting depth quality equipment using online scanning technology utilizes automated components to achieve efficient and accurate riveting depth detection, solving the problems of low detection efficiency and inconsistent standards, and improving production efficiency and detection accuracy.

CN121972575APending Publication Date: 2026-05-05ZHUHUI INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHUHUI INTELLIGENT TECH (SUZHOU) CO LTD
Filing Date
2023-04-27
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing online scanning technology for riveting depth quality testing equipment suffers from low efficiency, low automation, inaccurate testing standards, long processing time, wasted manpower, and reduced production efficiency.

Method used

The riveting depth quality equipment adopts online scanning technology. It utilizes components such as equipment support, frame, drive cylinder, conveyor sprocket, robotic arm, and online scanning detection mechanism to achieve automated detection, replace manual operation, and improve detection efficiency and standard consistency.

Benefits of technology

It greatly improves testing efficiency, standardizes testing, reduces manpower waste, is easy to operate, has higher testing accuracy, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The riveting depth quality equipment based on the on-line scanning technology comprises an equipment support, a first frame body and a second frame body are positioned at the upper end of the equipment support, and supporting columns are positioned between the equipment support and the first frame body and between the equipment support and the second frame body; a first conveying chain wheel, a second conveying chain wheel and a third conveying chain wheel are movably arranged on the first frame body and the second frame body, and a second driving air cylinder, a third driving air cylinder and a first driving air cylinder are positioned at the positions, located on the first conveying chain wheel, the second conveying chain wheel and the third conveying chain wheel, of the outer sides of the first frame body and the second frame body. According to the riveting depth quality equipment based on the online line scanning technology, the detection efficiency can be greatly improved, the detection standard is unified, the later production is well guaranteed, great convenience is provided, the online line scanning equipment is arranged, manpower is replaced by automation, the detection standard is more accurate, and the detection efficiency is higher.
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Description

Technical Field

[0001] This invention relates to the field of intelligent electronic communication equipment, and in particular to a riveting depth quality equipment based on online line scanning technology. Background Technology

[0002] Online scanning technology for riveting depth quality testing is a support device for detecting riveting depth. With the continuous advancement of technology, mobile phones have become an indispensable part of people's daily lives, leading to a continuous increase in demand. Equally important as demand is quality. In terms of riveting depth quality, traditional manual inspection methods are not only time-consuming and wasteful of manpower, but also suffer from problems such as inconsistent testing standards. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of online scanning technology for riveting depth quality testing.

[0003] Existing online scanning technology for riveting depth quality testing has certain drawbacks. In traditional processes, the inspection of riveting depth quality mostly relies on manual labor, resulting in low automation. As the saying goes, human resources are limited, and even the most meticulous efforts can have oversights. The control of inspection standards is not very precise, and the process is time-consuming and wasteful of manpower, thus resulting in low efficiency and inconvenience to subsequent processing and production. This has a certain adverse impact on the user experience. Therefore, we propose an online scanning technology-based riveting depth quality testing device. Summary of the Invention

[0004] Technical problem solved: To address the shortcomings of existing technologies, this invention provides a riveting depth quality inspection device based on online scanning technology, which can greatly improve inspection efficiency, unify inspection standards, ensure subsequent production, and provide great convenience. By setting up online scanning equipment and using automation to replace manual labor, the inspection standards become more accurate and the inspection efficiency becomes higher, effectively solving the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this invention is as follows: A riveting depth quality equipment based on online scanning technology, comprising an equipment support, a first frame and a second frame positioned at the upper end of the equipment support, a support column positioned between the equipment support and the first and second frames, a first conveyor sprocket, a second conveyor sprocket and a third conveyor sprocket movably arranged on the first and second frames, a second drive cylinder, a third drive cylinder and a first drive cylinder positioned on the outer side of the first and second frames at the positions of the first, second and third conveyor sprockets, a feeding riveting seat movably arranged inside the second drive cylinder, a detection conveyor frame movably arranged inside the third drive cylinder, and a discharge conveyor frame movably arranged inside the first drive cylinder, a feeding box, a feeding trough, a riveting seat, a re-inspection module, an online scanning module, a qualified product discharge belt and a non-qualified product discharge belt respectively arranged from the feeding end to the discharge end at the bottom of the first and second frames, and support feet positioned at the four corners of the equipment support.

[0006] As a preferred technical solution of this application, a robotic arm is positioned at the bottom of the feeding and riveting seat, a feeding support is positioned at the bottom of the robotic arm, a lifting device is connected between the robotic arm and the feeding support, and a riveting mechanism is positioned at the bottom of the lifting device.

[0007] As a preferred technical solution of this application, the riveting base is provided with a riveting module, the bottom of the detection conveyor is provided with a conveying clamping mechanism, the bottom of the discharge conveyor is provided with a discharge clamping mechanism, the line scanning module is provided with a slide rail, a slide block is movably arranged on the slide rail, a line scanning box is positioned on the slide block, a line scanning detection mechanism is electrically installed on the line scanning box, a qualified product storage box is provided at the end of the qualified product discharge belt, a non-qualified product storage box is provided at the end of the non-qualified product discharge belt, and a positioning support and a servo motor are provided on the outer sides of the non-qualified product discharge belt and the qualified product discharge belt.

[0008] As a preferred technical solution of this application, the line scan detection mechanism is provided with a battery, a display, a central processing unit, a processing chip, a controller, an alarm, a communicator, a detection data acquisition unit, and a line scan detector. The line scan detector is connected to the detection data acquisition unit, the detection data acquisition unit is connected to the communicator, the communicator is connected to the central processing unit, and the central processing unit is connected to the battery, the display, the alarm, and the controller. The central processing unit is provided with a processing chip.

[0009] As a preferred technical solution of this application, the first frame and the second frame are positioned on the equipment support by the support column, the equipment support is positioned by the support foot, the feeding riveting seat is driven to move by the first conveying sprocket and the first driving cylinder, the detection conveying frame is driven to move by the second conveying sprocket and the second driving cylinder, and the discharge conveying frame is driven to move by the third conveying sprocket and the third driving cylinder.

[0010] As a preferred technical solution of this application, the bottom of the feeding and riveting seat is positioned with the robotic arm, and the feeding and riveting seat drives the position of the robotic arm to move. The lifting device drives the position of the feeding support to move up and down, and the feeding support is positioned with the riveting mechanism.

[0011] As a preferred technical solution of this application, the detection conveyor frame is installed between the conveyor clamping mechanism and the conveyor clamping mechanism, and the conveyor clamping mechanism can be raised and lowered. The discharge conveyor frame is installed between the discharge clamping mechanism and the discharge clamping mechanism can be raised and lowered. The slide block moves on the line scanning module via a slide rail. The line scanning box is electrically connected to the line scanning detection mechanism.

[0012] As a preferred technical solution of this application, the output terminal of the line scan detector is electrically connected to the input terminal of the detection data acquisition device, the output terminal of the detection data acquisition device is electrically connected to the input terminal of the central processing unit through a communicator, and the central processing unit is bidirectionally connected to the battery, display, alarm and controller.

[0013] Beneficial Effects: Compared with the prior art, the present invention provides a riveting depth quality inspection device based on online scanning technology, which has the following beneficial effects: This riveting depth quality inspection device based on online scanning technology can greatly improve the inspection efficiency, unify the inspection standards, ensure the subsequent production, and provide great convenience. By setting up online scanning equipment and using automation to replace manual labor, the inspection standards are more accurate and the inspection efficiency is higher. The entire online scanning technology riveting depth quality inspection device has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a riveting depth quality equipment based on online scanning technology according to the present invention.

[0015] Figure 2 This is a schematic diagram of the riveting mechanism in a riveting depth quality equipment based on online scanning technology according to the present invention.

[0016] Figure 3 This is a magnified structural diagram of point A in a riveting depth quality equipment based on online scanning technology according to the present invention.

[0017] Figure 4 This is a magnified structural diagram of point B in a riveting depth quality equipment based on online scanning technology according to the present invention.

[0018] Figure 5 This is a schematic diagram of the line scanning detection mechanism in a riveting depth quality equipment based on online line scanning technology according to the present invention.

[0019] Figure 6 This is a schematic diagram of the qualified product discharge belt in a riveting depth quality equipment based on online scanning technology according to the present invention.

[0020] In the diagram: 1. Equipment support; 2. Support leg; 3. First frame; 4. Second frame; 5. Non-conforming product discharge belt; 6. Conforming product discharge belt; 7. Feeding and riveting seat; 8. Feeding box; 9. Inspection conveyor frame; 10. Discharge conveyor frame; 11. First conveyor sprocket; 12. Robotic arm; 13. Lifter; 14. Riveting mechanism; 15. Feeding support; 16. Support column; 17. First drive cylinder; 18. Feeding trough; 19. Riveting seat; 20. Re-inspection module; 21. Riveting module; 22. Third conveyor sprocket; 23. Third drive cylinder ; 24. Second conveyor sprocket; 25. Second drive cylinder; 26. Slide rail; 27. Conveying clamping mechanism; 28. Line scan module; 29. ​​Slide base; 30. Line scan detection mechanism; 31. Line scan box; 32. Discharge clamping mechanism; 33. Battery; 34. Display; 35. Central processing unit; 36. Processing chip; 37. Controller; 38. Alarm; 39. Communicator; 40. Detection data acquisition unit; 41. Line scan detector; 42. Positioning support; 43. Servo motor; 44. Non-conforming product storage box; 45. Conforming product storage box. Implementation

[0021] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0022] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0024] like Figure 1-6 As shown, a riveting depth quality equipment based on online scanning technology includes an equipment support 1. A first frame 3 and a second frame 4 are positioned at the upper end of the equipment support 1. A support column 16 is positioned between the equipment support 1 and the first and second frames 3 and 4. A first conveyor sprocket 11, a second conveyor sprocket 24, and a third conveyor sprocket 22 are movably mounted on the first and second frames 3 and 4. A second drive cylinder 25, a third drive cylinder 23, and a first drive cylinder 17 are positioned on the outer side of the first and second frames 3 and 4 at the positions of the first, second, and third conveyor sprockets 11, 24, and 22, respectively. A movably mounted second drive cylinder 25 has a... The feeding and riveting seat 7 and the inner side of the third drive cylinder 23 are equipped with a detection conveyor frame 9. The inner side of the first drive cylinder 17 is equipped with a discharge conveyor frame 10. The bottom of the first frame 3 and the second frame 4 are respectively equipped with a feeding box 8, a feeding trough 18, a riveting seat 19, a re-inspection module 20, a line scanning module 28, a qualified product discharge belt 6 and a non-qualified product discharge belt 5 from the feeding end to the discharge end. The four corners of the equipment support 1 are positioned with support feet 2, which can greatly improve the detection efficiency, unify the detection standards, ensure the later production, and provide great convenience. The line scanning equipment is set up to replace manual labor with automation, making the detection standards more accurate and the detection efficiency higher.

[0025] Furthermore, a robotic arm 12 is positioned at the bottom of the feeding and riveting base 7, a feeding support 15 is positioned at the bottom of the robotic arm 12, a lifting device 13 is connected between the robotic arm 12 and the feeding support 15, and a riveting mechanism 14 is positioned at the bottom of the lifting device 13.

[0026] Furthermore, a riveting module 21 is provided on the riveting base 19, a conveying clamping mechanism 27 is provided at the bottom of the detection conveying frame 9, a discharge clamping mechanism 32 is provided at the bottom of the discharge conveying frame 10, a slide rail 26 is provided on the line scanning module 28, a slide seat 29 is movably provided on the slide rail 26, a line scanning box 31 is positioned on the slide seat 29, a line scanning detection mechanism 30 is electrically installed on the line scanning box 31, a qualified product storage box 45 is provided at the end of the qualified product discharge belt 6, a non-qualified product storage box 44 is provided at the end of the non-qualified product discharge belt 5, and a positioning support 42 and a servo motor 43 are provided on the outer side of the non-qualified product discharge belt 5 and the qualified product discharge belt 6.

[0027] Furthermore, the line scan detection mechanism 30 is equipped with a battery 33, a display 34, a central processing unit 35, a processing chip 36, a controller 37, an alarm 38, a communicator 39, a detection data acquisition unit 40, and a line scan detector 41. The line scan detector 41 is connected to the position of the detection data acquisition unit 40, the detection data acquisition unit 40 is connected to the position of the communicator 39, the communicator 39 is connected to the position of the central processing unit 35, and the central processing unit 35 is connected to the positions of the battery 33, the display 34, the alarm 38, and the controller 37. The central processing unit 35 is equipped with a processing chip 36.

[0028] Furthermore, the first frame 3 and the second frame 4 are positioned on the equipment support 1 by the support column 16. The equipment support 1 is positioned by the support foot 2. The feeding riveting seat 7 is driven to move by the first conveying sprocket 11 and the first driving cylinder 17. The detection conveying frame 9 is driven to move by the second conveying sprocket 24 and the second driving cylinder 25. The discharge conveying frame 10 is driven to move by the third conveying sprocket 22 and the third driving cylinder 23.

[0029] Furthermore, the bottom of the feeding and riveting seat 7 is positioned with the robotic arm 12, and the feeding and riveting seat 7 drives the position of the robotic arm 12 to move. The lifting device 13 drives the position of the feeding support 15 to move up and down, and the feeding support 15 is positioned with the riveting mechanism 14.

[0030] Furthermore, the detection conveyor 9 is installed between the conveyor clamping mechanism 27 and the conveyor clamping mechanism 27 can be raised and lowered. The discharge conveyor 10 is installed between the discharge clamping mechanism 32 and the discharge clamping mechanism 32 can be raised and lowered. The slide 29 moves on the line scanning module 28 via the slide rail 26. The line scanning box 31 is electrically connected to the line scanning detection mechanism 30.

[0031] Furthermore, the output terminal of the line scan detector 41 is electrically connected to the input terminal of the detection data acquisition unit 40, and the output terminal of the detection data acquisition unit 40 is electrically connected to the input terminal of the central processing unit 35 through the communicator 39. The central processing unit 35 is bidirectionally connected to the battery 33, the display 34, the alarm 38 and the controller 37.

[0032] Working Principle: This invention includes a device support 1, support legs 2, a first frame 3, a second frame 4, a non-conforming product discharge belt 5, a conforming product discharge belt 6, a feeding and riveting seat 7, a feeding box 8, an inspection conveyor frame 9, a discharge conveyor frame 10, a first conveyor sprocket 11, a robotic arm 12, a lifting device 13, a riveting mechanism 14, a feeding support 15, a support column 16, a first drive cylinder 17, a feeding trough 18, a riveting seat 19, a re-inspection module 20, a riveting module 21, a third conveyor sprocket 22, a third drive cylinder 23, a second conveyor sprocket 24, a second drive cylinder 25, a slide rail 26, a conveying and clamping mechanism 27, a line scanning module 28, a slide seat 29, a line scanning inspection mechanism 30, a line scanning box 31, a discharge clamping mechanism 32, a battery 33, a display 34, a central processing unit 35, a processing chip 36, and a controller 3. 7. Alarm 38. Communicator 39. Detection data acquisition device 40. Line scan detector 41. Positioning support 42. Servo motor 43. Non-conforming product storage box 44 and qualified product storage box 45. During use, small parts are moved to the unloading station. After riveting, the small parts are placed on the re-inspection platform. The re-inspection platform is moved to the line scan module for re-inspection. After re-inspection, it is moved to the unloading position. OK I / U parts are unloaded onto different conveyor belts, and NG parts are removed from the NG conveyor belt. The I / U parts are manually removed. Riveted small parts are placed on the re-inspection platform. The re-inspection platform is moved to the line scan module for line scanning. After re-inspection, it is moved to the unloading position. This can greatly improve detection efficiency, unify detection standards, ensure the smooth operation of subsequent production, and provide great convenience. Setting up line scan equipment and using automation to replace manual labor makes the detection standards more accurate and the detection efficiency higher.

[0033] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A riveting depth quality equipment based on online scanning technology, comprising an equipment support (1), characterized in that: The upper end of the equipment support (1) is provided with a first frame (3) and a second frame (4). A support column (16) is positioned between the equipment support (1) and the first frame (3) and the second frame (4). A first conveyor sprocket (11), a second conveyor sprocket (24), and a third conveyor sprocket (22) are movably mounted on the first frame (3) and the second frame (4). A second drive cylinder (25), a third drive cylinder (23), and a first drive cylinder are positioned on the outer side of the first frame (3) and the second frame (4) at the positions of the first conveyor sprocket (11), the second conveyor sprocket (24), and the third conveyor sprocket (22). The cylinder (17), the inner side of the second driving cylinder (25) is movably provided with a feeding riveting seat (7), the inner side of the third driving cylinder (23) is movably provided with a detection conveyor frame (9), the inner side of the first driving cylinder (17) is movably provided with a discharge conveyor frame (10), the bottom of the first frame (3) and the second frame (4) from the feeding end to the discharge end are respectively provided with a feeding box (8), a feeding trough (18), a riveting seat (19), a re-inspection module (20), a line scanning module (28), a qualified product discharge belt (6) and a non-qualified product discharge belt (5), and the four corners of the equipment support (1) are positioned with support feet (2).

2. The riveting depth quality equipment based on online scanning technology according to claim 1, characterized in that: The bottom of the feeding and riveting seat (7) is positioned with a robotic arm (12), the bottom of the robotic arm (12) is positioned with a feeding support (15), a lifting device (13) is connected between the robotic arm (12) and the feeding support (15), and a riveting mechanism (14) is positioned at the bottom of the lifting device (13).

3. The riveting depth quality equipment based on online scanning technology according to claim 1, characterized in that: The riveting base (19) is provided with a riveting module (21), the bottom of the detection conveyor (9) is provided with a conveying clamping mechanism (27), the bottom of the discharge conveyor (10) is provided with a discharge clamping mechanism (32), the line scanning module (28) is provided with a slide rail (26), the slide rail (26) is movably provided with a slide seat (29), the slide seat (29) is positioned with a line scanning box (31), the line scanning box (31) is electrically installed with a line scanning detection mechanism (30), the end of the qualified product discharge belt (6) is provided with a qualified product storage box (45), the end of the unqualified product discharge belt (5) is provided with an unqualified product storage box (44), and the outer sides of the unqualified product discharge belt (5) and the qualified product discharge belt (6) are provided with a positioning support (42) and a servo motor (43).

4. The riveting depth quality equipment based on online scanning technology according to claim 3, characterized in that: The line scan detection mechanism (30) is equipped with a battery (33), a display (34), a central processing unit (35), a processing chip (36), a controller (37), an alarm (38), a communicator (39), a detection data acquisition unit (40), and a line scan detector (41). The line scan detector (41) is connected to the position of the detection data acquisition unit (40). The detection data acquisition unit (40) is connected to the position of the communicator (39). The communicator (39) is connected to the position of the central processing unit (35). The central processing unit (35) is connected to the positions of the battery (33), the display (34), the alarm (38), and the controller (37). The central processing unit (35) is equipped with a processing chip (36).

5. The riveting depth quality equipment based on online scanning technology according to claim 1, characterized in that: The first frame (3) and the second frame (4) are positioned on the equipment support (1) by the support column (16). The equipment support (1) is positioned by the support foot (2). The loading riveting seat (7) is driven to move by the first conveying sprocket (11) and the first driving cylinder (17). The detection conveying frame (9) is driven to move by the second conveying sprocket (24) and the second driving cylinder (25). The discharge conveying frame (10) is driven to move by the third conveying sprocket (22) and the third driving cylinder (23).

6. The riveting depth quality equipment based on online scanning technology according to claim 2, characterized in that: The bottom of the feeding riveting seat (7) is positioned with the robotic arm (12), and the feeding riveting seat (7) moves the position of the robotic arm (12). The lifting device (13) moves the position of the feeding support (15) up and down. The feeding support (15) is positioned with the riveting mechanism (14).

7. The riveting depth quality equipment based on online scanning technology according to claim 3, characterized in that: The detection conveyor (9) is installed between the conveyor clamping mechanism (27) and the conveyor clamping mechanism (27) can be raised and lowered. The discharge conveyor (10) is installed between the discharge clamping mechanism (32) and the discharge clamping mechanism (32) can be raised and lowered. The slide (29) moves on the line scanning module (28) via the slide rail (26). The line scanning box (31) is electrically connected to the line scanning detection mechanism (30).

8. The riveting depth quality equipment based on online scanning technology according to claim 4, characterized in that: The output of the line scan detector (41) is electrically connected to the input of the detection data acquisition unit (40). The output of the detection data acquisition unit (40) is electrically connected to the input of the central processing unit (35) through the communicator (39). The central processing unit (35) is bidirectionally connected to the battery (33), the display (34), the alarm (38), and the controller (37).