Metal processing surface treatment device
By designing an automated clamping unit and a synchronous grinding and cleaning assembly, the problem of uneven surface treatment of metal pipe fittings was solved, enabling efficient and environmentally friendly mass production and adapting to the inner wall treatment of pipe fittings of different lengths.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-17
- Publication Date
- 2026-05-05
AI Technical Summary
Existing metal pipe processing equipment cannot achieve simultaneous grinding and cleaning of inner and outer surfaces, has unstable clamping and positioning, and low waste collection efficiency, making it difficult to meet the needs of high-precision mass production.
A metal processing surface treatment device was designed. It adopts a clamping part to achieve automated symmetrical clamping, and combines a grinding component and an internal and external cleaning component to achieve synchronous grinding and cleaning of the inner and outer surfaces of pipes, and centralized collection of waste chips and waste liquid.
It improves the processing accuracy and efficiency of metal pipe fittings, reduces labor costs, meets environmental protection production requirements, adapts to the inner wall processing of pipe fittings of different lengths, and realizes continuous processing for mass production.
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Figure CN121973044A_ABST
Abstract
Description
Technical Field
[0001] This invention is a metal processing surface treatment device, belonging to the technical field of metal processing equipment. Background Technology
[0002] In the processing and production of metal pipe fittings, surface grinding and cleaning are key steps to improve the surface precision of the workpiece and remove oxide scale and burrs. Traditional surface treatment of metal pipe fittings often involves manual grinding combined with external rinsing, which suffers from problems such as asynchronous internal and external surface treatment, low grinding precision, incomplete cleaning, and easy splashing of waste chips and waste liquids, polluting the environment. Existing automated processing equipment generally can only achieve single external surface treatment, and cannot simultaneously handle the grinding and cleaning of the inner wall of the pipe fitting. Furthermore, it suffers from poor clamping and positioning stability and low waste chip collection efficiency, making it difficult to meet the batch surface treatment requirements of high-precision metal pipe fittings. Therefore, there is an urgent need for a metal processing surface treatment device that can achieve simultaneous internal and external cleaning and precise clamping and positioning of the pipe fitting during the internal wall grinding process. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a metal processing surface treatment device to solve the above-mentioned technical problems.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: A metal processing surface treatment device includes a supporting base plate. Support plates are located at the center of both sides of the top of the supporting base plate. A support platform is transversely positioned between the tops of the support plates. A clamping part is located at the center of the top of the support platform. A collection box and a water tank are located at the center of the two sides of the support platform, respectively, on either side of the clamping part. An L-shaped column is located on one side of the top of the support platform. A grinding assembly is located above the clamping part on one side of the L-shaped column. An inner cleaning assembly is located on the grinding assembly, and an outer cleaning assembly is located outside the grinding assembly. The outer cleaning assembly is fixed to the side of the L-shaped column near its center. A track that slides with the clamping part is located at the center of the top of the support platform. A support plate is located at the center of the upper part of the track. Several support rods are located around the bottom perimeter of the support plate. The bottoms of the support rods are fixed to the top side of the support platform. A tube seat is located on the top of the support plate. The tube seat is divided into an upper cavity and a lower cavity. An outlet is located on one side of the lower cavity, and the outlet is connected to the collection box via a pipe.
[0005] Furthermore, the support platform has two strip grooves on either side of the top center position, and the track is located between the strip grooves.
[0006] Furthermore, the clamping part includes an inner plate, and a pneumatic auxiliary part is provided at the bottom of the inner plate. The pneumatic auxiliary part is fixedly installed at the top center of the support base plate. A fixing block is provided above the inner plate. The pneumatic auxiliary part is connected to the fixing block. Limiting rods are provided at both ends of the fixing block. Symmetrical driving arms are provided on the limiting rods. A slot is provided at the upper part of the driving arm. A limiting rod is provided in the slot. The inner side of the limiting rod is fixed to the inner side of the symmetrical clamping slider. The clamping slider is slidably connected to the track. A strip groove is provided at the lower part of the driving arm, which guides and cooperates with the limiting rod. The side of the driving arm near the slot is connected to the side of the track through a shaft.
[0007] Furthermore, the top of the two side clamping sliders is provided with symmetrical L-shaped clamping blocks; the top of the inner plate is provided with symmetrical L-shaped seats on both sides, and the top of the L-shaped seats is fixed to the bottom of the support platform; the bottom of the inner plate is provided with support plates on both sides, and the bottom of the support plates is provided with pads, and the bottom of the pads is fixed to the top of the support base plate.
[0008] Furthermore, the pneumatic auxiliary part includes a cylinder, which is fixedly installed at the top center of the support base plate. A matching air rod is provided inside the cylinder, which passes through the cylinder and the inner plate. The side of the air rod away from the cylinder is fixed to the bottom of the fixing block.
[0009] Furthermore, the grinding assembly includes a motor, which is fixedly mounted on the top outer side of the L-shaped column. The output end of the motor is connected to an output shaft, which penetrates the L-shaped column. A cylinder is located at the bottom of the output shaft, and a matching air rod is located inside the cylinder, penetrating the cylinder. A lead screw is located at the bottom of the air rod, and a ball is located at the bottom of the lead screw. The ball is embedded in a positioning cylinder. A support plate is located at the bottom of the positioning cylinder, and a shaft is inserted through the lower part of the support plate. Side plates and L-shaped connecting plates are located at both ends of the shaft. The side of L-shaped connecting plate 2 is fixed at the center of the bottom of the side of the side plate. On the same side of L-shaped connecting plate 2, L-shaped connecting plate 1 and column are respectively provided. A grinding head is transversely inserted in the middle of the column. A shaft 3 is transversely inserted between L-shaped connecting plate 1 and the side plate. A tie rod is sleeved on the middle of shaft 3. A shaft 4 is inserted on the upper part of the tie rod. There are mounting blocks at both ends of shaft 4. The side of the mounting block is fixed at the lower part of the outer side of the internal threaded sleeve. The internal threaded sleeve is sleeved on the screw. The top of the internal threaded sleeve is mechanically linked to the internal cleaning component.
[0010] Furthermore, the internal cleaning assembly includes a disc with a through hole in the center. A lead screw passes through the through hole, and an annular groove is provided around the bottom of the through hole. A convex ring is provided inside the annular groove, and the bottom of the convex ring is fixed to the periphery of the top annular opening of the inner ring. Positioning strips are provided on the corresponding sides of the inner wall of the inner ring, and positioning grooves that match the positioning strips are provided on the surface of the lead screw. Several pipe adapters are provided on the sides of the inner ring. A bend is connected to the bottom of the pipe adapter, and a conduit is connected to the top of the pipe adapter. The conduit passes through the disc and has a connector at the top. A flexible hose is connected to the connector, and the flexible hose is connected to the side of the water tank.
[0011] Furthermore, the external cleaning assembly includes a guide ring located above the clamping part. On the side of the guide ring near the L-shaped column, from top to bottom, are arranged an arc-shaped fixing plate one and an arc-shaped fixing plate two, which are respectively fixed to the side of the L-shaped column. A motor two is located on the top of the arc-shaped fixing plate one near the guide ring. The top of the guide ring has a guide groove containing several slidingly engaged sliders. A shaft five is inserted inside the sliders, and a cylinder is sleeved on the outside of the shaft five. Both sides of the cylinder have drive arms one, and both ends of the drive arms one have pipe connection assemblies. The connecting assembly includes a second sleeve, which corresponds to a first sleeve on one side of the guide ring. A connecting pipe runs horizontally between the first and second sleeves. A nozzle is provided at the inner end of the connecting pipe, and a hose is connected to the outer end of the connecting pipe. The hose is connected to the water tank. The guide ring has a slot on the side near the arc-shaped fixing plate. A protrusion is provided on the top of the guide ring near the slot. An output shaft is inserted in the middle of the protrusion. A third sleeve is fitted on the inner end of the output shaft. The side of the third sleeve is connected to the side of the adjacent first sleeve through a second drive arm. A second motor is provided at the outer end of the output shaft. The second motor is fixed at the center of the top side of the arc-shaped fixing plate.
[0012] Furthermore, the water tank has several water inlets on both sides of its top; the arc-shaped fixing plate 1 has several expansion joints 1 on its side away from the guide ring; the arc-shaped fixing plate 2 has several expansion joints 2 and 3 on its corresponding sides; the upper hose 1 passes through expansion joints 1, 2 and the corresponding side water inlets and is connected to the water pump in the water tank; the lower hose 1 passes through expansion joint 3 and the other side water inlet and is connected to the water pump in the water tank.
[0013] Furthermore, the water tank has support pillars at both ends of the top two sides, and a horizontal plate runs through the top of the two horizontal support pillars. A spring pad is provided at the bottom of the horizontal plate, a rotating cylinder is provided below the spring pad, and a spring pad is provided below the rotating cylinder. The spring pad is fixed to the top of the water tank. Springs are provided between the spring pad and the bottom of the rotating cylinder, and between the top of the rotating cylinder and the spring pad. A hose is wound around the rotating cylinder.
[0014] The beneficial effects of this invention are: The clamping unit enables automated symmetrical clamping of metal pipes, ensuring precise positioning and uniform clamping force, thus preventing workpiece displacement during grinding and improving processing accuracy.
[0015] The grinding assembly can achieve multi-angle, all-round rotational grinding of the inner wall of the pipe. With the height adjustment of cylinder two, it can be adapted to the inner wall treatment of pipes of different lengths, making it highly versatile.
[0016] The internal cleaning component and the polishing component rotate in tandem, while the external cleaning component performs a circular motion to rinse, achieving simultaneous polishing and cleaning of the internal and external surfaces, thus significantly improving processing efficiency.
[0017] The pipe body and collection box work together to achieve centralized collection of waste chips and waste liquid, with no splashing pollution, which meets the requirements of environmental protection production; the spring-loaded structure of the rotating drum ensures stable operation of the pipeline.
[0018] With its compact overall structure and high degree of automation, it requires no manual intervention and can achieve continuous surface treatment of batch metal pipes, reducing labor costs and improving production efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of a metal processing surface treatment device according to the present invention; Figure 2 This is a schematic diagram of the connection structure between the clamping part and the grinding component of a metal processing surface treatment device according to the present invention; Figure 3 This is a schematic diagram of the clamping part structure of a metal processing surface treatment device according to the present invention; Figure 4 This is a schematic diagram of the pneumatic auxiliary part of a metal processing surface treatment device according to the present invention; Figure 5 This is a schematic diagram of the grinding component structure of a metal processing surface treatment device according to the present invention; Figure 6 This is a schematic diagram of the external cleaning component structure of a metal processing surface treatment device according to the present invention; Figure 7 This is a schematic diagram of the guide ring structure of a metal processing surface treatment device according to the present invention; Figure 8 This is an exploded view of the internal cleaning component of a metal processing surface treatment apparatus according to the present invention; Figure 9This is a cross-sectional view of the disc connection of a metal processing surface treatment device according to the present invention.
[0021] In the diagram, 1. Support base plate; 2. Support plate one; 3. Support platform; 4. Clamping part; 401. Inner plate; 402. Pneumatic auxiliary part; 403. Fixing block; 404. Limiting rod one; 405. Drive arm three; 406. Groove; 407. Limiting rod two; 408. Clamping slider; 409. Track; 410. Strip groove two; 411. Shaft one; 412. L-shaped clamping block; 413. L-shaped seat; 414. Support plate two; 415. Pad; 416. Cylinder one; 417. Pneumatic rod 1. Collection box; 5. Water tank; 7. L-shaped column; 8. Grinding assembly; 801. Motor 1; 803. Cylinder 2; 804. Air rod 2; 805. Lead screw; 806. Ball; 807. Positioning cylinder; 808. Support plate; 809. Side plate; 810. L-shaped connecting plate 2; 811. L-shaped connecting plate 1; 812. Column; 813. Grinding head; 814. Tie rod; 815. Mounting block; 816. Internal threaded sleeve; 9. Internal cleaning assembly; 901. Disc; 902. Convex ring; 90 3. Inner ring; 904. Positioning strip; 905. Positioning groove; 906. Pipe adapter; 907. Bend; 908. Conduit; 909. Hoses III; 10. External cleaning assembly; 1001. Guide ring; 1002. Arc-shaped fixing plate I; 1003. Arc-shaped fixing plate II; 1004. Motor II; 1005. Guide slide; 1006. Slider; 1007. Shaft V; 1008. Cylinder; 1009. Drive arm I; 1010. Pipe connection assembly; 1011. Sleeve II ; 1012, Sleeve 1; 1013, Connecting pipe; 1014, Nozzle; 1015, Hose 1; 1016, Groove; 1017, Protruding post; 1018, Sleeve 3; 1019, Drive arm 2; 11, Track; 12, Support plate; 13, Support rod; 14, Pipe body seat; 15, Outlet; 16, Strip groove 1; 17, Inlet; 18, Expansion neck 1; 19, Expansion neck 2; 20, Support column; 21, Horizontal plate; 22, Rotating cylinder; 23, Spring pad 2; 24, Spring. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1-9This invention provides a technical solution for a metal processing surface treatment device, including a supporting base plate 1. Support plates 2 are located at the center of both sides of the top of the supporting base plate 1. A supporting platform 3 is transversely arranged between the tops of the support plates 2. A clamping part 4 is located at the center of the top of the supporting platform 3. A collection box 5 and a water tank 6 are respectively located at the center of the two sides of the clamping part 4. An L-shaped column 7 is located on one side of the top of the supporting platform 3. A grinding assembly 8 is located above the clamping part 4 on one side of the L-shaped column 7. An internal cleaning assembly 9 is provided on the grinding assembly 8. An external cleaning component 10 is provided on the outside of the L-shaped column 7, which is fixed to the side of the L-shaped column 7 near the center. A track 11 that slides with the clamping part 4 is provided at the top center of the support platform 3. A tray 12 is provided at the center of the upper part of the track 11. Several support rods 13 are provided around the bottom of the tray 12. The bottom of the support rods 13 is fixed to the top side of the support platform 3. A tube seat 14 is provided at the top of the tray 12. The tube seat 14 is divided into an upper cavity and a lower cavity. An outlet 15 is provided on one side of the lower cavity. The outlet 15 is connected to the collection box 5 through a pipe.
[0024] See Figure 2-4The support platform 3 has two strip grooves 16 on both sides of its top center position, and the track 11 is located between the strip grooves 16. The clamping part 4 includes an inner plate 401, and a pneumatic auxiliary part 402 is provided at the bottom of the inner plate 401. The pneumatic auxiliary part 402 is fixedly installed at the top center of the support base plate 1. A fixing block 403 is provided above the inner plate 401. The pneumatic auxiliary part 402 is connected to the fixing block 403. Limiting rods 404 are provided at both ends of the fixing block 403. A symmetrical drive arm 405 is provided on 404. The upper part of the drive arm 405 has a slot 406, and a limiting rod 407 is provided in the slot 406. The inner side of the limiting rod 407 is fixed to the inner side of the symmetrical clamping slider 408. The clamping slider 408 is slidably connected to the track 409. The lower part of the drive arm 405 has a strip groove 410 that guides and cooperates with the limiting rod 404. The side of the drive arm 405 near the slot 406 is connected to the track 409 through a shaft 411. The side connection includes symmetrical L-shaped clamping blocks 412 on the top of the two side clamping sliders 408; symmetrical L-shaped seats 413 are provided on both sides of the top of the inner plate 401, and the top of the L-shaped seats 413 is fixed to the bottom of the support platform 3; support plates 414 are provided on both sides of the bottom of the inner plate 401, and pads 415 are provided at the bottom of the support plates 414, with the bottom of the pads 415 fixed to the top of the support base plate 1; the pneumatic auxiliary part 402 includes a cylinder 416. 416 is fixedly installed at the top center of the support base plate 1. The cylinder 416 is equipped with a matching air rod 417. The air rod 417 passes through the cylinder 416 and the inner plate 401. The side of the air rod 417 away from the cylinder 416 is fixed to the bottom of the fixing block 403. The pneumatic auxiliary part 402 drives the fixing block 403 to move up and down. Through the transmission of the drive arm 405, the clamping slider 408 is driven to slide in opposite directions or away from each other along the track 409 to realize the automatic centering and clamping of the pipe.
[0025] The metal pipe is placed vertically in the upper cavity of the pipe body seat 14. The cylinder 416 is activated and the air rod 417 pushes the fixing block 403 to rise. The fixing block 403 drives the limiting rod 404 to move upward, and the driving arm 405 rotates around the shaft 411. Through the limiting rod 407, the clamping slider 408 is pushed to slide symmetrically towards each other along the track 409. The L-shaped clamping block 412 hugs the outer wall of the pipe from both sides, realizing automatic centering and rigid clamping to prevent shaking and eccentricity during grinding.
[0026] See Figure 5 , Figure 8 , Figure 9The grinding assembly 8 includes a motor 801, which is fixedly installed on the top outer side of the L-shaped column 7. The output end of the motor 801 is connected to an output shaft, which passes through the L-shaped column 7. A cylinder 803 is located at the bottom of the output shaft, and a matching air rod 804 is located inside the cylinder 803. The air rod 804 passes through the cylinder 803, and a lead screw 805 is located at the bottom of the air rod 804. A ball 806 is located at the bottom of the lead screw 805 and is embedded in a positioning cylinder 807. A support plate 808 is located at the bottom of the positioning cylinder 807, and a shaft 809 is inserted through the lower part of the support plate 808. Side plates 809 and L-shaped connecting plates 81 are respectively located at both ends of the shaft 807. 0. The side of L-shaped connecting plate 2 810 is fixed to the bottom center of the side of side plate 809. On the same side of L-shaped connecting plate 2 810, side plate 809 is provided with L-shaped connecting plate 1 811 and column 812 respectively. Grinding head 813 is transversely inserted in the middle of column 812. Shaft 3 is transversely inserted between L-shaped connecting plate 1 811 and side plate 809. Pull rod 814 is sleeved in the middle of shaft 3. Shaft 4 is inserted in the upper part of pull rod 814. Mounting block 815 is provided at both ends of shaft 4. The side of mounting block 815 is fixed to the lower part of the outer side of internal thread sleeve 816. Internal thread sleeve 816 is sleeved on screw 805. The top of internal thread sleeve 816 is mechanically linked to internal cleaning component 9. Start motor 801 and cylinder 803. Cylinder 803 drives cylinder 804 to extend, sending the grinding head 813 into the pipe fitting. Motor 801 drives lead screw 805 to rotate, and the internal threaded sleeve 816 moves up and down along lead screw 805. Through pull rod 814 and side plate 809, the grinding head 813 swings adaptively, always keeping in contact with the inner wall of the pipe fitting. The ball 806 at the bottom of lead screw 805 and positioning cylinder 807 form a ball joint, allowing the grinding head 813 to float radially, adapting to pipe fittings with different inner diameters and achieving 360° grinding without dead angles.
[0027] The internal cleaning assembly 9 includes a disc 901 with a through hole in the center. A lead screw 805 passes through the through hole, and an annular groove is provided around the bottom of the through hole. A protruding ring 902 is provided in the annular groove, and the bottom of the protruding ring 902 is fixed to the periphery of the top annular opening of the inner ring 903. Positioning strips 904 are provided on the corresponding sides of the inner wall of the inner ring 903. The surface of the lead screw 805 is provided with positioning grooves 905 that are adapted to the positioning strips 904. Several pipe adapters 906 are provided on the side of the inner ring 903. A bend 907 is connected to the bottom of the pipe adapter 906, and a conduit 908 is connected to the top of the pipe adapter 906. The conduit 908 passes through the disc 901 and is provided with a connector at the top. A flexible hose 909 is connected to the connector and is connected to the water pump outlet on the side of the water tank 6.
[0028] The inner ring 903 of the inner cleaning component 9 rotates synchronously with the lead screw 805 via the positioning strip 904. The water pump in the water tank 6 sprays the cleaning fluid through the hose 909, the conduit 908, and the pipe adapter 906 from the bend 907, and simultaneously washes the waste debris from the inner wall of the pipe with the grinding action of the grinding head.
[0029] See Figure 6-7 The external cleaning assembly 10 includes a guide ring 1001, which is located above the clamping part 4. On the side of the guide ring 1001 near the L-shaped column 7, an arc-shaped fixing plate 1002 and an arc-shaped fixing plate 1003 are arranged sequentially from top to bottom. The arc-shaped fixing plate 1002 and the arc-shaped fixing plate 1003 are respectively fixed to the side of the L-shaped column 7. A motor 1004 is provided on the top of the arc-shaped fixing plate 1002 near the guide ring 1001. A guide groove 1005 is provided at the top of the guide ring 1001. Several slidingly engaged sliders 1006 are provided within the guide groove 1005. A shaft 1007 is inserted inside the slider 1006. A cylinder 1008 is sleeved on the outside of the shaft 1007. A drive arm 1009 is provided on both sides of the cylinder 1008. Pipe connection assemblies 1010 are provided at both ends of the drive arm 1009. The pipe connection assembly 1010 includes a sleeve... Sleeve 1011 is a sleeve corresponding to sleeve 1012 on one side of guide ring 1001. A connecting pipe 1013 runs horizontally between sleeve 1012 and sleeve 1011. A nozzle 1014 is provided at the inner end of the connecting pipe 1013, and a flexible hose 1015 is connected to the outer end of the connecting pipe 1013. The flexible hose 1015 is connected to the water tank 6. A slot 1016 is provided on the side of guide ring 1001 near arc-shaped fixing plate 1002. The top of the guide ring 1001 is provided with a protrusion 1017 on the side near the slot 1016. The output shaft 2 is inserted through the middle of the protrusion 1017. The inner end of the output shaft 2 is fitted with a sleeve 3 1018. The side of the sleeve 3 1018 is connected to the side of the adjacent sleeve 1 1012 through the drive arm 2 1019. The outer end of the output shaft 2 is provided with a motor 2 1020. The motor 2 1020 is fixed at the center of the top side of the arc-shaped fixing plate 1002. Motor 2 1004 drives output shaft 2 to rotate, which in turn drives pipe connection assembly 1010 to move around guide ring 1001 via drive arm 2 1019. Nozzle 1014 surrounds the outer wall of pipe for high-pressure flushing, and internal and external cleaning are completed simultaneously.
[0030] Grinding waste and cleaning waste liquid fall into the lower cavity of the tube seat 14 under the action of gravity, and flow into the collection box 5 through the outlet 15 and the guide pipe, so as to achieve closed collection, no splashing and no pollution.
[0031] The water tank 6 has several water inlets 17 on both sides of its top. The side of the arc-shaped fixing plate 1002 away from the guide ring 1001 has several expansion joints 18. The corresponding sides of the arc-shaped fixing plate 1003 have several expansion joints 29 and 3. The upper hose 1015 passes through the expansion joints 18, 29 and the corresponding water inlets 17 and connects to the water pump in the water tank 6. The lower hose 1015 passes through the expansion joint 3 and the water inlet 17 on the other side. The water tank 6 is connected to a water pump. Both ends of the top of the water tank 6 are provided with support columns 20. A horizontal plate 21 is provided between the tops of the two horizontal support columns 20. A spring pad 1 is provided at the bottom of the horizontal plate 21. A rotating cylinder 22 is provided below the spring pad 1. A spring pad 23 is provided below the rotating cylinder 22. The spring pad 23 is fixed to the top of the water tank 6. Springs 24 are provided between the spring pad 23 and the bottom of the rotating cylinder 22, and between the top of the rotating cylinder 22 and the spring pad 1. A hose 1015 is wound around the rotating cylinder 22.
[0032] When the external cleaning component moves, it pulls on the hose 1015. The rotating drum 22 automatically rotates under the elastic force of the spring 24 to release or retract the hose, keeping the hose taut and preventing tangling, pulling, and wear.
[0033] In this embodiment, motor one, motor two, cylinder one, cylinder two, and the water pump in the water tank are all connected to an external power supply and control system to achieve automated control.
[0034] In use, the metal pipe workpiece is placed in the upper cavity of the pipe body seat, and the cylinder 416 of the pneumatic auxiliary unit 402 is activated. The air rod 417 pushes the fixing block 403 to rise. The fixing block 403 drives the limiting rod 404 to move upward, and the driving arm 405 rotates along the shaft 411. Through the limiting rod 407, the clamping slider 408 slides towards each other along the track 409. The L-shaped clamping block 412 clamps the outer wall of the pipe at the same time, so as to achieve stable positioning of the workpiece.
[0035] When the motor 801 of the grinding assembly 8 is started, the output shaft drives the lead screw 805 to rotate. The internal threaded sleeve 816 moves up and down along the lead screw 805. Through the pull rod 814 and the side plate 809, the column 812 and the grinding head 813 swing. The cylinder 803 drives the air rod 804 to extend and retract, adjusting the height of the grinding head 813 so that the grinding head 813 extends into the inner wall of the pipe for rotational grinding. At the same time, the motor 801 drives the whole assembly to rotate, realizing all-round grinding of the inner wall of the pipe.
[0036] The internal cleaning component 9 introduces the cleaning fluid from the water tank 6 into the conduit 908, pipe adapter 906, and bend 907 via the hose 909. It rotates synchronously with the screw 805 to simultaneously flush the inner wall of the pipe. The external cleaning component 10's motor 1004 drives the output shaft 2 to rotate, which in turn drives the pipe connection component 1010 to move circumferentially along the guide ring 1001 via the drive arm 1019. The nozzle 1014 performs annular flushing on the outer wall of the pipe, and the internal and external cleaning are carried out simultaneously.
[0037] The waste chips and cleaning waste liquid generated during grinding fall into the lower cavity of the pipe seat 14, and are collected in the collection box 5 through the outlet 15 and the pipeline to avoid pollution; the rotating cylinder 22, together with the spring 24, realizes the automatic extension and retraction of the hose 1015, ensuring smooth pipeline operation.
[0038] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A metal processing surface treatment apparatus, characterized in that, Includes a support base plate (1), a support plate (2) is provided at the center of both sides of the top of the support base plate (1), a support platform (3) is provided across the top of the support plate (2), a clamping part (4) is provided at the center of the top of the support platform (3), a collection box (5) and a water tank (6) are provided at the center of both sides of the clamping part (4), an L-shaped column (7) is provided on one side of the top of the support platform (3), a grinding component (8) is provided on one side of the L-shaped column (7) above the clamping part (4), an inner cleaning component (9) is provided on the grinding component (8), an outer cleaning component (10) is provided on the outside of the grinding component (8), and the outer cleaning component (10) is fixed on the side of the L-shaped column (7) near the center; The support platform (3) has a track (11) at the top center that slides with the clamping part (4). The track (11) has a tray (12) at the top center. The tray (12) has several support rods (13) around its bottom perimeter. The bottom of the support rods (13) is fixed to the top side of the support platform (3). The tray (12) has a tube seat (14) at the top. The tube seat (14) is divided into an upper cavity and a lower cavity. The lower cavity has an outlet (15) on one side. The outlet (15) is connected to the collection box (5) through a pipe.
2. The metal processing surface treatment apparatus according to claim 1, characterized in that, The support platform (3) has a strip groove (16) on both sides of the top center position, and the track (11) is located between the strip grooves (16).
3. The metal processing surface treatment apparatus according to claim 1, characterized in that, The clamping part (4) includes an inner plate (401), and a pneumatic auxiliary part (402) is provided at the bottom of the inner plate (401). The pneumatic auxiliary part (402) is fixedly installed at the top center of the supporting base plate (1). A fixing block (403) is provided above the inner plate (401). The pneumatic auxiliary part (402) is connected to the fixing block (403). Limiting rods (404) are provided at both ends of the fixing block (403). Symmetrical driving arms (405) are provided on the limiting rods (404). 05) The upper part is provided with a slot (406), and the slot (406) is provided with a limiting rod (407). The inner side of the limiting rod (407) is fixed on the inner side of the symmetrical clamping slider (408). The clamping slider (408) is slidably connected to the track (409). The lower part of the drive arm (405) is provided with a strip groove (410) that is guided and cooperates with the limiting rod (404). The drive arm (405) is connected to the side of the track (409) via a shaft (411) on the side near the slot (406).
4. The metal processing surface treatment apparatus according to claim 3, characterized in that, The top of the two side clamping sliders (408) is provided with symmetrical L-shaped clamping blocks (412); The inner plate (401) has symmetrical L-shaped seats (413) on both sides of its top, and the top of the L-shaped seats (413) is fixed to the bottom of the support platform (3). The inner plate (401) has a support plate two (414) on both sides of the bottom. The support plate two (414) has a pad (415) at the bottom. The bottom of the pad (415) is fixed to the top of the support base plate (1).
5. The metal processing surface treatment apparatus according to claim 3, characterized in that, The pneumatic auxiliary part (402) includes a cylinder (416), which is fixedly installed at the top center of the support base plate (1). A matching air rod (417) is provided inside the cylinder (416). The air rod (417) passes through the cylinder (416) and the inner plate (401). The side of the air rod (417) away from the cylinder (416) is fixed to the bottom of the fixing block (403).
6. The metal processing surface treatment apparatus according to claim 1, characterized in that, The grinding assembly (8) includes a motor (801), which is fixedly installed on the top outer side of the L-shaped column (7). The output end of the motor (801) is connected to an output shaft, which passes through the L-shaped column (7). A cylinder (803) is provided at the bottom of the output shaft. A matching air rod (804) is provided inside the cylinder (803). The air rod (804) passes through the cylinder (803). A lead screw (805) is provided at the bottom of the air rod (804). A ball (806) is provided at the bottom of the lead screw (805). The ball (806) is embedded in the positioning cylinder (807). A support plate (808) is provided at the bottom of the positioning cylinder (807). A shaft (2) is inserted through the lower part of the support plate (808). Side plates are provided at both ends of the shaft (2). (809) and L-shaped connecting plate two (810), the side of L-shaped connecting plate two (810) is fixed at the center of the bottom side of the side of the side plate (809), the side plate (809) is located on the same side of L-shaped connecting plate two (810) with L-shaped connecting plate one (811) and column (812) respectively, the column (812) is transversely connected with a grinding head (813), the L-shaped connecting plate one (811) and the side plate (809) are transversely connected with shaft three, the middle of shaft three is fitted with a pull rod (814), the upper part of pull rod (814) is inserted with shaft four, the two ends of shaft four are equipped with mounting blocks (815), the side of mounting block (815) is fixed at the lower part of the outer side of the internal thread sleeve (816), the internal thread sleeve (816) is fitted on the screw (805); The top of the internal threaded sleeve (816) is mechanically linked to the internal cleaning assembly (9).
7. The metal processing surface treatment apparatus according to claim 6, characterized in that, The internal cleaning assembly (9) includes a disc (901), a through hole in the middle of the disc (901), a lead screw (805) passing through the through hole, an annular groove around the bottom of the through hole, a protruding ring (902) inside the annular groove, the bottom of the protruding ring (902) being fixed to the top annular opening of the inner ring (903), positioning strips (904) being provided on the corresponding sides of the inner wall of the inner ring (903), and a positioning groove (905) on the surface of the lead screw (805) being adapted to the positioning strip (904). The inner ring (903) has several pipe adapters (906) on its side. The bottom of the pipe adapter (906) is connected to a bend (907), and the top of the pipe adapter (906) is connected to a conduit (908). The conduit (908) passes through the disc (901) and has a connector on its top. A hose three (909) is connected to the connector. The hose three (909) is connected to the side of the water tank (6).
8. The metal processing surface treatment apparatus according to claim 1, characterized in that, The external cleaning assembly (10) includes a guide ring (1001), which is located above the clamping part (4). The guide ring (1001) is provided with an arc-shaped fixing plate one (1002) and an arc-shaped fixing plate two (1003) from top to bottom on the side of the guide ring (1001) near the L-shaped column (7). The arc-shaped fixing plate one (1002) and the arc-shaped fixing plate two (1003) are respectively fixed on the side of the L-shaped column (7). The top of the arc-shaped fixing plate one (1002) is provided with a motor two (1004) on the side of the guide ring (1001). The top of the guide ring (1001) is provided with a guide groove (1005), and a number of sliding blocks (1006) are provided in the guide groove (1005). A shaft five (1007) is inserted inside the slider (1006), and a cylinder (1008) is sleeved on the outside of the shaft five (1007). A drive arm one (1009) is provided on both sides of the cylinder (1008), and a pipe connection assembly (1010) is provided at both ends of the drive arm one (1009). The pipe connection assembly (1010) includes a sleeve two (1011), which corresponds to a sleeve one (1012) on one side of the guide ring (1001). A connecting pipe (1013) is provided between the sleeve one (1012) and the sleeve two (1011). A nozzle (1014) is provided at the inner end of the connecting pipe (1013). A hose one (1015) is connected to the outer end of the connecting pipe (1013). The hose one (1015) is connected to the water tank (6). A slot (1016) is provided on the side of the guide ring (1001) near the arc-shaped fixing plate (1002). A protrusion (1017) is provided on the top of the guide ring (1001) near the slot (1016). An output shaft 2 is inserted in the middle of the protrusion (1017). A sleeve 3 (1018) is sleeved on the inner end of the output shaft 2. The side of the sleeve 3 (1018) is connected to the side of the adjacent sleeve 1 (1012) through the drive arm 2 (1019). A motor 2 (1020) is provided on the outer end of the output shaft 2. The motor 2 (1020) is fixed at the center of the top side of the arc-shaped fixing plate (1002).
9. A metal processing surface treatment apparatus according to claim 8, characterized in that, The water tank (6) has several water inlets (17) on both sides of its top. The arc-shaped fixing plate (1002) has several expansion and contraction openings (18) on the side away from the guide ring (1001). The corresponding sides of the arc-shaped fixing plate 2 (1003) are provided with a number of expansion and contraction openings 2 (19) and expansion and contraction openings 3; The upper hose 1 (1015) passes through the expansion joint 1 (18), the expansion joint 2 (19) and the corresponding side inlet (17) and connects to the water pump in the water tank (6); The lower hose 1 (1015) passes through the expansion joint 3 and the water inlet (17) on the other side and connects to the water pump in the water tank (6).
10. A metal processing surface treatment apparatus according to claim 9, characterized in that, The top of the water tank (6) is provided with support columns (20) at both ends. A horizontal plate (21) is provided between the tops of the two horizontal support columns (20). A spring pad is provided at the bottom of the horizontal plate (21). A rotating cylinder (22) is provided below the spring pad. A spring pad (23) is provided below the rotating cylinder (22). The spring pad (23) is fixed to the top of the water tank (6). Springs (24) are provided between the spring pad (23) and the bottom of the rotating cylinder (22) and between the top of the rotating cylinder (22) and the spring pad (24). Hose 1 (1015) is wound around the rotating cylinder (22).