Intelligent warp beam vertical warehouse system for wool textile manufacturing process

Abstract

The invention relates to the technical field of wool textile manufacturing, in particular to an intelligent warp beam vertical warehouse system for a wool textile manufacturing process, which comprises a data acquisition unit, a data processing and judging unit, a warehouse location management and decision-making unit and a hoisting control and storage unit, the data acquisition module is used for acquiring identity data and real-time physical state data of a target warp beam; the data processing and judging unit is in communication connection with the data obtaining unit and is used for comparing the real-time physical state data with pre-stored theoretical specification data and outputting a comparison result; the storage location management and decision-making unit is in communication connection with the data processing and judging unit, and is used for distributing a target storage location for the target warp beam according to production task information when the comparison result meets a preset standard, and generating a control task containing coordinates of the target storage location; the space utilization rate and the operation efficiency are improved, the manpower dependence and the comprehensive cost are reduced, and key system support is provided for intelligent upgrading of wool fabric manufacturing.

Description

Technical Field

[0001] This invention relates to the technical field of wool textile manufacturing, and in particular to an intelligent warp beam vertical storage system for wool textile manufacturing processes. Background Technology

[0002] In the wool textile manufacturing process, warp beams are a core semi-finished product in pre-weaving preparation, and the efficiency and safety of their storage and transportation directly affect the production process and product quality. Traditional warp beam storage often uses flat stacking or simple shelving, which not only has low space utilization but also relies on manual operation of overhead cranes or forklifts for handling, resulting in low efficiency, poor management, and easy damage to the warp beams from bumps and knocks.

[0003] To improve the above situation, the industry has proposed some specialized devices for the storage and transfer of warp beams. For example, Chinese utility model patent CN204236965U discloses a "Safe Storage and Transfer Device for Warp Beams". This device mainly consists of a rectangular three-dimensional storage rack, a control device with strong magnets, and a transfer rack with casters. Its working process is as follows: the warp beams are arranged sequentially on the metal plates of the storage rack, and the magnetic control devices at both ends prevent them from rolling; when transfer is required, the transfer rack is connected to the storage rack through a pull rod, the control device is removed, and the warp beams are rolled along the surface of the metal plates onto the transfer rack, and then lifted and transported by a crane in the workshop.

[0004] Although this existing technology, through magnetic fixing, prevents accidental rolling of warp beams during storage to some extent and improves safety during storage, it still has the following significant drawbacks, and is particularly unsuitable for wool warp beams where surface yarn protection is extremely important: There is a risk of damage during the transfer process: When handling warp beams, they must be rolled on the metal plates of the storage and transfer racks. This process inevitably causes friction and compression to the delicate warp yarns (especially fragile yarns such as wool) wound on the surface of the warp beams, which can easily lead to loosening, pilling, or even breakage of the yarns, seriously affecting the quality of subsequent weaving. This violates the core requirement of modern textile industry for "non-destructive handling" of semi-finished products.

[0005] Low level of automation and cumbersome operation: The entire storage, retrieval, and transfer process relies heavily on manual operation, including installing / removing magnetic control devices, manually rolling the warp shaft, and connecting and disassembling the pull rod. The process is complex, the labor intensity is high, and it is difficult to integrate with automated production lines, thus failing to meet the needs of continuous and intelligent production.

[0006] Space utilization has not been fundamentally improved: the device is essentially a fixed multi-layer rack. Although it can store items vertically, the storage and retrieval operations still require a large amount of manual operation space in front of the rack, and it cannot achieve high-density, high-dynamic automated warehouse management.

[0007] Lack of information management: The device is merely a simple mechanical storage tool and does not have the ability to automatically identify and manage information such as warp beam identity information, inventory status, and storage and retrieval records. It cannot achieve traceability of production data and intelligent production scheduling.

[0008] Therefore, there is an urgent need in this field for a warp beam vertical storage system that can overcome the aforementioned shortcomings, specifically tailored to the characteristics of wool textile manufacturing processes, and achieve automated, non-destructive, high-density storage and intelligent scheduling. This system should avoid any rolling or friction-based operations on the warp beams, achieve "zero-contact" handling through innovative hoisting methods, and deeply integrate information technology to achieve precise, efficient, and safe management of the entire process from warp beam entry and storage to exit. Summary of the Invention

[0009] To solve the above-mentioned technical problems, the present invention provides an intelligent warp beam vertical storage system for wool textile manufacturing processes.

[0010] The present invention discloses an intelligent warp beam vertical storage system for wool textile manufacturing processes, comprising a data acquisition unit, a data processing and judgment unit, a storage location management and decision-making unit, and a hoisting control and storage unit. The data acquisition unit is used to acquire the target meridian's identification data and real-time physical status data. The data processing and judgment unit is communicatively connected to the data acquisition unit and is used to compare the real-time physical state data with the pre-stored theoretical specification data and output the comparison result. The storage location management and decision-making unit is communicatively connected to the data processing and judgment unit. It is used to allocate a target storage location to the target meridian according to the production task information when the comparison result meets the preset standard, and generate a control task containing the coordinates of the target storage location. The hoisting control and storage unit is communicatively connected to the warehouse location management and decision-making unit and the data acquisition unit, respectively, to complete the positioning, storage, scheduling, and retrieval of warp beams in the automated racking system. By constructing a four-unit collaborative system—"data acquisition unit—data processing and judgment unit—warehouse location management and decision-making unit—hoisting control and storage unit"—the system fundamentally revolutionizes the warehouse management model for wool warp beams, achieving a comprehensive leap from passive storage to proactive intelligent control, from manual handling to lossless automation, and from information silos to full traceability. Specifically, the system relies on the data acquisition unit to collect warp beam identity and physical data in real time, and the data processing and judgment unit completes online quality verification and proactive error prevention, isolating potential quality problems from the source of warehousing. Based on the verification results and production plan, the warehouse location management and decision-making unit dynamically executes intelligent strategies such as attribute clustering, path optimization, and first-in-first-out (FIFO) to achieve... Precise allocation of storage locations and automatic outbound scheduling transform the warehouse into an intelligent hub for efficient collaborative production. Crucially, the hoisting control and storage unit, based on real-time analyzed physical parameters, drives specialized hoisting devices, such as internal support or lifting types, to adaptively adjust and perform "zero-contact" storage and retrieval operations. This completely eliminates frictional damage to the yarn surface of wool warp beams caused by traditional rolling handling methods, achieving truly damage-free operation. Simultaneously, automatic synchronization and feedback of data throughout the entire process constructs a digital twin of the warp beam entity, enabling inventory transparency and full lifecycle traceability, providing a reliable data foundation for production decisions and process optimization. Ultimately, while achieving high quality and high security, the system significantly improves space utilization and operational efficiency through three-dimensional high-density storage and fully automated unmanned operation, significantly reducing reliance on manpower and overall costs, providing key system support for the intelligent upgrading of wool textile manufacturing.

[0011] Preferably, the data acquisition unit includes an identity recognition module and a physical sensing module; The identity recognition module is configured to obtain the identity data through a contactless reading method; The physical sensing module is configured to obtain real-time physical state data through visual measurement or laser ranging. The real-time physical state data includes at least the width, outer diameter, and center distance of the shaft ends. The data acquisition unit of this invention integrates dual modules of identity recognition and physical sensing. Non-contact reading ensures continuous and accurate input of identity data, while visual or laser measurement simultaneously captures physical parameters such as the width, outer diameter, and center distance of the shaft ends, providing a precise real-time data foundation for the system. This design achieves dual-track synchronous acquisition of identity information and physical state, providing direct evidence for automatic verification of inbound quality and dynamically adapting to the operating parameters of subsequent hoisting mechanisms. It supports intelligent error prevention and adaptive non-destructive handling throughout the entire process from the source. This data acquisition mechanism opens up a real-time closed loop between information flow and work flow, enabling the system to identify both the "object to be moved" and the "how to move" capability, significantly improving the overall accuracy, automation level, and reliability of the operation.

[0012] Preferably, the data processing and judgment unit includes a specification verification module; The specification verification module is configured to: calculate the deviation values ​​of each parameter in the real-time physical state data and the corresponding parameters in the theoretical specification data; if any deviation value exceeds its corresponding preset tolerance threshold, the comparison result is determined to be "abnormal" and an alarm signal is generated; if all deviation values ​​are within the threshold, the comparison result is determined to be "qualified". The specification verification module transforms the traditional experience-based inspection that relies on manual visual inspection into an automatic judgment process based on quantitative thresholds. By calculating the deviation of physical parameters in real time and accurately comparing it with the preset tolerance, the system can automatically and objectively identify quality problems such as uneven winding and out-of-tolerance dimensions at the moment of warehousing, and trigger alarms and interception in an instant. This mechanism not only greatly improves the efficiency and consistency of quality inspection, but also realizes the fundamental transformation of quality control from "post-event discovery" to "pre-event prevention", effectively preventing the subsequent production interruption and raw material waste that may be caused by unqualified warp shafts flowing into the warehousing process, and ensuring the process compliance and production continuity of stored warp shafts from the source.

[0013] Preferably, the storage location management and decision-making unit includes a strategy scheduling module; The policy scheduling module is configured to execute at least one of the following decision logics: Warehouse entry decision logic: Based on the meridian attribute in the identity data, the target warehouse location is dynamically selected from the current set of vacant warehouse locations using attribute clustering and path optimization algorithms; Outbound decision logic: Based on the process requirements in the received outbound instruction, a first-in-first-out (FIFO) and path optimization algorithm is used to select the target warp beam to be outbound from the set of candidate warp beams that meet the conditions, and determine its storage location as the target storage location. The strategy scheduling module upgrades warp beam storage management from static location allocation to dynamic intelligent scheduling. Upon receipt, warp beams are automatically clustered and stored according to their attributes, and path optimization is combined to achieve efficient storage nearby, facilitating subsequent outbound shipments. Upon outbound shipment, the FIFO principle and real-time path calculation are integrated to quickly locate the optimal target warp beam. This module transforms the warehouse from a passive storage space into an active distribution hub, significantly shortening storage and retrieval paths, improving inventory turnover, ensuring the timeliness of yarn usage, and fundamentally avoiding efficiency bottlenecks and operational errors caused by manual warehouse searching.

[0014] Preferably, it also includes: a status feedback and inventory synchronization unit. The status feedback and inventory synchronization unit is communicatively connected to the hoisting control and storage unit. This unit automatically updates the inventory status in the warehouse management database after the hoisting control and storage unit completes a storage or retrieval operation, changing the warp shaft's storage location information from "in transit" to "in stock" or vice versa, and sending task completion confirmation information to the manufacturing execution system. By setting up this unit, the "last mile" between physical operation and information flow is automatically closed at the moment the hoisting action is completed. This unit synchronizes the warp shaft's inventory status (e.g., in transit, in stock, out of stock) with its physical location in real time and accurately, ensuring that the warehouse database always presents a true and consistent inventory mirror. Simultaneously, task completion information is automatically pushed to the manufacturing execution system, enabling the production scheduling layer to perceive logistics progress in real time and seamlessly connect to the next process. This mechanism completely eliminates the information silos and discrepancies between records and physical inventory caused by delays or errors in manual data entry in traditional warehousing. It achieves deep integration and linkage between warehousing logistics and production information systems, providing a reliable data foundation for lean production and digital management.

[0015] Preferably, the hoisting control and storage unit includes a three-dimensional frame and a controller, wherein the controller is mounted on the three-dimensional frame, and further includes: A storage component, installed inside a three-dimensional frame, is used to store warp beams; The loading and unloading assembly, which is mounted on the three-dimensional frame, is used for loading and unloading warp shafts; Both the storage component and the loading / unloading component are electrically connected to the controller. In use, the operator places the warp beam on the loading / unloading component, which then moves the warp beam into the inner side of the three-dimensional frame and raises it. The storage component is then activated to rotate forward, thus hoisting and transferring the warp beam. During unloading, the loading / unloading component is raised, and then the storage component rotates in the reverse direction, allowing the storage component to place the warp beam on the loading / unloading component. This enables rapid storage and unloading of the warp beam, achieving orderly storage of multiple sets of warp beams while saving space.

[0016] Preferably, the storage assembly includes a first sprocket, a first shaft, a chain, a second sprocket, a second shaft, a drive motor, a support arm, a ring, a boom, a hook, and fixed plates. Multiple sets of first shafts are rotatably arranged on the left and right sides of the inner side of the three-dimensional frame. Each set of first shafts is equipped with a set of first sprockets. Two sets of chains mesh with multiple sets of first sprockets on the same side. Multiple sets of drive motors are arranged on the left and right sides of the three-dimensional frame. The output end of each drive motor is connected to one end of a set of first shafts. Multiple sets of second shafts are rotatably arranged on the left and right sides of the inner side of the three-dimensional frame. Each set of second shafts is equipped with a set of second sprockets. Multiple sets of second sprockets mesh with the chain, providing bottom support for the chain. Multiple sets of fixed plates are evenly spaced on the two sets of chains, and the two sets of fixed plates are rotatably positioned between each other. There is a set of support arms, each with two sets of rings rotatably mounted on it. Each set of rings has a lifting arm at its bottom, and each lifting arm has a hook at its bottom. The drive motor is electrically connected to the controller. After the loading and unloading assembly raises the warp shaft, the operator uses the controller to operate multiple sets of drive motors to rotate synchronously. This causes multiple sets of No. 1 rotating shafts to drive multiple sets of No. 1 sprockets to rotate clockwise. When the two sets of hooks drive the lifting arms from a horizontal position to a vertical lifting position, the short shafts on both sides of the warp shaft enter the inner sides of the two sets of hooks. As the lifting arms rise, the rings lift the warp shaft into the air through the lifting arms and hooks. Multiple sets of hooks cooperate to suspend and lift multiple sets of warp shafts into the air. Simultaneously, multiple sets of No. 2 sprockets engage with the chain to provide stable support, improving the stability of the multiple sets of 510 sprockets suspended in the air.

[0017] Preferably, the loading and unloading assembly includes a moving frame, a fixed base, a first hydraulic cylinder, sliders, rollers, a lifting seat, guide bars, a base, and a lifting component. The bottom of the three-dimensional frame is provided with a base, and the top of the base is provided with two sets of fixed bases. Each set of fixed bases is equipped with a first hydraulic cylinder. The moving ends of both sets of first hydraulic cylinders are connected to one end of the moving frame. Multiple guide bars are provided at the top of the moving frame. Multiple sliders are provided on the side of the lifting seat, and each slider is slidably connected to a guide bar. Multiple rollers are provided at the bottom of the moving frame. A positioning groove is provided at the top of the lifting seat. A lifting component is provided on the base for lifting the lifting seat. The first hydraulic cylinder... The lifting assembly is electrically connected to the controller. In use, the operator operates two sets of hydraulic cylinders to extend synchronously via the controller. This causes the moving frame to move to the front of the three-dimensional frame with the help of multiple sets of rollers. The operator then places the warp beam into the positioning slot on the lifting seat using a tool. Afterward, the operator shortens the warp beam by operating the hydraulic cylinder. This causes the moving frame to move into the inner side of the three-dimensional frame with the help of the rollers, the lifting seat, and the guide bar. The lifting assembly then lifts the lifting seat, causing the slider to rise with the help of the guide bar. This allows the hook to hook and lift the short shafts on both sides of the warp beam, enabling rapid loading and unloading of the warp beam and improving operational convenience.

[0018] Preferably, the lifting assembly includes a second hydraulic cylinder, a top plate, a support plate, a photoelectric signal receiver, a photoelectric signal transmitter, and a baffle. The top of the base has a groove, in which the second hydraulic cylinder is positioned. The top moving end of the second hydraulic cylinder is connected to the bottom end of the top plate. Two sets of support plates are provided at the top of the base; the inner end of one set of support plates is equipped with a photoelectric signal receiver, and the inner end of the other set of support plates is equipped with a photoelectric signal transmitter. A baffle is provided at the rear end of the moving frame. In use, the photoelectric signal transmitter emits a photoelectric signal, and the photoelectric signal receiver receives the photoelectric signal. The moving frame drives the lifting seat to move inward towards the interior of the three-dimensional frame, allowing the warp shaft to enter the interior of the three-dimensional frame. The baffle moves between the photoelectric signal receiver and the photoelectric signal transmitter, blocking the photoelectric signal receiver from receiving the photoelectric signal emitted by the photoelectric signal transmitter. This causes the second hydraulic cylinder to extend, pushing the top plate against the bottom end of the lifting seat. Under the guidance of the slider and the guide bar, the lifting seat raises the warp shaft, completing storage and improving material storage efficiency.

[0019] Preferably, it also includes a soft pad, and the positioning groove is provided with a soft pad; the warp beam is placed in the positioning groove through the soft pad to reduce the frictional wear of the warp beam and improve its service life.

[0020] Compared with existing technologies, the beneficial effects of this invention are as follows: By constructing a four-unit collaborative system—"data acquisition unit—data processing and judgment unit—warehouse location management and decision-making unit—hoisting control and storage unit"—it fundamentally revolutionizes the warehouse management model for wool warp beams, achieving a comprehensive leap from passive storage to proactive intelligent control, from manual handling to lossless automation, and from information silos to full traceability. Specifically, the system relies on the data acquisition unit to collect warp beam identity and physical data in real time, and completes quality verification and proactive error prevention online through the data processing and judgment unit, isolating potential quality hazards from the source of warehousing; the warehouse location management and decision-making unit dynamically executes intelligent strategies such as attribute clustering, path optimization, and first-in-first-out based on verification results and production plans, achieving precise allocation of warehouse locations and automatic dispatching of outbound goods, making the warehouse a highly efficient... A smart hub for collaborative production; crucially, the hoisting control and storage unit, based on real-time analyzed physical parameters, drives specialized hoisting tools such as internal support or lifting types to complete adaptive adjustments and "zero-contact" storage and retrieval operations, completely eliminating frictional damage to the yarn surface of the wool warp beams caused by traditional rolling handling methods, achieving truly non-destructive operation; simultaneously, automatic synchronization and feedback of data throughout the entire process constructs a digital twin of the warp beam entity, achieving inventory transparency and full lifecycle traceability, providing a reliable data foundation for production decisions and process optimization; ultimately, while achieving high quality and high safety, the system significantly improves space utilization and operational efficiency through three-dimensional high-density storage and fully automated unmanned operation, significantly reducing reliance on manpower and overall costs, providing key system support for the intelligent upgrading of wool textile manufacturing. Attached Figure Description

[0021] Figure 1 This is a system structure block diagram of the present invention; Figure 2 This is a system structure block diagram of the data acquisition unit in this invention; Figure 3 It is an enlarged structural diagram of a three-dimensional frame and chain structure; Figure 4 This is an exploded structural diagram of the base and drive motor, among other structures. Figure 5 This is an enlarged structural diagram of the No. 1 rotating shaft and the No. 1 sprocket, etc. Figure 6 This is an enlarged structural diagram of the lifting platform and hydraulic cylinder No. 1, etc. Figure 7 yes Figure 6 A partially enlarged structural diagram of section A in the middle; Figure 8 It is an enlarged structural diagram of the boom and hook, etc. Figure 9 This is an enlarged structural diagram of the support plate and cushioning components; Figure 10 This is an enlarged structural diagram of the No. 2 hydraulic cylinder and the top plate structure.

[0022] The attached diagram is labeled as follows: 101, three-dimensional frame; 102, controller; 201, sprocket number one; 202, shaft number one; 203, chain; 204, sprocket number two; 205, chain number two; 206, drive motor; 207, support arm; 208, ring; 209, boom; 210, hook; 211, fixed plate; 301, moving frame; 302, fixed seat; 303, hydraulic cylinder number one; 304, slider; 306, roller; 307, lifting seat; 308, light bar; 309, base; 310, soft pad; 401, hydraulic cylinder number two; 402, top plate; 403, support plate; 404, photoelectric signal receiver; 405, optical telecommunications transmitter; 406, baffle; 501, warp shaft. Detailed Implementation

[0023] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

[0024] Example 1 like Figures 1 to 2 As shown, the present invention discloses an intelligent warp beam vertical storage system for wool textile manufacturing processes, comprising a data acquisition unit, a data processing and judgment unit, a storage location management and decision-making unit, and a hoisting control and storage unit. The data acquisition unit is used to acquire the target meridian's identification data and real-time physical status data. The data processing and judgment unit is communicatively connected to the data acquisition unit and is used to compare the real-time physical state data with the pre-stored theoretical specification data and output the comparison result. The storage location management and decision-making unit is communicatively connected to the data processing and judgment unit. It is used to allocate a target storage location to the target meridian according to the production task information when the comparison result meets the preset standard, and generate a control task containing the coordinates of the target storage location. The hoisting control and storage unit is communicatively connected to the warehouse management and decision-making unit and the data acquisition unit, respectively, and is used to complete the positioning, storage and scheduling retrieval of the warp shaft in the three-dimensional rack. The data acquisition unit includes an identity recognition module and a physical sensing module; The identity recognition module is configured to obtain the identity data through a contactless reading method; The physical sensing module is configured to obtain the real-time physical state data through visual measurement or laser ranging. The real-time physical state data includes at least the width, outer diameter, and center distance of the shaft ends. The data processing and judgment unit includes a specification verification module; The specification verification module is configured to: calculate the deviation values ​​of each parameter in the real-time physical state data and the corresponding parameters in the theoretical specification data; if any deviation value exceeds its corresponding preset tolerance threshold, the comparison result is determined to be "abnormal" and an alarm signal is generated; if all deviation values ​​are within the threshold, the comparison result is determined to be "qualified". The warehouse location management and decision-making unit includes a strategy scheduling module; The policy scheduling module is configured to execute at least one of the following decision logics: Warehouse entry decision logic: Based on the meridian attribute in the identity data, the target warehouse location is dynamically selected from the current set of vacant warehouse locations using attribute clustering and path optimization algorithms; Outbound decision logic: Based on the process requirements in the received outbound instruction, the first-in-first-out and path optimization algorithm is used to select the target warp beam to be outbound from the set of candidate warp beams that meet the conditions, and determine its storage location as the target storage location; It also includes: a status feedback and inventory synchronization unit. The status feedback and inventory synchronization unit is communicatively connected to the hoisting control and storage unit. The status feedback and inventory synchronization unit is used to automatically update the inventory status in the warehouse management database after the hoisting control and storage unit completes a storage or retrieval operation, change the storage location information of the warp shaft from "in transit" to "in stock" or from "in stock" to "out of stock", and send task completion confirmation information to the manufacturing execution system.

[0025] In this embodiment, a four-unit collaborative system—"data acquisition unit—data processing and judgment unit—warehouse location management and decision-making unit—hoisting control and storage unit"—is constructed, fundamentally revolutionizing the warehouse management model for wool warp beams. This system achieves a comprehensive leap from passive storage to proactive intelligent control, from manual handling to lossless automation, and from information silos to full traceability. Specifically, the system relies on the data acquisition unit to collect warp beam identity and physical data in real time, and the data processing and judgment unit performs online quality verification and proactive error prevention, isolating potential quality issues at the source of warehousing. The warehouse location management and decision-making unit, based on verification results and production plans, dynamically executes intelligent strategies such as attribute clustering, path optimization, and first-in-first-out (FIFO) to achieve precise warehouse location allocation and automatic outbound scheduling, making the warehouse a highly efficient and collaborative intelligent production facility. The system is a key hub; more importantly, the hoisting control and storage unit, based on real-time analyzed physical parameters, drives specialized hoisting devices such as internal support or lifting types to complete adaptive adjustments and "zero-contact" storage and retrieval operations, completely eliminating frictional damage to the yarn surface of the wool warp beams caused by traditional rolling handling methods, achieving truly non-destructive operation; at the same time, the automatic synchronization and feedback of data throughout the entire process constructs a digital twin of the warp beam entity, realizing transparent inventory and full lifecycle traceability, providing a reliable data foundation for production decisions and process optimization; ultimately, while achieving high quality and high safety, the system significantly improves space utilization and operational efficiency through three-dimensional high-density storage and fully automated unmanned operation, significantly reducing reliance on manpower and overall costs, providing key system support for the intelligent upgrading of wool textile manufacturing.

[0026] Example 2 Based on Example 1, such as Figures 3 to 10 As shown, the intelligent warp beam storage system for a wool textile manufacturing process of the present invention includes a hoisting control and storage unit comprising a three-dimensional frame 101 and a controller 102. The controller 102 is mounted on the three-dimensional frame 101, and the system further includes: A storage component, installed inside the three-dimensional frame 101, is used to store the warp beam 501; The loading and unloading assembly is mounted on the three-dimensional frame 101 and is used for loading and unloading the warp shaft 501; The storage component and the loading / unloading component are both electrically connected to the controller 102; The storage assembly includes a first sprocket 201, a first rotating shaft 202, a chain 203, a second sprocket 204, a second rotating shaft 205, a drive motor 206, a support arm 207, a ring 208, a boom 209, a hook 210, and a fixing plate 211. Multiple sets of first rotating shafts 202 are rotatably arranged on the left and right sides of the inner side of the three-dimensional frame 101. Each set of first rotating shafts 202 is equipped with a set of first sprockets 201. Two sets of chains 203 mesh with multiple sets of first sprockets 201 on the same side. Multiple sets of drive motors 206 are arranged on the left and right sides of the three-dimensional frame 101. The output end of each drive motor 206 is connected to one end of a set of first rotating shafts 202. Multiple sets of No. 2 rotating shafts 205 are rotatably arranged at the left and right ends of the interior of 101. Each set of No. 2 rotating shafts 205 is equipped with a set of No. 2 sprockets 204. The multiple sets of No. 2 sprockets 204 mesh with the chain 203 and provide bottom support for the chain 203. Multiple sets of fixing plates 211 are equally spaced on the two sets of chains 203. A set of support arms 207 is rotatably arranged between the two sets of fixing plates 211. Two sets of rings 208 are rotatably fitted on each set of support arms 207. A set of lifting arms 209 is arranged at the bottom of each set of rings 208. A set of hooks 210 is arranged at the bottom of each set of lifting arms 209. The drive motor 206 is electrically connected to the controller 102. The loading and unloading assembly includes a movable frame 301, a fixed base 302, a first hydraulic cylinder 303, a slider 304, a roller 306, a lifting seat 307, a guide bar 308, a base 309, and a lifting component. The bottom of the three-dimensional frame 101 is provided with a base 309, and two sets of fixed bases 302 are provided at the top of the base 309. Each set of fixed bases 302 is equipped with a first hydraulic cylinder 303. The moving ends of both sets of first hydraulic cylinders 303 are connected to one end of the movable frame 301. The movable frame 301 is connected to a series of light bars 308 at its top, and the lifting seat 307 is connected to a series of sliders 304 at its side. Each slider 304 is slidably connected to a series of light bars 308. The movable frame 301 is connected to a series of rollers 306 at its bottom. The lifting seat 307 is connected to a positioning groove at its top. The base 309 is connected to a lifting assembly for lifting the lifting seat 307. The first hydraulic cylinder 303 and the lifting assembly are electrically connected to the controller 102. The lifting assembly includes a second hydraulic cylinder 401, a top plate 402, a support plate 403, a photoelectric signal receiver 404, a photoelectric signal transmitter 405, and a baffle 406. The top of the base 309 is provided with a groove, in which the second hydraulic cylinder 401 is disposed. The top moving end of the second hydraulic cylinder 401 is connected to the bottom end of the top plate 402. The top of the base 309 is provided with two sets of support plates 403. The inner end of one set of support plates 403 is provided with a photoelectric signal receiver 404, and the inner end of the other set of support plates 403 is provided with a photoelectric signal transmitter 405. The rear end of the moving frame 301 is provided with a baffle 406. It also includes a soft pad 310, which is provided in the positioning groove.

[0027] In this embodiment, the operator uses the controller 102 to operate two sets of hydraulic cylinders 303 to extend synchronously, thereby causing the moving frame 301 to move the lifting seat 307 to the front of the three-dimensional frame 101 under the rolling cooperation of multiple sets of rollers 306. The operator then uses a tool to place the warp shaft 501 into the positioning groove on the lifting seat 307. Afterwards, the operator shortens the moving frame 301 using the hydraulic cylinders 303, thereby causing the moving frame 301 to move the warp shaft 501 into the inner side of the three-dimensional frame 101 with the cooperation of the rollers 306 and the assistance of the lifting seat 307 and the guide bar 308. The lifting component then lifts the lifting seat 307, thereby causing the slider 304 to assist the lifting seat 307 under the guidance of the guide bar 308. 7. As the crane rises, the operator uses controller 102 to operate multiple sets of drive motors 206 to rotate synchronously, thereby causing multiple sets of No. 1 rotating shafts 202 to drive multiple sets of No. 1 sprockets 201 to rotate clockwise. When the two sets of hooks 210 drive the boom 209 from horizontal movement to vertical lifting, the short shafts on both sides of the shaft 501 enter the inner side of the two sets of hooks 210 respectively. As the boom 209 rises, the ring 208 lifts the shaft 501 into the air through the boom 209 and hooks 210. Multiple sets of hooks 210 cooperate to suspend and lift multiple sets of shafts 501 into the air. At the same time, multiple sets of No. 2 sprockets 204 engage with the chain 203 to provide stable support for the chain 203.

[0028] The main functions achieved by this invention are: 1. It transforms warehouse management from traditional passive storage to proactive intelligent scheduling, achieving a deep integration of information flow and logistics; 2. The quality inspection was changed from manual sampling after the fact to automatic full inspection before warehousing, realizing "prevention before the event" in quality control; 3. Transform warehouses from static storage spaces into dynamic intelligent distribution hubs, significantly improving inventory turnover, reducing storage and retrieval time, and supporting efficient collaborative production; 4. It completely solves the problem of frictional damage to the yarn surface caused by traditional rolling conveying methods, achieving truly non-destructive operation. Through three-dimensional storage and automated operation, space utilization and operational efficiency are greatly improved, and reliance on manpower is reduced.

[0029] The controller 102, drive motor 206, first hydraulic cylinder 303, second hydraulic cylinder 401, photoelectric signal receiver 404, and photoelectric signal transmitter 405 of the intelligent warp beam vertical storage system for wool textile manufacturing process of the present invention are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0030] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. An intelligent warp beam vertical storage system for wool textile manufacturing processes, characterized in that, It includes a data acquisition unit, a data processing and judgment unit, a storage location management and decision-making unit, and a hoisting control and storage unit. The data acquisition unit is used to acquire the target meridian's identification data and real-time physical status data. The data processing and judgment unit is communicatively connected to the data acquisition unit and is used to compare the real-time physical state data with the pre-stored theoretical specification data and output the comparison result. The storage location management and decision-making unit is communicatively connected to the data processing and judgment unit. It is used to allocate a target storage location to the target meridian according to the production task information when the comparison result meets the preset standard, and generate a control task containing the coordinates of the target storage location. The hoisting control and storage unit is communicatively connected to the warehouse management and decision-making unit and the data acquisition unit, respectively, and is used to complete the positioning, storage and scheduling retrieval of the warp beams in the automated rack.

2. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 1, characterized in that, The data acquisition unit includes an identity recognition module and a physical sensing module; The identity recognition module is configured to obtain the identity data through a contactless reading method; The physical sensing module is configured to obtain the real-time physical state data through visual measurement or laser ranging, and the real-time physical state data includes at least the width, outer diameter and center distance of the shaft ends.

3. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 1, characterized in that, The data processing and judgment unit includes a specification verification module; The specification verification module is configured to: calculate the deviation values ​​of each parameter in the real-time physical state data and the corresponding parameters in the theoretical specification data; if any deviation value exceeds its corresponding preset tolerance threshold, the comparison result is determined to be "abnormal" and an alarm signal is generated; if all deviation values ​​are within the threshold, the comparison result is determined to be "qualified".

4. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 1, characterized in that, The warehouse location management and decision-making unit includes a strategy scheduling module; The policy scheduling module is configured to execute at least one of the following decision logics: Warehouse entry decision logic: Based on the meridian attribute in the identity data, the target warehouse location is dynamically selected from the current set of vacant warehouse locations using attribute clustering and path optimization algorithms; Outbound decision logic: Based on the process requirements in the received outbound instruction, the first-in-first-out and path optimization algorithm is used to select the target warp beam to be outbound from the set of candidate warp beams that meet the conditions, and determine its storage location as the target storage location.

5. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 1, characterized in that, It also includes: a status feedback and inventory synchronization unit. The status feedback and inventory synchronization unit is communicatively connected to the hoisting control and storage unit. The status feedback and inventory synchronization unit is used to automatically update the inventory status in the warehouse management database after the hoisting control and storage unit completes a storage or retrieval operation, change the storage location information of the warp shaft from "in transit" to "in stock" or from "in stock" to "out of stock", and send task completion confirmation information to the manufacturing execution system.

6. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 1, characterized in that, The hoisting control and storage unit includes a three-dimensional frame (101) and a controller (102), wherein the controller (102) is mounted on the three-dimensional frame (101), and further includes: A storage component, installed inside the three-dimensional frame (101), is used to store the warp beams (501); The loading and unloading assembly is mounted on the three-dimensional frame (101) and is used for loading and unloading the warp shaft (501); The storage component and the loading / unloading component are both electrically connected to the controller (102).

7. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 6, characterized in that, The storage assembly includes a first sprocket (201), a first rotating shaft (202), a chain (203), a second sprocket (204), a second rotating shaft (205), a drive motor (206), a support arm (207), a ring (208), a boom (209), a hook (210), and a fixing plate (211). Multiple sets of first rotating shafts (202) are rotatably arranged on the left and right sides of the inner side of the three-dimensional frame (101). Each set of first rotating shafts (202) is equipped with a set of first sprockets (201). Two sets of chains (203) mesh with multiple sets of first sprockets (201) on the same side. Multiple sets of drive motors (206) are arranged on the left and right sides of the three-dimensional frame (101). The output end of each drive motor (206) is connected to one end of a set of first rotating shafts (202). Multiple sets of No. 2 rotating shafts (205) are rotatably arranged at the left and right ends of the frame (101). Each set of No. 2 rotating shafts (205) is equipped with a set of No. 2 sprockets (204). The multiple sets of No. 2 sprockets (204) mesh with the chain (203). The multiple sets of No. 2 sprockets (204) provide bottom support for the chain (203). Multiple sets of fixing plates (211) are equally spaced on the two sets of chains (203). A set of support arms (207) is rotatably arranged between the two sets of fixing plates (211). Two sets of rings (208) are rotatably fitted on each set of support arms (207). A set of booms (209) is arranged at the bottom of each set of rings (208). A set of hooks (210) is arranged at the bottom of each set of booms (209). The drive motor (206) is electrically connected to the controller (102).

8. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 6, characterized in that, The loading and unloading assembly includes a moving frame (301), a fixed base (302), a first hydraulic cylinder (303), a slider (304), a roller (306), a lifting seat (307), a light bar (308), a base (309), and a lifting component. The bottom of the three-dimensional frame (101) is provided with a base (309), and the top of the base (309) is provided with two sets of fixed seats (302). Each set of fixed seats (302) is provided with a first hydraulic cylinder (303). The moving ends of both sets of first hydraulic cylinders (303) are connected to the moving frame (301). One end is connected, the top of the moving frame (301) is provided with multiple sets of light bars (308), the side end of the lifting seat (307) is provided with multiple sets of sliders (304), each set of sliders (304) is slidably connected to a set of light bars (308), the bottom end of the moving frame (301) is provided with multiple sets of rollers (306), the top end of the lifting seat (307) is provided with a positioning groove, the base (309) is provided with a lifting component, the lifting component is used for lifting the lifting seat (307), the first hydraulic cylinder (303) and the lifting component are electrically connected to the controller (102).

9. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 8, characterized in that, The lifting assembly includes a second hydraulic cylinder (401), a top plate (402), a support plate (403), a photoelectric signal receiver (404), a photoelectric signal transmitter (405), and a baffle (406). The top of the base (309) is provided with a groove, in which the second hydraulic cylinder (401) is provided. The top moving end of the second hydraulic cylinder (401) is connected to the bottom end of the top plate (402). The top of the base (309) is provided with two sets of support plates (403). The inner end of one set of support plates (403) is provided with a photoelectric signal receiver (404), and the inner end of the other set of support plates (403) is provided with a photoelectric signal transmitter (405). The rear end of the moving frame (301) is provided with a baffle (406).

10. The intelligent warp beam vertical storage system for wool textile manufacturing as described in claim 8, characterized in that, It also includes a soft pad (310), and the positioning groove is provided with a soft pad (310).

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