A high-position installation construction platform for a photovoltaic module and a construction method thereof

By designing a high-level photovoltaic module installation platform, which utilizes slide rails and hydraulic cylinders to move the platform, and combining it with hoisting and rotating transport equipment, the platform solves the problems of mobility and safety stability of existing photovoltaic module installation platforms, thereby improving construction efficiency and safety.

CN121992930BActive Publication Date: 2026-06-19SHAANXI BOYANG ENERGY ENG CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHAANXI BOYANG ENERGY ENG CO LTD
Filing Date
2026-04-08
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing photovoltaic module installation platforms suffer from problems such as poor mobility and safety stability, limited functionality, low construction efficiency, and high labor intensity during high-level installation, especially posing safety hazards in complex terrain and large-area hoisting.

Method used

A high-level photovoltaic module installation platform was designed, including end longitudinal beams, middle longitudinal beams and connecting crossbeams. It is equipped with hoisting modules and construction platform components. The platform can be moved and the photovoltaic panels can be automatically transferred through slide rails and hydraulic cylinders. Combined with rotating transport equipment and construction platform, it provides a wide working space and improves construction efficiency and safety.

Benefits of technology

It enables efficient and safe high-level installation of photovoltaic modules, reduces labor intensity, improves construction efficiency and safety, adapts to the needs of different construction areas, and reduces labor and time costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121992930B_ABST
    Figure CN121992930B_ABST
Patent Text Reader

Abstract

This invention provides a high-level photovoltaic module installation platform and its construction method, relating to the field of photovoltaic construction and installation. The high-level photovoltaic module installation platform includes end longitudinal beams at both ends, a middle longitudinal beam, and a connecting crossbeam. The connecting crossbeam is fixedly connected to the end longitudinal beams at both ends. The middle longitudinal beam supports and fixes the connecting crossbeam. When moving the construction platform, the middle longitudinal beam enables the lateral sliding of the supporting connecting crossbeam. After the photovoltaic panels are installed in the construction area, the connecting crossbeam can be automatically transferred by removing and installing the middle longitudinal beam, allowing the construction platform to continuously advance and move to different construction areas. Since most photovoltaic installations are linearly distributed, the construction area can be continuously changed without dismantling the original scaffolding, achieving high efficiency, uninterrupted construction, and better economic benefits.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of photovoltaic construction and installation, specifically to a high-level photovoltaic module installation platform and its construction method. Background Technology

[0002] With the rapid development of the photovoltaic power generation industry, agricultural-photovoltaic complementary projects are increasingly favored by developers. According to current regulations, photovoltaic modules need to be five to six meters above the ground. Furthermore, with advancements in technology, photovoltaic panels are being installed at increasingly higher heights, larger sizes, and heavier weights, posing significant challenges to installation. Currently, construction sites often use steel pipe scaffolding to erect simple photovoltaic module installation platforms. However, due to uneven terrain and the heavy platform itself, the platform's mobility and safety stability cannot be guaranteed. Repeated dismantling and installation consume considerable manpower and time, resulting in poor economic efficiency and safety.

[0003] In addition, each installation of photovoltaic panels is carried out by hoisting. As the installation progresses, hoisting equipment must be kept on hand, which is not economical. Moreover, it is inconvenient for hoisting equipment to enter some locations. Furthermore, when hoisting large-area photovoltaic panels, it is necessary to ensure extremely high safety, avoid accidental injury to personnel, and protect the photovoltaic panels as much as possible.

[0004] Traditional hoisting methods are not only inefficient but also pose safety hazards due to improper operation, such as damage to or falling of photovoltaic panels. This is especially true at installation sites with strong winds or complex terrain, where the risk factor increases significantly. Furthermore, existing construction platforms are often single-function, providing only standing space and failing to meet the diverse needs of high-level photovoltaic module installation, including precise positioning, temporary securing, and tool and material storage. This forces workers to frequently bend and turn to retrieve tools, increasing labor intensity, reducing efficiency, and further amplifying safety risks. Therefore, developing a construction platform and its supporting methods that are highly mobile, safe, stable, and functionally integrated, and adaptable to high-level installation requirements, is crucial for improving the construction quality, efficiency, and safety of photovoltaic projects such as agricultural-solar hybrid projects. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a high-level photovoltaic module installation platform and its construction method, thus solving the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic module high-level installation construction platform, comprising end longitudinal beams at both ends, a middle longitudinal beam, and a connecting crossbeam. The connecting crossbeam is fixedly connected to the end longitudinal beams at both ends, and the middle longitudinal beam is used to support and fix the connecting crossbeam. When the construction platform is moved, the middle longitudinal beam is used to enable the supporting connecting crossbeam to slide laterally.

[0007] It also includes a hoisting assembly installed on the outside of one of the end longitudinal beams and a construction platform assembly installed above the connecting crossbeam. The hoisting assembly includes a photovoltaic panel basket and a reversing device, and the construction platform assembly includes a construction platform and a rotating transport device. When the photovoltaic panel basket transports the photovoltaic panels to the construction platform, it can be transferred to the rotating transport device for movement and transfer on the construction platform.

[0008] Preferably, a slide rail is fixedly installed at the bottom end of the connecting crossbeam, and a trapezoidal bracket is fixedly installed at the top end of the intermediate longitudinal beam. The trapezoidal bracket cooperates with the slide rail, the slide rail passes through the trapezoidal bracket and is slidably connected to it, and a fastening bolt is installed on one side of the trapezoidal bracket to fasten the slide rail when tightened.

[0009] An automatic travel component is installed at the trapezoidal support, which is used to move laterally relative to the trapezoidal support along the slide rail.

[0010] Preferably, the automatic travel assembly includes a top wedge and a hydraulic cylinder. The hydraulic cylinder is fixedly installed on one side of the trapezoidal bracket. A row of equally spaced square holes are provided on the slide rail. The top wedge is inserted into one of the square holes and corresponds to the output shaft of the hydraulic cylinder. When the output shaft of the hydraulic cylinder extends, it can push the top wedge and thus move the slide rail relative to the trapezoidal bracket.

[0011] Preferably, the hoisting assembly further includes a rigid slide rail, which has two longitudinal rails and is fixedly installed on the outside of the end longitudinal beam. A guide rail slider is installed on one side of the photovoltaic panel hoisting basket using a pin, and the guide rail slider slides in cooperation with the rigid slide rail.

[0012] Preferably, the reversing device includes a second rigid slide rail, which has two longitudinal sections, and also includes a support plate, a hydraulic rotating mechanism, and an electric hoist. The support plate is located above the end longitudinal beam, the hydraulic rotating mechanism is fixedly installed above the end longitudinal beam and its output shaft acts on the support plate, the second rigid slide rail is fixed to one side of the support plate, and under the drive of the hydraulic rotating mechanism, the second rigid slide rail can be aligned with the first rigid slide rail, and can be flipped to align the second rigid slide rail with the construction platform. There are two sets of electric hoists, both fixedly installed on the upper end of the support plate, and their output ends are connected to the photovoltaic panel basket through steel cables.

[0013] Preferably, the support plate has an L-shaped structure, with its longitudinal surface used to connect to the second rigid slide rail, the bottom of its transverse surface used to connect to the hydraulic rotating mechanism, and a counterweight installed on the top of its transverse surface.

[0014] Preferably, the construction platform is fixedly installed on the connecting crossbeam, and two tracks are installed on the construction platform. The rotating transport equipment is installed on the tracks and can move forward along the tracks. After the support plate rotates, it can align the photovoltaic panel basket with the rotating transport equipment and place it on the rotating transport equipment. The rotating transport equipment is used to realize the turning of the photovoltaic panel basket.

[0015] Preferably, the construction platform is also equipped with a hanging rod, the base of which is installed on a track and can move along the track.

[0016] Preferably, the photovoltaic panel hanging basket includes a basket, protective rods, and an intermediate frame. The intermediate frame is fixedly installed in the bottom wall of the basket. The inner bottom wall of the basket is provided with anti-slip grooves on both sides of the intermediate frame. There are two sets of protective rods, which are quickly installed on the front and rear sides of the basket respectively. The guide rail slider is installed on one side of the basket using pins.

[0017] A method for high-level installation of photovoltaic modules includes the following steps:

[0018] S1: Erect no fewer than two sets of intermediate longitudinal beams in appropriate locations, assemble the connecting crossbeams and the end longitudinal beams at both ends, and place them on the intermediate longitudinal beams.

[0019] S2: After adjusting the appropriate construction area, connect the end longitudinal beams to the appropriate positions on the ground;

[0020] S3: At this point, the construction platform components have been fixed. The photovoltaic panels are lifted using the photovoltaic panel hoisting basket and transferred to the construction platform components for installation.

[0021] S4: After the erection is completed, disconnect the end longitudinal beam from the ground, move the connecting beam horizontally and continue to erect the middle longitudinal beam in front, remove the middle longitudinal beam at the rear, and move it to a suitable position before reconnecting the end longitudinal beam to the ground.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The photovoltaic module high-level installation construction platform and its construction method allow for automatic transfer and connection of crossbeams after the photovoltaic panels are installed in the construction area. This is achieved by removing and installing the intermediate longitudinal beams, which allows the construction platform to move forward continuously to different construction areas. Since most photovoltaic installations are linearly distributed, the construction area can be continuously changed without removing the original scaffolding, resulting in high efficiency, uninterrupted construction, and better economic benefits.

[0024] 2. The photovoltaic module high-level installation platform and its construction method, by setting up hoisting components, ensure that the photovoltaic panels are always hoisted from the end longitudinal beam on one side. Workers only need to place the photovoltaic panels in the photovoltaic panel basket. The installation workers above do not need to pay attention to the handling of the photovoltaic panels. After being transferred, the photovoltaic panels can be directly placed on the construction platform, and the installation workers above only need to pick them up themselves. This method is safer. Moreover, when the construction platform is long, the photovoltaic panels are still brought up from one side and moved laterally to the corresponding position, which greatly reduces the labor intensity of the workers.

[0025] 3. The photovoltaic module high-level installation platform and its construction method, by setting up a construction platform and rotating transportation equipment, the construction platform is large, providing workers with a wide working space during installation. The rotating transportation equipment can transport wide photovoltaic panels laterally, avoiding occupying extra working space for workers, making the construction process safer and more convenient.

[0026] 4. The photovoltaic module high-level installation platform and its construction method, by setting up photovoltaic panel baskets and hoisting rods, allows multiple photovoltaic panels to be loaded at one time, which is highly efficient and provides strong protection for the photovoltaic panels. In addition, the hoisting rods can be used to lift photovoltaic panels again on the construction platform, which can handle photovoltaic panels with large volume and heavy weight, making it safer and saving manpower. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a side view of the structure of the present invention;

[0029] Figure 3 This is a front view of the structure of the present invention;

[0030] Figure 4 This is a schematic diagram of the hoisting assembly and the end longitudinal beam of the present invention;

[0031] Figure 5 This is a front view of the hoisting assembly and the end longitudinal beam of the present invention;

[0032] Figure 6 This is a schematic diagram of the structure of the construction platform component of the present invention;

[0033] Figure 7 This is a structural diagram of the invention connecting the crossbeam and the intermediate longitudinal beam;

[0034] Figure 8 For the present invention Figure 7 Enlarged view of the structure at point A in the middle;

[0035] Figure 9 This is a schematic diagram of the construction platform of the present invention.

[0036] In the diagram: 1. End longitudinal beam; 2. Middle longitudinal beam; 3. Connecting crossbeam; 4. Lifting assembly; 401. Photovoltaic panel basket; 4011. Basket; 4012. Protective rod; 4013. Intermediate frame; 4014. Anti-slip groove; 402. Reversing device; 4021. Rigid slide rail II; 4022. Support plate; 4023. Hydraulic rotating mechanism; 4024. Electric hoist; 4025. Counterweight; 403. Rigid slide rail I; 404. Guide rail slider; 5. Construction platform assembly; 501. Construction platform; 502. Rotating transport equipment; 503. Track; 6. Slide rail; 601. Square hole; 7. Trapezoidal bracket; 8. Fastening bolt; 9. Automatic travel assembly; 901. Top wedge; 902. Hydraulic cylinder; 10. Lifting rod. Detailed Implementation

[0037] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0038] It should be noted that all directional indications in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0039] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0040] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0041] like Figure 1-9 As shown, a photovoltaic module high-level installation construction platform and its construction method include end longitudinal beams 1 at both ends, a middle longitudinal beam 2 and a connecting crossbeam 3. The connecting crossbeam 3 is fixedly connected to the end longitudinal beams 1 at both ends. The middle longitudinal beam 2 is used to support and fix the connecting crossbeam 3. When the construction platform is moved, the middle longitudinal beam 2 is used to realize the lateral sliding of the supporting connecting crossbeam 3.

[0042] It also includes a hoisting assembly 4 installed on the outside of one of the end longitudinal beams 1 and a construction platform assembly 5 installed above the connecting crossbeam 3. The hoisting assembly 4 includes a photovoltaic panel basket 401 and a reversing device 402. The construction platform assembly 5 includes a construction platform 501 and a rotating transport device 502. When the photovoltaic panel basket 401 transports the photovoltaic panels to the construction platform 501, it can be transferred to the rotating transport device 502 for transport on the construction platform 501.

[0043] The intermediate longitudinal beam 2, connecting crossbeam 3, and end longitudinal beam 1 are all cage-type steel frame structures, assembled together with bolts. They have strong load-bearing capacity and can be flexibly adjusted according to the site terrain. Photovoltaic installation involves working at heights, so the safety of construction personnel and equipment must be the top priority. Therefore, during actual construction, the longitudinal beams need to be connected to ground anchor piles. There are several types of ground anchor piles. Deep pile foundation anchoring platforms can be used, for example, driving anchor piles into the soil and connecting a platform above the anchor piles, then using bolts to connect the longitudinal beams to them. Alternatively, large steel plates can be laid on the ground, and the longitudinal beams can be connected to the steel plates using bolts or welding. Furthermore, when the ground is hard, direct construction can be carried out, with additional steel strands connecting the longitudinal beams to the ground, using steel strands at different locations to increase stability.

[0044] Both the intermediate longitudinal beam 2 and the end longitudinal beam 1 adopt a modular design, which allows for quick assembly and disassembly. They come with their own platforms and ladders, making them easy to move. In addition, one of the end longitudinal beams 1 is equipped with electrical components, hydraulic components, etc.

[0045] Construction platform 501 provides a safe standing platform for workers. It is made of steel plates with anti-slip texture on the surface. The bottom is equipped with a frame-type steel structure crossbeam, which is connected to the connecting beam 3 using bolts and angle steel. When the construction platform 501 has a large area, additional diagonal beams are required to support it on the connecting beam 3. After installation, it has strong stability. However, the actual laying area needs to be determined based on the stress of the steel structure frame. In addition, to ensure the safety of workers, guardrails are also installed on construction platform 501. The guardrails are detachable and modular. When the length of construction platform 501 is variable, the modular guardrails are more convenient to use.

[0046] In an optional embodiment, a slide rail 6 is fixedly installed at the bottom end of the connecting beam 3, and a trapezoidal bracket 7 is fixedly installed at the top end of the intermediate longitudinal beam 2. The trapezoidal bracket 7 cooperates with the slide rail 6, and the slide rail 6 passes through the trapezoidal bracket 7 and is slidably connected to it. A fastening bolt 8 is installed on one side of the trapezoidal bracket 7 to fasten the slide rail 6 when tightened. An automatic travel component 9 is installed at the trapezoidal bracket 7 to move the slide rail 6 laterally relative to the trapezoidal bracket 7.

[0047] In this embodiment, the slide rail 6 is a steel I-beam track, which has a certain structural strength. It is installed at the bottom of the connecting beam 3 using clamps or bolts. After connection, the deformation is small, and it also increases the compressive strength of the connecting beam 3 and improves the strength of the connecting beam 3.

[0048] The trapezoidal bracket 7 is equipped with pulleys. When the slide rail 6 passes through the trapezoidal bracket 7, the pulleys can reduce the friction between the two. In addition, the trapezoidal bracket 7 is also equipped with a lubrication mechanism, which can apply lubricating oil to the pulleys and slide rail 6 to avoid wear problems when it moves on its own later.

[0049] Multiple fastening bolts 8 are installed. When the scaffold needs to be fixed in the construction area, the workers use a pneumatic wrench to tighten all the fastening bolts 8. The fastening bolts 8 can compress the slide rail 6 to prevent the slide rail 6 from sliding relative to the trapezoidal support 7. The fastening bolts 8 must be tightened manually one by one and checked. The judgment is made according to national standards such as the "Safety Technical Specification for Construction Coupler-type Steel Pipe Scaffolding" and the actual site conditions.

[0050] In an optional embodiment, the automatic travel assembly 9 includes a top wedge 901 and a hydraulic cylinder 902. The hydraulic cylinder 902 is fixedly mounted on one side of the trapezoidal bracket 7. A row of equally spaced square holes 601 are provided on the slide rail 6. The top wedge 901 is inserted into one of the square holes 601 and corresponds to the output shaft of the hydraulic cylinder 902. When the output shaft of the hydraulic cylinder 902 extends, it can push the top wedge 901 and thus move the slide rail 6 relative to the trapezoidal bracket 7.

[0051] In this embodiment, the hydraulic cylinder 902 is powered by the hydraulic components of the construction platform itself, avoiding the need for additional hydraulic supply equipment. When the slide rail 6 moves relative to the trapezoidal bracket 7, the construction personnel need to manually judge and insert the top wedge 901 into the square hole 601, and then control the hydraulic cylinder 902 to extend. The hydraulic cylinder 902 can push the top wedge 901. After it extends to the correct position, the hydraulic cylinder 902 retracts, and the top wedge 901 is knocked out again. Then the top wedge 901 is replaced in the next square hole 601, and the hydraulic cylinder 902 is controlled to extend again. This can achieve uninterrupted lateral movement of the slide rail 6. The worker needs to constantly check the movement position and continuously judge the movement.

[0052] In an optional embodiment, the hoisting assembly 4 further includes a rigid slide rail 403, which has two longitudinal sections and is fixedly installed on the outside of the end longitudinal beam 1. A guide rail slider 404 is installed on one side of the photovoltaic panel hoisting basket 401 using a pin, and the guide rail slider 404 slides in cooperation with the rigid slide rail 403.

[0053] In this embodiment, the rigid slide rail 403 is a steel structure I-shaped track, which is installed on the end longitudinal beam 1 using a clamp. The guide rail slider 404 installed on the photovoltaic panel hanging basket 401 has multiple sets distributed vertically. In order to enhance the connection strength, a certain distance must be maintained between the upper and lower guide rail sliders 404. Pulleys are installed in the guide rail sliders 404.

[0054] In an optional embodiment, the reversing device 402 includes a second rigid slide rail 4021, which has two longitudinal sections, and also includes a support plate 4022, a hydraulic rotating mechanism 4023, and an electric hoist 4024. The support plate 4022 is located above the end longitudinal beam 1. The hydraulic rotating mechanism 4023 is fixedly installed above the end longitudinal beam 1 and its output shaft acts on the support plate 4022. The second rigid slide rail 4021 is fixed to one side of the support plate 4022. Under the drive of the hydraulic rotating mechanism 4023, the second rigid slide rail 4021 can be aligned with the first rigid slide rail 403 and can be flipped to align the second rigid slide rail 4021 with the construction platform 501. The electric hoist 4024 has two sets, both of which are fixedly installed on the upper end of the support plate 4022. Its output end is connected to the photovoltaic panel basket 401 through a steel cable.

[0055] In this embodiment, the structural shape of the second rigid slide rail 4021 is the same as that of the first rigid slide rail 403, with a distance of less than 10mm between them. When aligned, the overall alignment is high, and the guide rail slider 404 can easily pass between the first rigid slide rail 403 and the second rigid slide rail 4021. The electric hoist 4024 is generally an electric hoist, mainly used to pull the photovoltaic panel basket 401, and after being fully tightened, the photovoltaic panel basket 401 is positioned on the second rigid slide rail 4021. The hydraulic rotating mechanism 4023 is a combination structure of a hydraulic motor and bearings, which requires strong structural strength. Generally, a large gear is used to support the components to avoid bearing breakage when the photovoltaic panel basket 401 is under heavy load.

[0056] In an optional embodiment, the support plate 4022 has an L-shaped structure, with its longitudinal surface used to connect to the rigid slide rail 4021, the bottom of its transverse surface used to connect to the hydraulic rotating mechanism 4023, and a counterweight 4025 installed on the top of its transverse surface.

[0057] In this embodiment, the support plate 4022 plus the counterweight 4025 can more stably transport the photovoltaic panel basket 401. When the photovoltaic panel basket 401 is rotated 180 degrees, the stability of the photovoltaic panel basket 401 can also be guaranteed. When the hydraulic rotating mechanism 4023 rotates the photovoltaic panel basket 401, the radial load it is subjected to is also reduced, and its service life will be greatly extended.

[0058] In an optional embodiment, the construction platform 501 is fixedly installed on the connecting beam 3. Two tracks 503 are installed on the construction platform 501. The rotating transport device 502 is installed on the tracks 503 and can move forward along the tracks 503. After rotation, the support plate 4022 can align the photovoltaic panel basket 401 with the rotating transport device 502 and place it on the rotating transport device 502. The rotating transport device 502 is used to realize the turning of the photovoltaic panel basket 401.

[0059] In this embodiment, the construction platform 501 is supported by the crossbeam 3 connected by angle steel, and the track 503 is no more than 50mm high to avoid tripping construction personnel. The bottom of the rotating transport equipment 502 is equipped with a drive motor to help it move forward on the track 503, and a motor is also set in the middle position. When it is used to carry the photovoltaic panel basket 401, it can also rotate 90 degrees.

[0060] like Figure 9 As shown, in an optional embodiment, the construction platform 501 is also provided with a hanger 10, the base of which is mounted on the track 503 and can move along the track 503.

[0061] In this embodiment, the boom 10 is an electric steel strand hoist in the prior art. The difference from the prior art is that its bottom is improved so that its bottom is installed on the track 503 and can be moved manually or automatically along the track 503. In order to maintain its stability, additional pull wires, counterweight plates, etc. can also be set.

[0062] In an optional embodiment, the photovoltaic panel hanging basket 401 includes a basket 4011, a protective rod 4012, and an intermediate frame 4013. The intermediate frame 4013 is fixedly installed in the bottom wall of the basket 4011. The inner bottom wall of the basket 4011 is provided with anti-slip grooves 4014 on both sides of the intermediate frame 4013. Two sets of protective rods 4012 are provided and are quickly installed on the front and rear sides of the basket 4011 respectively. The guide rail slider 404 is installed on one side of the basket 4011 by means of a pin.

[0063] In this embodiment, the basket 4011 is used to store and load photovoltaic panels. When the photovoltaic panels are long, the protective rod 4012 can be removed. The protective rod 4012 is installed on one side of the basket 4011 by mechanical locking. Generally, the photovoltaic panels can be supported by the protective rod 4012. The pin can be removed from the basket 4011. The two are connected by fixing ears and bolts. When disassembling, the construction personnel need to manually loosen the bolts.

[0064] A method for high-level installation of photovoltaic modules includes the following steps:

[0065] S1: Erect no less than two sets of intermediate longitudinal beams 2 in a suitable position, assemble the connecting crossbeams 3 and the end longitudinal beams 1 at both ends and place them on the intermediate longitudinal beams 2.

[0066] S2: After adjusting the appropriate construction area, connect the end longitudinal beam 1 to the appropriate position on the ground;

[0067] S3: At this point, the construction platform component 5 has been fixed. The photovoltaic panel is lifted using the photovoltaic panel hoist 401 and transferred to the construction platform component 5 for installation.

[0068] S4: After the erection is completed, disconnect the end longitudinal beam 1 from the ground, move the connecting beam 3 horizontally and continue to erect the middle longitudinal beam 2 in front, remove the middle longitudinal beam 2 at the rear, and move it to a suitable position. Then connect the end longitudinal beam 1 to the ground again.

[0069] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0070] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0071] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high installation construction platform for photovoltaic modules, characterized in that: It includes end longitudinal beams (1) at both ends, middle longitudinal beams (2) and connecting crossbeams (3). The connecting crossbeams (3) are fixedly connected to the end longitudinal beams (1) at both ends. The middle longitudinal beams (2) are used to support and fix the connecting crossbeams (3). When the construction platform is moved, the middle longitudinal beams (2) are used to realize the lateral sliding of the supporting connecting crossbeams (3). It also includes a hoisting assembly (4) installed on the outside of one of the end longitudinal beams (1) and a construction platform assembly (5) installed above the connecting crossbeam (3). The hoisting assembly (4) includes a photovoltaic panel basket (401) and a reversing device (402). The construction platform assembly (5) includes a construction platform (501) and a rotating transport device (502). When the photovoltaic panel basket (401) transports the photovoltaic panel to the construction platform (501), it can be transferred to the rotating transport device (502) for travel and transfer on the construction platform (501). The bottom end of the connecting beam (3) is fixedly installed with a slide rail (6), and the top end of the middle longitudinal beam (2) is fixedly installed with a trapezoidal bracket (7). The trapezoidal bracket (7) cooperates with the slide rail (6), the slide rail (6) passes through the trapezoidal bracket (7) and slides with it. A fastening bolt (8) is installed on one side of the trapezoidal bracket (7) to fasten the slide rail (6) when tightened. An automatic travel component (9) is installed at the trapezoidal support (7) for moving laterally relative to the trapezoidal support (7) with the slide rail (6); The automatic travel assembly (9) includes a top wedge (901) and a hydraulic cylinder (902). The hydraulic cylinder (902) is fixedly installed on one side of the trapezoidal bracket (7). A row of equally spaced square holes (601) are provided on the slide rail (6). The top wedge (901) is inserted into one of the square holes (601) and corresponds to the output shaft of the hydraulic cylinder (902). When the output shaft of the hydraulic cylinder (902) extends, it can push the top wedge (901) and thus move the slide rail (6) relative to the trapezoidal bracket (7). The hoisting assembly (4) also includes a rigid slide rail (403), which has two longitudinal rails and is fixedly installed on the outside of the end longitudinal beam (1). A guide rail slider (404) is installed on one side of the photovoltaic panel hoisting basket (401) using a pin. The guide rail slider (404) slides in cooperation with the rigid slide rail (403). The reversing device (402) includes a second rigid slide rail (4021), which has two longitudinal sections, and also includes a support plate (4022), a hydraulic rotating mechanism (4023), and an electric hoist (4024). The support plate (4022) is located above the end longitudinal beam (1). The hydraulic rotating mechanism (4023) is fixedly installed above the end longitudinal beam (1), and its output shaft acts on the support plate (4022). The second rigid slide rail (4021) is fixed on one side of the support plate (4022). Under the drive of the hydraulic rotating mechanism (4023), the second rigid slide rail (4021) can be aligned with the first rigid slide rail (403), and can be flipped to align the second rigid slide rail (4021) with the construction platform (501). The electric hoist (4024) has two sets, both of which are fixedly installed on the upper end of the support plate (4022). Its output end is connected to the photovoltaic panel basket (401) through a steel cable.

2. The photovoltaic module high mount construction platform of claim 1, wherein: The support plate (4022) has an L-shaped structure. Its longitudinal surface is used to connect the rigid slide rail (4021), the bottom of its transverse surface is used to connect the hydraulic rotating mechanism (4023), and a counterweight (4025) is installed on the top of its transverse surface.

3. The photovoltaic module high-level installation construction platform according to claim 2, characterized in that: The construction platform (501) is fixedly installed on the connecting beam (3). Two tracks (503) are installed on the construction platform (501). The rotating transport device (502) is installed on the track (503) and can move forward along the track (503). After the support plate (4022) rotates, it can align the photovoltaic panel basket (401) with the rotating transport device (502) and place it on the rotating transport device (502). The rotating transport device (502) is used to realize the turning of the photovoltaic panel basket (401).

4. The photovoltaic module high mount construction platform of claim 3, wherein: The construction platform (501) is also equipped with a hanging rod (10), the base of which is installed on the track (503) and can move along the track (503).

5. The photovoltaic module high mount construction platform of claim 4, wherein: The photovoltaic panel hanging basket (401) includes a basket (4011), a protective rod (4012), and an intermediate frame (4013). The intermediate frame (4013) is fixedly installed in the bottom wall of the basket (4011). The inner bottom wall of the basket (4011) is provided with anti-slip grooves (4014) on both sides of the intermediate frame (4013). There are two sets of protective rods (4012), which are quickly installed on the front and rear sides of the basket (4011). The guide rail slider (404) is installed on one side of the basket (4011) using a pin.

6. A method for high-altitude installation of a photovoltaic module using the high-altitude installation construction platform for a photovoltaic module according to claim 5, characterized by: Includes the following steps: S1: Erect no less than two sets of intermediate longitudinal beams (2) in a suitable position, assemble the connecting crossbeam (3) and the end longitudinal beams (1) at both ends and place them on the intermediate longitudinal beams (2); S2: After adjusting the appropriate construction area, connect the end longitudinal beam (1) to the appropriate position on the ground; S3: At this time, the construction platform component (5) has been fixed. The photovoltaic panel is lifted by the photovoltaic panel basket (401) and transferred to the construction platform component (5) for installation. S4: After the erection is completed, remove the connection between the end longitudinal beam (1) and the ground, move the connecting beam (3) horizontally and continue to erect the middle longitudinal beam (2) in front, remove the middle longitudinal beam (2) in the back, and move it to a suitable position, then connect the end longitudinal beam (1) to the ground again.

Citation Information

Patent Citations

  • Lifting platform for low-rise building construction

    CN111255210A

  • Roof photovoltaic power station construction safety protection device

    CN222797003U