A device for shaking out blocky crystalline bases
By introducing a flattening frame, damping and shock absorption components, frequency adjustment components, and unidirectional fixing components into the crystalline alkali dispersing device, the problem of adjusting the vibration frequency of crystalline alkali in bags of different sizes was solved, thereby improving the dispersing efficiency and uniformity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHAANXI FUHUA CHEMICAL CO LTD
- Filing Date
- 2026-04-13
- Publication Date
- 2026-06-23
AI Technical Summary
Existing lumpy crystalline alkali dispersing devices cannot automatically adjust the vibration frequency according to the different sizes of bagged crystalline alkali, resulting in low dispersing efficiency and cumbersome operation.
A vibration dissipation device was designed, comprising a flattening frame, a damping and shock absorption component, a frequency adjustment component, a unidirectional fixing component, and a reset component. By automatically adjusting the damping force and vibration frequency, it can adapt to bagged crystalline alkali of different sizes.
It enables adaptive vibration frequency adjustment based on the size of the bagged alkali crystals, improving dispersion efficiency and uniformity, and simplifying the operation process.
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Figure CN122006841B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of vibration dispersion device technology, specifically to a vibration dispersion device for blocky crystalline alkali. Background Technology
[0002] Lumpy crystalline alkali usually refers to sodium hydroxide, also known as caustic soda, lye, or sodium hydroxide. It is a white, brittle, lumpy solid with strong alkalinity and corrosiveness. It is easily soluble in water and releases a large amount of heat. The aqueous solution is slippery and has a strong alkaline reaction. During storage and transportation, sodium hydroxide is prone to caking due to moisture absorption and temperature changes, forming hard agglomerates. This not only affects weighing and feeding efficiency but may also clog equipment. Therefore, using a shaking device to deal with the agglomeration problem is a common solution. A lumpy crystalline alkali shaking device can break up the clumps of crystalline alkali and restore it to a loose state.
[0003] The dispersing device is mainly composed of a conveyor belt, a rotating roller, and a vibrating motor that makes the rotating roller vibrate at high frequency. The conveyor belt transports the agglomerated bagged crystalline alkali through the rotating roller. During the process of squeezing the crystalline alkali, the rotating roller vibrates at high frequency, which disperses the agglomerated crystalline alkali, making it easier for subsequent packaging, storage and use.
[0004] The aforementioned vibration dispersion device mainly uses a vibrating motor to generate high-frequency vibration in the rotating roller to disperse agglomerated alkali crystals. It has advantages such as convenient operation and high dispersion efficiency. However, different vibration frequencies are required for bagged alkali crystals of different capacities. For example, small bags of alkali crystals require low-frequency vibration, while large bags require high-frequency vibration. If the frequency is not properly matched, small bags of alkali crystals may break due to excessive vibration, while large bags may exhibit uneven dispersion. Although existing vibration dispersion equipment can adapt to different sizes of bagged alkali crystals by adjusting the vibration frequency of the vibrating motor through system adjustments, when processing a batch of bagged alkali crystals mixed with varying sizes of alkali, frequent adjustments of the vibrating motor frequency are required. This process is not only time-consuming and labor-intensive but also makes the entire dispersion process very cumbersome. Therefore, how to automatically adjust the vibration frequency according to the different sizes of bagged alkali crystals is a challenging problem.
[0005] To address the aforementioned issues, there is an urgent need for innovative design based on the existing shaking and dispersing device for lumpy crystalline alkali. Summary of the Invention
[0006] The present invention addresses the problem of overly simplistic solutions in existing technologies by providing a significantly different solution. Specifically, the present invention aims to provide a vibration dispersion device for crystalline alkali in block form, thereby solving the problem mentioned in the background art of not being able to automatically adjust the vibration frequency according to crystalline alkali in bags of different sizes.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a device for dispersing blocky crystalline alkali, comprising a conveyor frame, a conveyor belt, a dispersing frame, a dispersing housing disposed inside the dispersing frame, a dispersing roller rotating inside the dispersing housing, and a vibrating motor mounted on the dispersing housing, and further comprising:
[0008] The flattening frame and the resetting frame are respectively located on both sides of the vibrating machine housing, and are used to flatten the alkali crystal bags and reset the flattening frame, respectively.
[0009] The damping and shock absorption components are installed on the housing of the vibratory separator. By controlling the oil flow rate, the damping force can be adaptively matched to bagged crystalline alkali of different sizes.
[0010] The frequency adjustment component, located on the rolling mill frame, is used to detect the size of the alkali crystals and automatically control the oil flow rate.
[0011] A one-way fixing component is installed on the top of the rolling mill frame to fix the rolling mill frame in one direction.
[0012] The reset component, located at the top of the reset frame, automatically resets the rolling mill frame after a bag of crystalline alkali is shaken and discharged.
[0013] Preferably, a first spring is fixedly installed on both sides of the rolling mill frame and the reset frame;
[0014] The bottom of the first spring is fixedly connected to the top of the conveyor frame.
[0015] Preferably, motors are evenly installed on the inner wall of the rolling mill frame, and the output end of the motor is fixedly connected to a rolling roller;
[0016] The inner wall of the reset frame is rotatably connected to a circular roller;
[0017] One end of the rolling mill frame has an arc-shaped structure.
[0018] Preferably, the damping and shock absorption assembly includes mounting brackets symmetrically arranged on both sides of the vibratory separator housing and oil cylinders symmetrically fixed to the top of the conveyor frame;
[0019] The bottom of the mounting bracket is fixedly connected with a shock-absorbing spring;
[0020] The bottom of the shock-absorbing spring is fixedly connected to the top of the conveyor frame;
[0021] The bottom of the mounting frame is fixedly connected to a lifting rod containing oil.
[0022] The inner wall of the lifting rod is slidably connected with a sealing plug;
[0023] The inner wall of the lifting rod is provided with a mesh.
[0024] The bottom of the lifting rod extends into the interior of the oil cylinder and is slidably connected to the oil cylinder;
[0025] A sealing ring is fixedly connected to the bottom of the lifting rod;
[0026] The sealing ring is slidably connected to the inner wall of the oil cylinder.
[0027] Preferably, the frequency adjustment component includes an oil extraction cylinder fixed to the top of the rolling mill frame and a fixing rod fixed to the inner wall of the vibrating mill frame;
[0028] The bottom of the fixing rod extends into the interior of the liquid extraction cylinder and is slidably connected to the liquid extraction cylinder;
[0029] A sealing piston is fixedly connected to the bottom of the fixing rod, and the sealing piston is slidably connected to the inside of the liquid extraction cylinder.
[0030] A flexible tube is fixedly connected to the liquid extraction cylinder;
[0031] One end of the hose is fixedly connected to a connecting pipe;
[0032] The connecting pipe has an L-shaped structure;
[0033] One end of the connecting pipe is fixedly connected to a uniform tube;
[0034] The uniform tube has an I-shaped structure;
[0035] An extraction tube is fixedly connected to the end of the uniform tube;
[0036] The extraction tube extends through the mounting frame into the interior of the lifting rod;
[0037] The extraction tube is fixedly connected to the lifting rod.
[0038] Preferably, the one-way fixing component includes a one-way fixing cylinder fixed to the top of the rolling mill frame and a locking post fixed to the inner wall of the vibrating mill frame;
[0039] The inner wall of the one-way fixed cylinder is uniformly provided with grooves, and a second spring is fixedly connected to the inner wall of the groove.
[0040] One end of the second spring is fixedly connected to a one-way locking block;
[0041] The one-way locking block slides into the groove;
[0042] The bottom of the locking post extends into the interior of the one-way fixing cylinder and is slidably connected to the one-way fixing cylinder;
[0043] The outer wall of the card post is uniformly provided with card slots;
[0044] The unidirectional card block is actively engaged with the card slot.
[0045] Preferably, the unidirectional card block has a right-angled triangular structure.
[0046] Preferably, the internal part of the locking post is symmetrically slidably connected with a push plate;
[0047] The push plate is an arc-shaped plate and is inclined;
[0048] Push rods are uniformly and fixedly connected to the outer wall of the push plate;
[0049] One end of the push rod extends into the interior of the groove and is slidably connected to the groove;
[0050] One end of the push rod is fixedly connected to a push block;
[0051] The pusher block is slidably connected to the inner wall of the groove.
[0052] Preferably, a sealing plate is slidably connected inside the locking post;
[0053] A guide post is fixedly connected to the bottom of the sealing plate.
[0054] Preferably, the reset assembly includes an extrusion tube containing oil that is fixed to the inner wall of the vibratory frame;
[0055] The inner wall of the extrusion tube is slidably connected to a sealing slide plate, and the bottom of the sealing slide plate is fixedly connected to a lifting column.
[0056] The bottom of the lifting column is fixedly connected to the reset frame;
[0057] The extrusion tube is slidably connected to the lifting column;
[0058] A liquid passage pipe is fixedly connected to the outer wall of the extrusion tube;
[0059] The liquid inlet tube is fixedly connected to the clamping post.
[0060] Compared with the prior art, the beneficial effects of the present invention are:
[0061] 1. When bagged crystalline alkali is conveyed to the flattening frame by the conveyor belt, the multi-roller inside the flattening frame can effectively flatten the agglomerated areas on the surface of the bagged crystalline alkali, making the overall surface smoother. The height of the flattening frame is automatically adjusted according to the size of the bagged crystalline alkali and drives the liquid extraction cylinder to move upward. Through the negative pressure generated by the closed oil circuit system, the oil in the lifting rod is sucked up, causing the sealing plug to move slightly upward and exposing part of the mesh, thereby reducing the damping force of the oil and increasing the vibration frequency of the vibrating machine casing. This design realizes the adaptive adjustment of the vibration frequency according to the size of the bagged crystalline alkali. Compared with the existing technology, it has the advantages of improving the vibration efficiency and uniformity of materials of different specifications. It does not require frequent manual adjustment, making the entire vibration process simpler.
[0062] 2. In addition, before the shaking and dispersing process, the crystalline alkali needs to be passed through a flattening frame. This frame contains multiple flattening rollers with smaller diameters. The pressure and thrust applied by these rollers effectively flatten any agglomerated areas on the surface of the bagged crystalline alkali, making the overall surface smoother. This facilitates the subsequent shaking and dispersing of the crystalline alkali evenly. Because one end of the flattening frame has an arc-shaped structure, when processing more protruding agglomerated crystalline alkali, the front flattening roller can act on the top of the higher-positioned crystalline alkali, gradually flattening it through gradient pushing, effectively reducing surface undulations and minimizing the risk of compression during the shaking and dispersing process. Attached Figure Description
[0063] Figure 1 This is a first-view structural diagram of the present invention.
[0064] Figure 2 This is a schematic diagram of the second perspective structure of the present invention.
[0065] Figure 3 This is a front view of the present invention.
[0066] Figure 4 This is a schematic diagram of the internal structure of the vibration and dispersing frame of the present invention.
[0067] Figure 5 This is a schematic diagram of the bottom structure of the vibratory separator housing in this invention.
[0068] Figure 6 This is a side view of the housing of the vibration dispersing machine in this invention.
[0069] Figure 7 This is a schematic diagram of the uniform tube structure in this invention.
[0070] Figure 8 This is a planar cross-sectional view of the liquid extraction cylinder in this invention.
[0071] Figure 9 This is a planar sectional view of the oil cylinder and lifting rod in this invention.
[0072] Figure 10 This is a schematic diagram of the structure of the clamping post and extrusion tube of the present invention.
[0073] Figure 11 This is a planar cross-sectional view of the extrusion tube of the present invention.
[0074] Figure 12 This is a planar cross-sectional view of the unidirectional fixing cylinder and the locking post in this invention.
[0075] In the diagram: 1. Conveyor frame; 2. Conveyor belt; 3. Vibrating machine frame; 4. Vibrating machine housing; 41. Vibrating roller; 42. Vibrating motor; 43. Mounting frame; 44. Shock-absorbing spring; 5. Oil cylinder; 51. Sealing ring; 52. Lifting rod; 53. Mesh; 54. Sealing plug; 6. Rolling machine frame; 61. Rolling roller; 62. First spring; 7. Reset frame; 71. Lifting column; 72. Extrusion tube; 73. Liquid passage tube; 74. One-way fixed cylinder; 741. Second spring; 742. One-way locking block; 75. Locking column; 751. Locking groove; 752. Push rod; 753. Push block; 754. Push plate; 76. Sealing plate; 77. Guide column; 8. Liquid extraction cylinder; 81. Fixed rod; 82. Hose; 83. Connecting pipe; 84. Uniform pipe; 85. Extraction pipe. Detailed Implementation
[0076] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0077] Please see Figures 1 to 12 The present invention provides a technical solution: a device for dispersing blocky crystalline alkali, comprising a conveyor frame 1, a conveyor belt 2, a dispersing frame 3, a dispersing housing 4 disposed inside the dispersing frame 3, a dispersing roller 41 rotating inside the dispersing housing 4, and a vibration motor 42 mounted on the dispersing housing 4, and further comprising:
[0078] The flattening frame 6 and the resetting frame 7 are respectively located on both sides of the vibrating machine housing 4, and are used to flatten the alkali crystal bag and reset the flattening frame 6, respectively.
[0079] The damping and shock absorption component is installed on the housing 4 of the vibratory separator. By controlling the oil flow rate, the damping force can be adaptively matched to bagged crystalline alkali of different sizes.
[0080] A frequency adjustment component, mounted on the rolling mill frame 6, is used to detect the size of the alkali crystals and automatically control the oil flow rate.
[0081] A one-way fixing component is provided on the top of the rolling mill frame 6 for one-way fixing of the rolling mill frame 6;
[0082] The reset component, located on top of the reset frame 7, automatically resets the rolling frame 6 after a bag of crystalline alkali is shaken and discharged.
[0083] In the specific implementation, the conveyor belt 2 and the vibrating motor 42 are existing devices and will not be explained in detail here. The bagged alkali crystals that need to be dispersed are placed on the conveyor belt 2, which will convey the bagged alkali crystals. The bagged alkali crystals first pass through the flattening frame 6, which flattens the surface of the bagged alkali crystals to prevent the alkali crystals from accumulating and clumping in one corner of the bag, causing some parts of the bag to be raised and some parts to be empty. After being flattened, the bagged alkali crystals pass through the dispersing machine housing 4. During the rotation of the dispersing roller 41 inside the dispersing machine housing 4, it will vibrate due to the operation of the vibrating motor 42, which can disperse the bagged alkali crystals. After being dispersed, the bagged alkali crystals pass through the reset frame 7 and then are discharged through the discharge port of the dispersing machine housing 3. At this time, the next bagged alkali crystals can be placed on the conveyor belt 2 for dispersing.
[0084] It should be noted that a motor is installed on the inner wall of the oscillation machine housing 4. The output end of the motor is fixedly connected to the oscillation roller 41. The motor will drive the oscillation roller 41 to rotate, so that the oscillation roller 41 will also rotate during the oscillation of the alkali crystals, which will not affect the normal transmission of the alkali crystals.
[0085] Both sides of the rolling mill frame 6 and the reset frame 7 are fixedly installed with first springs 62;
[0086] The bottom of the first spring 62 is fixedly connected to the top of the conveyor frame 1;
[0087] In practice, after the rolling mill frame 6 and the reset frame 7 move upward, they can be reset by the first spring 62 when there is no external resistance.
[0088] Motors are evenly installed on the inner wall of the rolling mill frame 6, and the output end of the motor is fixedly connected to the rolling roller 61;
[0089] A circular roller is rotatably connected to the inner wall of the reset frame 7;
[0090] One end of the rolling mill frame 6 is curved.
[0091] In practice, if bagged crystalline alkali is stored vertically or at an angle, it is prone to accumulating and clumping, creating an uneven surface in some areas, resulting in raised areas and hollow areas. If the bagged crystalline alkali with such uneven surface is directly shaken to disperse, the clumped alkali in the higher areas will not have enough space during the shaking process, making it easy for the bag to break due to compression. To avoid this problem, before shaking, the crystalline alkali needs to pass through a flattening frame 6. The flattening frame 6 has multiple flattening rollers 61 with smaller diameters. The pressure and thrust applied by these rollers can effectively flatten the clumped areas on the surface of the bagged crystalline alkali, making the overall surface smoother, thus facilitating the subsequent uniform dispersion of the crystalline alkali by the shaking rollers 41. Because one end of the flattening frame 6 adopts an arc-shaped structure, when processing relatively protruding agglomerated alkali crystals, the front flattening roller 61 can act on the top of the higher alkali crystals, and gradually flatten them through gradient pushing, effectively reducing surface undulations and reducing the risk of squeezing during the vibration and dispersing process.
[0092] It should be noted that the smallest bag of crystalline alkali is placed on conveyor belt 2, and its top will be higher than the rolling roller 61, rotating roller 41 and round roller.
[0093] The damping and shock absorption assembly includes mounting brackets 43 symmetrically arranged on both sides of the vibratory separator housing 4 and oil cylinders 5 symmetrically fixed to the top of the conveyor frame 1.
[0094] A shock-absorbing spring 44 is fixedly connected to the bottom of the mounting bracket 43;
[0095] The bottom of the shock-absorbing spring 44 is fixedly connected to the top of the conveyor frame 1;
[0096] The bottom of the mounting bracket 43 is fixedly connected to a lifting rod 52 containing oil.
[0097] A sealing plug 54 is slidably connected to the inner wall of the lifting rod 52;
[0098] The inner wall of the lifting rod 52 is provided with mesh holes 53;
[0099] The bottom of the lifting rod 52 extends into the interior of the oil cylinder 5 and is slidably connected to the oil cylinder 5;
[0100] A sealing ring 51 is fixedly connected to the bottom of the lifting rod 52;
[0101] The sealing ring 51 is slidably connected to the inner wall of the oil cylinder 5.
[0102] In practice, since the oil cylinder 5 contains oil, the outer wall of the sealing ring 51 and the inner wall of the oil cylinder 5 are sealed, and the oil cannot pass through the gap. Therefore, when the lifting rod 52 moves up and down due to the vibration of the vibrating housing 4, the sealing ring 51 squeezes the oil, and the oil flows through the gap of the mesh 53. The gap of the mesh 53 is very small, so there will be a damping force. This damping force can play a role in reducing vibration of the vibrating housing 4.
[0103] The frequency adjustment assembly includes an oil extraction cylinder 8 fixed to the top of the rolling mill frame 6 and a fixing rod 81 fixed to the inner wall of the vibrating frame 3;
[0104] The bottom of the fixing rod 81 extends into the interior of the liquid extraction cylinder 8 and is slidably connected to the liquid extraction cylinder 8;
[0105] A sealing piston is fixedly connected to the bottom of the fixing rod 81, and the sealing piston is slidably connected to the inside of the liquid extraction cylinder 8;
[0106] A flexible tube 82 is fixedly connected to the liquid extraction cylinder 8;
[0107] One end of the flexible hose 82 is fixedly connected to the connecting pipe 83;
[0108] Connecting pipe 83 has an L-shaped structure;
[0109] One end of the connecting pipe 83 is fixedly connected to the uniform pipe 84;
[0110] The uniform tube 84 has an I-shaped structure;
[0111] An extraction tube 85 is fixedly connected to the end of the uniform tube 84;
[0112] The extraction tube 85 extends through the mounting bracket 43 and into the interior of the lifting rod 52;
[0113] The extraction tube 85 is fixedly connected to the lifting rod 52.
[0114] In practice, the bagged crystalline alkali first passes through the flattening frame 6. While flattening the bagged crystalline alkali, the flattening frame 6 moves upward with the height of the bagged crystalline alkali. When the bagged crystalline alkali is large, its height will also be higher, and the flattening frame 6 will move upward accordingly with the size of the bagged crystalline alkali. Since there is oil inside the liquid extraction cylinder 8 at the top of the sealing piston, and there is also oil inside the connecting pipe 83, the uniform pipe 84, and the extraction pipe 85, when the flattening frame 6 moves the liquid extraction cylinder 8 upward, the space inside the liquid extraction cylinder 8 at the top of the sealing piston becomes larger. The liquid extraction cylinder 8 will extract the oil through negative pressure, so a part of the oil inside the lifting rod 52 will be extracted. This negative pressure will drive the sealing plug 54 to move upward a short distance, and part of the mesh 53 blocked by the sealing plug 54 will be exposed, thus increasing the flow rate of the oil, reducing the damping force, and increasing the vibration frequency of the vibrating housing 4. Through this principle, the vibration frequency can be adaptively adjusted according to the size of the bagged crystalline alkali.
[0115] The one-way fixing assembly includes a one-way fixing cylinder 74 fixed to the top of the rolling mill frame 6 and a locking post 75 fixed to the inner wall of the vibrating mill frame 3;
[0116] The inner wall of the one-way fixed cylinder 74 is evenly provided with grooves, and the inner wall of the groove is fixedly connected with a second spring 741;
[0117] One end of the second spring 741 is fixedly connected to a one-way locking block 742;
[0118] The one-way locking block 742 slides into the groove;
[0119] The bottom of the locking post 75 extends into the interior of the one-way fixing cylinder 74 and is slidably connected to the one-way fixing cylinder 74;
[0120] The outer wall of the locking post 75 is evenly provided with locking grooves 751;
[0121] The one-way card block 742 is actively engaged with the card slot 751.
[0122] The one-way card block 742 has a right-angled triangular structure.
[0123] In practice, the one-way fixed cylinder 74 moves upward along with the rolling mill frame 6. The inclined surface of the one-way locking block 742 is resisted and retracts into the groove. When the one-way locking block 742 passes through the groove, it will be locked into the corresponding slot 751 by the second spring 741. The bottom of the one-way locking block 742 is a straight surface. The one-way fixed cylinder 74 is limited by the straight surface of the bottom of the one-way locking block 742 and cannot move downward. Therefore, the rolling mill frame 6 can only move upward and cannot move downward automatically.
[0124] It should be noted that when the bagged crystalline alkali passes through the flattening frame 6, the flattening roller 61 at the front end will "push" the bagged crystalline alkali flat. The height that the flattening frame 6 rises is the height of the bagged crystalline alkali after it has been flattened.
[0125] The push plate 754 is symmetrically slidably connected inside the locking post 75;
[0126] The push plate 754 is an arc-shaped plate and is inclined;
[0127] Push rods 752 are uniformly fixedly connected to the outer wall of push plate 754;
[0128] One end of the push rod 752 extends into the interior of the groove and is slidably connected to the groove;
[0129] One end of the push rod 752 is fixedly connected to the push block 753;
[0130] Push block 753 is slidably connected to the inner wall of the groove.
[0131] The internal sliding connection of the locking post 75 is a sealing plate 76;
[0132] The bottom of the sealing plate 76 is fixedly connected to a guide post 77.
[0133] The reset assembly includes an extrusion tube 72 containing oil, which is fixed to the inner wall of the vibratory frame 3;
[0134] A sealing slide plate is slidably connected to the inner wall of the extrusion tube 72, and a lifting column 71 is fixedly connected to the bottom of the sealing slide plate;
[0135] The bottom of the lifting column 71 is fixedly connected to the reset frame 7;
[0136] The extrusion tube 72 is slidably connected to the lifting column 71;
[0137] A liquid-passing pipe 73 is fixedly connected to the outer wall of the extrusion tube 72;
[0138] The liquid inlet tube 73 is fixedly connected to the retaining post 75.
[0139] In practice, after the bagged crystalline alkali is flattened, it passes through the vibrating machine housing 4. The vibrating roller 41 disperses the agglomerated crystalline alkali. The dispersed bagged crystalline alkali then passes through the round roller on the reset frame 7. As the bagged crystalline alkali passes through, the reset frame 7 moves upward, causing the lifting column 71 to move upward. The space inside the extrusion pipe 72 at the top of the sealing slide plate contains oil, and the liquid passage pipe 73 and the clamping column 75 at the top of the sealing plate also contain oil. Therefore, the upward movement of the lifting column 71 will squeeze out the oil in the space inside the extrusion pipe 72 at the top of the sealing slide plate. Some of the oil inside the liquid passage pipe 73 will be squeezed into the interior of the clamping column 75. The increase in oil inside 75 will push the sealing plate 76 and guide post 77 to move downward. Since the push plate 754 is an arc plate and is inclined, when the guide post 77 moves downward, it will expand the two push plates 754 outward. The two push plates 754 move towards the inner wall of the clamping post 75. The push plate 754 drives the push block 753 to move towards the outside of the clamping groove 751 through the push rod 752. The push block 753 pushes the one-way clamping block 742 into the groove and disengages from the clamping groove 751. At this time, the clamping post 75 and the one-way fixed cylinder 74 are no longer one-way limited. The reset frame 7 will automatically reset downward by gravity. At this time, the dispersed crystalline alkali is discharged through the discharge port of the dispersing frame 3.
[0140] Working principle: When using the shaking and dispersing device for lumpy crystalline alkali, the bagged crystalline alkali that needs to be shaken is first placed on the conveyor belt 2. The conveyor belt 2 will transport the bagged crystalline alkali. The bagged crystalline alkali first passes through the flattening frame 6. The flattening frame 6 is equipped with multiple flattening rollers 61 with smaller diameters. Through the pressure and thrust applied by them, the lumpy areas on the surface of the bagged crystalline alkali can be effectively flattened, making the overall surface smoother.
[0141] When bagged crystalline alkali passes through the flattening frame 6, the flattening frame 6 moves upward with the height of the bagged crystalline alkali as it is flattened. When the bagged crystalline alkali is large, its height will also be higher, and the flattening frame 6 will move upward accordingly to the size of the bagged crystalline alkali. Since there is oil inside the liquid extraction cylinder 8 at the top of the sealing piston, and there is also oil inside the connecting pipe 83, the equalizing pipe 84, and the extraction pipe 85, when the flattening frame 6 moves the liquid extraction cylinder 8 upward, the space inside the liquid extraction cylinder 8 at the top of the sealing piston becomes larger. The liquid extraction cylinder 8 will extract the oil through negative pressure, so a part of the oil inside the lifting rod 52 will be extracted. This negative pressure will drive the sealing plug 54 to move upward a short distance, and part of the mesh 53 blocked by the sealing plug 54 will be exposed, thus increasing the flow rate of the oil, reducing the damping force, and increasing the vibration frequency of the vibrating housing 4. Through this principle, the vibration frequency can be adaptively adjusted according to the size of the bagged crystalline alkali.
[0142] After the bagged crystalline alkali is flattened, it passes through the vibrating machine housing 4. During the rotation of the vibrating roller 41 inside the vibrating machine housing 4, it will vibrate due to the operation of the vibrating motor 42, which can disperse the bagged crystalline alkali.
[0143] As the rolling mill frame 6 moves upward, the one-way fixing cylinder 74 moves upward along with the rolling mill frame 6. The inclined surface of the one-way locking block 742 is resisted and will retract into the groove. When the one-way locking block 742 passes through the groove, it will be locked into the corresponding slot 751 by the second spring 741. The bottom of the one-way locking block 742 is a straight surface. The one-way fixing cylinder 74 is limited by the straight surface of the bottom of the one-way locking block 742 and cannot move downward. Therefore, the rolling mill frame 6 can only move upward and cannot move downward automatically.
[0144] After being shaken apart, the bagged crystalline alkali passes through the rollers on the reset frame 7. As the bagged crystalline alkali passes, the reset frame 7 moves upward, causing the lifting column 71 to move upward. Oil is present in the space at the top of the sealing slide plate inside the extrusion pipe 72, and oil is also present in the liquid passage pipe 73 and the clamping post 75 at the top of the sealing plate 76. Therefore, the upward movement of the lifting column 71 will squeeze out the oil in the space at the top of the sealing slide plate inside the extrusion pipe 72. Some of the oil inside the liquid passage pipe 73 will be squeezed into the clamping post 75. The increased oil inside the clamping post 75 will push the sealing plate 76 and the guide post 77 downward. Due to the push plate 7... 54 is an arc-shaped plate and is inclined. When the guide column 77 moves downward, it will expand the two push plates 754 outward. The two push plates 754 move towards the inner wall of the clamping column 75. The push plate 754 drives the push block 753 to move towards the outside of the clamping groove 751 through the push rod 752. The push block 753 pushes the one-way clamping block 742 into the groove and disengages from the clamping groove 751. At this time, the clamping column 75 and the one-way fixed cylinder 74 are no longer one-way limited. The reset frame 7 will automatically reset downward by gravity. At this time, the dispersed crystalline alkali is discharged through the discharge port of the dispersing frame 3. The next bag of crystalline alkali can be placed on the conveyor belt 2 for dispersing.
[0145] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for dispersing blocky crystalline alkali, comprising a conveyor frame (1), a conveyor belt (2), a dispersing frame (3), a dispersing housing (4) disposed inside the dispersing frame (3), a dispersing roller (41) rotating inside the dispersing housing (4), and a vibrating motor (42) mounted on the dispersing housing (4), characterized in that: Also includes: The flattening frame (6) and the resetting frame (7) are respectively set on both sides of the vibrating machine housing (4) and are used to flatten bagged crystalline alkali and reset the flattening frame (6). Damping and shock absorption components are installed on the housing (4) of the vibration and shock absorption machine. The damping force is adaptively matched to bagged crystalline alkali of different sizes by controlling the oil flow rate. A frequency adjustment component is set on the rolling mill frame (6) to detect the size of the alkali crystals and automatically control the oil flow rate; A one-way fixing component is set on the top of the rolling mill frame (6) for one-way fixing of the rolling mill frame (6); The reset component is located on the top of the reset frame (7) and automatically resets the flattening frame (6) after a bag of crystalline alkali is shaken and discharged. The damping and shock absorption assembly includes mounting brackets (43) symmetrically arranged on both sides of the vibratory housing (4) and oil cylinders (5) symmetrically fixed to the top of the conveyor frame (1). A shock-absorbing spring (44) is fixedly connected to the bottom of the mounting bracket (43). The bottom of the shock-absorbing spring (44) is fixedly connected to the top of the conveyor frame (1); The bottom of the mounting bracket (43) is fixedly connected to a lifting rod (52) containing oil. The inner wall of the lifting rod (52) is slidably connected with a sealing plug (54); The inner wall of the lifting rod (52) is provided with a mesh (53); The bottom of the lifting rod (52) extends into the interior of the oil cylinder (5) and is slidably connected to the oil cylinder (5); A sealing ring (51) is fixedly connected to the bottom of the lifting rod (52); The sealing ring (51) is slidably connected to the inner wall of the oil cylinder (5); The frequency adjustment assembly includes an oil extraction cylinder (8) fixed to the top of the rolling mill frame (6) and a fixing rod (81) fixed to the inner wall of the vibrating frame (3). The bottom of the fixing rod (81) extends into the interior of the liquid extraction cylinder (8) and is slidably connected to the liquid extraction cylinder (8); A sealing piston is fixedly connected to the bottom of the fixing rod (81), and the sealing piston is slidably connected to the inside of the liquid extraction cylinder (8); A flexible tube (82) is fixedly connected to the liquid extraction cylinder (8); One end of the hose (82) is fixedly connected to a connecting pipe (83); The connecting pipe (83) has an L-shaped structure; One end of the connecting pipe (83) is fixedly connected to a uniform pipe (84); The uniform tube (84) has an I-shaped structure; The end of the uniform tube (84) is fixedly connected to the extraction tube (85). The extraction tube (85) extends through the mounting bracket (43) into the interior of the lifting rod (52); The extraction tube (85) is fixedly connected to the lifting rod (52).
2. The device for dispersing blocky crystalline alkali according to claim 1, characterized in that: Both sides of the rolling mill frame (6) and the reset frame (7) are fixedly installed with first springs (62); The bottom of the first spring (62) is fixedly connected to the top of the conveyor frame (1).
3. The device for dispersing blocky crystalline alkali according to claim 1, characterized in that: The inner wall of the rolling mill frame (6) is uniformly equipped with motors, and the output end of the motors is fixedly connected to the rolling roller (61). The inner wall of the reset frame (7) is rotatably connected to a circular roller; One end of the rolling mill frame (6) has an arc-shaped structure.
4. The device for dispersing blocky crystalline alkali according to claim 1, characterized in that: The one-way fixing assembly includes a one-way fixing cylinder (74) fixed to the top of the rolling mill frame (6) and a locking post (75) fixed to the inner wall of the vibrating frame (3). The inner wall of the one-way fixed cylinder (74) is uniformly provided with grooves, and the inner wall of the groove is fixedly connected with a second spring (741). One end of the second spring (741) is fixedly connected to a one-way locking block (742); The one-way locking block (742) is slidably engaged with the groove; The bottom of the locking post (75) extends into the interior of the one-way fixing cylinder (74) and is slidably connected to the one-way fixing cylinder (74); The outer wall of the locking post (75) is uniformly provided with locking grooves (751); The unidirectional card block (742) is movably engaged with the card slot (751).
5. The device for dispersing blocky crystalline alkali according to claim 4, characterized in that: The one-way card block (742) has a right-angled triangular structure.
6. The device for dispersing blocky crystalline alkali according to claim 5, characterized in that: The push plate (754) is symmetrically slidably connected inside the locking post (75); The push plate (754) is an arc-shaped plate and is inclined; Push rods (752) are uniformly fixedly connected to the outer wall of the push plate (754); One end of the push rod (752) extends into the interior of the groove and is slidably connected to the groove; One end of the push rod (752) is fixedly connected to a push block (753); The pusher (753) is slidably connected to the inner wall of the groove.
7. The device for dispersing blocky crystalline alkali according to claim 6, characterized in that: The internal sliding connection of the locking post (75) is a sealing plate (76); The bottom of the sealing plate (76) is fixedly connected to a guide post (77).
8. The device for dispersing blocky crystalline alkali according to claim 4, characterized in that: The reset assembly includes an extrusion tube (72) containing oil, which is fixed to the inner wall of the vibratory frame (3); The inner wall of the extrusion tube (72) is slidably connected to a sealing slide plate, and the bottom of the sealing slide plate is fixedly connected to a lifting column (71). The bottom of the lifting column (71) is fixedly connected to the reset frame (7); The extrusion tube (72) is slidably connected to the lifting column (71); A liquid-passing pipe (73) is fixedly connected to the outer wall of the extrusion tube (72); The liquid inlet tube (73) is fixedly connected to the locking post (75).