Thermal insulation exothermic riser forming equipment and forming method
By combining scraping and smoothing devices with mold flipping and hammering devices, the problem of rough finished products and low efficiency of existing equipment has been solved. This has enabled a highly efficient and stable riser forming process, improved surface smoothness and dimensional accuracy, and reduced manual intervention and equipment wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DEQING COUNTY KAIFENG INSULATING MATERIALS CO LTD
- Filing Date
- 2026-01-22
- Publication Date
- 2026-05-12
AI Technical Summary
Existing insulated and heating riser molding equipment suffers from problems such as rough finished products, low efficiency, and unstable demolding time during demolding. Furthermore, the demolding process relies on gravity alone, leading to unstable operation.
The residual slurry in the mold is scraped off by a scraping device, and then smoothed simultaneously with a figure-7 shaped trowel. Combined with a mold flipping and tapping device, the mold is demolded in a composite manner. The mixing, pouring and demolding of raw materials are automated through the linkage of a telescopic cylinder and a motor.
It improves the surface smoothness and dimensional accuracy of risers, shortens demolding time, reduces operational difficulty and manual intervention, ensures batch quality consistency, and extends equipment lifespan.
Smart Images

Figure CN122007349A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a heat-insulating and heating riser forming device, specifically a heat-insulating and heating riser forming equipment and method, belonging to the field of casting equipment technology. Background Technology
[0002] A riser is an additional part attached to the top or side of a casting to prevent defects. It also serves to vent air and collect slag.
[0003] A search revealed Chinese patent CN101927323A, which discloses a heat-insulating and heating riser forming device. This device includes a pot body, a slurry mixing device, a riser mold, a mold flipping device, a pneumatic hollow reducer, a vacuum settling tank, rollers, and a roller adjusting device. The riser mold's evacuation port is sealed and fixedly connected to the hollow output shaft of the pneumatic hollow reducer motor. The flipping arm of the mold flipping device is fixed to the housing of the pneumatic hollow reducer motor. The vacuum settling tank's inlet is connected to the center hole of the pneumatic hollow reducer via a flexible hose, thus connecting the vacuum settling tank's inlet to the riser mold's evacuation port. However, this patented product only achieves demolding through mold flipping during riser processing. During demolding, residual slurry remains on the outer side of the riser blank, resulting in a rough finished product. Furthermore, relying solely on mold flipping for demolding, and depending on gravity, the demolding time is unstable, leading to low efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide a heat-insulating and heating riser forming device and forming method to solve the above-mentioned problems.
[0005] The present invention achieves the above objectives through the following technical solution: a heat-insulating and heating riser forming device, comprising a slurry mixing tank, a casting device provided in the middle of the slurry mixing tank, a smoothing device provided at the top of the casting device, a scraping device provided at the rear of the slurry mixing tank, and a hammering device provided on both sides of the slurry mixing tank.
[0006] The pouring device mainly consists of an upper mold and a lower mold. The smoothing device consists of a smoothing knife and a rotating rod. The top of the upper mold is provided with a lifting plate. The lifting plate is provided with a drive motor. The execution end of the drive motor is provided with a first gear disk and a second gear disk. The outer sides of the first gear disk and the second gear disk are respectively provided with a rotating gear and a connecting gear. A rotating rod is provided between the rotating gear and the connecting gear. A smoothing knife is provided at the bottom of the rotating rod.
[0007] A scraper is provided at one end of the raw pulp mixing tank, and a placement block is provided at the end of the raw pulp mixing tank away from the scraper. A lead screw is provided inside the placement block, and a transverse scraper is provided on the lead screw.
[0008] The raw pulp mixing tank is provided with reciprocating rods on both sides, and striking rods are provided on both the front and rear sides of the reciprocating rods. One end of the reciprocating rod is provided with a first bevel gear and a second bevel gear, and a notched bevel gear is provided in the middle of the bottom end of the first bevel gear and the second bevel gear.
[0009] Preferably, the first bevel gear and the second bevel gear are arranged opposite to each other, and a notched bevel gear is provided at the bottom of the first bevel gear and the second bevel gear. The gear on the notched bevel gear meshes with the first bevel gear and the second bevel gear. A rotating rod is provided at the bottom of the notched bevel gear, and a synchronous motor is provided at the bottom of the rotating rod.
[0010] Preferably, the outer side of the pulp mixing tank is provided with an outer frame support, the two sides of the lower mold are provided with first telescopic cylinders, the non-acting end of the first telescopic cylinder is connected to the inner top of the outer frame support, the acting end of the first telescopic cylinder is provided with a telescopic rod, the telescopic rod is provided with a fixed sleeve in the middle, the pulp mixing tank is provided with two movable rods, and the top of the movable rod is fixedly connected to the outer frame support.
[0011] Preferably, the movable rod corresponds to the position of the first telescopic cylinder, a crossbar is provided between the two movable rods, a second telescopic cylinder is provided in the middle of the crossbar, and a connecting tripod is provided at the actuating end of the second telescopic cylinder. The bottom two sides of the connecting tripod are fixedly connected to the two sides of the upper mold.
[0012] Preferably, the bottom end of the outer frame support is provided with two fixed rods, and the bottom end of the two fixed rods is provided with a horizontal plate in the middle. The middle of the horizontal plate is provided with a third telescopic cylinder. The bottom end of the third telescopic cylinder is fixedly connected to the top end of the lifting plate. Sleeves are provided at the bottom ends of both sides of the horizontal rod and on the movable rod. Support frames are provided between the sleeves and the fixed sleeves and between the horizontal rods and the fixed sleeves.
[0013] Preferably, the scraper is provided with a transverse telescopic cylinder at the end away from the raw pulp mixing tank, the bottom end of the placement block is provided with a moving groove, the lead screw is provided with a threaded block, one end of the lead screw is provided with an actuator motor, the threaded block is fixedly connected to the transverse scraper, and the transverse scraper is arranged in an "n" shape.
[0014] Preferably, the raw pulp mixing tank is provided with ground rails on both sides of the bottom end near the placement block, the top of the ground rail is provided with a placement platform, the top of the placement platform is provided with a placement plate, and the ground rail is provided with a drive telescopic cylinder.
[0015] Preferably, the end of the placement plate away from the raw pulp mixing tank is provided with a handle, and the bottom end of the placement plate is provided with slots on both sides.
[0016] Preferably, the bottom of the raw slurry mixing tank is provided with stirring blades, a forward and reverse motor is provided on one side of the lower mold, the forward and reverse motor is located at the bottom of the telescopic rod, and a vacuum pipe is provided on one side of the lower mold, with one end of the vacuum pipe connected to a vacuum pump.
[0017] The forming method of the above-mentioned heat-insulating and heating riser forming equipment includes the following forming steps:
[0018] S. Expanded perlite, quartz sand, aluminum powder, magnesium powder, iron oxide powder, potassium nitrate, sodium chloride, alkaline phenolic resin, organic ester and coupling agent are poured into the raw slurry mixing tank in proportion, and the raw materials are fully mixed and stirred by the stirring fan blades.
[0019] S. During pouring, the upper mold and the lower mold are tightly fitted together. The upper mold and the lower mold are lowered and submerged into the mixed slurry in the slurry mixing tank by the first telescopic cylinder, and the raw material is poured into the mold.
[0020] S. After the vacuum pump evacuates the riser in the mold after pouring, the mold rises away from the surface of the original slurry pool. The scraper moves to scrape off the original slurry attached to the top of the upper mold. When the scraper moves to the position of the placement block, the horizontal scraper moves to scrape off the original slurry at the front end of the scraper.
[0021] S. The second telescopic cylinder raises the upper mold, the third telescopic cylinder lowers the lifting plate, the smoothing blade moves down to the outside of the riser after pouring, and the drive motor rotates the smoothing blade to perform preliminary smoothing on the outside of the riser;
[0022] S. The forward and reverse motor starts and drives the lower mold to flip. The placement platform moves the bottom of the lower mold. The hammering device starts and the hammering rod hammers the lower mold to assist in demolding. The demolded riser falls onto the placement platform. With the start of the drive telescopic cylinder, the placement platform moves out of the top of the raw pulp mixing tank.
[0023] The present invention has the following beneficial effects:
[0024] 1. The residual slurry in the mold is scraped off by the scraping device, and the outside of the riser is smoothed by the synchronous rotation of the "7" shaped smoothing knife, which eliminates surface defects, solves the problem of rough finished products in traditional equipment, and improves the surface smoothness and dimensional accuracy of the riser.
[0025] 2. A combined demolding process of "mold flipping + hammering device" is adopted. The synchronous motor drives the hammering rod to repeatedly strike the lower mold, breaking the adhesion between the riser and the mold, shortening the demolding time, and avoiding the low efficiency problem of demolding by gravity alone.
[0026] 3. All components are linked by telescopic cylinders and motors to automate processes such as raw material mixing, pouring, and demolding, reducing manual intervention, lowering operational difficulty and error, ensuring batch quality consistency, and saving labor costs;
[0027] 4. The mixing fan blades ensure uniform mixing of raw materials, the automatic removal of finished products from the placement table reduces process interruptions, and the self-cleaning scraper and reinforced component design reduce equipment wear, extend service life, and maintain continuous operation of the production line. Attached Figure Description
[0028] Figure 1 This is a three-dimensional view of the overall structure of a heat-insulating and heating riser forming device proposed in this invention;
[0029] Figure 2 This is a three-dimensional view of the overall structure of a heat-insulating and heating riser forming device proposed in this invention;
[0030] Figure 3 This is a three-dimensional view of the overall structure of a heat-insulating and heating riser forming device proposed in this invention;
[0031] Figure 4 for Figure 3 Enlarged 3D view of the structure at point A in the middle;
[0032] Figure 5 for Figure 3 Enlarged 3D view of the structure at point B;
[0033] Figure 6 This is a three-dimensional structural view of a casting device for a heat-insulating and heating riser forming equipment proposed in this invention;
[0034] Figure 7 This is a three-dimensional view of the scraping device structure of a heat-insulating and heating riser forming equipment proposed in this invention;
[0035] Figure 8 This is a three-dimensional view of the scraping device structure of a heat-insulating and heating riser forming equipment proposed in this invention;
[0036] Figure 9 For Figure 8 Enlarged 3D view of the structure at point C;
[0037] Figure 10 This is a three-dimensional structural view of a smoothing device for a heat-insulating and heating riser forming equipment proposed in this invention.
[0038] In the diagram: 1. Raw slurry mixing tank; 101. Mixing fan blades; 102. Outer frame support; 2. Casting device; 201. First telescopic cylinder; 202. Telescopic rod; 203. Fixed sleeve; 204. Movable rod; 205. Sleeve; 206. Crossbar; 207. Second telescopic cylinder; 208. Support frame; 209. Lower mold; 210. Connecting tripod; 211. Upper mold; 3. Smoothing device; 301. Fixed rod; 302. Cross plate; 303. Third telescopic cylinder; 304. Lifting plate; 305. Drive motor; 306. First gear disc; 307. Second gear disc; 308. Rotating gear; 309. Connecting gear; 310. Rotating rod 311. Smoothing blade; 4. Forward and reverse motor; 401. Vacuum pipe; 402. Vacuum pump; 5. Scraping device; 501. Lateral telescopic cylinder; 502. Scraper; 503. Placement block; 504. Moving groove; 505. Lead screw; 506. Actuating motor; 507. Threaded block; 508. Lateral scraping plate; 6. Placement platform; 601. Slot; 602. Placement plate; 603. Handle; 604. Drive telescopic cylinder; 605. Ground rail; 7. Tapping device; 701. Synchronous motor; 702. Rotating rod; 703. Notched bevel gear; 704. First bevel gear; 705. Second bevel gear; 706. Reciprocating rod; 707. Tapping rod. Detailed Implementation
[0039] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0040] Example 1:
[0041] Reference Figure 1-10 A heat-insulating and heating riser forming device includes a raw slurry mixing tank 1, a pouring device 2 in the middle of the raw slurry mixing tank 1, a smoothing device 3 at the top of the pouring device 2, a scraping device 5 at the rear of the raw slurry mixing tank 1, and a hammering device 7 on both sides of the raw slurry mixing tank 1.
[0042] The casting device 2 is mainly composed of an upper mold 211 and a lower mold 209. The smoothing device 3 is composed of a smoothing knife 311 and a rotating rod 310. The top of the upper mold 211 is provided with a lifting plate 304. The lifting plate 304 is provided with a drive motor 305. The execution end of the drive motor 305 is provided with a first gear disk 306 and a second gear disk 307. The outer sides of the first gear disk 306 and the second gear disk 307 are respectively provided with a rotating gear 308 and a connecting gear 309. The rotating rod 310 is provided between the rotating gear 308 and the connecting gear 309. The bottom end of the rotating rod 310 is provided with a smoothing knife 311.
[0043] A scraper 502 is provided at one end of the raw pulp mixing tank 1, and a placement block 503 is provided at the end of the raw pulp mixing tank 1 away from the scraper 502. A screw 505 is provided inside the placement block 503, and a transverse scraper 508 is provided on the screw 505.
[0044] The original pulp mixing tank 1 is provided with reciprocating rods 706 on both sides, and striking rods 707 are provided on both the front and rear sides of the reciprocating rods 706. One end of the reciprocating rods 706 is provided with a first bevel gear 704 and a second bevel gear 705. A notched bevel gear 703 is provided in the middle of the bottom end of the first bevel gear 704 and the second bevel gear 705.
[0045] An outer frame support 102 is provided on the outside of the pulp mixing tank 1. First telescopic cylinders 201 are provided on both sides of the lower mold 209. The non-acting end of the first telescopic cylinder 201 is connected to the top of the inner part of the outer frame support 102. The acting end of the first telescopic cylinder 201 is provided with a telescopic rod 202. A fixed sleeve 203 is provided in the middle of the telescopic rod 202. Two movable rods 204 are provided inside the pulp mixing tank 1. The top of the movable rod 204 is fixedly connected to the outer frame support 102. The movable rod 204 corresponds to the position of the first telescopic cylinder 201. A crossbar 206 is provided between the two movable rods 204. A second telescopic cylinder 207 is provided in the middle of the crossbar 206. A connecting tripod 210 is provided on the acting end of the second telescopic cylinder 207. The bottom two sides of the connecting tripod 210 are fixedly connected to the two sides of the upper mold 211.
[0046] A transverse telescopic cylinder 501 is provided at the end of the scraper 502 away from the original pulp mixing tank 1, a moving groove 504 is provided at the bottom end of the placement block 503, a threaded block 507 is provided on the lead screw 505, an actuator motor 506 is provided at one end of the lead screw 505, the threaded block 507 is fixedly connected to the transverse scraper 508, and the transverse scraper 508 is arranged in an "n" shape.
[0047] The bottom of the pulp mixing tank 1 near the placement block 503 is provided with ground rails 605 on both sides. The top of the ground rail 605 is provided with a placement platform 6. The top of the placement platform 6 is provided with a placement plate 602. The ground rail 605 is provided with a drive telescopic cylinder 604. The end of the placement plate 602 away from the pulp mixing tank 1 is provided with a handle 603. The bottom of the placement plate 602 is provided with slots 601 on both sides.
[0048] The bottom of the raw slurry mixing tank 1 is equipped with a stirring fan blade 101. A forward and reverse motor 4 is provided on one side of the lower mold 209. The forward and reverse motor 4 is located at the bottom of the telescopic rod 202. A vacuum pipe 401 is provided on one side of the lower mold 209. One end of the vacuum pipe 401 is connected to a vacuum pump 402.
[0049] In this embodiment, it should be noted that when the heat-insulating and heating riser is being formed, the raw materials are first poured into the slurry mixing tank 1 and thoroughly stirred by the stirring fan blade 101.
[0050] The telescopic rod 202 of the first telescopic cylinder 201 is connected to both sides of the lower mold 209. When processing the heat-insulating heating riser, the upper mold 211 and the lower mold 209 are tightly fitted together. The upper and lower molds are moved down by the extension of the first telescopic rod 201 until they are submerged in the raw slurry in the raw slurry mixing tank 1 to achieve pouring. At the same time as pouring, the vacuum pump 402 is started and the raw slurry poured into the mold is evacuated through the evacuation pipe 401.
[0051] After the upper mold 11 is removed from the surface of the original slurry, the transverse telescopic cylinder 501 is activated to drive the scraper 502 to move. The scraper 502 scrapes the original slurry attached to the top of the upper mold 211. When the scraper 502 moves to the position of the placement block 503, the actuator motor 506 is activated to drive the lead screw 505 to rotate. The threaded block 507, which is threadedly connected to the lead screw 505, moves on the lead screw 505, driving the transverse scraper 508 to move left and right, scraping off the original slurry attached to the front end of the scraper 502, thus achieving self-cleaning of the scraper 502.
[0052] When the scraper 502 is reset, the second telescopic cylinder 207 is activated to drive the connecting tripod 210 to rise, which in turn drives the upper mold 211 to rise and move out of the lower mold 209, exposing the riser material poured at the top of the lower mold 209.
[0053] The third telescopic cylinder 303 is activated, causing the lifting plate 304 to descend. At this time, multiple smoothing blades 311 located at the bottom of the lifting plate 304 pass through the through hole of the upper mold 211 to the outside of the riser material. The drive motor 305 is activated, causing the first gear disk 306 and the second gear disk 307 to rotate. At this time, the rotating gear 308 meshing with the first gear disk 305 and the connecting gear 309 meshing with the second gear disk 306 rotate. Therefore, multiple rotating rods 310 rotate synchronously, and the smoothing blades 311 at the bottom are arranged in a "7" shape to smooth the outside of the riser material.
[0054] After smoothing is completed, the third telescopic cylinder 303 rises to reset the smoothing blade 311. At this time, the forward and reverse motor 4 located on one side of the lower mold 209 starts, causing the lower mold 209 to rotate 180°. Simultaneously, the drive telescopic cylinder 604 starts, moving the placement platform 6 towards the raw pulp mixing tank 1 until it reaches the bottom of the lower mold 209 at the placement plate 602 position. The synchronous motor 701 starts, driving the rotating rod 702 to rotate. At this time, the notched bevel gear 703 rotates. When the gear on the notched bevel gear 703 engages with the first bevel gear 704... During engagement, the first bevel gear 704 and the reciprocating rod 706 rotate clockwise. When the gear on the notched bevel gear 703 rotates to the position of the second bevel gear 705 and engages with it, the second bevel gear 705 and the reciprocating rod 706 rotate counterclockwise. Therefore, as the rotating rod 702 and the notched bevel gear 703 rotate continuously, the reciprocating rod 706 and the striking rod 707 reciprocate. The striking rod 707 continuously strikes the two sides of the top of the flipped lower mold 209, assisting the riser material to be demolded and fall onto the top of the placement plate 602.
[0055] The telescopic cylinder 604 is retracted, which moves the placement plate 602 and the riser material out of the raw slurry mixing tank 1.
[0056] Example 2:
[0057] Unlike Example 1, referring to Figure 1-10 This embodiment also has the following further features: the bottom end of the outer frame bracket 102 is provided with two fixed rods 301, the bottom end of the two fixed rods 301 is provided with a horizontal plate 302, the middle of the horizontal plate 302 is provided with a third telescopic cylinder 303, the bottom end of the third telescopic cylinder 303 is fixedly connected to the top end of the lifting plate 304, the bottom ends of both sides of the horizontal rod 206 and located on the movable rod 204 are provided with sleeves 205, and support frames 208 are provided between the sleeves 205 and the fixed sleeves 203 and between the horizontal rod 206 and the fixed sleeves 203.
[0058] In this embodiment, it should be noted that: when the first telescopic cylinder 201 rises, the top end of the telescopic rod 202 retracts into the actuating end of the first telescopic cylinder 201. At this time, the lower mold 209 rises. Since the fixed sleeve 203 is fixed on the telescopic rod 202, and the sleeve 205 and the crossbar 206 are movably connected to the movable rod 204, and the support frame 208 connects the fixed sleeve 203 and the sleeve 205 and connects the fixed sleeve 203 and the crossbar 206 in a triangular connection shape, as the telescopic rod 202 moves up and down, it will synchronously drive the crossbar 206, i.e., the second telescopic cylinder 207 and the upper mold 211, to move up and down synchronously.
[0059] Example 3:
[0060] Reference Figure 1-10Compared to Embodiment 1 and Embodiment 2, in this embodiment: the first bevel gear 704 and the second bevel gear 705 are arranged opposite to each other, and a notched bevel gear 703 is provided at the bottom of the middle of the first bevel gear 704 and the second bevel gear 705. The gear on the notched bevel gear 703 meshes with the first bevel gear 704 and the second bevel gear 705. A rotating rod 702 is provided at the middle of the bottom of the notched bevel gear 703, and a synchronous motor 701 is provided at the bottom of the rotating rod 702.
[0061] In this embodiment, it should be noted that: when the synchronous motor 701 starts, it drives the rotating rod 702 to rotate. At this time, the notched bevel gear 703 rotates. When the gear on the notched bevel gear 703 meshes with the first bevel gear 704, it drives the first bevel gear 704 and the reciprocating rod 706 to rotate clockwise. When the gear on the notched bevel gear 703 rotates to the position of the second bevel gear 705 and meshes with it, the second bevel gear 705 and the reciprocating rod 706 rotate counterclockwise. Therefore, as the rotating rod 702 and the notched bevel gear 703 rotate continuously, the reciprocating rod 706 and the striking rod 707 reciprocate. The striking rod 707 continuously strikes the two sides of the top of the flipped lower mold 209, assisting the riser material to be demolded and fall onto the top of the placement plate 602.
[0062] The PLC controller with model number "S7-1200" is electrically connected to the first telescopic cylinder 201, the second telescopic cylinder 207, the third telescopic cylinder 303, the drive motor 305, the forward and reverse motor 4, the vacuum pump 402, the lateral telescopic cylinder 501, the actuator motor 506, the drive telescopic cylinder 604, and the synchronous motor 701.
[0063] The models of the above electrical components are as follows: drive motor 305 is a three-phase asynchronous motor of model "Y2-90L-4"; synchronous motor 701 is a stepper motor of model "60YS060J3", which is synchronously driven by a PLC controller; actuator motor 506 is a miniature geared motor of model "GM12-300"; forward and reverse motor 4 is a three-phase asynchronous motor of model "Y132S-4"; first telescopic cylinder 201, second telescopic cylinder 207 and third telescopic cylinder 303 are all hydraulic telescopic cylinders of model "HOB63×100"; lateral telescopic cylinder 501 is a cylinder of model "SC80×300"; drive telescopic cylinder 604 is model "HGL63×500".
[0064] Example 4:
[0065] The forming method of the above-mentioned heat-insulating and heating riser forming equipment includes the following forming steps:
[0066] S1. Expanded perlite, quartz sand, aluminum powder, magnesium powder, iron oxide powder, potassium nitrate, sodium chloride, alkaline phenolic resin, organic ester and coupling agent are poured into the raw slurry mixing tank 1 in proportion, and the raw materials are fully mixed by stirring fan blade 101.
[0067] S2. During pouring, the upper mold 211 and the lower mold 209 are tightly fitted together. The upper mold 211 and the lower mold 209 are lowered and submerged into the mixed slurry in the slurry mixing tank 1 by the first telescopic cylinder 201, and the raw material is poured into the mold.
[0068] S3. After vacuum pump 402 evacuates the riser in the mold after pouring, the mold rises away from the surface of the original slurry pool. Scraper 502 moves to scrape off the original slurry attached to the top of the upper mold 211. When scraper 502 moves to the position of placement block 503, horizontal scraper 508 moves to scrape off the original slurry at the front end of scraper 502.
[0069] S4. The second telescopic cylinder 207 raises the upper mold 211, the third telescopic cylinder 303 drives the lifting plate 304 to descend, the smoothing knife 311 moves down to the outside of the riser after pouring, and the drive motor 305 drives the smoothing knife 311 to rotate, and performs preliminary smoothing on the outside of the riser.
[0070] S4. The forward and reverse motor 4 starts and drives the lower mold 509 to flip. The placement platform 6 moves the bottom of the lower mold 509. The striking device 7 starts and the striking rod 707 strikes the lower mold 509 to assist in demolding. The riser after demolding falls on the placement platform 6. With the start of the drive telescopic cylinder 604, the placement platform 6 moves out of the top of the raw pulp mixing tank 1.
Claims
1. A heat-insulating and heating riser forming device, comprising a raw slurry mixing tank (1), characterized in that: The original slurry mixing tank (1) is provided with a pouring device (2) in the middle, and a smoothing device (3) is provided at the top of the pouring device (2). A scraping device (5) is provided on the rear side of the original slurry mixing tank (1), and a hammering device (7) is provided on both sides of the original slurry mixing tank (1). The pouring device (2) is mainly composed of an upper mold (211) and a lower mold (209). The smoothing device (3) is composed of a smoothing knife (311) and a rotating rod (310). The upper mold (211) has a lifting plate (304) at its top. The lifting plate (304) has a drive motor (305) inside. The drive motor (305) has a first gear disk (306) and a second gear disk (307) at its upper and lower execution ends. The first gear disk (306) and the second gear disk (307) have a rotating gear (308) and a connecting gear (309) on their outer sides, respectively. The rotating rod (310) is located between the rotating gear (308) and the connecting gear (309). The smoothing knife (311) is located at the bottom of the rotating rod (310). A scraper (502) is provided at one end of the raw pulp mixing tank (1), and a placement block (503) is provided at the end of the raw pulp mixing tank (1) away from the scraper (502). A screw rod (505) is provided inside the placement block (503), and a transverse scraper (508) is provided on the screw rod (505). The original pulp mixing tank (1) is provided with reciprocating rods (706) on both sides. The reciprocating rods (706) are provided with striking rods (707) on both the front and rear sides. One end of the reciprocating rods (706) is provided with a first bevel gear (704) and a second bevel gear (705). The bottom of the first bevel gear (704) and the second bevel gear (705) is provided with a notched bevel gear (703).
2. The heat-insulating and heating riser forming equipment according to claim 1, characterized in that: The first bevel gear (704) and the second bevel gear (705) are arranged opposite to each other. The bottom of the first bevel gear (704) and the second bevel gear (705) is provided with a notched bevel gear (703). The gear on the notched bevel gear (703) meshes with the first bevel gear (704) and the second bevel gear (705). The bottom of the notched bevel gear (703) is provided with a rotating rod (702). The bottom of the rotating rod (702) is provided with a synchronous motor (701).
3. The heat-insulating and heating riser forming equipment according to claim 1, characterized in that: The outer side of the pulp mixing tank (1) is provided with an outer frame support (102), and the two sides of the lower mold (209) are provided with first telescopic cylinders (201). The non-acting end of the first telescopic cylinder (201) is connected to the top of the inner side of the outer frame support (102). The actuating end of the first telescopic cylinder (201) is provided with a telescopic rod (202). The middle of the telescopic rod (202) is provided with a fixed sleeve (203). The inside of the pulp mixing tank (1) is provided with two movable rods (204). The top of the movable rods (204) is fixedly connected to the outer frame support (102).
4. The heat-insulating and heating riser forming equipment according to claim 3, characterized in that: The movable rod (204) corresponds to the position of the first telescopic cylinder (201). A crossbar (206) is provided between the two movable rods (204). A second telescopic cylinder (207) is provided in the middle of the crossbar (206). A connecting tripod (210) is provided at the execution end of the second telescopic cylinder (207). The bottom ends of the connecting tripod (210) are fixedly connected to the two sides of the upper mold (211).
5. The heat-insulating and heating riser forming equipment according to claim 4, characterized in that: The bottom of the outer frame bracket (102) is provided with two fixed rods (301), and a horizontal plate (302) is provided in the middle of the bottom of the two fixed rods (301). A third telescopic cylinder (303) is provided in the middle of the horizontal plate (302). The bottom of the third telescopic cylinder (303) is fixedly connected to the top of the lifting plate (304). Sleeves (205) are provided on the bottom of both sides of the horizontal rod (206) and on the movable rod (204). Support frames (208) are provided between the sleeve (205) and the fixed sleeve (203) and between the horizontal rod (206) and the fixed sleeve (203).
6. The heat-insulating and heating riser forming equipment according to claim 5, characterized in that: The scraper (502) is provided with a transverse telescopic cylinder (501) at one end away from the raw pulp mixing tank (1), the bottom end of the placement block (503) is provided with a moving groove (504), the lead screw (505) is provided with a threaded block (507), one end of the lead screw (505) is provided with an actuator motor (506), the threaded block (507) is fixedly connected to the transverse scraper (508), and the transverse scraper (508) is arranged in an "n" shape.
7. The heat-insulating and heating riser forming equipment according to claim 6, characterized in that: The raw pulp mixing tank (1) is provided with ground rails (605) on both sides of the bottom end near the placement block (503). The top of the ground rail (605) is provided with a placement platform (6). The top of the placement platform (6) is provided with a placement plate (602). The ground rail (605) is provided with a drive telescopic cylinder (604).
8. The heat-insulating and heating riser forming equipment according to claim 2, characterized in that: The placement plate (602) has a handle (603) at one end away from the raw pulp mixing tank (1), and the bottom end of the placement plate (602) has slots (601) on both sides.
9. The heat-insulating and heating riser forming equipment according to claim 2, characterized in that: The bottom of the raw slurry mixing tank (1) is provided with stirring blades (101), and a forward and reverse motor (4) is provided on one side of the lower mold (209). The forward and reverse motor (4) is located at the bottom of the telescopic rod (202). A vacuum pipe (401) is provided on one side of the lower mold (209), and a vacuum pump (402) is connected to one end of the vacuum pipe (401).
10. The forming method of the heat-insulating and heating riser forming equipment as described in any one of claims 1-9, characterized in that, The molding process includes the following steps: S1. Expanded perlite, quartz sand, aluminum powder, magnesium powder, iron oxide powder, potassium nitrate, sodium chloride, alkaline phenolic resin, organic ester and coupling agent are poured into the raw slurry mixing tank (1) in proportion, and the raw materials are fully mixed and stirred by the stirring fan blade (101). S2. During pouring, the upper mold (211) and the lower mold (209) are tightly fitted together. The upper mold (211) and the lower mold (209) are lowered into the mixed slurry in the slurry mixing tank (1) by the first telescopic cylinder (201), and the raw material is poured into the mold. S3. After the vacuum pump (402) evacuates the riser in the mold after pouring, the mold rises away from the surface of the original slurry pool. The scraper (502) moves to scrape off the original slurry attached to the top of the upper mold (211). When the scraper (502) moves to the position of the placement block (503), the transverse scraper (508) moves to scrape off the original slurry at the front end of the scraper (502). S4. The second telescopic cylinder (207) raises the upper mold (211), the third telescopic cylinder (303) drives the lifting plate (304) to descend, the smoothing knife (311) moves down to the outside of the riser after pouring, and the drive motor (305) drives the smoothing knife (311) to rotate, and performs preliminary smoothing on the outside of the riser. S4. The forward and reverse motor (4) starts and drives the lower mold (509) to flip. The placement platform (6) moves the bottom of the lower mold (509). The striking device (7) starts and the striking rod (707) strikes the lower mold (509) to assist in demolding. The riser after demolding falls on the placement platform (6). With the start of the drive telescopic cylinder (604), the placement platform (6) moves out of the top of the raw pulp mixing tank (1).