Packaging and detecting method and system in inner box clamping and sealing mode

Abstract

The invention provides a packaging and detecting method and system in an inner box clamping and sealing mode. The method comprises the steps that a label original data file is designed and imported, attributes, auditing and importing functions of the label original data file are set, and label scanning parameters and an auditing function of the label scanning parameters are set; carrying out information scanning and detection on the clamping and sealing package in each inner box; one piece of packaging information and a detection log record are automatically recorded after the information of one card is correctly scanned; after the card seal label of the last card of the current inner box is scanned, the auditing function of the current inner box is automatically performed, and an auditing log is generated; in a label scanning process, providing a prompt dialog box and an exception handling mechanism aiming at the condition that a label scanning value is inconsistent with an expected value; and performing card reissuing operation on the skipped cards due to the abnormal reasons of the labels. The intelligent package scanning process is realized by formulating innovative operation logic and workflow and combining special software, and the package efficiency and the detection accuracy are improved.

Description

Technical Field

[0001] This invention relates to the field of packaging and testing technology for smart card products, specifically to a packaging and testing method and system for smart card products in an inner box card sealing mode, aiming to improve the packaging efficiency and testing accuracy of smart card products in an inner box card sealing packaging mode. Background Technology

[0002] In the packaging of smart card products, there is a rather special and complex packaging model—the inner box card seal model. Its specific characteristics are: a standard outer carton contains several inner boxes, and each inner box contains several card seal packages. Each card seal package consists of a smart card, an additional label (if any), and a card sleeve. These three components, along with each inner box, have their own unique packaging label (containing at least a barcode containing basic information such as the card number). Before shipping, card vendors need to package and inspect each inner box, card, additional label (if any), and card sleeve. Besides ensuring that each label is clearly printed, undamaged, unstained, and scans correctly, they also need to ensure that the correspondence between each card, additional label (if any), and card sleeve in each inner box is correct, and that the cards are in the correct order within the inner box. To meet these packaging quality requirements, and based on our own practical situation, we have developed a packaging scanning and verification software (inner box card seal version). The content of this invention is integrated into this software, realizing a more intelligent packaging scanning process. This greatly reduces the workload and intensity of packaging operators in the inner box card seal mode, significantly improves the work efficiency of packaging operators, and at the same time, minimizes quality accidents in the packaging and shipping process, resulting in good economic and social benefits.

[0003] In the packaging of smart card products, the inner box card sealing mode is a relatively niche and complex packaging mode, and it is also a recently emerging packaging mode. Before the corresponding software system was developed, the mode of manual visual inspection was generally used, or two general packaging scanning and verification software (supporting common outer box and inner box packaging modes) were opened at the same time. The inner box was used as a virtual outer box, and the cards, additional labels (if any), and card sleeves were used as virtual inner boxes to simulate the outer box and inner box mode for packaging and inspection.

[0004] However, the manual visual inspection method is the most primitive approach, which is slow, inefficient, error-prone, and costly, with obvious drawbacks. While the simulated outer and inner box method is not too slow and the error rate is generally controllable, the data for an inner box card seal is divided into two or three parts, making management and traceability inconvenient. Furthermore, if there are errors, damages, or stains on the current card label, additional label (if any), and card seal label describing the same card in an inner box, it cannot be processed. These labels need to be corrected manually immediately before continuing, which greatly affects the scanning efficiency and consequently the packaging and inspection efficiency of the entire order.

[0005] Therefore, traditional manual visual inspection and general software inspection methods that simulate the outer box and inner box pattern have problems such as low efficiency, easy error and inconvenience in management, and cannot meet the high-efficiency and accurate packaging requirements of the inner box sealing pattern. Summary of the Invention

[0006] To address the aforementioned technical issues, a packaging and inspection method and system based on the inner box sealing mode is provided. By establishing specific operational logic and workflow, and combining it with dedicated software, an intelligent packaging scanning process is achieved, thereby improving packaging efficiency and inspection accuracy.

[0007] The present invention achieves the above objectives through the following technical solutions: A packaging and testing method using an inner box sealing method includes: Design and import the original label data file, set the attributes, approval and import functions of the original label data file, and set the label scanning parameters and their approval functions; The system scans and checks the information of the card packaging in each inner box, including scanning and verifying the current card label, additional label, and card seal label; after each card is correctly scanned, it automatically records a packaging information and inspection log record. After scanning the card label of the last card in the current inner box, the system automatically performs the audit function for the current inner box and generates an audit log. The audit log records at least the box number, box number, card number range, label scanning parameter settings, number of successfully scanned cards, number of skipped cards, and the scanning and detection completion time for each card. During the label scanning process, a prompt dialog box and an exception handling mechanism are provided for situations where the label scan value is inconsistent with the expected value. The label scan value includes at least the current card label number value C, the additional label number value A, and the card envelope label number value E. The expected value includes at least the first expected card number value Cx, the second expected card number value Ax, and the third expected card number value Ex. The exception handling mechanism includes at least the first exception handling operation, the second exception handling operation, and the third exception handling operation. The process involves replacing cards that were skipped due to label anomalies, and includes two sub-processes: single card replacement and card replacement-sorting. The single card replacement process is for replacing a single card; the card replacement-sorting process is for adjusting the disordered order of cards in the inner box. It locks the card number range by scanning the inner box number segment label, and scans one by one starting from the first card. Each successful scan adds a new scan log, and the expected value of the next card is recalculated and updated until all cards in the inner box are scanned, ensuring the correct card order.

[0008] According to the packaging and inspection method in the inner box sealing mode provided by the present invention, before importing the original label data file, the method further includes: The system has a pre-configured user management system, which includes a default system administrator user, several operator users, and several auditor users. The system administrator user is used for user management, the operator users are used for daily scanning operations, and the auditor users are used for reviewing and confirming key operation steps.

[0009] According to the packaging and inspection method of the inner box card sealing mode provided by the present invention, during the label scanning process, after scanning the labels of the start and end card numbers on the inner box, the card number range of each card in the current inner box is determined, and under normal circumstances the card number gradually increases. Based on the preset label scanning parameter values, calculate the expected card number value Cx for each card in the current inner box; Compare the current card tag number value C obtained from the scan with the calculated first expected card number value Cx; If the current card number value C matches the first expected card number value Cx, then continue the scanning and detection process for the additional label and card cover label of the current card; If the current card tag number value C is inconsistent with the first expected card number value Cx, a prompt window will pop up to display the difference between the current card tag number value C and the first expected card number value Cx, and the first exception handling operation will be executed.

[0010] According to the packaging and inspection method of the inner box sealing mode provided by the present invention, the first anomaly handling operation includes: If the operator follows the correct procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the correct label. If the operator does not operate correctly but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect current card label number and prompt for rescanning. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the current card tag number value C and the first expected card number value Cx, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the operator; Once the verification is successful, the scanning and detection process for the additional label or card seal label will begin. Otherwise, the incorrect current card label number will be cleared, the system will recalculate the expected value, and the scanning process will continue.

[0011] According to the packaging and inspection method of the inner box card sealing mode provided by the present invention, during the label scanning process, after scanning the labels of the start and end card numbers on the inner box, the card number range of each card in the current inner box is determined, and under normal circumstances the card number gradually increases. Based on the preset label scanning parameter values, calculate the second expected card number value Ax corresponding to the additional label card number of each card in the current inner box; Compare the currently obtained additional tag card number value A with the calculated second expected card number value Ax; If the card number value A of the current card's additional label matches the second expected card number value Ax, then continue the scanning and detection process for the current card's card seal label; If the additional label card number value A is inconsistent with the second expected card number value Ax, a prompt window will pop up, displaying the difference between the additional label card number A and the second expected card number value Ax, and the second exception handling operation will be performed.

[0012] According to the packaging and inspection method in the inner box sealing mode provided by the present invention, the second anomaly handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scanned value A and the expected value Ax, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card and additional label, and prompts the operator to rescan the current card label.

[0013] According to the packaging and inspection method of the inner box card sealing mode provided by the present invention, during the label scanning process, after scanning the labels of the start and end card numbers on the inner box, the card number range of each card in the current inner box is determined, and under normal circumstances the card number gradually increases. Based on the preset tag scanning parameter values, calculate the third expected card number value Ex of the card number corresponding to the current card's card cover tag; Compare the card number value E obtained from the current scan with the calculated third expected card number value Ex; If the card number value E on the card cover tag matches the third expected card number value Ex, the system will automatically add a new log record containing the current card, additional tags, and card cover tag scanning information; If the card number value E on the card cover label is inconsistent with the third expected card number value Ex, a prompt window will pop up, displaying the difference between the card number E on the card cover label and the third expected card number value Ex, and the third exception handling operation will be performed.

[0014] According to the packaging and inspection method in the inner box sealing mode provided by the present invention, the third anomaly handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect card label number and prompt the operator to rescan the card label according to the expected value Ex; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect card seal label number and prompt the operator to rescan the card seal label according to the expected value Ex. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scan value E and the expected value Ex, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card, additional label, and card cover label, and prompts the operator to rescan the current card label.

[0015] According to the packaging and inspection method of the inner box card sealing mode provided by the present invention, the single card replacement process includes the following steps: When several cards in an inner box need to be replaced due to label errors, damage, or soiling, the cards that need to be replaced are corrected by reprinting or other corrective measures. Scan the number range label on the inner box to pinpoint the number range of all cards inside. Scan the card tag number of the card that needs to be replaced in the inner box, and calculate the second expected card number value Ax and the third expected card number value Ex of the corresponding additional tag card number according to the preset tag scanning parameters; Determine whether the current card tag number C of the card conforms to the range of the inner box number segment; If the conditions are met, proceed with the scanning and verification process for the additional label and card seal label; If the condition is not met, the following actions will be taken based on the operator's response to the pop-up dialog box: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the label on the card according to the system prompts; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. If the verification fails, the auditor verification window will remain open until the verification is successful. After successful verification, the incorrect current card label number will be cleared, and the operator will be prompted to find the expected card according to the system prompts.

[0016] A packaging and inspection system using an inner box sealing method includes: The user management module is used to pre-configure and manage system administrator users, operator users, and auditor users; The label data management module is used to set, approve, and import raw label data files, and to set label scanning parameters and their approval functions. The scanning and inspection module is used to scan and inspect the card seals in each inner box, record the scanning log, and automatically audit and generate an audit log after scanning the card seal label of the last card in the current inner box. The exception handling module is used to provide a prompt dialog box and exception handling mechanism when the label scan value is inconsistent with the expected value; The card replacement module is used to replace cards that have been skipped due to tag anomalies. It includes two sub-modules: single card replacement and card replacement-sorting.

[0017] Therefore, compared with the prior art, the packaging and inspection method and system based on the inner box sealing mode proposed in this invention have the following beneficial effects: 1. Improved packaging efficiency: This invention reduces the time and error rate of manual visual inspection through intelligent scanning and comparison processes, thus significantly improving packaging efficiency.

[0018] 2. Enhanced detection accuracy: This invention utilizes a predictive value calculation and comparison mechanism to ensure the accuracy and correspondence of each label, thereby reducing detection errors.

[0019] 3. Optimize management processes: This invention enables division of labor and cooperation between operators and auditors through user management and access control functions, thereby improving management efficiency and security.

[0020] 4. Facilitates traceability and tracking: This invention provides complete traceability information for the packaging and testing process through detailed log recording and auditing functions, facilitating problem tracking and resolution.

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0022] Figure 1 This is a flowchart of an embodiment of a packaging and testing method under an inner box sealing mode according to the present invention.

[0023] Figure 2 This is a flowchart illustrating the operational logic and working principle of a packaging and testing method under an inner box sealing mode according to the present invention.

[0024] Figure 3 This is a flowchart illustrating the scanning and detection of the current card label in the inner box sealing packaging mode, as described in an embodiment of the packaging and detection method of the present invention.

[0025] Figure 4 This is a flowchart illustrating the scanning and detection of additional labels in the inner box sealing packaging mode, as described in an embodiment of the packaging and detection method of the present invention.

[0026] Figure 5 This is a flowchart illustrating the scanning and detection of the card seal label in the inner box card seal packaging mode, as described in an embodiment of the packaging and detection method of the present invention.

[0027] Figure 6 This is a flowchart illustrating the process of replacing a single card in an embodiment of a packaging and testing method under an inner box card sealing mode according to the present invention.

[0028] Figure 7 This is a flowchart illustrating the card replenishment and sorting process in an embodiment of a packaging and inspection method under an inner box sealing mode according to the present invention.

[0029] Figure 8 This is a schematic diagram of an embodiment of a packaging and inspection system under an inner box sealing mode according to the present invention. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this invention. All other embodiments obtained by those skilled in the art based on the embodiments of this invention without creative effort are within the scope of protection of this invention.

[0031] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0032] An embodiment of a packaging and testing method using an inner box sealing mode. See Figure 1 This embodiment provides a packaging and inspection method in an inner box sealing mode, including: Step S1: Pre-configure system user management, including a default system administrator user, several operator users, and several auditor users; among them, the system administrator user is used for user management, the operator users are used for daily scanning operations, and the auditor users are used for reviewing and confirming key operation steps. Step S2: Design and import the original label data file, set the attributes, review and import functions of the original label data file, and set the label scanning parameters and their review functions; Step S3: Scan and inspect the information of the card seal packaging in each inner box, including scanning and verifying the current card label, additional label and card seal label; after each card information is correctly scanned, automatically record a packaging information and inspection log record; Step S4: After scanning the card seal label of the last card in the current inner box, the audit function of the current inner box is automatically performed to generate an audit log. The audit log records at least the box number, box number, card number range, label scanning parameter settings, number of successfully scanned cards, number of skipped cards, and the scanning and detection completion time of each card. Step S5: During the label scanning process, a prompt dialog box and an exception handling mechanism are provided for cases where the label scan value is inconsistent with the expected value. The label scan value includes at least the current card label number value C, the additional label number value A, and the card envelope label number value E. The expected value includes at least the first expected card number value Cx, the second expected card number value Ax, and the third expected card number value Ex. The exception handling mechanism includes at least the first exception handling operation, the second exception handling operation, and the third exception handling operation. Step S6: Perform card replacement operation on cards that were skipped due to label abnormality, including two sub-processes: single card replacement and card replacement-sorting. The single card replacement process is for replacing a single card; the card replacement-sorting process is for adjusting the disordered order of cards in the inner box. It locks the card number range by scanning the inner box number segment label, and scans one by one starting from the first card. Each successful scan adds a new scan log, and the expected value of the next card is recalculated and updated until all cards in the inner box are scanned, ensuring the correct card order.

[0033] In this embodiment, as Figure 2 As shown, the software system implementing this method logs in for the first time with a default system administrator user for user management. Several operator users (for daily scanning operations) and several auditor users (for auditing and confirming key operation steps of operators) are pre-set. Subsequent operations are then performed by logging in with one of the pre-set operator users. The original tag data file is the original basis for tag scanning and detection. The card tag, additional tag (if any), and card cover tag of the same card are generally related. This embodiment designs attribute setting, auditing, and import functions for the original tag data file, as well as tag scanning parameter setting and auditing functions. These designs can enhance the adaptability and scalability of this solution. The system automatically records a packaging and inspection log after each card label, additional label (if any), and card seal label are correctly scanned. After scanning the card seal label of the last card in the current inner box, the system automatically performs an audit (summary) function for the current inner box, generating an audit log. These logs record basic information such as the box number, carton number, and card number range of the current inner box, as well as the current label scanning parameter settings, which labels are included, the value of each label, the number of cards successfully scanned, the number of cards skipped (if the labels are incorrect, soiled, or damaged, requiring replacement), and the scanning and inspection completion time for each card.

[0034] During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset label scanning parameter values, calculate the expected card number value Cx for each card in the current inner box; Compare the current card tag number value C obtained from the scan with the calculated first expected card number value Cx; If the current card number value C matches the first expected card number value Cx, then continue the scanning and detection process for the additional label and card cover label of the current card; If the current card tag number value C is inconsistent with the first expected card number value Cx, a prompt window will pop up to display the difference between the current card tag number value C and the first expected card number value Cx, and the first exception handling operation will be executed.

[0035] The first exception handling operation includes: If the operator follows the correct procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the correct label. If the operator does not operate correctly but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect current card label number and prompt for rescanning. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the current card tag number value C and the first expected card number value Cx, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the operator; Once the verification is successful, the scanning and detection process for the additional label or card seal label will begin. Otherwise, the incorrect current card label number will be cleared, the system will recalculate the expected value, and the scanning process will continue.

[0036] Specifically, such as Figure 3 As shown, the scanning and detection process for the current card label in the inner box card sealing packaging mode in daily packaging includes: After scanning the starting and ending card number labels on the inner box, the card number range (segment) of each card in the current inner box is determined. Under normal circumstances, the card number gradually increases. Therefore, the expected card number value Cx of each card can be calculated by combining the label scanning parameter value. If the current card label number value Cx is consistent with the expected card number value Cx, the scanning and detection of the additional label (if any) and card cover label will continue. If they are inconsistent, the system will pop up a prompt dialog box, giving the current card label number value Cx and the expected card number value Cx, as well as three alternative situations: (1) If the operator operates in a standardized manner and discovers this pop-up window in time and selects "OK", the software system will clear the incorrect current card number. The operator can continue after finding the expected card and scanning it; (2) If the operator operates improperly and only focuses on scanning (at this time, the system will record the number of characters scanned or entered by the operator in real time). If there is an incorrect scan, select "OK". The software system will pop up an auditor verification window, requiring the correct auditor username and password (several auditor roles have been pre-set in the system user management module). Otherwise, this auditor verification window cannot be closed. After the verification is successful, the incorrect current card number will be cleared. The operator can continue by finding the expected card according to the prompt and re-scanning. (3) If the operator selects "Skip", the system calculates the expected value Nx of the card interval between the scan value C and the expected card number value Cx (not shown) and pops up an auditor verification window. The username, password and the number of skipped cards N manually entered by the auditor need to be verified (compared with the expected value Nx). If all three are correct, the scanning and detection process of the additional label (if any) or card cover label will be entered. Otherwise, the incorrect current card number will be cleared. The operator can find the expected card according to the prompt, scan and repeat the process.

[0037] During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset label scanning parameter values, calculate the second expected card number value Ax corresponding to the additional label card number of each card in the current inner box; Compare the currently obtained additional label card number value A with the calculated second expected card number value Ax; If the card number value A of the current card's additional label matches the second expected card number value Ax, then continue the scanning and detection process for the current card's card seal label; If the additional label card number value A is inconsistent with the second expected card number value Ax, a prompt window will pop up, displaying the difference between the additional label card number A and the second expected card number value Ax, and the second exception handling operation will be performed.

[0038] The second exception handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scanned value A and the expected value Ax, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card and additional label, and prompts the operator to rescan the current card label.

[0039] Specifically, such as Figure 4 As shown, the scanning and inspection process for additional labels (if any) in the inner box sealing packaging mode in routine packaging includes: After scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined. Under normal circumstances, the card numbers gradually increase. Therefore, the expected card number value Ax of the additional label card number can be calculated by combining the label scanning parameter value. If the additional label card number value Ax is consistent with the expected card number value Ax, the scanning and detection of the card seal label will continue. If they are inconsistent, the system will pop up a prompt window, giving the additional label card number Ax and the expected card number value Ax, as well as three alternative situations: (1) If the operator operates in a standardized manner and notices the pop-up window in time and selects "OK", the software system will clear the incorrect additional label card number. The operator will then rescan the additional label according to the expected value prompt and repeat the process; (2) If the operator operates improperly and makes a mistake, the system will clear the incorrect additional label card number. If the operator selects "OK", the software system will pop up an auditor verification window, requiring the correct auditor username and password. Otherwise, the auditor verification window cannot be closed. After verification, the incorrect additional label card number will be cleared. The operator will then rescan the additional label according to the expected value prompt and repeat the process. (3) If the operator selects "Skip", the system will calculate the expected value Nx of the number of card intervals between the scan value A and the expected value Ax, and pop up an auditor verification window. The username, password and the number of skipped cards N manually entered by the auditor will be verified. If all three are correct, the expected values ​​of the current card, additional label and card cover label will be recalculated and updated. The scan values ​​of the current card and additional label will be cleared and the current card label will be rescanned. The process will be repeated from the beginning.

[0040] During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset tag scanning parameter values, calculate the third expected card number value Ex of the card number corresponding to the current card's card cover tag; Compare the card number value E obtained from the current scan with the calculated third expected card number value Ex; If the card number value E on the card cover tag matches the third expected card number value Ex, the system will automatically add a new log record containing the current card, additional tags, and card cover tag scanning information; If the card number value E on the card cover label is inconsistent with the third expected card number value Ex, a prompt window will pop up, displaying the difference between the card number E on the card cover label and the third expected card number value Ex, and the third exception handling operation will be performed.

[0041] The third exception handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect card label number and prompt the operator to rescan the card label according to the expected value Ex; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect card seal label number and prompt the operator to rescan the card seal label according to the expected value Ex. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scan value E and the expected value Ex, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card, additional label, and card cover label, and prompts the operator to rescan the current card label.

[0042] Specifically, such as Figure 5 As shown, the scanning and inspection process for card seal labels in the inner box card seal packaging mode in daily packaging includes: After scanning the starting and ending card numbers on the inner box, the range of card numbers for each card in the current inner box is determined. Under normal circumstances, the card numbers gradually increase. Therefore, the expected card number value Ex of the card seal label can be calculated by combining the label scanning parameter value. If the card seal label card number value E is consistent with the expected card number value Ex, a new scanning log record will be automatically added. If they are inconsistent, the system will pop up a prompt window, giving the card seal label card number E and the expected value Ex respectively, as well as three alternative situations: (1) If the operator operates in a standardized manner, notices the pop-up window in time and selects "OK", the software system will clear the incorrect card seal label card number, and the operator will rescan the card seal label according to the expected value prompt and repeat the process; (2) If the operator operates improperly and makes a mistake in scanning, select Select "OK", and the software system will pop up an auditor verification window, requiring the correct auditor username and password. Otherwise, the auditor verification window cannot be closed. After the verification is successful, the incorrect card cover label number will be cleared. The operator will then rescan the card cover label according to the expected value prompt and repeat the process. (3) If the operator selects "Skip", the system will calculate the expected value Nx of the number of card intervals between the scan value E and the expected value Ex, and pop up an auditor verification window. The username, password and the number of skipped cards N manually entered by the auditor will be verified. If all three are correct, the expected values ​​of the current card, additional label and card cover label will be recalculated and updated. The scan values ​​of the current card, additional label (if any) and card cover label will be cleared and the current card label will be rescanned. The process will be repeated from the beginning.

[0043] In this embodiment, the single card replacement process includes the following steps: When several cards in an inner box need to be replaced due to label errors, damage, or soiling, the cards that need to be replaced are corrected by reprinting or other corrective measures. Scan the number range label on the inner box to pinpoint the number range of all cards inside. Scan the card tag number of the card that needs to be replaced in the inner box, and calculate the second expected card number value Ax and the third expected card number value Ex of the corresponding additional tag card number according to the preset tag scanning parameters; Determine whether the current card tag number C of the card conforms to the range of the inner box number segment; If the conditions are met, proceed with the scanning and verification process for the additional label and card seal label; If the condition is not met, the following actions will be taken based on the operator's response to the pop-up dialog box: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the label on the card according to the system prompts; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. If the verification fails, the auditor verification window will remain open until the verification is successful. After successful verification, the incorrect current card label number will be cleared, and the operator will be prompted to find the expected card according to the system prompts.

[0044] Specifically, some cards were skipped due to various reasons such as label errors, damage, or soiling. These cards need to be replaced. In this embodiment, the replacement operation is divided into two processes: "single replacement" and "replacement-sorting".

[0045] like Figure 6 As shown, the scanning and detection process for a single replacement card in the inner box card-sealed packaging mode includes: If several cards in an inner box need to be replaced due to a label error, damage, or soiling, after reprinting and other corrections, first scan the inner box number range label to locate the number range of all cards in the inner box. Then scan the card label numbers of these cards in the inner box. Based on the label scan parameters, the expected values ​​of the corresponding additional label number (if any) and card seal label number can be calculated. For the current card label number, if it matches the inner box number range, the subsequent process can continue, scanning and verifying the additional label (if any) and card seal label. If it does not match the expectations, the system will pop up a prompt dialog box. At this time, depending on the operator's operation, two situations will occur: (1) (1) If the operator operates correctly and promptly discovers this pop-up window and selects "OK", the system will clear the incorrect current card label number. The operator will then rescan the card label according to the prompts and repeat the process. (2) If the operator operates incorrectly and selects "OK" due to a erroneous scan, the system will pop up an auditor verification window, requiring the correct auditor username and password. Otherwise, this auditor verification window cannot be closed. After successful verification, the incorrect card label number will be cleared. The operator will then find the expected card according to the prompts and continue. Similarly, for additional label card numbers (if any) and card seal label card numbers, if they do not match their expected values, a similar processing method will be adopted.

[0046] like Figure 7 As shown, the scanning and inspection process for card replacement and sorting in the inner box card sealing packaging mode includes: If a card in an inner box needs replacement and a "single card replacement" has already been completed, it's highly likely that the card order within that inner box has become disordered. If left unaddressed, this could lead to packaging quality issues. To avoid these issues, the card order within the inner box needs to be checked and confirmed, hence the "card replacement-sorting" process. After the normal process and "single card replacement" operation, the cards and any attached labels (if applicable) are sealed in card envelopes. Therefore, "card replacement-sorting" only requires sequential scanning and inspection of the card envelopes. First, scanning the inner box's number range label locks in the number range of all cards in the inner box and uniquely determines the expected card number value Ex of the first card envelope. Then, starting from the first card envelope in the inner box, scanning proceeds one by one. Each successful scan adds a new "card replacement-sorting" scan log entry, and the expected card number value Ex of the next card envelope is recalculated and updated. This cycle continues until all card envelopes in the inner box have been scanned. At this point, an automatic audit (summary) of the inner box is performed and written to the log file. Generally, this process is relatively smooth, but it is possible that some card seals will not meet the expected value. In this case, the software system implementing this solution will pop up a dialog box, indicating the current card seal scan value E and the expected value Ex. Depending on the operator's operation, there will be two situations: (1) If the operator operates in a standardized manner and discovers this pop-up window in time and selects "OK", the software system will clear the incorrect card seal label number. The operator can continue scanning after finding the expected card seal label according to the prompt; (2) If the operator operates improperly and only focuses on scanning (at this time, the system will record the number of characters that the operator scans incorrectly or enters in real time), that is, if there is an incorrect scan, select "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password (several auditor roles have been pre-set in the system user management module). Otherwise, this auditor verification window cannot be closed. After the verification is passed, the incorrect card seal label number will be cleared. The operator can continue scanning after finding the expected card seal according to the prompt.

[0047] In this embodiment, a method for calculating the expected value of a label is also provided, including the following steps: Design the tag raw data file, which should contain at least the card number information of each smart card and its corresponding additional tag (if any) and the identification information of the card cover tag; Set the attributes of the tag's raw data file, including but not limited to file format, field definitions, and data encoding rules; Implement a review process for the original label data files to ensure the accuracy and completeness of the data; The approved label raw data files are imported into the packaging and testing system as benchmark data for subsequent label scanning and comparison.

[0048] The system presets label scanning parameters, including but not limited to the starting card number, ending card number, card number increment rules, and label type recognition rules. These scanning parameters guide the system on how to parse and compare label information during the scanning process.

[0049] After scanning the start card number and end card number labels on the inner box, the system calculates the expected card number sequence for each card in the inner box based on the scanned start card number and the card number increment rule. For the card number C of the currently scanned card tag, the system searches for the corresponding value in the expected card number sequence of its inner box and uses it as the first expected card number value Cx; If the current card tag number C matches the first expected card number Cx, the subsequent process continues; otherwise, prompts or processing are performed according to preset rules.

[0050] Based on the known card number value C of the current card label and the expected card number sequence of its inner box, the system derives the expected card number sequence of the additional label according to the association between the additional label and the card label (this association is predefined in the label's original data file). For the currently scanned additional label card number value A, the system searches for the corresponding value in the expected card number sequence of the additional label in its inner box, and uses it as the second expected card number value Ax; If the additional label card number value A matches the second expected card number value Ax, the subsequent process continues; if they do not match, prompts or processing are performed according to preset rules.

[0051] Similarly, based on the known card number value C of the current card label and the expected card number sequence of its inner box, the system derives the expected card number sequence of the card cover label according to the association between the card cover label and the card label (which is also predefined in the label's original data file); For the card number value E of the currently scanned card cover label, the system searches for the corresponding value in the expected card number sequence of the card cover label in its inner box, and uses it as the third expected card number value Ex; If the card number E on the card seal label matches the third expected card number Ex, the packaging and testing information of the current card is recorded, and the subsequent process continues; if they do not match, prompts or processing are performed according to preset rules.

[0052] As can be seen, by using preset scanning parameters and original label data files, the expected values ​​of the current card label, additional label, and card seal label are accurately calculated, improving the accuracy and efficiency of packaging and inspection in the inner box sealing mode.

[0053] like Figure 8 As shown, a packaging and inspection system using an inner box sealing method includes: The user management module is used to pre-configure and manage system administrator users, operator users, and auditor users; The label data management module is used to set, approve, and import raw label data files, and to set label scanning parameters and their approval functions. The scanning and inspection module is used to scan and inspect the card seals in each inner box, record the scanning log, and automatically audit and generate an audit log after scanning the card seal label of the last card in the current inner box. The exception handling module is used to provide a prompt dialog box and exception handling mechanism when the label scan value is inconsistent with the expected value; The card replacement module is used to replace cards that have been skipped due to tag anomalies. It includes two sub-modules: single card replacement and card replacement-sorting.

[0054] In summary, this embodiment incorporates label raw data file attribute setting, review, and import functions, as well as label scanning parameter setting and review functions into the business logic and process design. It imports the comparison benchmark and expected value calculation parameters of the label data into the system, laying the foundation for the calculation of various expected values ​​in subsequent label scanning and providing a basic guarantee for the system's intelligence, thereby significantly improving the packaging and inspection efficiency of the inner box sealing mode.

[0055] Furthermore, the processing logic and process for when the scanned value of the current card label differs from the expected value provides a skip function when the label on the card is incorrect, damaged, or soiled, which is beneficial to improving packaging and inspection efficiency in actual production; the introduction of an audit mechanism when operators make mistakes avoids problems caused by operator errors, reduces the probability of operator errors, and helps to cultivate standardized operating habits among operators.

[0056] Furthermore, the processing logic and process design for when the scanned value of the additional label differs from the expected value provide a skip function when the additional label is incorrect, damaged, or soiled, which helps improve packaging and inspection efficiency in actual production. The introduction of an audit mechanism in case of operator error avoids problems caused by operator error, reduces the probability of operator error, and helps cultivate standardized operating habits among operators.

[0057] Furthermore, the processing logic and process for when the scanned value of the card seal label differs from the expected value provide a skip function when the card seal label is incorrect, damaged, or soiled, which helps improve packaging and inspection efficiency in actual production. The introduction of an audit mechanism in case of operator error avoids problems caused by operator error, reduces the probability of operator error, and helps cultivate standardized operating habits among operators.

[0058] Furthermore, the current processing logic and workflow for card labels, additional labels (if any), and card seal labels incorporate the function of calculating and prompting expected values, which is beneficial to improving packaging and testing efficiency in actual production. The introduction of an audit mechanism in case of operator error avoids problems caused by operator error, reduces the probability of operator error, and helps to cultivate standardized operating habits among operators.

[0059] Furthermore, the introduction of expected value calculation and prompt functions into the processing logic and process of card seal labels is beneficial to improving packaging and testing efficiency in actual production; the introduction of an audit mechanism to avoid problems caused by operator errors reduces the probability of operator errors and helps to cultivate standardized operating habits among operators.

[0060] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0061] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A packaging and inspection method using an inner box sealing method, characterized in that, include: Design and import the original label data file, set the attributes, approval and import functions of the original label data file, and set the label scanning parameters and their approval functions; The system scans and checks the information of the card packaging in each inner box, including scanning and verifying the current card label, additional label, and card seal label; after each card is correctly scanned, it automatically records a packaging information and inspection log record. After scanning the card label of the last card in the current inner box, the system automatically performs the audit function for the current inner box and generates an audit log. The audit log records at least the box number, box number, card number range, label scanning parameter settings, number of successfully scanned cards, number of skipped cards, and the scanning and detection completion time for each card. During the label scanning process, a prompt dialog box and an exception handling mechanism are provided for situations where the label scan value is inconsistent with the expected value. The label scan value includes at least the current card label number value C, the additional label number value A, and the card envelope label number value E. The expected value includes at least the first expected card number value Cx, the second expected card number value Ax, and the third expected card number value Ex. The exception handling mechanism includes at least the first exception handling operation, the second exception handling operation, and the third exception handling operation. The process involves replacing cards that were skipped due to label anomalies, and includes two sub-processes: single card replacement and card replacement-sorting. The single card replacement process is for replacing a single card; the card replacement-sorting process is for adjusting the disordered order of cards in the inner box. It locks the card number range by scanning the inner box number segment label, and scans one by one starting from the first card. Each successful scan adds a new scan log, and the expected value of the next card is recalculated and updated until all cards in the inner box are scanned, ensuring the correct card order.

2. The method according to claim 1, characterized in that, Before importing the raw tag data file, the following is also included: The system has a pre-configured user management system, which includes a default system administrator user, several operator users, and several auditor users. The system administrator user is used for user management, the operator users are used for daily scanning operations, and the auditor users are used for reviewing and confirming key operation steps.

3. The method according to claim 1, characterized in that: During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset label scanning parameter values, calculate the expected card number value Cx for each card in the current inner box; Compare the current card tag number value C obtained from the scan with the calculated first expected card number value Cx; If the current card number value C matches the first expected card number value Cx, then continue the scanning and detection process for the additional label and card cover label of the current card; If the current card tag number value C is inconsistent with the first expected card number value Cx, a prompt window will pop up to display the difference between the current card tag number value C and the first expected card number value Cx, and the first exception handling operation will be executed.

4. The method according to claim 3, characterized in that, The first exception handling operation includes: If the operator follows the correct procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the correct label. If the operator does not operate correctly but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect current card label number and prompt for rescanning. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the current card tag number value C and the first expected card number value Cx, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the operator; Once the verification is successful, the scanning and detection process for the additional label or card seal label will begin. Otherwise, the incorrect current card label number will be cleared, the system will recalculate the expected value, and the scanning process will continue.

5. The method according to claim 1, characterized in that: During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset label scanning parameter values, calculate the second expected card number value Ax corresponding to the additional label card number of each card in the current inner box; Compare the currently obtained additional label card number value A with the calculated second expected card number value Ax; If the card number value A of the current card's additional label matches the second expected card number value Ax, then continue the scanning and detection process for the current card's card seal label; If the additional label card number value A is inconsistent with the second expected card number value Ax, a prompt window will pop up, displaying the difference between the additional label card number A and the second expected card number value Ax, and the second exception handling operation will be performed.

6. The method according to claim 5, characterized in that, The second exception handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect additional label card number and prompt the operator to rescan the additional label according to the expected value Ax. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scanned value A and the expected value Ax, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card and additional label, and prompts the operator to rescan the current card label.

7. The method according to claim 1, characterized in that: During the label scanning process, after scanning the labels with the start and end card numbers on the inner box, the range of card numbers for each card in the current inner box is determined, and under normal circumstances, the card numbers gradually increase. Based on the preset tag scanning parameter values, calculate the third expected card number value Ex of the card number corresponding to the current card's card cover tag; Compare the card number value E obtained from the current scan with the calculated third expected card number value Ex; If the card number value E on the card cover tag matches the third expected card number value Ex, the system will automatically add a new log record containing the current card, additional tags, and card cover tag scanning information; If the card number value E on the card cover label is inconsistent with the third expected card number value Ex, a prompt window will pop up, displaying the difference between the card number E on the card cover label and the third expected card number value Ex, and the third exception handling operation will be performed.

8. The method according to claim 7, characterized in that, The third exception handling operation includes: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect card label number and prompt the operator to rescan the card label according to the expected value Ex; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. After successful verification, the system will clear the incorrect card seal label number and prompt the operator to rescan the card seal label according to the expected value Ex. If the operator chooses to skip, the system calculates the expected number of card intervals Nx between the scan value E and the expected value Ex, and pops up an auditor verification window, requiring verification of the username, password and the number of cards skipped manually entered by the auditor; Once the verification is successful, the system recalculates and updates the expected values ​​of the current card, additional label, and card cover label, then clears the scan values ​​of the current card, additional label, and card cover label, and prompts the operator to rescan the current card label.

9. The method according to claim 8, characterized in that, The process of replacing a single card includes the following steps: When several cards in an inner box need to be replaced due to label errors, damage, or soiling, the cards that need to be replaced are corrected by reprinting or other corrective measures. Scan the number range label on the inner box to pinpoint the number range of all cards inside. Scan the card tag number of the card that needs to be replaced in the inner box, and calculate the second expected card number value Ax and the third expected card number value Ex of the corresponding additional tag card number according to the preset tag scanning parameters; Determine whether the current card tag number C of the card conforms to the range of the inner box number segment; If the conditions are met, proceed with the scanning and verification process for the additional label and card seal label; If the condition is not met, the following actions will be taken based on the operator's response to the pop-up dialog box: If the operator follows the operating procedure and selects "OK", the system will automatically clear the incorrect current card label number and prompt the operator to rescan the label on the card according to the system prompts; If the operator's operation is not standardized but still selects "OK", the system will pop up an auditor verification window, requiring the correct auditor username and password to be entered for verification. If the verification fails, the auditor verification window will remain open until the verification is successful. After successful verification, the incorrect current card label number will be cleared, and the operator will be prompted to find the expected card according to the system prompts.

10. A packaging and inspection system using an inner box sealing method, characterized in that, include: The user management module is used to pre-configure and manage system administrator users, operator users, and auditor users; The label data management module is used to set, approve, and import raw label data files, and to set label scanning parameters and their approval functions. The scanning and inspection module is used to scan and inspect the card seals in each inner box, record the scanning log, and automatically audit and generate an audit log after scanning the card seal label of the last card in the current inner box. The exception handling module is used to provide a prompt dialog box and exception handling mechanism when the label scan value is inconsistent with the expected value; The card replacement module is used to replace cards that have been skipped due to tag anomalies. It includes two sub-modules: single card replacement and card replacement-sorting.

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